Diagrams

2-4

1 - 4

10-1

10.1 - 06.2005 Elektrik-Schaltplan/Schéma électrique/Wiring diagramm/Elektrisch schakelschema

1 2 3 4 5 6 7 8 9 10

12

S220/S221/S230/S231/Z200

IA

IB

IC

11

1-4

3-4

4 - 4 10-2

10.1 - 06.2005 Elektrik-Schaltplan/Schéma électrique/Wiring diagramm/Elektrisch schakelschema

13 21 37

2 - 4

45

S220/S221/S230/S231/Z200

48

14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 39 40 41 42 43 44

47 46

A

B

C

2-4

3 - 4

10-3

10.1 - 06.2005 Elektrik-Schaltplan/Schéma électrique/Wiring diagramm/Elektrisch schakelschema

49 50 51 52 5453 55 56 57

61

S220/S221/S230/S231/Z200

74

68697071727375767778798081828384858687

62

67

63646566

586059

88

2 - 4

10-4

10.1 - 06.2005 Elektrik-Schaltplan/Schéma électrique/Wiring diagramm/Elektrisch schakelschema

4 - 4

S220/S221/S230/S231/Z200

89 90

103104105106107108109110111113114115116117118119120121122124125126127128129130131

98

Y1Y2DS1DS4DS2 Y14Y3 Y63Y64Y11Y50Y10Y7G2 Y12112

Y5

91

92

93 94 95 96 97

101

99100

102123

132

133

134135

Y15

Y13

Y6

TS1

DS3

S200/S201/S210/S211/Z200

Diagrams 10

10-1

10.1 Electric wiring diagramItem Designation

01 Indicator lamp assembly02 Fuel gauge03 Coolant temperature gauge04 Tachometer05 Operating hours meter06 Actuator: release of quick-change device07 Actuator: rear window wiper/washer08 Actuator: road lights09 Actuator: hazard flasher10 Start switch11 Indicator lamp assembly for gear shift12 Steering column switch

S200/S201/S210/S211/Z200

10 Diagrams

10-2

Item Designation

13 Fuse (chapter 4.9/A1) Hydraulics14 Fuse (chapter 4.9/A2) Heater15 Fuse (free) free16 Fuse (chapter 4.9/A4) Engine shut-off17 Fuse (chapter 4.9/A5) Fan18 Fuse (chapter 4.9/A6) Brake lights19 Fuse (chapter 4.9/A7) Rear window heater20 Fuse (chapter 4.9/A8) Traction drive21 Fuse (chapter 4.9/B1) Turn indicator22 Fuse (chapter 4.9/B2) Windshield wiper/washer23 Fuse (free) free24 Fuse (free) free25 Fuse (chapter 4.9/B5) Parking light, left26 Fuse (chapter 4.9/B6) Parking light, right27 Light indicator diode (chapter 4.9/B7) Diode light28 Light indicator diode (chapter 4.9/B8) Diode light29 Fuse (chapter 4.9/C1) Hazard flasher30 Fuse (chapter 4.9/C2) Warning beacon (opt.), headlamp flasher31 Fuse (chapter 4.9/C3) 2-pole socket32 Fuse (chapter 4.9/C4) Cigarette lighter33 Fuse (chapter 4.9/C5) Interior lighting34 Fuse (chapter 4.9/C6) Working lights35 Fuse (chapter 4.9/C7) Dipped beam36 Fuse (chapter 4.9/C8) High beam37 Relay for auxiliary hydraulics: close bucket38 Relay for auxiliary hydraulics: open bucket39 Relay for differential lock40 Relay for parking brake41 Relay for reversing buzzer / tail light / reversing beacon42 Relay for drive motor (only for slow loaders)43 Relay for working lights44 Stabilized power source45 Control for gear shift46 Interval timer47 Turn signal relay48 Acoustic warning buzzer

S200/S201/S210/S211/Z200

Diagrams 10

10-3

Item Designation

49 Actuator: working lights50 Actuator: rear window heater51 Actuator: warning beacon (opt.)52 Actuator: lifting device suspension (option)53 Actuator: four-wheel drive shutdown54 Actuator: fan/blower55 Actuator: fan reversal unit (option)56 Voltage transformer57 Radio (option)58 Fuse: air-conditioning system (4-13/arrows)59 Fuse: air-conditioning system (4-13/arrows)60 Fuse: air-conditioning system (4-13/arrows)61 Relay for air-conditioning system62 Relay for air-conditioning system63 Air condition » on/off « switch64 Pressure switch: air-conditioning system65 Pressure switch: air-conditioning system66 Pressure switch: air-conditioning system67 Air condition fan switch68 Ventilation motor for air-conditioning system69 Air condition condenser fan70 Air condition condenser fan71 License plate illumination72 License plate illumination73 Interior lighting74 Interior lighting switch75 Cigarette lighter76 2-pole socket77 Wiper motor, rear78 Wiper motor, front79 Heater fan motor80 Reversing warning buzzer81 Warning beacon (opt.)82 Rear window heater83 Cabin work lights, rear84 Cabin work lights, rear85 Cabin work lights, front86 Cabin work lights, front87 Fan control88 Multifunction lever, right

S200/S201/S210/S211/Z200

10 Diagrams

10-4

Item Designation

i

89 Starter90 Alternator91 Battery main switch92 Batteries93 Engine shut-off valve94 Start fuel allowance valve95 Coolant temperature switch96 Coolant temperature sensor97 Oil pressure switch98 Fan valve99 Temperature sensors100 Temperature sensors101 Fan reversal valve102 Brake light switch103 Air condition compressor104 Reversing buzzer105 Synchronisation valve106 Valve, reverse drive direction107 Valve, forward drive direction108 Switch: low cooling water109 Switch: hydraulic oil filter110 Switch: hydraulic oil temperature111 Switch: parking brake112 Tail light, left113 Tail light, right114 Switch: service brake failure115 Auxiliary hydraulics valve: open bucket116 Auxiliary hydraulics valve: close bucket117 Alpha max. valve118 Gear switch valve (only for fast loaders)119 Differential lock valve120 Combination valve: pipe break protection / lifting device suspension (option)121 Reservoir valve, lifting device suspension (option)122 Memory valve, lifting device suspension (option)123 Pressure switch, lifting device suspension (option)124 Four-wheel drive valve (option)125 Windshield washer motor, front126 Window washer motor, rear127 Dip pipe sensor128 Speed sensor129 Main headlights, left130 Main headlights, right131 Signal horn132 Quick-change device release valve133 Bucket arm working lights134 Bucket arm working lights135 7-pole socket

NOTEThe bold numbers next to the item numbers in the electric wiring diagram are cross-references to therespective part in the hydraulic diagram.

S200/S201/S210/S211/Z200

Diagrams 10

10-5

10.2 Hydraulic diagram

10.2.1 AS 210 hydraulic diagram (bolt lock), “20 km/h” model

Item Designation

01 Swivel cylinder DW 110/45/910/128702 Supporting valve03 Supporting cylinder EW 70/210/47004 Reservoir system, pipe break protection (option)05 Auxiliary hydraulics, external circuit06 Locking cylinder DW 40/63/70/39707 Shift valve for locking the quick-change device08 Lift cylinder DW 110/70/908/131709 Pipe break protection, lift cylinder (option)10 Tip cylinder DW 110/70/545/101511 Pipe break protection, tilt cylinder (option)12 Unpressurised return line (option)13 Lifting device suspension14 Steering cylinder 80/40/152/472.515 Double shock valve16 Steering switching valve17 Blocking valve18 Steering unit, 300/100 cm³/rev.19 Priority valve20 Drive motor A6VM 160 EP2D21 Gear-type pump (51+27) cm³/rev.22 Drive pump A4VG 125 DA23 Drive motor24 Gear-type pump 14 cm³/rev.25 Suction strainer26 Electric contamination indicator27 Combined suction and return flow filter28 Hydraulic oil tank29 Hydraulic oil cooler30 Hydrostatic fan31 Shut-off valve32 Brake valve33 Lamella brake34 Parking brake valve35 1-way valve36 High-pressure transition37 Combination valve: pipe break protection / lifting device suspension (option)38 3-way valve39 Control pressure valve, auxiliary hydraulics40 Control pressure transmitter, working hydraulics41 Shut-off valve, working hydraulics42 Four-wheel drive shutdown valve43 Differential lock valve44 Hydraulic gear shift

X_ .. _ _..

10-5

1 2 3 4 5 6 7 8 9 10 11 10 12 13 14

15

16

17

19

20

21222324252628

30

33

35

34

42

43

44

41

4039

38

37

36

6 8

18

27

29

31

32Abschaltdruck 140 barEinschaltdruck 120 bar

S200

Fahrt-richtung

Y1/B2/braun

X1/A2/schwarz

X2/A

3/gr

ün

Y2/B

3/gr

au

Y3/B1/rot

X3/A1/blau

G3/4

A 3

G3/4

B 3

G3/4

A 2

G3/4

B 2

G3/4

A 1

G3/4

B 1

G1/2

G1/2

G3/8 G3/8

G1/2

G1/2 G3/8 G3/8

G3/

8

G3/

8 G3/4 G3/4

G3/4 G3/4

G3/4 G3/4

G3/4 G3/4

G1/2B 1

G1/2A 1

G1/2

G1/2

G1/2

3 0 03 0 0

T 3

T 1

P

180

bar

20 bar

3 bar

50 bar

T

PF

1,0 l

1,0 l

p = 50

bar

230 bar 230 bar

220 bar

T 2 G 1

P 1 G3/4

G3/4P L 1G3/4 T1

G1/4 G1/4 G1/4 G1/4 G1/4 G1/4

3 5 b3 5 b15

0 ba

r P

P

A

B

G1/2 G1/2

G1/2 G1/2

A2 B2

A1 B1

240

B

P

A

T

G3/8 G3/8

G3/8 G3/8

T Z L Z R

SL R

240 240

G1/2 G1/2200L R

G1/2 G1/2P TL SG1/4

140

G1/2 G3/4

G1/4 LS

P G3/4

C F E F

X

G1/4G1/4 G1/4 G1/4

G1/4 G1/4P T

A B

T P

G1/4 G1/4

G1/4 G1/4S

100 bar

M A1 /4

A

P

A BR

G3/4 G3/4

2 bar

2,5 barS2 S1 E1 J13 bar

0,04

bar

0,5

bar

100 m

uem

.

10 m

uem

.40

mue

m.

130 m

uem

.

10 m

uem

.

14 cm3/U

S P

XX

XXX

X

X G

T1 U

B

A

T2

P P

S S

Y P

b a

R T2

125 c

m3 /U

X1 X2 G A

P = 450 bar

33-36 barP=480±10bar

P=480±10bar

25,7

cm3 /U

51 cm

3 /U

27 cm

3 /UM AF sSMH

BM BFeFa1P S

Y50

Y6

DS3

DS4

Y7DS6

Y10

Y12

Y11

Y5

Y3

Y63

Y64

DS1

Y14

Y2Y1

DS2

MF

B A

P T

X5

T1Fa

M1

10.2.1 - 04.2004 Hydraulic diagram AS 210 (bolt lock) "20 km/h" variant

Gauge partOptional equipment

MF

X_ .. _ _..

10-6

1 2 3 4 5 6 7 8 9 10 11 10 12 13 14

15

16

17

19

20

21222324252628

30

33

35

34

42

43

44

4039

38

37

36

6 8

18

27

29

31

32Abschaltdruck 140 barEinschaltdruck 120 bar

41

S201

Fahrt-richtung

Y1/B2/braun

X1/A2/schwarz

X2/A

3/gr

ün

Y2/B

3/gr

au

Y3/B1/rot

X3/A1/blau

G3/4

A 3

G3/4

B 3

G3/4

A 2

G3/4

B 2

G3/4

A 1

G3/4

B 1

G1/2

G1/2

G3/8 G3/8G1/2

G1/2 G3/8 G3/8

G3/

8

G3/

8 G3/4 G3/4

G3/4 G3/4

G3/4 G3/4

G3/4 G3/4

G1/2B 1

G1/2A 1

G1/2G1/2

G1/2

3 0 03 0 0

T 3

T 1

P

180

bar

20 bar

3 bar

50 bar

T

PF

1,0 l

1,0 l

p = 50

bar

230 bar 230 bar

220 bar

T 2 G 1

P 1 G3/4

G3/4P L 1G3/4 T1

G1/4 G1/4 G1/4 G1/4 G1/4 G1/4

3 5 b

3 5 b150

bar P

P

A

BG1/2 G1/2

A1 B1

240

B

P

A

T

G3/8 G3/8

G3/8 G3/8

T Z L Z R

SL R

240 240

G1/2 G1/2200L R

G1/2 G1/2P TL SG1/4

140

G1/2 G3/4

G1/4 LS

P G3/4

C F E F

X

G1/4G1/4 G1/4 G1/4

G1/4 G1/4P T

A B

T P

G1/4 G1/4

G1/4 G1/4S

100 bar

M A1 /4

A

P

A BR

G3/4 G3/4

2 bar

2,5 bar

S2 S1 E1 J13 bar

0,04

bar

0,5

bar

100 m

uem

.

10 m

uem

.40

mue

m.

130 m

uem

.

10 m

uem

.

14 cm3/U

S P

XX

XXX

X

X

G

TB

P P

S S

Y P

b a

R T2

125 c

m3 /U

X1 X2 G A

P = 450 bar

33-36 barP=480±10bar

P=480±10bar

25,7

cm3 /U

51 cm

3 /U

27 cm

3 /U

M AF sSMH

BM BFeFa1P S

Y50

Y6

DS3

DS4

Y7DS6

Y10

Y12

Y11

Y5

Y63

Y64

DS1

Y14

Y2Y1

DS2

MF

B A

P T

X5

T1Fa

G1/2 G1/2A2 B2

TA

10.2.2 - 07.2004 Hydraulic diagram AS 210 (bolt lock) "35 km/h" variant

Gauge partOptional equipment

X_ .. _ _..

S21010-7

1 2 3 4 5 6 7 8 9 8 10 11 14

15

16

17

19

20

21222324252628

30

33

35

34

42

43

44

4039

38

37

36

6

18

27

29

31

32Abschaltdruck 140 barEinschaltdruck 120 bar

41

12 13

Fahrt-richtung

Y1/B2/braun

X1/A2/schwarz

X2/A

3/gr

ün

Y2/B

3/gr

au

Y3/B1/rot

X3/A1/blau

G3/4

A 3

G3/4

B 3

G3/4

A 2

G3/4

B 2

G3/4

A 1

G3/4

B 1

G1/2

G1/2

G3/8 G3/8

G1/2

G1/2 G3/8 G3/8

G3/

8

G3/

8 G3/4 G3/4

G3/4 G3/4

G3/4 G3/4

G3/4 G3/4

G1/2B 1

G1/2A 1

G1/2G1/2

G1/2

3 0 03 0 0

T 3

T 1

P

180

bar

20 bar

3 bar

50 bar

T

PF

1,0 l

1,0 l

p = 50

bar

230 bar 230 bar

220 bar

T 2 G 1

P 1 G3/4

G3/4P L 1G3/4 T1

G1/4 G1/4 G1/4 G1/4 G1/4 G1/4

3 5 b3 5 b15

0 ba

r P

P

A

B

G1/2 G1/2

G1/2 G1/2

A2 B2

A1 B1

240

B

P

A

T

G3/8 G3/8

G3/8 G3/8

T Z L Z R

SL R

240 240

G1/2 G1/2200L R

G1/2 G1/2P TL SG1/4

140

G1/2 G3/4

G1/4 LS

P G3/4

C F E F

X

G1/4G1/4 G1/4 G1/4

G1/4 G1/4P T

A B

T P

G1/4 G1/4

G1/4 G1/4S

100 bar

M A1 /4

AP

A BR

G3/4 G3/4

2 bar

2,5 barS2 S1 E1 J13 bar

0,04

bar

0,5

bar

100 m

uem

.

10 m

uem

.40

mue

m.

130 m

uem

.

10 m

uem

.

14 cm3/U

S P

XX

XXX

X

X G

T1 U

B

A

T2

P P

S S

Y P

b a

R T2

125 c

m3 /U

X1 X2 G A

P = 450 bar

33-36 barP=480±10bar

P=480±10bar

25,7

cm3 /U

51 cm

3 /U

27 cm

3 /U

M AF sSMH

BM BFeFa1P S

Y50

DS3

DS4

Y7DS6

Y10

Y12

Y11

Y5

Y3

Y63

Y64

DS1

Y14

Y2Y1

DS2

MF

B A

P T

X5

T1Fa

AB

TP

M1

10.2.3 - 07.2004 Hydraulic diagram AS 210 (claw lock) "20 km/h" variant

Gauge partOptional equipment

X_ .. _ _..

S21110-8

1 2 3 4 5 6 7 8 9 8 10 11 14

15

16

17

19

20

21222324252628

30

33

35

34

42

43

44

4039

38

37

36

6

18

27

29

31

32Abschaltdruck 140 barEinschaltdruck 120 bar

12 13

41

Fahrt-richtung Y1/B2/braun

X1/A2/schwarz

X2/A

3/gr

ün

Y2/B

3/gr

au

Y3/B1/rot

X3/A1/blau

G3/4

A 3

G3/4

B 3

G3/4

A 2

G3/4

B 2

G3/4

A 1

G3/4

B 1

G1/2

G1/2

G3/8 G3/8G1/2

G1/2 G3/8 G3/8

G3/

8

G3/

8 G3/4 G3/4

G3/4 G3/4

G3/4 G3/4

G3/4 G3/4

G1/2B 1

G1/2A 1

G1/2G1/2

G1/2

3 0 03 0 0

T 3

T 1

P

180

bar

20 bar

3 bar

50 bar

T

PF

1,0 l

1,0 l

p = 50

bar

230 bar 230 bar

220 bar

T 2 G 1

P 1 G3/4

G3/4P L 1G3/4 T1

G1/4 G1/4 G1/4 G1/4 G1/4 G1/4

3 5 b3 5 b15

0 ba

r P

P

A

B

G1/2 G1/2

G1/2 G1/2

A2 B2

A1 B1

240

B

P

A

T

G3/8 G3/8

G3/8 G3/8

T Z L Z R

SL R

240 240

G1/2 G1/2200L R

G1/2 G1/2P TL SG1/4

140

G1/2 G3/4

G1/4 LS

P G3/4

C F E F

X

G1/4G1/4 G1/4 G1/4

G1/4 G1/4P T

A B

T P

G1/4 G1/4

G1/4 G1/4S

100 bar

M A1 /4

A

P

A BR

G3/4 G3/4

2 bar

2,5 barS2 S1 E1 J13 bar

0,04

bar

0,5

bar

100 m

uem

.

10 m

uem

.40

mue

m.

130 m

uem

.

10 m

uem

.

14 cm3/U

S P

XX

XXX

X

X

G

TB

AT

P P

S S

Y P

b a

R T2

125 c

m3 /U

X1 X2 G A

P = 450 bar

33-36 barP=480±10bar

P=480±10bar

25,7

cm3 /U

51 cm

3 /U

27 cm

3 /UM AF sSMH

BM BFeFa1P S

Y50

DS3

DS4

Y7DS6

Y10

Y12

Y11

Y5

Y63

Y64

DS1

Y14

Y2Y1

DS2

MF

B A

P T

X5

T1Fa

10.2.4 - 07.2004 Hydraulic diagram AS 210 (claw lock) "35 km/h" variant

Gauge partOptional equipment

S200/S201/S210/S211/Z200

Diagrams 10

10-6

10.2.2 AS 210 hydraulic diagram (bolt lock), “35 km/h” model

Item Designation

01 Swivel cylinder DW 110/45/910/128702 Supporting valve03 Supporting cylinder EW 70/210/47004 Reservoir system, pipe break protection (option)05 Auxiliary hydraulics, external circuit06 Locking cylinder DW 40/63/70/39707 Shift valve for locking the quick-change device08 Lift cylinder DW 110/70/908/131709 Pipe break protection, lift cylinder (option)10 Tip cylinder DW 110/70/545/101511 Pipe break protection, tilt cylinder (option)12 Unpressurised return line (option)13 Lifting device suspension14 Steering cylinder 80/40/152/472.515 Double shock valve16 Steering switching valve17 Blocking valve18 Steering unit, 300/100 cm³/rev.19 Priority valve20 Drive motor A6VM 160 EP2D21 Gear-type pump (51+27) cm³/rev.22 Drive pump A4VG 125 DA23 Drive motor24 Gear-type pump 14 cm³/rev.25 Suction strainer26 Electric contamination indicator27 Combined suction and return flow filter28 Hydraulic oil tank29 Hydraulic oil cooler30 Hydrostatic fan31 Shut-off valve32 Brake valve33 Lamella brake34 Parking brake valve35 1-way valve36 High-pressure transition37 Combination valve: pipe break protection / lifting device suspension (option)38 3-way valve39 Control pressure valve, auxiliary hydraulics40 Control pressure transmitter, working hydraulics41 Shut-off valve, working hydraulics42 Four-wheel drive shutdown valve43 Differential lock valve44 Hydraulic gear shift

S200/S201/S210/S211/Z200

Diagrams 10

10-7

10.2.3 AS 210 hydraulic diagram (claw lock), “20 km/h” model

Item Designation

01 Swivel cylinder DW 110/45/910/128702 Supporting valve03 Supporting cylinder EW 70/210/47004 Reservoir system, pipe break protection (option)05 Auxiliary hydraulics, external circuit06 Lift cylinder DW 110/70/908/131707 Pipe break protection, lift cylinder (option)08 Tip cylinder DW 110/70/545/101509 Pipe break protection, tilt cylinder (option)10 Unpressurised return line (option)11 Lifting device suspension12 Locking cylinder DW 40/63/70/39713 Shift valve for locking the quick-change device14 Steering cylinder 80/40/152/472.515 Double shock valve16 Steering switching valve17 Blocking valve18 Steering unit, 300/100 cm³/rev.19 Priority valve20 Drive motor A6VM 160 EP2D21 Gear-type pump (51+27) cm³/rev.22 Drive pump A4VG 125 DA23 Drive motor24 Gear-type pump 14 cm³/rev.25 Suction strainer26 Electric contamination indicator27 Combined suction and return flow filter28 Hydraulic oil tank29 Hydraulic oil cooler30 Hydrostatic fan31 Shut-off valve32 Brake valve33 Lamella brake34 Parking brake valve35 1-way valve36 High-pressure transition37 Combination valve: pipe break protection/lifting device suspension (option)38 3-way valve39 Control pressure valve, auxiliary hydraulics40 Control pressure transmitter, working hydraulics41 Shut-off valve, working hydraulics42 Four-wheel drive shutdown valve43 Differential lock valve44 Hydraulic gear shift

S200/S201/S210/S211/Z200

Diagrams 10

10-8

10.2.4 AS 210 hydraulic diagram (claw lock), “35 km/h” model

Item Designation

01 Swivel cylinder DW 110/45/910/128702 Supporting valve03 Supporting cylinder EW 70/210/47004 Reservoir system, pipe break protection (option)05 Auxiliary hydraulics, external circuit06 Lift cylinder DW 110/70/908/131707 Pipe break protection, lift cylinder (option)08 Tip cylinder DW 110/70/545/101509 Pipe break protection, tilt cylinder (option)10 Unpressurised return line (option)11 Lifting device suspension12 Locking cylinder DW 40/63/70/39713 Shift valve for locking the quick-change device14 Steering cylinder 80/40/152/472.515 Double shock valve16 Steering switching valve17 Blocking valve18 Steering unit, 300/100 cm³/rev.19 Priority valve20 Drive motor A6VM 160 EP2D21 Gear-type pump (51+27) cm³/rev.22 Drive pump A4VG 125 DA23 Drive motor24 Gear-type pump 14 cm³/rev.25 Suction strainer26 Electric contamination indicator27 Combined suction and return flow filter28 Hydraulic oil tank29 Hydraulic oil cooler30 Hydrostatic fan31 Shut-off valve32 Brake valve33 Lamella brake34 Parking brake valve35 1-way valve36 High-pressure transition37 Combination valve: pipe break protection / lifting device suspension (option)38 3-way valve39 Control pressure valve, auxiliary hydraulics40 Control pressure transmitter, working hydraulics41 Shut-off valve, working hydraulics42 Four-wheel drive shutdown valve43 Differential lock valve44 Hydraulic gear shift