E-SERIESINDEX
E-SERIES Page
Body Builders Layout Book1
E-SERIES2017
MODEL YEAR
E-Series Cutaway / Stripped Chassis
2
3-11
14
15
17
16
12-13
18
Model Lineup
Dimensiona l Data
Axle / Tire / Wheelhouse / Vehicle Height Data
Ground Cl earance – Approach & Departure Angles Battery
Box Locations
Fuel Filler Pipe
Aft-of-Axle Fuel Tank
Back of C utaway Cab Profile Dimensions
Front Surface Area Worksheet
Seat Position – E-250/350/450.Super Duty Cutaway 21
E-Series Miscellaneous22 Aft-of-Axle Fuel Tank Evaporative Emissions Canister Location23Seat Track Travel / H-Point Location
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19-20
Body Builders Layout Book E-SERIES MODEL LINEUP
2 E-SERIES
2017 MODEL YEAR
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Model WB (in.) Engine/ Trans.
Maximum GVWR (lbs.)
Maximum Payload (lbs.)
Spring/GAWR (lbs.)(1)
Base Curb Weight (lbs.)
Front Range Min.-Max.
Rear Front Rear Total
E-350 Cutaway
138 SRW 6.8L/6R140 10,050 5180 4200 6084 2923 1941 4864
6.2L/6R140 10,050 5230 4050 6084 2891 1921 4812
138 DRW 6.8L/6R140 11,500 6364 4200-4600 7800 2949 2187 5136
6.2L/6R140 11,500 6420 4050-4600 7800 2920 2159 5079
158 SRW 6.8L/6R140 10,050 5120 4200 6084 3022 1906 4928
6.2L/6R140 10,050 5190 4200 6084 2915 1937 4852
E-350 Cutaway
158 DRW
6.8L/6R140 11,500 6280 4200-4600 7800 3056 2158 5214
6.2L/6R140 11,500 6370 4050-4600 7800 2997 2130 5127
6.8L/6R140 12,500 7340 4600-5000 8500 3041 2114 5155
6.2L/6R140 12,500 7330 4600-5000 8500 3016 2147 5163
176 DRW 6.8L/6R140 12,500 7260 4600-5000 8500 3133 2104 5237
6.2L/6R140 12,500 7310 4600-5000 8500 3093 2089 5182
E-350 Stripped Chassis
138 DRW 6.8L/6R140 11,500 6870 4400-4600 7800 2421 2204 4625
6.2L/6R140 11,500 6979 4200-4600 7800 2343 2178 4521
158 DRW 6.8L/6R140 12,500 7820 4600-5000 8500 2480 2198 4678
6.2L/6R140 12,500 7910 4600-5000 8500 2406 2175 4581
176 DRW 6.8L/6R140 12,500 7760 4600-5000 8500 2535 2197 4732
6.2L/6R140 12,500 7860 4600-5000 8500 2462 2178 4640
E-450 Cutaway
158 DRW
6.8L/6R140 14,200 8750 4600 9600 3042 2404 5446
6.8L/6R140 14,500 9090 5000 9600 3021 2386 5407
6.2L/6R140 14,000 8630 4600-5000 9600 3008 2361 5369
176 DRW
6.8L/6R140 14,200 8720 4600 9600 3128 2349 5477
6.8L/6R140 14,500 9060 5000 9600 3105 2330 5435
6.2L/6R140 14,000 8610 4600-5000 9600 3078 2305 5383
E-450 Stripped Chassis
158 DRW 6.8L/6R140 14,500 9690 5000 9600 2531 2274 4805
6.2L/6R140 14,000 9290 4600-5000 9600 2456 2254 4710
176 DRW 6.8L/6R140 14,500 9640 5000 9600 2566 2292 4858
6.2L/6R140 14,000 9230 4600-5000 9600 2490 2272 4762
(1) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, wheels, tires) of a specific vehicle. Front and rear GAWRs will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVWR or GAWR (front or rear). NOTE: Refer to Standard Equipment for Standard Powertrain/Chassis Equipment Specifications. NOTE: For product features, please see Models & Packages and/or the Dealer Ordering Guide for availability.
GVWR/Payload/Spring & GAWR/Base Curb Weight
E-SERIESDIMENSIONAL DATA
E-350 SUPER DUTY CUTAWAY 138” WB (SRW / DRW)
Body Builders Layout Book3
E-SERIES2017
MODEL YEAR
(Cont'd next page)NOTE — [ ] DIMENSIONS ARE INCHES.
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(BUMPER) C L VEHICLE
FUEL FILLER
C L FRONT AXLE
3505 [138.0] WHEELBASE
A
1740 [68.5]
C L
6124 [241.1] OVERALL LENGTH
REAR AXLE
NORMAL TOP OF FRAME
40 Gallon Capacity Standard Fuel Tank
FRAME (OUTSIDE)
C L ENGINE
[24.3] 617
[50.5] 1283
470[18.5]
[27.4] 696 [40.8]
1036
[24.3] 617
[38.5] 978
[38.8] 985
[19.4] 493
[42.0] 1067
879 [34.6]
[1.5] 38
[3.2] 82
[11.4] 289
[76.9] 1954
TOP OF FRAME KICKUPAT OF REAR AXLEC L
GAS EXHAUST OUTLET
124[4.9]
222[8.7]
665 [26.2]
[2.5] 63 EVAP VALVE
[2.75] 70
[51.1] 1298
SRW
DRW
EXTENSION
F
R
DRIVER SEAT (REARMOST)
1575 [62.0]
A
[92.5] 2350
[80.0] 2032
[24.4] 620
[31.5] 800
E-350
482[19.0]
(CUTAWAY)
CUTAWAY
NOTE: Refer to rear crossmember installation information in SVE Bulletins Q-182 & Q-184. Ford Motor Company recommends that the Final stage Manufacturer include these crossmembers as part of the completed vehicle to enhance rear impact protection for E-350 vehicles.
E-SERIESDIMENSIONAL DATA
E-350 SUPER DUTY CUTAWAY 138” WB (SRW / DRW) (Cont'd)
Body Builders Layout Book4
E-SERIES2017
MODEL YEAR
NOTE — [ ] DIMENSIONS ARE INCHES.
617 [24.3]
128.3 [50.5]
470 [18.5]
482 [19.0]
1036 [40.8]
617 [24.3]
B
B
C LREAR AXLE
FRAME
C L VEHICLE
C L VEHICLE
BOLTS & BODY MOUNTS IN DUNNAGE PACKAGES TORQUE TO 70 ± 10.5 Nm
SEC B
102 FREE STATE [4.0]
28 FREE STATE [1.1]
TOP OF FRAME
36/35 [1.41/1.39] DIA HOLE IN FRAME INCLUDES 6 LATERAL FRAME SPACERS WITH 12 BODY MOUNTS. USES SAME FRAME HOLES FOR LONGITUDINAL/LATERAL FRAME SPACER STANDARD SYSTEM.
TOP OF FRAME
C L OF VEHICLE
FRONT VIEW
FW
MAX. VEHICLE WIDTH
C
518
C L C L OF PASS.BUCKET SEAT
OF DRIVER BUCKET SEAT
1483 [58.4]
MAX. ROOF HEIGHT
CH
371 [14.6]
[20.4] 518
[20.4]
SPACER B SPACER A
SPACER C SPACER C
2019 [79.5]
A A B A A
FRONT OFFRAME
A
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E-SERIESDIMENSIONAL DATA
E-350/450 SUPER DUTY CUTAWAY 158” WB (SRW / DRW)
Body Builders Layout Book5
E-SERIES2017
MODEL YEAR
(Cont'd next page)NOTES N
NOTES — [ ] DIMENSIONS ARE INCHES.NOTE — FOR CA DIMENSION, SEE MODEL LINE UP.
(BUMPER) C L VEHICLE
FUEL FILLER
C L FRONT AXLE
4013 [158.0] WHEELBASE
A
1740 [68.5]
C L
A
6632 [261.1] OVERALL LENGTH
REAR AXLE
NORMAL TOP OF FRAME
FRAME (OUTSIDE)
C L ENGINE
[38.9] 988
[50.5] 1283
[27.4] 696 [40.8]
1036
[24.3] 617
[51.1] 1298
[38.8] 985
[19.4] 493
[42.0] 1067
[92.5] 2350
879 [34.6]
[1.5] 38
[3.2] 82
[11.4] 289 GAS
[76.9] 1954
TOP OF FRAME KICKUPAT OF REAR AXLECL
EXHAUST OUTLET
124[4.9]
222[8.7]
620 800
[24.4] [31.5] E-350
858 [33.8] E-450
660 [26.0]
40 Gallon Fuel Tank is Standard on all E-350.55 Gallon Fuel Tank is Standard on all E-450 and Optional on all E-350 with 158” Wheelbase.
[2.75] 70
[2.5] 63
[38.5] 978
R
F
SRWDRW
EXTENSION
EVAP VALVE
DRIVER SEAT (REARMOST) [62.0]
1575
[100.0]2540
482470[18.5] [19.0]
(CUTAWAY)
(CUTAWAY) NOTE: Refer to rear crossmember installation information in SVE Bulletins Q-182 & Q-184. Ford Motor Company recommends that the Final stage Manufacturer include these crossmembers as part of the completed vehicle to enhance rear impact protection for E-350 vehicles.
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E-SERIESDIMENSIONAL DATA
E-350/450 SUPER DUTY CUTAWAY 158” WB (DRW) (Cont'd)
Body Builders Layout Book6
E-SERIES2017
MODEL YEAR
NOTE — [ ] DIMENSIONS ARE INCHES.
617 [24.3]
128.3 [50.5]
470 [18.5]
482 [19.0]
1036 [40.8]
617 [24.3]
B
B
C L REAR AXLE
FRAME
C L VEHICLE
C L VEHICLE
INCLUDES 6 LATERAL FRAME SPACERS WITH 12 BODY MOUNTS. USES SAME FRAME HOLES FOR LONGITUDINAL/LATERAL FRAME SPACER STANDARD SYSTEM.
SPACER B SPACER A
SPACER A SPACER C
A A B A A A
TOP OF FRAME
C L OF VEHICLEFRONT VIEW
FW
MAX. VEHICLE WIDTH
C
518
C L C L OF PASS. BUCKET SEAT
OF DRIVER BUCKET SEAT
1483 [58.4]
MAX. ROOF HEIGHT
CH
371 [14.6]
[20.4] 518
[20.4]
2019 [79.5]
FRONT OFFRAME
BOLTS & BODY MOUNTS IN DUNNAGE PACKAGES TORQUE TO 70 ± 10.5 Nm
SEC B
102 FREE STATE [4.0]
28 FREE STATE [1.1]
TOP OF FRAME
36/35 [1.41/1.39] DIA HOLE IN FRAME
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E-SERIESDIMENSIONAL DATA
E-350/450 SUPER DUTY CUTAWAY 176” WB (DRW)
Body Builders Layout Book7
E-SERIES2017
MODEL YEAR
(Cont'd next page)NOTES N
NOTES — [ ] DIMENSIONS ARE INCHES.— FOR CA DIMENSION, SEE MODEL LINEUP.
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(BUMPER)
C L VEHICLE
FUEL FILLER
C L FRONT AXLE
4470 [176.0] WHEELBASE
A
1283 [50.5]
C L 6632 [261.1] OVERALL LENGTH
REAR AXLE
NORMAL TOP OF FRAME
FRAME (OUTSIDE)
C L ENGINE
[56.9] 1445
[50.5] 1283
470[18.5]
[27.4] 696 [40.8]
1036
[38.5] 978
[38.8] 985
[19.4] 493
[42.0] 1067
879 [34.6]
[1.5] 38
[3.2] 82
[11.4] 289 GAS
[76.9] 1954
TOP OF FRAME KICKUPAT OF REAR AXLECL
EXHAUST OUTLET
124[4.9]
222[8.7]
665 [26.2] 1740 [68.5] WITH 55 GALLON TANK
[18.0] 457 FRAME EXTENSIONS
SEE NOTES
620 800
[24.4] [31.5] E-350
858 [33.8] E-450
[2.75] 70
[24.3] 617
REF
F
R
1298
SRW
DRW
EXTENSION
[2.5] 63 EVAP VALVE
DRIVER SEAT (REARMOST) [62.0]
1575
A
[88.0] 2235
[118.0]2997
482[19.0]
[51.1]
(CUTAWAY)
(CUTAWAY)
40 Gallon Fuel Tank is Standard on all E-350.55 Gallon Fuel Tank is Standard on all E-450 and Optional on all E-350 with 158” Wheelbase.
NOTE: Refer to rear crossmember installation information in SVE Bulletins Q-182 & Q-184. Ford Motor Company recommends that the Final stage Manufacturer include these crossmembers as part of the completed vehicle to enhance rear impact protection for E-350 vehicles.
E-SERIESDIMENSIONAL DATA
E-350/450 SUPER DUTY CUTAWAY 176” WB (DRW) (Cont'd)
Body Builders Layout Book8
E-SERIES2017
MODEL YEAR
NOTE — [ ] DIMENSIONS ARE INCHES.
A
C
1445[56.9]
1283
CLREAR AXLE
470[18.5]
482[19.0] TOP OF FRAME
SPACERS102[4.0]
TOP OFFRAME
DIA HOLE IN FRAME36 [1.41]
SEC
BOLTS & BODYMOUNTS INDUNNAGEPACKAGESTORQUE TO
68[2.7]
OUTSIDE MOUNTEDSTEEL PLATE [4 X 12 X 1/4 IN]WELDED AND BOLTED[7/16 - 14 X 1.00 GRADE 8BOLTS AND NUTS]
FRAME EXTENSION 1/4 IN. THICK(CHAMFERED AND BUTT-WELDED
D 160[6.3]
76[3.0]
457 ± 7.6[18 ± 0.3]
70 ± 10.5Nm
“C” CHANNEL) *
51[2.0]
61[2.4] 122
[4.8]
DIA
51[2.0]
196[7.7]
457[18.0]
741[29.2]
FRONT OF
122[4.8]
617[24.3]REF
CL
1036[40.8]
855[33.6]
457[18.0]
61[2.4]
NEW 35 [1.39] DIA HOLE
FREESTATE
SPACER DIMENSIONS
DIA = 12.7[.50]
SPACER
SPACER
SPACER
74[2.91]
1481
[24.25]
988 8 HOLES
57[2.26]
74
[58.3]1481
[38.9]
204[37.7]
988
616
8 HOLES
6 HOLES
SPACER
SPACER
SPACER
SPACER
SPACER
SPACER
VEHICLE
SPACER
SPACER SPACER SPACER SPACER SPACER
B
B
SYM CL
FRONT OFVEHICLE
35 [1.39]
IN SPACER FRAMEEXTENSION
A
A
G
E
E
A
A
C
C
FF
B
AB
AA
C
B
D E F G
A
B
[50.5]
28[1.1]
FREESTATE
[2.91]
[58.3] [38.9]
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E-SERIESDIMENSIONAL DATA
E-350 SUPER DUTY STRIPPED CHASSIS 138” WB (DRW)
Body Builders Layout Book9
E-SERIES2017
MODEL YEAR
NOTE — [ ] DIMENSIONS ARE INCHES.
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FUEL FILLER
TOP OF FRAME KICKUPAT OF REAR AXLECL
NORMAL TOPOF FRAME
CLREAR AXLE
FRAMEOUTSIDE
477[18.8]
566[22.3]
854[33.6]
617[24.3]
1283[50.5]
1036[40.8]
617[24.3]
1067[42.0]493
[19.4]
985[38.8]
978[38.5]
665 [26.2]
1142[45.0]
686[27.0]
371
52[2.1] 102
[4.0]
CLFRONT AXLE
3505 [138.0] WHEELBASEOVERALL LENGTH5910 [232.7]
1740 [68.5]
8.2[3.24]
[14.6]
EXHAUST OUTLET289[11.4]
390[15.3]
434[17.1]
1298[51.1]
EVAP VALVE63[2.5]
CL VEHICLECL ENGINE
810[31.9]
SgRP
1045[41.1]
F
R
SRW
DRW
EXTENSION
336[13.2]
70[2.7]
40
40 Gallon Capacity Standard Fuel Tank
470[18.5] [19.0]
[27.4]696
483
NOTE: Refer to rear crossmember installation information in SVE Bulletins Q-182 & Q-184. Ford Motor Company recommends that the Final stage Manufacturer include these crossmembers as part of the completed vehicle to enhance rear impact protection for E-350 vehicles.
E-SERIESDIMENSIONAL DATA
E-350 SUPER DUTY STRIPPED CHASSIS 158” WB (DRW)
Body Builders Layout Book10
E-SERIES2017
MODEL YEAR
NOTE — [ ] DIMENSIONS ARE INCHES.
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FUEL FILLER
FRAMEOUTSIDE
477[18.8]
566[22.3]
854[33.6]
988[38.9]
1283[50.5]
1036[40.8]
617[24.3]
1067[42.0]493
[19.4]
985[38.8]
978[38.5]
1298[51.1]
470[18.5]
483[19.0]
CL VEHICLECL ENGINE
SRW
DRW
EXTENSION696[27.4]
336[13.2]
70[2.7]
TOP OF FRAME KICKUPAT OF REAR AXLECL
EVAP VALVE
CLREAR AXLE
1142[45.0]
686[27.0]
371
52[2.1] 102
[4.0]
CLFRONT AXLE
OVERALL LENGTH6418 [252.7]
63[2.5]
[14.6]
EXHAUST OUTLETNORMAL TOPOF FRAME
665 [26.2] 4013 [158.0] WHEELBASE 1740 [68.5]
8.2[3.2]
289[11.4]
390[15.3]
434[17.1]
SgRP
1045[41.1]
FR
810[31.9]
40
40 Gallon Fuel Tank is Standard on all E-350.
55 Gallon Fuel Tank is Standard on all E-450 and Optional on all E-350 with 158” Wheelbase.
NOTE: Refer to rear crossmember installation information in SVE Bulletins Q-182 & Q-184. Ford Motor Company recommends that the Final stage Manufacturer include these crossmembers as part of the completed vehicle to enhance rear impact protection for E-350 vehicles.
E-SERIESDIMENSIONAL DATA
E-350/450 SUPER DUTY STRIPPED CHASSIS 176” WB (DRW)
Body Builders Layout Book11
E-SERIES2017
MODEL YEAR
NOTE — [ ] DIMENSIONS ARE INCHES.
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FUEL FILLER
TOP OF FRAME KICKUPAT OF REAR AXLECL
NORMAL TOPOF FRAME
CLREAR AXLE
FRAMEOUTSIDE
854[33.6]
1445[56.9]
1283[50.5]
6961036 [40.8]
[27.4]
1067[42.0]493
[19.4]
985[38.8]
665 [26.2]
1142[45.0]
686[27.0]
371
52[2.1] 102
[4.0]
CLFRONT AXLE
4470 [176.0] WHEELBASEOVERALL LENGTH6418 [252.7]
63[2.5]
1283 [50.5]
8.2[3.2]
[14.6]
289[11.4]
390[15.3]
434[17.1]
[18.0] 457 REQUIRED FRAME EXTENSION
WITH 55 GALLON FUEL TANK
EVAP VALVE
EXHAUSTOUTLET
1740 [68.5]WITH 55 GALLON TANK
483[19.0]
470[18.5]
C L VEHICLEC L ENGINE
SgRP
1045[41.1]
F
R
[51.1] 1298
DRW
EXTENSION
336[13.2]
477[18.8]
566[22.3]
70 [2.75]
810[31.9]
40
40 Gallon Fuel Tank is Standard on all E-350.
55 Gallon Fuel Tank is Standard on all E-450 and Optional on all E-350 with 158” Wheelbase.
NOTE: Refer to rear crossmember installation information in SVE Bulletins Q-182 & Q-184. Ford Motor Company recommends that the Final stage Manufacturer include these crossmembers as part of the completed vehicle to enhance rear impact protection for E-350 vehicles.
E-SERIESAXLE / TIRE / WHEELHOUSE / VEHICLE HEIGHT DATA
Body Builders Layout Book12
E-SERIES2017
MODEL YEAR
(Cont'd next page)NOTE — [ ] DIMENSIONS ARE INCHES.
FRONT SUSPENSION
TIRE TW 1 TH 1 TW L TW R
LT225/75R16E 655[25.8]
302[11.9]
549[21.6]
521[20.5]
LT245/75R16E 655[25.8]
320[12.6]
549[21.6]
521[20.5]
LCTW = DISTANCE FROM OF VEHICLE TOSIDE OF TIRE IN MODIFIED JOUNCE.
TH = DISTANCE FROM NORMAL TOP OF FRAME TO TOP OF TIRE IN MODIFIED JOUNCE.
TH
TW
RWOW
FW
TW
TH
1
1
C
FRONT SUSPENSION
CL VEHICLE
CLEARANCE
REAR VIEW
MAX. RIGHT TURN
MAX. LEFT TURN
LEFT FRONT TIRE
TW L
TW R
VEHICLEPLAN VIEW
CL
E350
E450
1
FRONT VIEW
12.7[0.5]
25.4[1.0]
MIN. CLEARANCE
MIN. CLEARANCE
350[13.8]
CLVEHICLE
[6.5]
[10.0]
25.4[1.0] MIN.
12.7[0.5] MIN. CLEARANCE
NORMAL TOPOF FRAME
8500 LB AXLE USED AT 11,500, 12500 LB GVWR1
2 9600 LB AXLE USED AT 14,000, 14500 LB GVWR FOR E-450
REAR SUSPENSION (DRW)
NORMAL TOPOF FRAME
165
2[7.0]178
254
56[2.2]71
[2.8]
NORMAL TOPOF FRAME
REAR VIEWREAR SUSPENSION (SRW)
13[0.5] MIN. CLEARANCE
25[1.0] MIN. CLEARANCE
TW
1 [6.1]155
CLVEHICLE
RW
7800 LB AXLE USED AT 10,050 LB GVWRCUTAWAY APPLICATIONS
1
OW
TH[1.7]43
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E-SERIESAXLE / TIRE / WHEELHOUSE / VEHICLE HEIGHT DATA (Cont'd)
Body Builders Layout Book13
E-SERIES2017
MODEL YEAR
NOTE — [ ] DIMENSIONS ARE INCHES.
MODELWB
inchesGVWRpounds
MINIMUM TIRE
FRONT GAWR
MIN/MAXpounds
F HEIGHT AT FRONT AXLE (1)
REAR GAWR MAX pounds
COMBINEDREAR
SPRINGCAPACITY
RATE pounds
R HEIGHT AT REAR AXLE (1) CH OVERALL HEIGHT OF
VEHICLE (STANDARD SPRINGS) (1)
mm [in]
COMBINEDFRONT SPRING
CAPACITY RATE pounds
BASE CURBWEIGHT mm [in]
LOADED mm [in]
BASE CURB WEIGHT mm [in]
LOADED mm [in]
STD SPRING STDSPRING
STDSPRING STD SPRING STD
SPRINGSTD
SPRING CURB LOADED
CUTAWAY
E-350 SD
138LT245/75R16E
LT225/75R16E11,500 DRW 4050/4600 4600 571 [22.5] 525 [20.7] 7800 8600 658 [25.9] 583 [23.0] 2098 [82.6] 2039 [80.3]
158
LT225/75R16E
11,500 DRW 4050/4600 4050/4600 572 [22.5] 525 [20.7] 7800 8600 657 [25.9] 583 [23.0] 2094 [82.4] 2043 [80.4]
12,500 DRW 4600/5000 4600/5000 591 [23.3] 523 [20.6] 8500 8600 664 [26.1] 582 [22.9] 2109 [83.0] 2034 [80.1]
176
12,500 DRW 4600/5000 5000 582 [22.9] 524 [20.6] 8500 8600 665 [26.1] 582 [22.9] 2100 [82.7] 2032 [80.0]
E-450 SD
15814,000 DRW
LT225/75R16E
4600/5000 4600/5000 592 [23.3] 523 [20.6] 9600 9600 691 [27.2] 608 [23.9] 2118 [83.4] 2045 [80.5]
14,500 DRW 5000 5000 596 [23.5] 521 [20.5] 9600 9600 691 [27.2] 608 [23.9] 2121 [83.5] 2033 [80.1]
176
14,000 DRWLT225/75R16E
4600/5000 4600/5000 586 [23.1] 521 [20.5] 9600 9600 692 [27.2] 608 [23.9] 2112 [83.1] 2042 [80.4]
14,500 DRW 5000 5000 594 [23.4] 521 [20.5] 9600 9600 692 [27.2] 608 [23.9] 2116 [83.3] 2042 [80.4]
(1) The Height Data shown represents dimensions of a nominal vehicle with no options. Actual height may vary due to production tolerances.SRW - Single Rear WheelsDRW - Dual Rear Wheels
LT245/75R16E 600 [23.6] 532 [21.0] 6084 7810 676 [26.5] 576 [22.7] 2121 [83.5] 2040 [80.3]4200 420010,050 SRW
10,050 SRW 4050/4200 4050/4200 577 [22.7] 528 [20.8] 6084 7810 652 [25.7] 576 [22.7] 2099 [82.6] 2040 [80.3]
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138 11,500 DRW 4200/4600 4600 524 [20.7] 7800 7800 583 [23.0] — —
158 12,500 DRW 4600/5000 5000 523 [20.6] 8500 8500 582 [22.9] — —
12,500 DRW 4600/5000 5000 523 [20.6] 8500 8500 582 [22.9] — —
14,000 DRW 4600/5000 5000 523 [20.6] 9500 9500 608 [23.9] — —
14,500 DRW 5000 5000 521 [20.5] 9500 9500 608 [23.9] — —
14,000 DRW 4600/5000 5000 — 522 [20.6] 9500 9500 — 577 [22.7] — —
14,500 DRW 5000 5000 — 521 [20.5] 9500 9500 — 579 [22.8] — —
608 [23.9]
618 [24.3]
616 [24.3]
617 [24.3]
624 [24.4]
657 [25.9]
664 [26.1]
664 [26.1]
693 [27.3]
693 [27.3]
STRIPPED CHASSIS
176
E-350 SD
158
176
E-450 SD
E-SERIESGROUND CLEARANCE
APPROACH & DEPARTURE ANGLES
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MODEL YEAR
NOTE — [ ] DIMENSIONS ARE INCHES.
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MODEL TIRE SIZE
ALL SEASON TIRE DATATREADWIDTH OW TH TW GROUND CLEARANCE
A B C FW RW OVERALL WIDTH
STD STDG J
APPROACH ANGLE DEPARTURE ANGLE
STATIC LOADED RADIUS
MAX.DIAMETER
MAX. SECTION WIDTH
RIMWIDTH
FRONT REAR REAR SPRING SPRING138"WB
158"WB
176"WB
138"WB
158"WB
176"WB
E-350 Cutaway SRW (Aft-of-Axle Fuel Tank) LT245/75R16E 356
[14.0]787
[31.0]263
[10.3]178[7.0]
1763[69.4]
1831[72.1]
2094[82.4]
307 [12.1]
710[28.0] 21° N/A N/A 15° N/A N/A
E-350 Cutaway DRW 346 [13.6]
757[29.8]
236 [9.3]
152[6.0]
1763[69.4]
1915[75.4]
2405[94.7]
329[12.9]
684[26.9] 22° 22° 22° 15° 15° 20°
E-350 Stripped Chassis DRW 346[13.6]
757[29.8]
236 [9.3]
152[6.0]
1763[69.4]
1915[75.4]
2405[94.7]
329[12.9]
684[26.9] 40° 33° 34° 21° 18° 24°
E-450 Cutaway DRW
LT225/75R16E
346 [13.6]
757[29.8]
236 [9.3]
152[6.0]
1763[69.4]
1974[77.7]
2464 [97.0]
325[12.8]
743[29.2] N/A 27° 27° N/A 16° 21°
E-450 Stripped Chassis DRW 346 [13.6]
757 [29.8]
236 [9.3]
152[6.0]
1763[69.4]
1974[77.7]
2464 [97.0]
325[12.8]
743[29.2] N/A 39° 35° N/A 16° 18°
900
1200
165185165
900
1200CL
JG
GROUND LINE
APPROACH ANGLEAT GVWR
STATIC LOADED RADIUS
TIRE DIAMETER
"A"
"B" DEPARTURE ANGLEAT GVWR
MINIMUM GROUND CLEARANCE LINEAT GVWR (LOADED) − COMPONENTSTHAT COULD DISABLE A VEHICLESHOULD BE 30.0 [1.18] ABOVETHE MINIMUM CLEARANCE LINE.
BASE VEHICLE LOADED
♦ 55-gallon tank and 18 inch frame extension
♦
♦
♦
♦
♦
♦
E-SERIESBATTERY BOX LOCATIONS
E-350/450 DUAL BATTERIES & GASOLINE W/ AUXILIARY BATTERY
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MODEL YEAR
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NOTES N — ** PLACEMENT FOR GAS ENGINES
W/ AUXILIARY BATTERY OPTION.
NOTES — [ ] DIMENSIONS ARE INCHES.
The guidelines below must be followed when repositioning the battery box• Maintain attachment hole diameter of (12 mm)• Maintain use of existing OEM bolts (M10)• The battery box must NOT be packaged any lower in vehicle position than is provided by Ford• All new frame holes must be at least 1x hole diameter away from all other holes & 1½ diameter
away from the edge of a radius tangent• Battery boxes may not be moved rearward of position provided by Ford
4013 [158.0] WHEELBASE
[6.3] 160[4.7]
119.7
[16.6] 421
[6.3] 160
[16.6] 421
[58.5] 1486
[17.6] 447
[10.5] 266
[16.6] 421
[38.8] 985
[20.0] 509
[35.9] 910.8
4470 [176.0] WHEELBASE
3505 [138.0] WHEELBASE
SEE NOTE BELOWSEE NOTE BELOW
SEE NOTE BELOW
E-SERIESFUEL FILLER PIPE
Body Builders Layout Book16
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MODEL YEAR
NOTE — [ ] DIMENSIONS ARE INCHES.
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TO BACK OFCUTAWAY CAB
OUTBOARD SURFACEOF FRAME RAIL
3606.8 [142.0] [+0.002.00] [178] WB
FRONT OFVEHICLE
733.4[28.875]
POINT Z
2641.6 [104.0] [+0.002.00] [138] WB
C OF FILLER NECKCLTO L OF REARAXLE FORSTRIPPED CHASSISALL W.B.601.4 12.7[23.7 0.5]
TORQUE ALL WORM GEAR DRIVENHOSE CLAMPS TO 2.9 -4.3 NM25 -38 IN-LB
CRITICAL CONTROL ITEM
FUEL TANK
319.0[12.56]
TOP OFFILLERPIPESUPPORT
40.2[1.583]
ROUTE FILL AND VENTHOSE SO NO LOWSPOTS OCCUR
FUEL TANKFILL PIPE
EXISTING 9.7 DIA. HOLES(USED FOR EXHAUSTON R.H. SIDE)
N611645 S36M10 SELFTAPPING SCREW(ATTACH TO SOUNDMETAL ON FRAME)
N611131S36M4 SELF-TAPPINGSCREW
SECURE WITH TIESTRAPS AS REQUIREDTO VENT HOSE
9A099GROUND STRAPFUEL TANK
TORQUE TO 2.1 - 2.9 Nm18 -26 IN. LB.
2641.6 [124.0] [+0.002.00] [158] WB
9.1
10.2
177.8
197.1
33.5
154.4
188
90.9
90.9
81.8
47.8
47.8
81.8
0
0
00
0.8 M A
12X O 4.8 [0.189]4.7 [0.185]
BR 42.7
4X
±±
SCREW 3 REQ’D.N802826-S493
E-SERIESDIMENSIONAL DATA
E-350 SUPER DUTY CUTAWAY 138” WB (SRW / DRW)
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NOTE — [ ] DIMENSIONS ARE INCHES.
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614.6 [24.2]
L RR AXLE
C
482.6 [19.0]
L RR AXLE
C
116.8 [4.6]
63.5 [2.5]
330.2 [13.0]373.3
[14.7]
650.2[25.6]
614.6 [24.2]
71.1 [2.8]
176 WB
FRAME SPACER OPTIONAL W/ CUTAWAY NOT AVAILABLE W/ STRIPPED CHASSIS
116.8 [4.6]
63.5 [2.5]
330.2 [13.0]373.3
[14.7]
482.6 [19.0]
L RR AXLE
C
L RR AXLE
C
828.0[32.6]
944.8[37.2]
FRAME SPACEROPTIONAL W/ CUTAWAYNOT AVAILABLE W/STRIPPED CHASSIS 70.4
[2.8]176 WB
524.5 [20.6]
158 WB
E-350 ONLY
365.8 [14.4]
176 WB
E-450 ONLY
828.0 [32.6]
295.4 [11.6]
823.0 [32.4]
138, 158 WB
524.5 [20.6]
158 WB
70.4 [2.8]
176 WB
55 GALLON TANK
E-350: 158” WBE-450: 158”, 176” WB
40 GALLON TANK
E-350: 138”, 158”, 176” WBE-450: 158”,176” WB
WARNING:An 18” minimum frame extension is required on the 176” WB frame with a 55 gallon fuel tank.
NOTE:Refer to rear crossmember installation information in SVE Bulletins Q-182 & Q-184. Ford Motor Company recommends that the Final stage Manufacturer include these crossmembers as part of the completed vehicle to enhance rear impact protection for E-350 vehicles.
E-SERIESBACK OF CAB PROFILE DIMENSIONS
CUTAWAY BODY SECTION “A”
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MODEL YEAR
NOTE — [ ] DIMENSIONS ARE INCHES.
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3.94
7.87
1.97
1.97
1.97
1.97
1.97
1.97
1.97
1.97
11.81
15.75
19.68
23.62
27.56
31.50
0 CL OF VEHICLE
1.19
1.19
1.16
1.12
1.07
1.00
0.92
0.83
0.72
0.59
0.44
0.27
0.06
0.20
0.531.97
1.97
1.971.97
1.97 1.97 1.97 1.97 1.97 1.971.97
0.98
0.81
1.15
0.91
2.31 2.32
1.560.21
0.86 0.39
0.94
2.03 1.25
2.49 1.620.93
0.650.23
0.42
0.090.07
0.66
0.42
0.03
0.08
0.060.100.27
1.08
3.290.35
3.00
0.54
3.22
1.83
3.08
0.17
3.163.02 0.94
0.31
2.621.97 1.52
1.610.43
0.37
TOP OF FRAMESPACERS
TOP OF FRAME
35.43
39.39
82.68 78.74 74.80 70.87 66.93 63.00 59.05 55.12 51.18 47.24 43.30 39.37 35.43 31.50 27.56 23.62 19.68
31.50
35.43
39.37
4.0
9.48
1.97
Body Builders Layout Book
E-SERIES - SRWFRONT SURFACE AREA WORKSHEET
CHASSIS CAB / CUTAWAY
19 E-SERIES
2017 MODEL YEAR
NOTE — DIMENSIONS ARE INCHES.
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TOP OF FRAME
TOP OF FRAME
A
BELOW FRAME SHADED AREA EQUALS 624293 / (25.4 X 25.4) = 967.6560 SQ. IN. 967.6560 / (12 X 12) = 6.7198 SQ. FT.
A = BOX HEIGHT IN INCHES
B = BOX WIDTH IN INCHES
TO FIND FRONT SURFACE AREA IN SQ INCHES
(A X B) + 1240.7 =
TO FIND FRONT SURFACE AREA IN SQ FEET
((A X B) / 144) + 8.62 =
MIRROR SHADED AREA EQUALS (88087.6 X 2) / (25.4 X 25.4) = 273.0721 SQ. IN. 273.0721 / (12 X 12) = 1.8963 SQ. FT.
TOTAL SHADED AREA EQUALS 800468.2 / (25.4 X 25.4) = 1240.7281 SQ. IN. 1429.6698 / (12 X 12) = 8.6161 SQ. FT.
B
58.70 IN REF
106.00 REF
79.50 REF
Body Builders Layout Book
E-SERIES - DRWFRONT SURFACE AREA WORKSHEET
CHASSIS CAB / CUTAWAY
20 E-SERIES
2017 MODEL YEAR
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NOTE — DIMENSIONS ARE INCHES.
TOP OFFRAME
TOP OFFRAME
A
B
BELOW FRAME SHADED AREA EQUALS 876808.0 / (25.4 X 25.4) = 1359.0551 SQ. IN.1359.0551 / (12 X 12) = 9.4379 SQ. FT.
A = BOX HEIGHT IN INCHES
B = BOX WIDTH IN INCHES
TO FIND FRONT SURFACE AREA IN SQ INCHES(A X B) + 1632.1 =
TO FIND FRONT SURFACE AREA IN SQ FEET((A X B) / 144) + 11.33 =
TOTAL SHADED AREA EQUALS 1052983.2 / (25.4 X 25.4) = 1632.1272 SQ. IN.1632.1272 / (12 X 12) = 11.3342 SQ. FT.
58.70 INREF
79.50REF
106.00REF
MIRROR SHADED AREA EQUALS (88087.6 X 2) / (25.4 X 25.4) = 273.0721 SQ. IN.273.0721 / (12 X 12) = 1.8963 SQ. FT.
E-SERIESSEAT POSITION
E-250/350/450 SUPER DUTY CUTAWAY
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NOTE — [ ] DIMENSIONS ARE INCHES.
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SRP INFORMATION(SEAT POSITION IS 10.0 mm [0.39] FORWARD OF REARMOST POSITION)
POINT A(SEAT POSITION IS AT THE MIDPOINT OF AVAILABLE TRAVEL)
A B C D E F
DRIVER 217.8[8.57]
105.0[4.13]
384.2[15.13]
356.0[14.01]
67.0[2.64]
937.4[36.90]
PASSENGER 277.3[10.92]
103.0[4.06]
377.0[14.84]
412.0[16.22]
65.0[2.56]
960.1[37.80]
CODE DESCRIPTION
FRONT COMPARTMENT
L34 MAXIMUM EFFECTIVE LEG ROOM – FRONT 1015 [40.0]
W3 SHOULDER ROOM – FRONT 1729 [68.1]
W5 HIP ROOM – FRONT 1667 [65.6]
W117 BODY WIDTH AT H-POINT 1996 [78.6]
H61 EFFECTIVE HEAD ROOM – FRONT 1070 [42.1]
DIMENSION
CL
DRIVER - SEAT
18° DRIVER21° PASSENGER
OUTSIDEFRONTFASTENER
TORSO ANGLED
APOINT A
FC
SEAT BACKPIVOT
SgRP - HAS A 12.7 [0.50] RADIALTOLERANCE PERMITTED FROMBASE SRP
510.0[20.08]
HEELPOINT
DRIVER SIDE ONLY
6.0[0.24]
B
EE
POINT A
VEHICLE
SEATBASE
OUTSIDEFRONTFASTENER
CL OUTSIDEFRONTFASTENER
PASSENGER - SEAT
POINT A
SEATBASE
CL
CL
B
IMPORTANT:The dimensions in this figure require the vehicle to be at Design Position. E-Series vehicles at Design Position will be level front to rear, and side to side, on the upper surface of the ribbed floor panel from the B-pillar rearward.
The torso angle is determined by using the method specified in SAE J826 (May, 1987)
SEAT
E-SERIESAFT-OF-AXLE FUEL TANK EVAPORATIVE EMISSIONS CANISTER LOCATION
CUTAWAY
Body Builders Layout Book22
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MODEL YEAR
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CANISTER
FRONT OFVEHICLE
E-SERIESSEAT TRACK TRAVEL / H-POINT LOCATION
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NOTES — [ ] DIMENSIONS ARE INCHES.
FRONT FIDUCIALMARK
SgRPMID–TRACKH POINT
DRIVERPOWER TRACK182[7.2] 162
[6.4] 164[6.5] 27
[1.1]84
[3.3]52
[2.0] 42[1.7]
13[0.5]
11[0.4]
2.7[0.1]
26[1.0]
11[0.4]
4[0.2]207
[8.1]388 REF
[15.3]657 REF
[25.9]
FOREMOSTH POINT
REARMOSTH POINT
MID–TRACKH POINT
FRONT FIDUCIALMARK
SgRP
DRIVERMANUAL TRACK
24[0.9]
89[3.5]
10[0.4] 1.4
[0.05]
168[6.6] 178
[7.0]
388 REF[15.3]
657 REF[25.9]
FOREMOSTH POINT
REARMOSTH POINT
MID–TRACKH POINT
FRONT FIDUCIALMARK
SgRP
FRONT PASSENGERMANUAL TRACK
24[0.9]
89[3.5]
10[0.4] 1.4
[0.05]
168[6.6] 178
[7.0]
447 REF[17.6]
650 REF[25.6]
THIS SEAT INFORMATION IS PROVIDED TO ASSIST IN THE INSTALLATION OF SEATS OTHER THAN FORD INSTALLED SEATS AND TO HELP PRESERVE THE INTENDED PERFORMANCE OF THE SAFETY AND ERGONOMIC FEATURES OF THE E-SERIES. THE MID-TRACK H-POINT LOCATION MUST BE MAINTAINED IN ORDER TO COMPLY WITH F/CMVSS 208 AIRBAG REQUIREMENTS.