BOSCH INDUSTRY CONSULTINGIBERIA
Resilient, agile,waste-freevalue streams.
Bosch Industry Consulting
Bosch Industry Consulting | 2018-10-30© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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Anderson, USA
Mexico City, Mexico
HeadquarterStuttgart, Germany
Penang, Malaysia
Suzhou, China
Bangalore, India
Charleston, USA
Eisenach, Germany
Nürnberg, Germany
Our locations – in every region. Overall. Worldwide
Aveiro, Portugal
One more site close to you: Iberia
Bosch Industry Consulting
Bosch Industry Consulting | 2018-10-30© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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Your flexible team of experts
Experienced team and proven
methods
Tailored solution
Sustained results
- All our associates have practical lean&I4.0 manufacturing operations management experience
- Our Tools, Methods and Processes are tested&proven at 270+ Bosch plants worldwide (automotive&non-automotive)
- Scaling good-practices is our daily business
- Certified professionals (Project Management, MTM, ergonomics, Agile-Scrum, …)
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Comprehensive scope of services and expertise
Solutions derived from your business requirements.
Working at the location you prefer, worldwide
- Experts in designing, executing, stabilizing and sustaining shop-floor changes
- Training and Leadership Coaching always included
Bosch Industry Consulting
Bosch Industry Consulting | 2018-10-30© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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All about manufacturing. Overall. Worldwide.
Project Management
Project Preparation Product-/ ProcessDesign
Product-/ Process Development
Product-/ Process Implementation
Production
Training
Manufacturing and Logistics Planning
Process Optimization
Simultaneous Engineering
Lean Production System & Design of Manufacturing Operations
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Connected Industry 4.0
SOD SOP
Bosch Industry Consulting
Bosch Industry Consulting | 2018-10-30© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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Simultaneous Engineering – better together
Project management in Simultaneous Engineering (SE) & operative realization (Daily SE)
Portf
olio
Experienced project managers for your SE projects
Staffing with „hands on“ planning capacity of your daily business
Risk evaluation and development of your new manufacturing processes
Requirement management & Costs
Strategy development Product-process concepts Complexity and variant management
Identification of new product opportunities/business fields
Implementation of trends
Definition of the target market coverage
Definition of the variant framework
Identification of product functions demanded by the market
Cost analysis, target cost, PPC & project cost
From Management
Product & process concept development before SOD
Evaluation of concepts
to realization
Appr
oach We support your product development with our experienced team and efficient methods.
We are your partner for systematic and efficient use of methods and provide capable hands-on support. We are a flexible team with experience from different business units (automotive, consumer, industrial, energy&building).
Bosch Industry Consulting
Bosch Industry Consulting | 2018-10-30© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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Manufacturing Engineering and Logistics
Appr
oach
Portf
olio
Equipment construction monitoring and pre-acceptance
Pack&Transport
Internal release Customer release SOP
RFQ Decision Matrix Placing Purchase Order
Value Stream Design Product/Process concept Machine-market study Machine-concept
Build to orderConcept creation Supplier selection Serial operation
From big turn-key projects (e.g. new plant) to small detailed work-packages (e.g. lean line re-design). We support with experts in manufacturing projects. We work as general contractor or as team members. We provide BPS system experts and planners with wide and overall knowledge in processes, manufacturing equipment and tools. We use project management methods and tested&proven tools in Manufacturing Engineering and Logistics.
Bosch Industry Consulting | 2018-10-30© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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Design of Manufacturing OperationsBosch Industry Consulting
Bosch Industry Consulting
Bosch Industry Consulting | 2018-10-30© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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Process Optimization
Appr
oach
Portf
olio
Bottleneck Detection Cycle time analysis Measurement of downtime, scrap and
rework-analysis Process- and measurement analysis, Video
analysis Identify Quick Hits Capability
studies
New standard: develop, test, improve, stabilize.
Sustainable Problem solving method Daily Scrum (shop floor management) Detailed data analysis and active process
monitoring
Project requirements by customer Gemba walk (direct & indirect operations) Measure and check KPI´s Derive target state and corresponding effort Agree on project charter
Module 1: Requirements Management and Target State
Module 3: Execute and sustain
We support process optimization regarding quality, output and costs on site with expert capacity. We provide manufacturing planners with wide knowledge of manufacturing processes. We use specific tools for process optimization (e.g. Automated Video analysis, shopfloor management, Bottleneck Detection, Problem
solving techniques, …). The realization of the findings of module 3 can be done in a follow-up project.
Module 2: Process analysis and design of detailed solution
Bosch Industry Consulting | 2018-10-30© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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Appr
oach
Portf
olio Gemba training
Project coaching Lean Benchmark Tour I4.0 Lighthouse Visits IE & Ergonomics Sharing
Experience
Classroom training Simulation
Web-based training
PracticeOnline training Seminar Sharing
We provide a training system to meet different knowledge depth requirements. We define the complete learning curve from theory to application. We offer a Lean Operations qualification program based on role and responsibility. We improve your Lean Production System competence through training and trainer qualification. We build up the Lean Production System network through our sharing platform.
Training – fit for the futureBosch Industry Consulting
Bosch Industry Consulting | 2018-10-30© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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Appr
oach
Portf
olio
Process supervision Change management Reporting
Final performance report Customer feedback Commercial closure
Kick-off / PIA Project management plan Risk management
Lessons learned Required competencies
and Capacity Forecasting cost
Project executionProject preparation Project concept Project completion
We take over project management tasks so you can focus on your core processes. Professionally trained and certified project leaders: PMP® and Agile-Scrum Masters&Product Owners. Wide experience from different business units and project types. We support you in ensuring the compliance with corporate, business unit and plant directives.
Project Management – effectively deliveringBosch Industry Consulting
Bosch Industry Consulting
Bosch Industry Consulting | 2018-10-30© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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Beitr
ag
Portf
olio
Logistics Planning
Value Stream Optimization
We are a neutral and flexible service provider for new planning and optimization of manufacturing and logistics systems. We analyze your Value Stream and realize improvement projects directly on the shopfloor. Your benefit through our Best-Practice-Sharing over a wide range of businesses. We have widespread experience in the creation and realization of logistics concepts. We plan and implement i4.0-Solutions within the product concept (Data Stream Design-Method) and the
Value Stream (i4.0 Solution Sets).
Manufacturing System Planning Continuous Improvement System
Value Stream Planning
Moderation PGL-Workshops Customized Investment Concepts Planning-Assessment
Concepts for broad and detailed logistics
Planning of interfaces between production and logistics i4.0 solutions
Value stream analysis Potential Realization of improvement projects Stabilization of standards
Manufacturing System Planning – lean and transparent
C/MPE | 2018-10-30© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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Appr
oach
Portf
olio
Planning & Consulting Project Management & Implementation
Process Optimization & Training
With our experts, we make your Value Stream fit for the future. We provide holistic solutions from a single source. Therefore we cooperate with established i4.0 solution providers worldwide. We support your i4.0 efforts with our team from consulting, to project management and implementation of i4.0 solution sets. We are your experienced partner in the creation of a system of intelligent systems.
Project Management, Consulting and Support for i4.0 Projects in Manufacturing.
Process optimization Big Data-Analytics in
manufacturing Retrofit Sensors to enable
Data Analytics Training
OpCon MES-Training Data Awareness for Plants
Project Management & Implementation of i4.0 projects i.a.
IES (Intralogistics Execution inkl. AGV, Zenoway)
RFID Solutions Remote Access OpCon MES, MSS Digital Production Planning Augmented Reality MRK
Planning of holistic Manufacturing Equipment Projects including MES, digital process planning
Digital Value Stream Analysis: Optimization through i4.0 Solution Sets
Moderation of Data Stream Design-Workshops (i4.0 @ PGL)
I4.0 – connecting intelligent systemsBosch Industry Consulting