Diagrams
2-4
1 - 4
10-1
10.1 - 06.2005 Elektrik-Schaltplan/Schéma électrique/Wiring diagramm/Elektrisch schakelschema
1 2 3 4 5 6 7 8 9 10
12
S220/S221/S230/S231/Z200
IA
IB
IC
11
1-4
3-4
4 - 4 10-2
10.1 - 06.2005 Elektrik-Schaltplan/Schéma électrique/Wiring diagramm/Elektrisch schakelschema
13 21 37
2 - 4
45
S220/S221/S230/S231/Z200
48
14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 39 40 41 42 43 44
47 46
A
B
C
2-4
3 - 4
10-3
10.1 - 06.2005 Elektrik-Schaltplan/Schéma électrique/Wiring diagramm/Elektrisch schakelschema
49 50 51 52 5453 55 56 57
61
S220/S221/S230/S231/Z200
74
68697071727375767778798081828384858687
62
67
63646566
586059
88
2 - 4
10-4
10.1 - 06.2005 Elektrik-Schaltplan/Schéma électrique/Wiring diagramm/Elektrisch schakelschema
4 - 4
S220/S221/S230/S231/Z200
89 90
103104105106107108109110111113114115116117118119120121122124125126127128129130131
98
Y1Y2DS1DS4DS2 Y14Y3 Y63Y64Y11Y50Y10Y7G2 Y12112
Y5
91
92
93 94 95 96 97
101
99100
102123
132
133
134135
Y15
Y13
Y6
TS1
DS3
S200/S201/S210/S211/Z200
Diagrams 10
10-1
10.1 Electric wiring diagramItem Designation
01 Indicator lamp assembly02 Fuel gauge03 Coolant temperature gauge04 Tachometer05 Operating hours meter06 Actuator: release of quick-change device07 Actuator: rear window wiper/washer08 Actuator: road lights09 Actuator: hazard flasher10 Start switch11 Indicator lamp assembly for gear shift12 Steering column switch
S200/S201/S210/S211/Z200
10 Diagrams
10-2
Item Designation
13 Fuse (chapter 4.9/A1) Hydraulics14 Fuse (chapter 4.9/A2) Heater15 Fuse (free) free16 Fuse (chapter 4.9/A4) Engine shut-off17 Fuse (chapter 4.9/A5) Fan18 Fuse (chapter 4.9/A6) Brake lights19 Fuse (chapter 4.9/A7) Rear window heater20 Fuse (chapter 4.9/A8) Traction drive21 Fuse (chapter 4.9/B1) Turn indicator22 Fuse (chapter 4.9/B2) Windshield wiper/washer23 Fuse (free) free24 Fuse (free) free25 Fuse (chapter 4.9/B5) Parking light, left26 Fuse (chapter 4.9/B6) Parking light, right27 Light indicator diode (chapter 4.9/B7) Diode light28 Light indicator diode (chapter 4.9/B8) Diode light29 Fuse (chapter 4.9/C1) Hazard flasher30 Fuse (chapter 4.9/C2) Warning beacon (opt.), headlamp flasher31 Fuse (chapter 4.9/C3) 2-pole socket32 Fuse (chapter 4.9/C4) Cigarette lighter33 Fuse (chapter 4.9/C5) Interior lighting34 Fuse (chapter 4.9/C6) Working lights35 Fuse (chapter 4.9/C7) Dipped beam36 Fuse (chapter 4.9/C8) High beam37 Relay for auxiliary hydraulics: close bucket38 Relay for auxiliary hydraulics: open bucket39 Relay for differential lock40 Relay for parking brake41 Relay for reversing buzzer / tail light / reversing beacon42 Relay for drive motor (only for slow loaders)43 Relay for working lights44 Stabilized power source45 Control for gear shift46 Interval timer47 Turn signal relay48 Acoustic warning buzzer
S200/S201/S210/S211/Z200
Diagrams 10
10-3
Item Designation
49 Actuator: working lights50 Actuator: rear window heater51 Actuator: warning beacon (opt.)52 Actuator: lifting device suspension (option)53 Actuator: four-wheel drive shutdown54 Actuator: fan/blower55 Actuator: fan reversal unit (option)56 Voltage transformer57 Radio (option)58 Fuse: air-conditioning system (4-13/arrows)59 Fuse: air-conditioning system (4-13/arrows)60 Fuse: air-conditioning system (4-13/arrows)61 Relay for air-conditioning system62 Relay for air-conditioning system63 Air condition » on/off « switch64 Pressure switch: air-conditioning system65 Pressure switch: air-conditioning system66 Pressure switch: air-conditioning system67 Air condition fan switch68 Ventilation motor for air-conditioning system69 Air condition condenser fan70 Air condition condenser fan71 License plate illumination72 License plate illumination73 Interior lighting74 Interior lighting switch75 Cigarette lighter76 2-pole socket77 Wiper motor, rear78 Wiper motor, front79 Heater fan motor80 Reversing warning buzzer81 Warning beacon (opt.)82 Rear window heater83 Cabin work lights, rear84 Cabin work lights, rear85 Cabin work lights, front86 Cabin work lights, front87 Fan control88 Multifunction lever, right
S200/S201/S210/S211/Z200
10 Diagrams
10-4
Item Designation
i
89 Starter90 Alternator91 Battery main switch92 Batteries93 Engine shut-off valve94 Start fuel allowance valve95 Coolant temperature switch96 Coolant temperature sensor97 Oil pressure switch98 Fan valve99 Temperature sensors100 Temperature sensors101 Fan reversal valve102 Brake light switch103 Air condition compressor104 Reversing buzzer105 Synchronisation valve106 Valve, reverse drive direction107 Valve, forward drive direction108 Switch: low cooling water109 Switch: hydraulic oil filter110 Switch: hydraulic oil temperature111 Switch: parking brake112 Tail light, left113 Tail light, right114 Switch: service brake failure115 Auxiliary hydraulics valve: open bucket116 Auxiliary hydraulics valve: close bucket117 Alpha max. valve118 Gear switch valve (only for fast loaders)119 Differential lock valve120 Combination valve: pipe break protection / lifting device suspension (option)121 Reservoir valve, lifting device suspension (option)122 Memory valve, lifting device suspension (option)123 Pressure switch, lifting device suspension (option)124 Four-wheel drive valve (option)125 Windshield washer motor, front126 Window washer motor, rear127 Dip pipe sensor128 Speed sensor129 Main headlights, left130 Main headlights, right131 Signal horn132 Quick-change device release valve133 Bucket arm working lights134 Bucket arm working lights135 7-pole socket
NOTEThe bold numbers next to the item numbers in the electric wiring diagram are cross-references to therespective part in the hydraulic diagram.
S200/S201/S210/S211/Z200
Diagrams 10
10-5
10.2 Hydraulic diagram
10.2.1 AS 210 hydraulic diagram (bolt lock), “20 km/h” model
Item Designation
01 Swivel cylinder DW 110/45/910/128702 Supporting valve03 Supporting cylinder EW 70/210/47004 Reservoir system, pipe break protection (option)05 Auxiliary hydraulics, external circuit06 Locking cylinder DW 40/63/70/39707 Shift valve for locking the quick-change device08 Lift cylinder DW 110/70/908/131709 Pipe break protection, lift cylinder (option)10 Tip cylinder DW 110/70/545/101511 Pipe break protection, tilt cylinder (option)12 Unpressurised return line (option)13 Lifting device suspension14 Steering cylinder 80/40/152/472.515 Double shock valve16 Steering switching valve17 Blocking valve18 Steering unit, 300/100 cm³/rev.19 Priority valve20 Drive motor A6VM 160 EP2D21 Gear-type pump (51+27) cm³/rev.22 Drive pump A4VG 125 DA23 Drive motor24 Gear-type pump 14 cm³/rev.25 Suction strainer26 Electric contamination indicator27 Combined suction and return flow filter28 Hydraulic oil tank29 Hydraulic oil cooler30 Hydrostatic fan31 Shut-off valve32 Brake valve33 Lamella brake34 Parking brake valve35 1-way valve36 High-pressure transition37 Combination valve: pipe break protection / lifting device suspension (option)38 3-way valve39 Control pressure valve, auxiliary hydraulics40 Control pressure transmitter, working hydraulics41 Shut-off valve, working hydraulics42 Four-wheel drive shutdown valve43 Differential lock valve44 Hydraulic gear shift
X_ .. _ _..
10-5
1 2 3 4 5 6 7 8 9 10 11 10 12 13 14
15
16
17
19
20
21222324252628
30
33
35
34
42
43
44
41
4039
38
37
36
6 8
18
27
29
31
32Abschaltdruck 140 barEinschaltdruck 120 bar
S200
Fahrt-richtung
Y1/B2/braun
X1/A2/schwarz
X2/A
3/gr
ün
Y2/B
3/gr
au
Y3/B1/rot
X3/A1/blau
G3/4
A 3
G3/4
B 3
G3/4
A 2
G3/4
B 2
G3/4
A 1
G3/4
B 1
G1/2
G1/2
G3/8 G3/8
G1/2
G1/2 G3/8 G3/8
G3/
8
G3/
8 G3/4 G3/4
G3/4 G3/4
G3/4 G3/4
G3/4 G3/4
G1/2B 1
G1/2A 1
G1/2
G1/2
G1/2
3 0 03 0 0
T 3
T 1
P
180
bar
20 bar
3 bar
50 bar
T
PF
1,0 l
1,0 l
p = 50
bar
230 bar 230 bar
220 bar
T 2 G 1
P 1 G3/4
G3/4P L 1G3/4 T1
G1/4 G1/4 G1/4 G1/4 G1/4 G1/4
3 5 b3 5 b15
0 ba
r P
P
A
B
G1/2 G1/2
G1/2 G1/2
A2 B2
A1 B1
240
B
P
A
T
G3/8 G3/8
G3/8 G3/8
T Z L Z R
SL R
240 240
G1/2 G1/2200L R
G1/2 G1/2P TL SG1/4
140
G1/2 G3/4
G1/4 LS
P G3/4
C F E F
X
G1/4G1/4 G1/4 G1/4
G1/4 G1/4P T
A B
T P
G1/4 G1/4
G1/4 G1/4S
100 bar
M A1 /4
A
P
A BR
G3/4 G3/4
2 bar
2,5 barS2 S1 E1 J13 bar
0,04
bar
0,5
bar
100 m
uem
.
10 m
uem
.40
mue
m.
130 m
uem
.
10 m
uem
.
14 cm3/U
S P
XX
XXX
X
X G
T1 U
B
A
T2
P P
S S
Y P
b a
R T2
125 c
m3 /U
X1 X2 G A
P = 450 bar
33-36 barP=480±10bar
P=480±10bar
25,7
cm3 /U
51 cm
3 /U
27 cm
3 /UM AF sSMH
BM BFeFa1P S
Y50
Y6
DS3
DS4
Y7DS6
Y10
Y12
Y11
Y5
Y3
Y63
Y64
DS1
Y14
Y2Y1
DS2
MF
B A
P T
X5
T1Fa
M1
10.2.1 - 04.2004 Hydraulic diagram AS 210 (bolt lock) "20 km/h" variant
Gauge partOptional equipment
MF
X_ .. _ _..
10-6
1 2 3 4 5 6 7 8 9 10 11 10 12 13 14
15
16
17
19
20
21222324252628
30
33
35
34
42
43
44
4039
38
37
36
6 8
18
27
29
31
32Abschaltdruck 140 barEinschaltdruck 120 bar
41
S201
Fahrt-richtung
Y1/B2/braun
X1/A2/schwarz
X2/A
3/gr
ün
Y2/B
3/gr
au
Y3/B1/rot
X3/A1/blau
G3/4
A 3
G3/4
B 3
G3/4
A 2
G3/4
B 2
G3/4
A 1
G3/4
B 1
G1/2
G1/2
G3/8 G3/8G1/2
G1/2 G3/8 G3/8
G3/
8
G3/
8 G3/4 G3/4
G3/4 G3/4
G3/4 G3/4
G3/4 G3/4
G1/2B 1
G1/2A 1
G1/2G1/2
G1/2
3 0 03 0 0
T 3
T 1
P
180
bar
20 bar
3 bar
50 bar
T
PF
1,0 l
1,0 l
p = 50
bar
230 bar 230 bar
220 bar
T 2 G 1
P 1 G3/4
G3/4P L 1G3/4 T1
G1/4 G1/4 G1/4 G1/4 G1/4 G1/4
3 5 b
3 5 b150
bar P
P
A
BG1/2 G1/2
A1 B1
240
B
P
A
T
G3/8 G3/8
G3/8 G3/8
T Z L Z R
SL R
240 240
G1/2 G1/2200L R
G1/2 G1/2P TL SG1/4
140
G1/2 G3/4
G1/4 LS
P G3/4
C F E F
X
G1/4G1/4 G1/4 G1/4
G1/4 G1/4P T
A B
T P
G1/4 G1/4
G1/4 G1/4S
100 bar
M A1 /4
A
P
A BR
G3/4 G3/4
2 bar
2,5 bar
S2 S1 E1 J13 bar
0,04
bar
0,5
bar
100 m
uem
.
10 m
uem
.40
mue
m.
130 m
uem
.
10 m
uem
.
14 cm3/U
S P
XX
XXX
X
X
G
TB
P P
S S
Y P
b a
R T2
125 c
m3 /U
X1 X2 G A
P = 450 bar
33-36 barP=480±10bar
P=480±10bar
25,7
cm3 /U
51 cm
3 /U
27 cm
3 /U
M AF sSMH
BM BFeFa1P S
Y50
Y6
DS3
DS4
Y7DS6
Y10
Y12
Y11
Y5
Y63
Y64
DS1
Y14
Y2Y1
DS2
MF
B A
P T
X5
T1Fa
G1/2 G1/2A2 B2
TA
10.2.2 - 07.2004 Hydraulic diagram AS 210 (bolt lock) "35 km/h" variant
Gauge partOptional equipment
X_ .. _ _..
S21010-7
1 2 3 4 5 6 7 8 9 8 10 11 14
15
16
17
19
20
21222324252628
30
33
35
34
42
43
44
4039
38
37
36
6
18
27
29
31
32Abschaltdruck 140 barEinschaltdruck 120 bar
41
12 13
Fahrt-richtung
Y1/B2/braun
X1/A2/schwarz
X2/A
3/gr
ün
Y2/B
3/gr
au
Y3/B1/rot
X3/A1/blau
G3/4
A 3
G3/4
B 3
G3/4
A 2
G3/4
B 2
G3/4
A 1
G3/4
B 1
G1/2
G1/2
G3/8 G3/8
G1/2
G1/2 G3/8 G3/8
G3/
8
G3/
8 G3/4 G3/4
G3/4 G3/4
G3/4 G3/4
G3/4 G3/4
G1/2B 1
G1/2A 1
G1/2G1/2
G1/2
3 0 03 0 0
T 3
T 1
P
180
bar
20 bar
3 bar
50 bar
T
PF
1,0 l
1,0 l
p = 50
bar
230 bar 230 bar
220 bar
T 2 G 1
P 1 G3/4
G3/4P L 1G3/4 T1
G1/4 G1/4 G1/4 G1/4 G1/4 G1/4
3 5 b3 5 b15
0 ba
r P
P
A
B
G1/2 G1/2
G1/2 G1/2
A2 B2
A1 B1
240
B
P
A
T
G3/8 G3/8
G3/8 G3/8
T Z L Z R
SL R
240 240
G1/2 G1/2200L R
G1/2 G1/2P TL SG1/4
140
G1/2 G3/4
G1/4 LS
P G3/4
C F E F
X
G1/4G1/4 G1/4 G1/4
G1/4 G1/4P T
A B
T P
G1/4 G1/4
G1/4 G1/4S
100 bar
M A1 /4
AP
A BR
G3/4 G3/4
2 bar
2,5 barS2 S1 E1 J13 bar
0,04
bar
0,5
bar
100 m
uem
.
10 m
uem
.40
mue
m.
130 m
uem
.
10 m
uem
.
14 cm3/U
S P
XX
XXX
X
X G
T1 U
B
A
T2
P P
S S
Y P
b a
R T2
125 c
m3 /U
X1 X2 G A
P = 450 bar
33-36 barP=480±10bar
P=480±10bar
25,7
cm3 /U
51 cm
3 /U
27 cm
3 /U
M AF sSMH
BM BFeFa1P S
Y50
DS3
DS4
Y7DS6
Y10
Y12
Y11
Y5
Y3
Y63
Y64
DS1
Y14
Y2Y1
DS2
MF
B A
P T
X5
T1Fa
AB
TP
M1
10.2.3 - 07.2004 Hydraulic diagram AS 210 (claw lock) "20 km/h" variant
Gauge partOptional equipment
X_ .. _ _..
S21110-8
1 2 3 4 5 6 7 8 9 8 10 11 14
15
16
17
19
20
21222324252628
30
33
35
34
42
43
44
4039
38
37
36
6
18
27
29
31
32Abschaltdruck 140 barEinschaltdruck 120 bar
12 13
41
Fahrt-richtung Y1/B2/braun
X1/A2/schwarz
X2/A
3/gr
ün
Y2/B
3/gr
au
Y3/B1/rot
X3/A1/blau
G3/4
A 3
G3/4
B 3
G3/4
A 2
G3/4
B 2
G3/4
A 1
G3/4
B 1
G1/2
G1/2
G3/8 G3/8G1/2
G1/2 G3/8 G3/8
G3/
8
G3/
8 G3/4 G3/4
G3/4 G3/4
G3/4 G3/4
G3/4 G3/4
G1/2B 1
G1/2A 1
G1/2G1/2
G1/2
3 0 03 0 0
T 3
T 1
P
180
bar
20 bar
3 bar
50 bar
T
PF
1,0 l
1,0 l
p = 50
bar
230 bar 230 bar
220 bar
T 2 G 1
P 1 G3/4
G3/4P L 1G3/4 T1
G1/4 G1/4 G1/4 G1/4 G1/4 G1/4
3 5 b3 5 b15
0 ba
r P
P
A
B
G1/2 G1/2
G1/2 G1/2
A2 B2
A1 B1
240
B
P
A
T
G3/8 G3/8
G3/8 G3/8
T Z L Z R
SL R
240 240
G1/2 G1/2200L R
G1/2 G1/2P TL SG1/4
140
G1/2 G3/4
G1/4 LS
P G3/4
C F E F
X
G1/4G1/4 G1/4 G1/4
G1/4 G1/4P T
A B
T P
G1/4 G1/4
G1/4 G1/4S
100 bar
M A1 /4
A
P
A BR
G3/4 G3/4
2 bar
2,5 barS2 S1 E1 J13 bar
0,04
bar
0,5
bar
100 m
uem
.
10 m
uem
.40
mue
m.
130 m
uem
.
10 m
uem
.
14 cm3/U
S P
XX
XXX
X
X
G
TB
AT
P P
S S
Y P
b a
R T2
125 c
m3 /U
X1 X2 G A
P = 450 bar
33-36 barP=480±10bar
P=480±10bar
25,7
cm3 /U
51 cm
3 /U
27 cm
3 /UM AF sSMH
BM BFeFa1P S
Y50
DS3
DS4
Y7DS6
Y10
Y12
Y11
Y5
Y63
Y64
DS1
Y14
Y2Y1
DS2
MF
B A
P T
X5
T1Fa
10.2.4 - 07.2004 Hydraulic diagram AS 210 (claw lock) "35 km/h" variant
Gauge partOptional equipment
S200/S201/S210/S211/Z200
Diagrams 10
10-6
10.2.2 AS 210 hydraulic diagram (bolt lock), “35 km/h” model
Item Designation
01 Swivel cylinder DW 110/45/910/128702 Supporting valve03 Supporting cylinder EW 70/210/47004 Reservoir system, pipe break protection (option)05 Auxiliary hydraulics, external circuit06 Locking cylinder DW 40/63/70/39707 Shift valve for locking the quick-change device08 Lift cylinder DW 110/70/908/131709 Pipe break protection, lift cylinder (option)10 Tip cylinder DW 110/70/545/101511 Pipe break protection, tilt cylinder (option)12 Unpressurised return line (option)13 Lifting device suspension14 Steering cylinder 80/40/152/472.515 Double shock valve16 Steering switching valve17 Blocking valve18 Steering unit, 300/100 cm³/rev.19 Priority valve20 Drive motor A6VM 160 EP2D21 Gear-type pump (51+27) cm³/rev.22 Drive pump A4VG 125 DA23 Drive motor24 Gear-type pump 14 cm³/rev.25 Suction strainer26 Electric contamination indicator27 Combined suction and return flow filter28 Hydraulic oil tank29 Hydraulic oil cooler30 Hydrostatic fan31 Shut-off valve32 Brake valve33 Lamella brake34 Parking brake valve35 1-way valve36 High-pressure transition37 Combination valve: pipe break protection / lifting device suspension (option)38 3-way valve39 Control pressure valve, auxiliary hydraulics40 Control pressure transmitter, working hydraulics41 Shut-off valve, working hydraulics42 Four-wheel drive shutdown valve43 Differential lock valve44 Hydraulic gear shift
S200/S201/S210/S211/Z200
Diagrams 10
10-7
10.2.3 AS 210 hydraulic diagram (claw lock), “20 km/h” model
Item Designation
01 Swivel cylinder DW 110/45/910/128702 Supporting valve03 Supporting cylinder EW 70/210/47004 Reservoir system, pipe break protection (option)05 Auxiliary hydraulics, external circuit06 Lift cylinder DW 110/70/908/131707 Pipe break protection, lift cylinder (option)08 Tip cylinder DW 110/70/545/101509 Pipe break protection, tilt cylinder (option)10 Unpressurised return line (option)11 Lifting device suspension12 Locking cylinder DW 40/63/70/39713 Shift valve for locking the quick-change device14 Steering cylinder 80/40/152/472.515 Double shock valve16 Steering switching valve17 Blocking valve18 Steering unit, 300/100 cm³/rev.19 Priority valve20 Drive motor A6VM 160 EP2D21 Gear-type pump (51+27) cm³/rev.22 Drive pump A4VG 125 DA23 Drive motor24 Gear-type pump 14 cm³/rev.25 Suction strainer26 Electric contamination indicator27 Combined suction and return flow filter28 Hydraulic oil tank29 Hydraulic oil cooler30 Hydrostatic fan31 Shut-off valve32 Brake valve33 Lamella brake34 Parking brake valve35 1-way valve36 High-pressure transition37 Combination valve: pipe break protection/lifting device suspension (option)38 3-way valve39 Control pressure valve, auxiliary hydraulics40 Control pressure transmitter, working hydraulics41 Shut-off valve, working hydraulics42 Four-wheel drive shutdown valve43 Differential lock valve44 Hydraulic gear shift
S200/S201/S210/S211/Z200
Diagrams 10
10-8
10.2.4 AS 210 hydraulic diagram (claw lock), “35 km/h” model
Item Designation
01 Swivel cylinder DW 110/45/910/128702 Supporting valve03 Supporting cylinder EW 70/210/47004 Reservoir system, pipe break protection (option)05 Auxiliary hydraulics, external circuit06 Lift cylinder DW 110/70/908/131707 Pipe break protection, lift cylinder (option)08 Tip cylinder DW 110/70/545/101509 Pipe break protection, tilt cylinder (option)10 Unpressurised return line (option)11 Lifting device suspension12 Locking cylinder DW 40/63/70/39713 Shift valve for locking the quick-change device14 Steering cylinder 80/40/152/472.515 Double shock valve16 Steering switching valve17 Blocking valve18 Steering unit, 300/100 cm³/rev.19 Priority valve20 Drive motor A6VM 160 EP2D21 Gear-type pump (51+27) cm³/rev.22 Drive pump A4VG 125 DA23 Drive motor24 Gear-type pump 14 cm³/rev.25 Suction strainer26 Electric contamination indicator27 Combined suction and return flow filter28 Hydraulic oil tank29 Hydraulic oil cooler30 Hydrostatic fan31 Shut-off valve32 Brake valve33 Lamella brake34 Parking brake valve35 1-way valve36 High-pressure transition37 Combination valve: pipe break protection / lifting device suspension (option)38 3-way valve39 Control pressure valve, auxiliary hydraulics40 Control pressure transmitter, working hydraulics41 Shut-off valve, working hydraulics42 Four-wheel drive shutdown valve43 Differential lock valve44 Hydraulic gear shift