Repl

acem

ent D

oor I

nsta

llatio

n M

anua

lTh

is m

anua

l con

tain

s in

stal

latio

n in

stru

ctio

ns

and

deta

ils fo

r ins

talli

ng d

oors

usi

ng th

e W

INTe

Q Sy

stem

™

©H

en

kel C

orp

ora

tion

2009 /

40048

WT D

oor

Rep

lace

Gu

ide

Hen

kel C

orp

ora

tio

nP

rofe

ssio

nal a

nd C

ons

umer

Ad

hesi

ves

Men

tor,

OH

440

60

Doo

r In

stal

lati

on M

anua

l

FIGU

RE 1

8FI

GURE

19

Step

8. N

ew D

oor

Unit

- Re

plac

e Al

umin

um H

ead

and

Leg

Jam

b Cl

addi

ng8.1

.1.

Ap

ply

a c

on

tin

uou

s b

ead

of

TeQ

::S

eal on

head

an

d jam

bs

an

d s

mooth

slig

htl

y w

ith

pu

tty

kn

ife.

8.2

.1.

Inst

all

head

cla

dd

ing, e

mb

ed

din

g in

to s

eala

nt.

8.3

.1.

Mech

an

ically

fast

en

as

need

ed

.

Step

9. N

ew D

oor

Unit

- Re

plac

e Br

ick

Mol

d Cl

addi

ng9.1

.1.

A

pp

ly s

eala

nt

to b

rick

mold

an

d s

mooth

ou

t sl

igh

tly

wit

h a

pu

tty

kn

ife.

9.2

.1.

In

stall

jam

b c

lad

din

g fi

rst

an

d t

hen

in

stall

head

cl

ad

din

g e

mb

ed

din

g in

to s

eala

nt.

9.3

.1.

M

ech

an

ically

fast

en

as

need

ed

.

9.4

.1.

S

eal b

rick

mold

to e

xteri

or

hou

se c

lad

din

g u

sin

g

Q

UA

D® A

dva

nce

d F

orm

ula

Seala

nt.

Step

10.

New

Doo

r Un

it -

Drip

cap

inst

alla

tion

10.1

.1

Ap

ply

a b

ead

of

TeQ

::S

eal se

ala

nt

at

bri

ck m

old

head

an

d

w

all

inte

rface

an

d a

noth

er

bead

acr

oss

th

e t

op

of

the

b

rick

mold

.

10.2

.1

Inse

rt b

rick

mold

un

der

exte

rior

clad

din

g a

nd

ove

r

b

rick

mold

, em

bed

din

g it

into

seala

nt.

(fi

gu

re 1

6)

10.3

.1

Ap

ply

fast

en

ers

as

need

ed

to a

ttach

dri

p c

ap

to

ex

teri

or

wall.

10.4

.1

Ap

ply

seala

nt

over

nail

head

s an

d a

cross

th

e t

op

of

the

u

p t

urn

ed

leg

of

the d

rip

mold

to s

eal ag

ain

st e

xteri

or

wall.

(fi

gu

re 1

7)

10.5

.1

Rep

lace

ext

eri

or

clad

din

g o

ver

dri

p c

ap.

Step

11.

New

Doo

r Un

it -

Inte

rior

Doo

r Ca

sing

11.1

.1. S

eal b

etw

een

door

an

d r

ou

gh

fra

me w

ith

TeQ

::Foam

.

(fi

gu

re 1

8)

11.2

.1. R

ep

lace

door

casi

ng. (fi

gu

re 1

9)

1

23

12

3

FIGU

RE 1

4FI

GURE

15

TeQ

::S

eal

FIGU

RE 1

6FI

GURE

17

TeQ

::S

eal

Dete

rmin

e re

plac

emen

t doo

r un

it si

ze:

Mea

sure

insi

de ja

mb

to in

side

jam

b an

d ad

d ja

mb

wid

th x

2 =

ove

rall

door

uni

t wid

th. M

easu

re th

e th

resh

old

base

to th

e to

p of

the

insi

de

head

er fr

ame

and

add

head

wid

th =

ove

rall d

oor u

nit h

eigh

t. (D

eter

min

e hi

gh s

ide

of ja

mb

inte

rior o

r ext

erio

r to

insu

re th

at th

e ne

w d

oor w

ill

fit in

the

open

ing.

Step

1. P

re In

spec

tion:

Bef

ore

rem

ovin

g ex

istin

g do

or, c

heck

:1.1

.1.

Ch

eck

an

d c

on

firm

new

door

measu

rem

en

ts.

1.2

.1.

Ch

eck

hard

ware

.

1.3

.1.

Ch

eck

colo

r an

d fi

nis

h.

1.4

.1.

Ch

eck

door

swin

g.

Step

2. E

xist

ing

Door

2.1

.1.

Care

fully

rem

ove t

he o

ld d

oor.

2.2

.1.

Ch

eck

rou

gh

op

en

ing

for

plu

mb

an

d leve

l.

2.3

.1.

Ad

just

th

resh

old

base

if

it is

not

leve

l (i

t m

ay

be n

ece

ssary

to u

se leve

ling

com

pou

nd

or

sim

ilar

mate

rial to

leve

l

th

resh

old

base

).

TI

P: T

ake

not

e of

dis

tan

ce o

f b

ase

mol

din

g f

rom

doo

r, tr

y to

ce

nter

the

door

to a

llow

for

door

cas

ing

to li

mit

cut

ting

and

fitt

ing

late

r on

. M

ark

floo

r w

ith

tap

e to

hel

p w

ith

rea

lign

men

t la

ter

on.

(fig

ure

2)

Step

3. N

ew D

oor

Unit

3.1

.1.

If

sup

plie

d, r

em

ove a

lum

inu

m c

lad

din

g f

rom

bri

ck m

old

.

(fi

gu

re 3

)

3.2

.1.

Rem

ove jam

b c

lad

din

g. (fi

gu

re 4

)

3.3

.1.

Dry

fit

door

fram

e in

to o

pen

ing.

3.4

.1.

Ch

eck

for

plu

mb

an

d leve

l.

FIGU

RE 2

1

23

1

2

3

rem

ove b

rick

mold

cla

dd

ing

(if

sup

plie

d)

rem

ove jam

b &

head

cla

dd

ing

(if

sup

plie

d)

FIGU

RE 3

FIGU

RE 4

ABD E

FC

FIGU

RE 1

1

FIGU

RE 5

3.5

.1.

Rem

ove f

ram

e f

rom

op

en

ing.

3.6

.1.

Op

tion

al b

est

pra

ctic

e r

eco

mm

en

dati

on

3.6

.2.

Inst

all

rid

gid

sill

pan

or

site

bu

ilt s

ill p

an

per

AS

TM

E2112

inst

alla

tion

pra

ctic

es.

(fi

gu

re 6

- 7

)

3.7

.1. A

pp

ly T

eQ

::S

eal W

ind

ow F

lan

ge B

ed

din

g S

eala

nt

to s

ill.

(fi

gu

re 5

)

3.8

.1. A

pp

ly T

eQ

::S

eal to

bri

ck m

old

. (fi

gu

re 8

)

3.9

.1. R

ep

lace

door

into

op

en

ing.

3.1

0.1

. R

ead

just

an

d a

lign

door

into

op

en

ing.

Step

4. N

ew D

oor

Unit

- Sh

im P

lace

men

t4.1

.1. A

. P

lace

sh

im a

t lo

wer

hin

ge s

ide.

B

. P

lace

sh

im a

t lo

wer

stri

ke s

ide.

C

. P

lace

sh

im a

t u

pp

er

hin

ge s

ide.

D

. P

lace

sh

im a

t u

pp

er

stri

ke s

ide.

E

. P

lace

sh

im a

t ce

nte

r st

rike

sid

e.

F.

Pla

ce s

him

at

cen

ter

hin

ge s

ide (fi

gu

re 9

)

ABD E

FC FIGU

RE 9

Step

5. N

ew D

oor

Unit

- Hi

nge

Side

Fas

teni

ng5.1

.1.

Mec

han

ical

ly f

aste

n ja

mb

to

rou

gh

op

enin

g f

ram

e n

ear

shim

s at

top

an

d b

otto

m o

f d

oor

fram

e (d

o n

ot a

ttac

h

th

rou

gh

sh

ims

at t

his

tim

e).

5.2

.1.

Mou

nt

new

doo

r sl

ab t

o d

oor

fram

e.

5.3

.1.

Sh

im b

ehin

d h

ing

es b

ein

g c

aref

ul n

ot t

o ov

er s

him

an

d

b

ow d

oor

fram

e.

5.4

.1.

Pre

dri

ll p

ilot

hol

es in

hin

ges

an

d s

trik

e p

late

to

allo

w f

or

an

chor

scr

ews.

5.5

.1.

Pla

ce 1

scr

ew in

up

per

hin

ge

(do

not

dri

ve a

ll th

e w

ay in

at

this

tim

e) C

hec

k g

ap a

rou

nd

doo

r an

d d

oor

fram

e to

en

sure

that

an

eve

n 1

/8”

or le

ss g

ap is

mai

nta

ined

. S

him

to

adju

st

fo

r u

nif

orm

gap

.

FIGU

RE 1

2

colo

r &

tex

ture

insi

de jam

b t

o in

sid

e

jam

b +

jam

b w

idth

x2

(left

han

d in

swin

g)

inte

rior

exte

rior

inte

rior

exte

rior

rig

ht

hin

ge in

swin

g

left

hin

ge in

swin

g

(rig

ht

han

d in

swin

g)

thre

shol

d

to h

ead +

hea

d w

idth

FIGU

RE 1

FIGU

RE 1

3 -

un

even

FIGU

RE 1

4 -

ev

en

FIGU

RE 1

3

5.6

.1.

Pla

ce s

crew

at

low

er h

ing

e, c

hec

k g

ap a

nd

ad

just

.

5.7

.1.

Sh

im m

idd

le h

ing

e an

d s

et s

crew

, ch

eck

and

mai

nta

in g

ap.

5.8

.1.

Fin

ish

inst

allin

g a

nd

set

tin

g a

ll sc

rew

s on

th

e h

ing

es.

5.9

.1.

Sco

re a

nd

sn

ap o

ff p

rotr

ud

ing

sh

ims

flu

sh t

o in

teri

or

w

all s

urf

ace.

Step

6. N

ew D

oor

Unit

- St

rike

Sid

e Fa

sten

ing

6.1

.1.

Pla

ce s

him

un

der

str

ike

to a

dju

st a

nd

hol

d g

ap a

s n

eed

ed,

app

ly f

aste

ner

at

top

an

d b

otto

m o

f d

oor

fram

e ja

mb

th

en

fast

en in

mid

dle

nea

r st

rike

, ad

just

sh

ims

as n

eed

ed.

6.2

.1.

Cu

t b

ack

shim

s fl

ush

to

open

ing

Inst

all l

ock

har

dw

are

follo

win

g t

he

pro

vid

ed in

stru

ctio

ns.

Step

7. N

ew D

oor

Unit

Alig

nmen

t Che

ck -

Ad

just

ab

le T

hre

shold

7.1

.1.

Adj

usta

ble

Thre

shol

d

Ad

just

ab

le c

om

posi

te t

hre

shold

allo

ws

a s

imp

le h

eig

ht

ad

just

men

t fo

r p

erf

ect

door

alig

nm

en

t to

seal ou

t b

ott

om

d

raft

s. A

dju

st t

hre

shold

so t

hat

door

sweep

con

tact

is

eve

n

acr

oss

th

resh

old

. (fi

gu

re 1

2)

Inst

all C

orne

r Pa

dsSp

ecia

lly d

esig

ned

corn

er p

ads

use

a cu

t out

to c

reat

e a

low

pre

ssur

e ca

vity

that

pre

vent

s “s

traw

wic

king

” ef

fect

and

elim

inat

es a

ssoc

iate

d le

aks

unde

r st

orm

y co

nditi

ons.

FIGU

RE 6

FIGU

RE 7

4.2

.1.

Ch

eck

door

head

fra

me

fo

r le

vel an

d s

him

jam

b

to

corr

ect

.

4.3

.1.

Ch

eck

an

d in

sure

door

fr

am

e is

plu

mb

4.4

.1.

Ch

eck

flu

shn

ess

of

door

fr

am

e w

ith

dry

wall

or

in

teri

or

wall

surf

ace

.

(fig

ure

10)

JAM

BSTO

P

HIN

GE

INTE

RIO

RW

ALL

EXTE

RIO

RW

ALL

DO

OR

FLU

SH

JAM

BSTO

P

HIN

GE

INTE

RIO

RW

ALL

EXTE

RIO

RW

ALL

DO

OR

NO

T FL

USH

FIGU

RE 1

0 -

INCO

RREC

TFI

GURE

10

- CO

RREC

T

FIGU

RE 8

DO

OR

JA

MB

DO

OR

BR

ICK

MO

LD

SE

ALA

NT

EX

TE

RIO

R

INTE

RIO

R