Download - BP CH Production Model en V1605
Production Model
SAP Best Practices for Chemicals
© 2011 SAP AG. All rights reserved. 2
General Information
SAP Best Practices for Chemicals V1.605 is based on SAP Best Practices for Chemicals V1.603 .
Product lines remained Product structure, material numbers, material types consolidated New materials added due to new preconfigured business processes
© 2011 SAP AG. All rights reserved. 3
Granulate SAPulat/GranuSAP blueOverview V1.605
Active Ingredient Processing
(Sales)
Co - Product
By - Product
Process Order with Co-product & QMPipeline Material
Handling
Blending
Tank Trailer
Plant 1000
Filling
Pressure and Temperature Polymerization
Ethylen Gas, C2H4YQPM
CH-1410
Catalyst (Grade A)YQRM
CH-1420
Description
Mat type
Mat Nr
WM managed
QM active Batch managed
Solvent (Grade B)YQBP
CH-7100SAPulat (Batch B)YQBM
CH-2200
Pigment, blueYQRM
CH-1440
SAPulatRaw Granulate
YQFP
CH-6400
SAPalystYQFP
CH-6500
Filling
SAPulat (Batch A)YQBM
CH-2200
Solvent (Grade A)YQRM
CH-1430
GranuSAP, BlueYQBM
CH-3200
Catalyst (Grade B)YQCP
CH-9100
Extruder Mix Nozzle Chop (Avrg 2x3 mm) Add Pigment
Output from Co-productCH-2200 is used in WIP
Batch (next page)
© 2011 SAP AG. All rights reserved. 4
GranuSAP GreenOverview V1.605
Plant 1000
Description
Mat type
Mat Nr
WM managed
QM active Batch managed
GranuSAP, GreenYQBM
CH-6450
Premixing Mixing Extrusion
GranuSAP,WIP BatchReference mat
UNBW
CH-8000
Intermediate product after
each operation
SAPulatYQBM
CH-2200
Work in Process (WIP)
Batch
Pigment GreenYQRM
CH-1445
© 2011 SAP AG. All rights reserved. 5
SAP Arom SolventOverview V1.605
By - Product
By- Product
Repetative manufacturing with QM
Plant 1000
Alkylation Distillation
BenzeneYQRM
CH-1450
Description
Mat type
Mat Nr
WM managed
QM active Batch managed
Arom Solvent (Grade B)
YQBP
CH-7200
SAPArom. SolventYQBM
CH-6600
Ethylen Gas C2H4YQPM
CH-1410
SAP Off GasYQBP
CH-7300
© 2011 SAP AG. All rights reserved. 6
Granulate SAPulat/GranuSAP blueOverview V1.605
Totes Handling
Bag 10 LBVERP
CH-4100
Bag 25 LBVERP
CH-4110
BigBag 500 LBVERP
CH-5100
Shrink FoilVERP
CH-4600
PalletVERP
CH-4500
Filling in Bags/BigBags and Delivery
GranuSAP SampleYQSM
CH-0100
Repackaging
GranuSAP, 25 LBYQFP
CH-6200
GranuSAP, 500 LBYQFP
CH-6220
External Subcontracting in Procurement
GranuSAP, 100 LBYQFP
CH-6210
Container 100LBVERP
CH-4120
GranuSAP, BlueYQBM
CH-3200
GranuSAP, 1000 LBYQFP
CH-6230
Container, 1000 LBVERP
CH-4130
Label GranuSAPROH
CH-1100
Plant 1000Description
Mat type
Mat Nr
WM managed
QM active Batch managed
GranuSAP, 750 LBYQFP
CH-6240
Container 750LBVERP
CH-4140
Label GranuSAPROH
CH-1100
Label GranuSAPROH
CH-1100
External Subcontracting in Process Order
© 2011 SAP AG. All rights reserved. 7
Standard Warehou
se(10Q1)
Production
Warehouse
(10Q4)
Raw Materials
(10Q2)
Storage Tank
(10Q3)
FullWM
(1070)
Warehouse Y01
Production Plant 1000
CH-1420CH-1430
CH-1450CH-7100
CH-2200CH-3200
CH-6600CH-9100
CH-0100CH-4130CH-6200CH-6210
CH-6220CH-6230
CH-6240CH-6400
CH-6450CH-6500
CH-1100CH-4100CH-4110CH-4120CH-4130
CH-4140CH-4500CH-4600CH-5100
GranuSAP
Finished Goods(10Q5)
CH-1440
CH-1445CH-6220
Materials and Storage Locations - Assignment
CH-7200
Pipleline
(10Q6)
CH-7300
Shop Floor
WIPB
(10Q7)
CH-8000
© 2011 SAP AG. All rights reserved. 8
Paint SAPcolor blueOverview V1.605
Product Substitution by QM
Usage Decision
Paint, blue (Grade B)YQBM
CH-3001
Plant 1000
Batch Production : Filling, Heating, Grinding, Disperging
Additive BG99YQAI
CH-1020
Pigment, blueYQRM
CH-1440
Description
Mat type
Mat Nr
WM managed
QM active Batch managed
Acrylic ResinYQRM
CH-1010
Solvent (Grade A)YQRM
CH-1430
Acrylic Resin(residue)
YQRM
CH-1010
Acrylic Resin(new delivery)
YQRM
CH-1010
Active Ingredient Processing
(Procurement & Manufacturing)
Alternative Position in BOM
Paint, blue (Grade A)YQBM
CH-3000
Mixing in Storage Tank Solvent (Grade B)
YQBP
CH-7100
© 2011 SAP AG. All rights reserved. 9
Paint SAPcolor blueOverview V1.605
Canister, 5 LBVERP
CH-4200
Canister, 10 LBVERP
CH-4210
Container, 1000 LBVERP
CH-5200
Shrink FoilVERP
CH-4600
PalletVERP
CH-4500
SAPcolor, blueSample
YQSM
CH-0200
Product Substitution in SD
Paint, blue (Grade B)YQBM
CH-3001
Paint, blue (Grade A)YQBM
CH-3000
SAPcolor blue,10 LB (Grade B)
YQFP
CH-6001
SAPcolor blue,1000 LB
YQFP
CH-6100Paint MagicBlue,
10 LB
YQFP
CH-6010
Label MagicBlueROH
CH-1110
Label BlueSkyROH
CH-1120
Label BlueStarROH
CH-1130
Paint BlueSky,10 LB
YQFP
CH-6020
Paint BlueStar,10 LB
YQFP
CH-6030
Relabeling
SAPcolor blue,10 LB
YQFP
CH-6000
Filling in Canisters
© 2011 SAP AG. All rights reserved. 10
Standard Warehouse
(10Q1)
Production Warehouse
(10Q4)
Raw Materials
(10Q2)
Storage Tank
(10Q3)
FullWM
(1070)
Warehouse Y01
Production Plant 1000
CH-1020CH-1430CH-7100
CH-3000CH-3001CH-0500
CH-0200CH-6000CH-6001CH-6010CH-6020CH-6030CH-6100CH-6800
CH-1110CH-1120CH-1130CH-4200CH-4210CH-4500CH-4600CH-5200
SAPcolor
Finished Goods(10Q5)
CH-1440CH-6220
Materials and Storage Locations - Assignment
CH-1010
© 2011 SAP AG. All rights reserved. 11
Additional PaintsOverview V1.605
Filling
Paint, redYQNM
CH-0500
Canister, 5 LBVERP
CH-4200
InternalSubcontracting
PowerPaint, redYQFP
CH-6800
SAPcolor green,10 LB
HAWA
CH-6300
Third PartyProcessing
SAPcolor white,10 LB
HAWA
CH-6310
Plant 1000
Description
Mat type
Mat Nr
WM managed
QM active Batch managed
© 2011 SAP AG. All rights reserved. 12
Additional PaintsOverview V1.605
Paint, blackYQBM
CH-3110
Plant 1000
Batch Production : Filling, Heating, Grinding, Disperging
Description
Mat type
Mat Nr
WM managed
QM active Batch managed
Acrylic ResinYQRM
CH-1010
Additive BG99YQAI
CH-1020
Solvent (Grade A)YQRM
CH-1430
Pigment, blackYQRM
CH-1442
Pigment, yellowYQRM
CH-1441
Acrylic Resin(residue)
YQRM
CH-1010
Acrylic Resin(new delivery)
YQRM
CH-1010
Active Ingredient Processing
(Procurement & Manufacturing)
Paint, yellowYQBM
CH-3100
Mixing in Storage Tank
Multiple Product Campaign Run
© 2011 SAP AG. All rights reserved. 13
Production Warehouse
(10Q4)
Raw Materials
(10Q2)
Storage Tank
(10Q3)
Production Plant 1000
CH-1430
CH-1441
CH-1442
CH-1020
CH-3100CH-3110
CH-0500
CH-6300CH-6310CH-6800
Additional Paints
Finished Goods(10Q5)
Materials and Storage Locations - Assignment
CH-1010
Standard Warehouse
(10Q1)
CH-4200
© 2011 SAP AG. All rights reserved. 14
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