Download - Twin Spindle 26.5” Swing
Manufacturing Capabilities
Serving the Aerospace, Medical,
Automotive, Power Generation, and
Industrial marketplaces
Ownership History
• 1963 -
Founded as electron beam welding facility – expanded with laser processing in early 1980’s
• 1986 – Purchased by Thermal Scientific• 1988 – Purchased by TI Group, PLC• 2000 – Purchased by Smiths Group, PLC• 2005 – Divested from Smiths Group – Aquasium Ltd. • 2012 – Purchased By Edac
Technologies
Organizational Structure
John LeveillePresident
Mark C. HauserV.P. - Sales
Rita DucharmeHR Manager
Vincent MammanoController
Larry CarlsonDirector
Research - Training
Ken GregoryQA Manager
Paul RayMfg. Manager
Processes Internal to EBTEC• Electron Beam Welding• Laser Drilling, Laser Cutting, Laser Welding• Abrasive Waterjet cutting – 5 axis and flat sheet• EDM – Plunge and Wire• Vacuum Heat treat and Brazing• Fabrication – Machining services (high energy beam based)
• Manual Welding – TIG / MIG
Engineering
• MasterCam
• AutoCAD
• SurfCam
• UG and Pro-E conversions
Customer Service
Quality Control Department
Electron Beam Welding
Output power ranging from
3KW to 25KW
13 Electron Beam Welding Machines
Latest in Electron Beam Technology
Electron Beam Surface Enhancement
Developed by TWI (The Welding Institute -
UK) and CVE (Cambridge Vacuum Engineering) in commercial agreement –
technology in place at EBTEC Corporation
Electron Beam Welding – large chamber
Largest EB weld chamber in the Northeast
EB Chamber Dimensions12’1”
deep x 9’4”
high x 11’2”
wide
Laser Welding, Cutting, Drilling
17 laser processing systems
LaserDyne 790 -
Coherent Energy P50
LaserDyne 790 – 5-Axis Articulated wrist
Air Flow Testing
EDM – Plunge & Wire
WESTFIELD FACILITY -
AWJ• 2 new 5-axis PAR systems -
2008• 1 Flat sheet – Ward-Jet• Faro-Arm CMM inspection system
Large Flat Sheet AWJ – Westfield Facility
Twin head – 50,000 PSI
8’x12’ bed -
Additional flat sheet machine in capital plan
5-Axis Abrasive Waterjet Cutting 2 par 5-axis machines
Twin Spindle -
40-HP per Spindle
Twin Spindle -
12 tool – auto changer -
per spindle
Machine Shop – Large Capability
Utilized in fabrication of steam turbine diaphragms
Machine Shop – Large Capability -
Continued
Vanguard – CNC VTL Eumach - CNC Mill
Machine Shop – Large Capability -
Continued
Bullard - CNC VTL Haas - CNC Mill (sm)
Fabrication -
F100 Combustor rings / Synch Rings
•Material Acquisition
•Heat treat
•Machine diametric form
•Laser drill cooling holes
•Expand to meet CTQ diameters
•Non Destructive testing –
UT/FPI
•Coatings
•Laser weld complete assembly
Fabrications Steam Turbine Diaphragm / Gas Turbine stator fabrications
Heat Treat – Vacuum Brazing
One vacuum furnace
Three atmosphere ovens
Mass Spectrometer Leak Testing and Ultrasonic Testing
Metallurgical Laboratory
Markets – Some typical applications
Automotive
• Jake Brake Pistons –
• IMT / Mack – valve lifters
• Borg Warner variable pitch Turbo chargers
Medical
Defense
• Aerosol Cans for Chemical Warfare detection System
• Bearing Sleeves for M2/M3 -
A3
Bradley vehicle
Industrial -
Power Gen -
Gas and Steam
Aerospace -
Civil & Military
Partial Prime Customer list
• General Electric• Pratt and Whitney
• Borg Warner -
Automotive
• General Dynamics• Allied Signal
• Bell Helicopter• Hamilton Sundstrand
• Honeywell• Lockheed Martin
• US Surgical• Ethicon
• Mack Truck• Rolls Royce
• Dresser Rand• Solar Turbine• Elliot Turbine• Siemens AG
• Siemens -
Demag-Deleval
Quality Approvals – Partial Listing
• ISO -
9001 / AS -
9100• AS -
7110 & AS -
7116
• NADCAP -
EB Welding / Laser Welding / Laser drilling / Laser Cutting / EDM
• CASE• AMS 2680 / AMS 2681 / Mil Std. 1595A• Mil -Std-2219• Limited Specialized Service EASA 4403
Growth Plans