<Document Number>Copyright © Yokogawa Electric Corporation<date/time>
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Mistake Proofing Contest
YOKOGAWA
<Document Number>Copyright © Yokogawa Electric Corporation<date/time>
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Products come in from other Yokogawa locations.
• When employees pick the products, to send to line or to shipping, hey pick them based on the MS Code.
Team members must visually compare MS Codes across the Label, Pick Tag, and Production sheet.
The Problem
<Document Number>Copyright © Yokogawa Electric Corporation<date/time>
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The Problem
We ship and average of 10,406 units per year.
We have an average of 15 DOAs per year assigned to Receiving and Shipping.
MS Code
Order Number
<Document Number>Copyright © Yokogawa Electric Corporation<date/time>
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Proposed Solution
6500A – Handheld scanner that supports OCR and barcode. (99.99995% accuracy)
<Document Number>Copyright © Yokogawa Electric Corporation<date/time>
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Proposed Solution
Proprietary program pulls order information from SAP.Displays any discrepancies between MS Codes.
<Document Number>Copyright © Yokogawa Electric Corporation<date/time>
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The Proposed Solution Phase 1
Inbound Inventory orProduction Line
Shipping
Scan the MS Code against the Sales Order.
Kit per order
Outbound
Shipping scans all orders to prevent customer DOAs
<Document Number>Copyright © Yokogawa Electric Corporation<date/time>
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The Proposed Solution Phase 2
Inbound Inventory Production
Scan Production Order and MS Code, Confirm programmatically
Kit per order
Outbound
Scan Sales Order and Product MS Code, Confirm Programmatically
Shipping
Scan Sales Order and Product MS Code, Confirm Programmatically
Scanning occurs between each department allowing tracking of orders and preventing any internal DOAs
<Document Number>Copyright © Yokogawa Electric Corporation<date/time>
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