body builders layout book - marketing associates

E-SERIESINDEX

E-SERIES Page

Body Builders Layout Book1

E-SERIES2017

MODEL YEAR

E-Series Cutaway / Stripped Chassis

2

3-11

14

15

17

16

12-13

18

Model Lineup

Dimensiona l Data

Axle / Tire / Wheelhouse / Vehicle Height Data

Ground Cl earance – Approach & Departure Angles Battery

Box Locations

Fuel Filler Pipe

Aft-of-Axle Fuel Tank

Back of C utaway Cab Profile Dimensions

Front Surface Area Worksheet

Seat Position – E-250/350/450.Super Duty Cutaway 21

E-Series Miscellaneous22 Aft-of-Axle Fuel Tank Evaporative Emissions Canister Location23Seat Track Travel / H-Point Location

www.fleet.ford.com/truckbbas

19-20

http://www.fleet.ford.com/truckbbas

Body Builders Layout Book E-SERIES MODEL LINEUP

2 E-SERIES

2017 MODEL YEAR


Model WB (in.) Engine/ Trans.

Maximum GVWR (lbs.)

Maximum Payload (lbs.)

Spring/GAWR (lbs.)(1)

Base Curb Weight (lbs.)

Front Range Min.-Max.

Rear Front Rear Total

E-350 Cutaway

138 SRW 6.8L/6R140 10,050 5180 4200 6084 2923 1941 4864

6.2L/6R140 10,050 5230 4050 6084 2891 1921 4812

138 DRW 6.8L/6R140 11,500 6364 4200-4600 7800 2949 2187 5136

6.2L/6R140 11,500 6420 4050-4600 7800 2920 2159 5079

158 SRW 6.8L/6R140 10,050 5120 4200 6084 3022 1906 4928

6.2L/6R140 10,050 5190 4200 6084 2915 1937 4852

E-350 Cutaway

158 DRW

6.8L/6R140 11,500 6280 4200-4600 7800 3056 2158 5214

6.2L/6R140 11,500 6370 4050-4600 7800 2997 2130 5127

6.8L/6R140 12,500 7340 4600-5000 8500 3041 2114 5155

6.2L/6R140 12,500 7330 4600-5000 8500 3016 2147 5163

176 DRW 6.8L/6R140 12,500 7260 4600-5000 8500 3133 2104 5237

6.2L/6R140 12,500 7310 4600-5000 8500 3093 2089 5182

E-350 Stripped Chassis

138 DRW 6.8L/6R140 11,500 6870 4400-4600 7800 2421 2204 4625

6.2L/6R140 11,500 6979 4200-4600 7800 2343 2178 4521

158 DRW 6.8L/6R140 12,500 7820 4600-5000 8500 2480 2198 4678

6.2L/6R140 12,500 7910 4600-5000 8500 2406 2175 4581

176 DRW 6.8L/6R140 12,500 7760 4600-5000 8500 2535 2197 4732

6.2L/6R140 12,500 7860 4600-5000 8500 2462 2178 4640

E-450 Cutaway

158 DRW

6.8L/6R140 14,200 8750 4600 9600 3042 2404 5446

6.8L/6R140 14,500 9090 5000 9600 3021 2386 5407

6.2L/6R140 14,000 8630 4600-5000 9600 3008 2361 5369

176 DRW

6.8L/6R140 14,200 8720 4600 9600 3128 2349 5477

6.8L/6R140 14,500 9060 5000 9600 3105 2330 5435

6.2L/6R140 14,000 8610 4600-5000 9600 3078 2305 5383

E-450 Stripped Chassis

158 DRW 6.8L/6R140 14,500 9690 5000 9600 2531 2274 4805

6.2L/6R140 14,000 9290 4600-5000 9600 2456 2254 4710

176 DRW 6.8L/6R140 14,500 9640 5000 9600 2566 2292 4858

6.2L/6R140 14,000 9230 4600-5000 9600 2490 2272 4762

(1) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, wheels, tires) of a specific vehicle. Front and rear GAWRs will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVWR or GAWR (front or rear). NOTE: Refer to Standard Equipment for Standard Powertrain/Chassis Equipment Specifications. NOTE: For product features, please see Models & Packages and/or the Dealer Ordering Guide for availability.

GVWR/Payload/Spring & GAWR/Base Curb Weight





























E-SERIESDIMENSIONAL DATA

E-350 SUPER DUTY CUTAWAY 138” WB (SRW / DRW)


E-SERIES2017

MODEL YEAR

(Cont'd next page)NOTE — [ ] DIMENSIONS ARE INCHES.


(BUMPER) C L VEHICLE

FUEL FILLER

C L FRONT AXLE

3505 [138.0] WHEELBASE

A

1740 [68.5]

C L

6124 [241.1] OVERALL LENGTH

REAR AXLE

NORMAL TOP OF FRAME

40 Gallon Capacity Standard Fuel Tank

FRAME (OUTSIDE)

C L ENGINE

[24.3] 617

[50.5] 1283

470[18.5]

[27.4] 696 [40.8]

1036

[24.3] 617

[38.5] 978

[38.8] 985

[19.4] 493

[42.0] 1067

879 [34.6]

[1.5] 38

[3.2] 82

[11.4] 289

[76.9] 1954

TOP OF FRAME KICKUPAT OF REAR AXLEC L

GAS EXHAUST OUTLET

124[4.9]

222[8.7]

665 [26.2]

[2.5] 63 EVAP VALVE

[2.75] 70

[51.1] 1298

SRW

DRW

EXTENSION

F

R

DRIVER SEAT (REARMOST)

1575 [62.0]

A

[92.5] 2350

[80.0] 2032

[24.4] 620

[31.5] 800

E-350

482[19.0]

(CUTAWAY)

CUTAWAY

NOTE: Refer to rear crossmember installation information in SVE Bulletins Q-182 & Q-184. Ford Motor Company recommends that the Final stage Manufacturer include these crossmembers as part of the completed vehicle to enhance rear impact protection for E-350 vehicles.



E-350 SUPER DUTY CUTAWAY 138” WB (SRW / DRW) (Cont'd)


E-SERIES2017

MODEL YEAR

NOTE — [ ] DIMENSIONS ARE INCHES.

617 [24.3]

128.3 [50.5]

470 [18.5]

482 [19.0]

1036 [40.8]

617 [24.3]

B

B

C LREAR AXLE

FRAME

C L VEHICLE

C L VEHICLE

BOLTS & BODY MOUNTS IN DUNNAGE PACKAGES TORQUE TO 70 ± 10.5 Nm

SEC B

102 FREE STATE [4.0]

28 FREE STATE [1.1]

TOP OF FRAME

36/35 [1.41/1.39] DIA HOLE IN FRAME INCLUDES 6 LATERAL FRAME SPACERS WITH 12 BODY MOUNTS. USES SAME FRAME HOLES FOR LONGITUDINAL/LATERAL FRAME SPACER STANDARD SYSTEM.

TOP OF FRAME

C L OF VEHICLE

FRONT VIEW

FW

MAX. VEHICLE WIDTH

C

518

C L C L OF PASS.BUCKET SEAT

OF DRIVER BUCKET SEAT

1483 [58.4]

MAX. ROOF HEIGHT

CH

371 [14.6]

[20.4] 518

[20.4]

SPACER B SPACER A

SPACER C SPACER C

2019 [79.5]

A A B A A

FRONT OFFRAME

A




E-350/450 SUPER DUTY CUTAWAY 158” WB (SRW / DRW)


E-SERIES2017

MODEL YEAR

(Cont'd next page)NOTES N

NOTES — [ ] DIMENSIONS ARE INCHES.NOTE — FOR CA DIMENSION, SEE MODEL LINE UP.

(BUMPER) C L VEHICLE

FUEL FILLER

C L FRONT AXLE


A

1740 [68.5]

C L

A

6632 [261.1] OVERALL LENGTH

REAR AXLE

NORMAL TOP OF FRAME

FRAME (OUTSIDE)

C L ENGINE

[38.9] 988

[50.5] 1283

[27.4] 696 [40.8]

1036

[24.3] 617

[51.1] 1298

[38.8] 985

[19.4] 493

[42.0] 1067

[92.5] 2350

879 [34.6]

[1.5] 38

[3.2] 82

[11.4] 289 GAS

[76.9] 1954

TOP OF FRAME KICKUPAT OF REAR AXLECL

EXHAUST OUTLET

124[4.9]

222[8.7]

620 800

[24.4] [31.5] E-350

858 [33.8] E-450

660 [26.0]

40 Gallon Fuel Tank is Standard on all E-350.55 Gallon Fuel Tank is Standard on all E-450 and Optional on all E-350 with 158” Wheelbase.

[2.75] 70

[2.5] 63

[38.5] 978

R

F

SRWDRW

EXTENSION

EVAP VALVE

DRIVER SEAT (REARMOST) [62.0]

1575

[100.0]2540

482470[18.5] [19.0]

(CUTAWAY)

(CUTAWAY) NOTE: Refer to rear crossmember installation information in SVE Bulletins Q-182 & Q-184. Ford Motor Company recommends that the Final stage Manufacturer include these crossmembers as part of the completed vehicle to enhance rear impact protection for E-350 vehicles.




E-350/450 SUPER DUTY CUTAWAY 158” WB (DRW) (Cont'd)


E-SERIES2017

MODEL YEAR


617 [24.3]

128.3 [50.5]

470 [18.5]

482 [19.0]

1036 [40.8]

617 [24.3]

B

B

C L REAR AXLE

FRAME

C L VEHICLE

C L VEHICLE

INCLUDES 6 LATERAL FRAME SPACERS WITH 12 BODY MOUNTS. USES SAME FRAME HOLES FOR LONGITUDINAL/LATERAL FRAME SPACER STANDARD SYSTEM.

SPACER B SPACER A

SPACER A SPACER C

A A B A A A

TOP OF FRAME

C L OF VEHICLEFRONT VIEW

FW

MAX. VEHICLE WIDTH

C

518

C L C L OF PASS. BUCKET SEAT

OF DRIVER BUCKET SEAT

1483 [58.4]

MAX. ROOF HEIGHT

CH

371 [14.6]

[20.4] 518

[20.4]

2019 [79.5]

FRONT OFFRAME

BOLTS & BODY MOUNTS IN DUNNAGE PACKAGES TORQUE TO 70 ± 10.5 Nm

SEC B

102 FREE STATE [4.0]

28 FREE STATE [1.1]

TOP OF FRAME

36/35 [1.41/1.39] DIA HOLE IN FRAME




E-350/450 SUPER DUTY CUTAWAY 176” WB (DRW)


E-SERIES2017

MODEL YEAR

(Cont'd next page)NOTES N

NOTES — [ ] DIMENSIONS ARE INCHES.— FOR CA DIMENSION, SEE MODEL LINEUP.


(BUMPER)

C L VEHICLE

FUEL FILLER

C L FRONT AXLE


A

1283 [50.5]

C L 6632 [261.1] OVERALL LENGTH

REAR AXLE

NORMAL TOP OF FRAME

FRAME (OUTSIDE)

C L ENGINE

[56.9] 1445

[50.5] 1283

470[18.5]

[27.4] 696 [40.8]

1036

[38.5] 978

[38.8] 985

[19.4] 493

[42.0] 1067

879 [34.6]

[1.5] 38

[3.2] 82

[11.4] 289 GAS

[76.9] 1954


EXHAUST OUTLET

124[4.9]

222[8.7]

665 [26.2] 1740 [68.5] WITH 55 GALLON TANK

[18.0] 457 FRAME EXTENSIONS

SEE NOTES

620 800

[24.4] [31.5] E-350

858 [33.8] E-450

[2.75] 70

[24.3] 617

REF

F

R

1298

SRW

DRW

EXTENSION

[2.5] 63 EVAP VALVE

DRIVER SEAT (REARMOST) [62.0]

1575

A

[88.0] 2235

[118.0]2997

482[19.0]

[51.1]

(CUTAWAY)

(CUTAWAY)

40 Gallon Fuel Tank is Standard on all E-350.55 Gallon Fuel Tank is Standard on all E-450 and Optional on all E-350 with 158” Wheelbase.




E-350/450 SUPER DUTY CUTAWAY 176” WB (DRW) (Cont'd)


E-SERIES2017

MODEL YEAR


A

C

1445[56.9]

1283

CLREAR AXLE

470[18.5]

482[19.0] TOP OF FRAME

SPACERS102[4.0]

TOP OFFRAME

DIA HOLE IN FRAME36 [1.41]

SEC

BOLTS & BODYMOUNTS INDUNNAGEPACKAGESTORQUE TO

68[2.7]

OUTSIDE MOUNTEDSTEEL PLATE [4 X 12 X 1/4 IN]WELDED AND BOLTED[7/16 - 14 X 1.00 GRADE 8BOLTS AND NUTS]

FRAME EXTENSION 1/4 IN. THICK(CHAMFERED AND BUTT-WELDED

D 160[6.3]

76[3.0]

457 ± 7.6[18 ± 0.3]

70 ± 10.5Nm

“C” CHANNEL) *

51[2.0]

61[2.4] 122

[4.8]

DIA

51[2.0]

196[7.7]

457[18.0]

741[29.2]

FRONT OF

122[4.8]

617[24.3]REF

CL

1036[40.8]

855[33.6]

457[18.0]

61[2.4]

NEW 35 [1.39] DIA HOLE

FREESTATE

SPACER DIMENSIONS

DIA = 12.7[.50]

SPACER

SPACER

SPACER

74[2.91]

1481

[24.25]

988 8 HOLES

57[2.26]

74

[58.3]1481

[38.9]

204[37.7]

988

616

8 HOLES

6 HOLES

SPACER

SPACER

SPACER

SPACER

SPACER

SPACER

VEHICLE

SPACER

SPACER SPACER SPACER SPACER SPACER

B

B

SYM CL

FRONT OFVEHICLE

35 [1.39]

IN SPACER FRAMEEXTENSION

A

A

G

E

E

A

A

C

C

FF

B

AB

AA

C

B

D E F G

A

B

[50.5]

28[1.1]

FREESTATE

[2.91]

[58.3] [38.9]




E-350 SUPER DUTY STRIPPED CHASSIS 138” WB (DRW)


E-SERIES2017

MODEL YEAR



FUEL FILLER


NORMAL TOPOF FRAME

CLREAR AXLE

FRAMEOUTSIDE

477[18.8]

566[22.3]

854[33.6]

617[24.3]

1283[50.5]

1036[40.8]

617[24.3]

1067[42.0]493

[19.4]

985[38.8]

978[38.5]

665 [26.2]

1142[45.0]

686[27.0]

371

52[2.1] 102

[4.0]

CLFRONT AXLE

3505 [138.0] WHEELBASEOVERALL LENGTH5910 [232.7]

1740 [68.5]

8.2[3.24]

[14.6]

EXHAUST OUTLET289[11.4]

390[15.3]

434[17.1]

1298[51.1]

EVAP VALVE63[2.5]

CL VEHICLECL ENGINE

810[31.9]

SgRP

1045[41.1]

F

R

SRW

DRW

EXTENSION

336[13.2]

70[2.7]

40

40 Gallon Capacity Standard Fuel Tank

470[18.5] [19.0]

[27.4]696

483




E-350 SUPER DUTY STRIPPED CHASSIS 158” WB (DRW)


E-SERIES2017

MODEL YEAR



FUEL FILLER

FRAMEOUTSIDE

477[18.8]

566[22.3]

854[33.6]

988[38.9]

1283[50.5]

1036[40.8]

617[24.3]

1067[42.0]493

[19.4]

985[38.8]

978[38.5]

1298[51.1]

470[18.5]

483[19.0]

CL VEHICLECL ENGINE

SRW

DRW

EXTENSION696[27.4]

336[13.2]

70[2.7]


EVAP VALVE

CLREAR AXLE

1142[45.0]

686[27.0]

371

52[2.1] 102

[4.0]

CLFRONT AXLE

OVERALL LENGTH6418 [252.7]

63[2.5]

[14.6]

EXHAUST OUTLETNORMAL TOPOF FRAME

665 [26.2] 4013 [158.0] WHEELBASE 1740 [68.5]

8.2[3.2]

289[11.4]

390[15.3]

434[17.1]

SgRP

1045[41.1]

FR

810[31.9]

40

40 Gallon Fuel Tank is Standard on all E-350.

55 Gallon Fuel Tank is Standard on all E-450 and Optional on all E-350 with 158” Wheelbase.




E-350/450 SUPER DUTY STRIPPED CHASSIS 176” WB (DRW)


E-SERIES2017

MODEL YEAR



FUEL FILLER


NORMAL TOPOF FRAME

CLREAR AXLE

FRAMEOUTSIDE

854[33.6]

1445[56.9]

1283[50.5]

6961036 [40.8]

[27.4]

1067[42.0]493

[19.4]

985[38.8]

665 [26.2]

1142[45.0]

686[27.0]

371

52[2.1] 102

[4.0]

CLFRONT AXLE

4470 [176.0] WHEELBASEOVERALL LENGTH6418 [252.7]

63[2.5]

1283 [50.5]

8.2[3.2]

[14.6]

289[11.4]

390[15.3]

434[17.1]

[18.0] 457 REQUIRED FRAME EXTENSION

WITH 55 GALLON FUEL TANK

EVAP VALVE

EXHAUSTOUTLET

1740 [68.5]WITH 55 GALLON TANK

483[19.0]

470[18.5]

C L VEHICLEC L ENGINE

SgRP

1045[41.1]

F

R

[51.1] 1298

DRW

EXTENSION

336[13.2]

477[18.8]

566[22.3]

70 [2.75]

810[31.9]

40

40 Gallon Fuel Tank is Standard on all E-350.

55 Gallon Fuel Tank is Standard on all E-450 and Optional on all E-350 with 158” Wheelbase.



E-SERIESAXLE / TIRE / WHEELHOUSE / VEHICLE HEIGHT DATA


E-SERIES2017

MODEL YEAR

(Cont'd next page)NOTE — [ ] DIMENSIONS ARE INCHES.

FRONT SUSPENSION

TIRE TW 1 TH 1 TW L TW R

LT225/75R16E 655[25.8]

302[11.9]

549[21.6]

521[20.5]

LT245/75R16E 655[25.8]

320[12.6]

549[21.6]

521[20.5]

LCTW = DISTANCE FROM OF VEHICLE TOSIDE OF TIRE IN MODIFIED JOUNCE.

TH = DISTANCE FROM NORMAL TOP OF FRAME TO TOP OF TIRE IN MODIFIED JOUNCE.

TH

TW

RWOW

FW

TW

TH

1

1

C

FRONT SUSPENSION

CL VEHICLE

CLEARANCE

REAR VIEW

MAX. RIGHT TURN

MAX. LEFT TURN

LEFT FRONT TIRE

TW L

TW R

VEHICLEPLAN VIEW

CL

E350

E450

1

FRONT VIEW

12.7[0.5]

25.4[1.0]

MIN. CLEARANCE

MIN. CLEARANCE

350[13.8]

CLVEHICLE

[6.5]

[10.0]

25.4[1.0] MIN.

12.7[0.5] MIN. CLEARANCE

NORMAL TOPOF FRAME

8500 LB AXLE USED AT 11,500, 12500 LB GVWR1

2 9600 LB AXLE USED AT 14,000, 14500 LB GVWR FOR E-450

REAR SUSPENSION (DRW)

NORMAL TOPOF FRAME

165

2[7.0]178

254

56[2.2]71

[2.8]

NORMAL TOPOF FRAME

REAR VIEWREAR SUSPENSION (SRW)

13[0.5] MIN. CLEARANCE

25[1.0] MIN. CLEARANCE

TW

1 [6.1]155

CLVEHICLE

RW

7800 LB AXLE USED AT 10,050 LB GVWRCUTAWAY APPLICATIONS

1

OW

TH[1.7]43



E-SERIESAXLE / TIRE / WHEELHOUSE / VEHICLE HEIGHT DATA (Cont'd)


E-SERIES2017

MODEL YEAR


MODELWB

inchesGVWRpounds

MINIMUM TIRE

FRONT GAWR

MIN/MAXpounds

F HEIGHT AT FRONT AXLE (1)

REAR GAWR MAX pounds

COMBINEDREAR

SPRINGCAPACITY

RATE pounds

R HEIGHT AT REAR AXLE (1) CH OVERALL HEIGHT OF

VEHICLE (STANDARD SPRINGS) (1)

mm [in]

COMBINEDFRONT SPRING

CAPACITY RATE pounds

BASE CURBWEIGHT mm [in]

LOADED mm [in]

BASE CURB WEIGHT mm [in]

LOADED mm [in]

STD SPRING STDSPRING

STDSPRING STD SPRING STD

SPRINGSTD

SPRING CURB LOADED

CUTAWAY

E-350 SD

138LT245/75R16E

LT225/75R16E11,500 DRW 4050/4600 4600 571 [22.5] 525 [20.7] 7800 8600 658 [25.9] 583 [23.0] 2098 [82.6] 2039 [80.3]

158

LT225/75R16E

11,500 DRW 4050/4600 4050/4600 572 [22.5] 525 [20.7] 7800 8600 657 [25.9] 583 [23.0] 2094 [82.4] 2043 [80.4]

12,500 DRW 4600/5000 4600/5000 591 [23.3] 523 [20.6] 8500 8600 664 [26.1] 582 [22.9] 2109 [83.0] 2034 [80.1]

176

12,500 DRW 4600/5000 5000 582 [22.9] 524 [20.6] 8500 8600 665 [26.1] 582 [22.9] 2100 [82.7] 2032 [80.0]

E-450 SD

15814,000 DRW

LT225/75R16E

4600/5000 4600/5000 592 [23.3] 523 [20.6] 9600 9600 691 [27.2] 608 [23.9] 2118 [83.4] 2045 [80.5]

14,500 DRW 5000 5000 596 [23.5] 521 [20.5] 9600 9600 691 [27.2] 608 [23.9] 2121 [83.5] 2033 [80.1]

176

14,000 DRWLT225/75R16E

4600/5000 4600/5000 586 [23.1] 521 [20.5] 9600 9600 692 [27.2] 608 [23.9] 2112 [83.1] 2042 [80.4]

14,500 DRW 5000 5000 594 [23.4] 521 [20.5] 9600 9600 692 [27.2] 608 [23.9] 2116 [83.3] 2042 [80.4]

(1) The Height Data shown represents dimensions of a nominal vehicle with no options. Actual height may vary due to production tolerances.SRW - Single Rear WheelsDRW - Dual Rear Wheels

LT245/75R16E 600 [23.6] 532 [21.0] 6084 7810 676 [26.5] 576 [22.7] 2121 [83.5] 2040 [80.3]4200 420010,050 SRW

10,050 SRW 4050/4200 4050/4200 577 [22.7] 528 [20.8] 6084 7810 652 [25.7] 576 [22.7] 2099 [82.6] 2040 [80.3]


138 11,500 DRW 4200/4600 4600 524 [20.7] 7800 7800 583 [23.0] — —

158 12,500 DRW 4600/5000 5000 523 [20.6] 8500 8500 582 [22.9] — —

12,500 DRW 4600/5000 5000 523 [20.6] 8500 8500 582 [22.9] — —

14,000 DRW 4600/5000 5000 523 [20.6] 9500 9500 608 [23.9] — —

14,500 DRW 5000 5000 521 [20.5] 9500 9500 608 [23.9] — —

14,000 DRW 4600/5000 5000 — 522 [20.6] 9500 9500 — 577 [22.7] — —

14,500 DRW 5000 5000 — 521 [20.5] 9500 9500 — 579 [22.8] — —

608 [23.9]

618 [24.3]

616 [24.3]

617 [24.3]

624 [24.4]

657 [25.9]

664 [26.1]

664 [26.1]

693 [27.3]

693 [27.3]

STRIPPED CHASSIS

176

E-350 SD

158

176

E-450 SD


E-SERIESGROUND CLEARANCE

APPROACH & DEPARTURE ANGLES


E-SERIES2017

MODEL YEAR



MODEL TIRE SIZE

ALL SEASON TIRE DATATREADWIDTH OW TH TW GROUND CLEARANCE

A B C FW RW OVERALL WIDTH

STD STDG J

APPROACH ANGLE DEPARTURE ANGLE

STATIC LOADED RADIUS

MAX.DIAMETER

MAX. SECTION WIDTH

RIMWIDTH

FRONT REAR REAR SPRING SPRING138"WB

158"WB

176"WB

138"WB

158"WB

176"WB

E-350 Cutaway SRW (Aft-of-Axle Fuel Tank) LT245/75R16E 356

[14.0]787

[31.0]263

[10.3]178[7.0]

1763[69.4]

1831[72.1]

2094[82.4]

307 [12.1]

710[28.0] 21° N/A N/A 15° N/A N/A

E-350 Cutaway DRW 346 [13.6]

757[29.8]

236 [9.3]

152[6.0]

1763[69.4]

1915[75.4]

2405[94.7]

329[12.9]

684[26.9] 22° 22° 22° 15° 15° 20°

E-350 Stripped Chassis DRW 346[13.6]

757[29.8]

236 [9.3]

152[6.0]

1763[69.4]

1915[75.4]

2405[94.7]

329[12.9]

684[26.9] 40° 33° 34° 21° 18° 24°

E-450 Cutaway DRW

LT225/75R16E

346 [13.6]

757[29.8]

236 [9.3]

152[6.0]

1763[69.4]

1974[77.7]

2464 [97.0]

325[12.8]

743[29.2] N/A 27° 27° N/A 16° 21°

E-450 Stripped Chassis DRW 346 [13.6]

757 [29.8]

236 [9.3]

152[6.0]

1763[69.4]

1974[77.7]

2464 [97.0]

325[12.8]

743[29.2] N/A 39° 35° N/A 16° 18°

900

1200

165185165

900

1200CL

JG

GROUND LINE

APPROACH ANGLEAT GVWR

STATIC LOADED RADIUS

TIRE DIAMETER

"A"

"B" DEPARTURE ANGLEAT GVWR

MINIMUM GROUND CLEARANCE LINEAT GVWR (LOADED) − COMPONENTSTHAT COULD DISABLE A VEHICLESHOULD BE 30.0 [1.18] ABOVETHE MINIMUM CLEARANCE LINE.

BASE VEHICLE LOADED

♦ 55-gallon tank and 18 inch frame extension

♦

♦

♦

♦

♦

♦


E-SERIESBATTERY BOX LOCATIONS

E-350/450 DUAL BATTERIES & GASOLINE W/ AUXILIARY BATTERY


E-SERIES2017

MODEL YEAR


NOTES N — ** PLACEMENT FOR GAS ENGINES

W/ AUXILIARY BATTERY OPTION.

NOTES — [ ] DIMENSIONS ARE INCHES.

The guidelines below must be followed when repositioning the battery box• Maintain attachment hole diameter of (12 mm)• Maintain use of existing OEM bolts (M10)• The battery box must NOT be packaged any lower in vehicle position than is provided by Ford• All new frame holes must be at least 1x hole diameter away from all other holes & 1½ diameter

away from the edge of a radius tangent• Battery boxes may not be moved rearward of position provided by Ford


[6.3] 160[4.7]

119.7

[16.6] 421

[6.3] 160

[16.6] 421

[58.5] 1486

[17.6] 447

[10.5] 266

[16.6] 421

[38.8] 985

[20.0] 509

[35.9] 910.8



SEE NOTE BELOWSEE NOTE BELOW

SEE NOTE BELOW


E-SERIESFUEL FILLER PIPE


E-SERIES2017

MODEL YEAR



TO BACK OFCUTAWAY CAB

OUTBOARD SURFACEOF FRAME RAIL

3606.8 [142.0] [+0.002.00] [178] WB

FRONT OFVEHICLE

733.4[28.875]

POINT Z

2641.6 [104.0] [+0.002.00] [138] WB

C OF FILLER NECKCLTO L OF REARAXLE FORSTRIPPED CHASSISALL W.B.601.4 12.7[23.7 0.5]

TORQUE ALL WORM GEAR DRIVENHOSE CLAMPS TO 2.9 -4.3 NM25 -38 IN-LB

CRITICAL CONTROL ITEM

FUEL TANK

319.0[12.56]

TOP OFFILLERPIPESUPPORT

40.2[1.583]

ROUTE FILL AND VENTHOSE SO NO LOWSPOTS OCCUR

FUEL TANKFILL PIPE

EXISTING 9.7 DIA. HOLES(USED FOR EXHAUSTON R.H. SIDE)

N611645 S36M10 SELFTAPPING SCREW(ATTACH TO SOUNDMETAL ON FRAME)

N611131S36M4 SELF-TAPPINGSCREW

SECURE WITH TIESTRAPS AS REQUIREDTO VENT HOSE

9A099GROUND STRAPFUEL TANK

TORQUE TO 2.1 - 2.9 Nm18 -26 IN. LB.

2641.6 [124.0] [+0.002.00] [158] WB

9.1

10.2

177.8

197.1

33.5

154.4

188

90.9

90.9

81.8

47.8

47.8

81.8

0

0

00

0.8 M A

12X O 4.8 [0.189]4.7 [0.185]

BR 42.7

4X

±±

SCREW 3 REQ’D.N802826-S493



E-350 SUPER DUTY CUTAWAY 138” WB (SRW / DRW)


E-SERIES2017

MODEL YEAR



614.6 [24.2]

L RR AXLE

C

482.6 [19.0]

L RR AXLE

C

116.8 [4.6]

63.5 [2.5]

330.2 [13.0]373.3

[14.7]

650.2[25.6]

614.6 [24.2]

71.1 [2.8]

176 WB

FRAME SPACER OPTIONAL W/ CUTAWAY NOT AVAILABLE W/ STRIPPED CHASSIS

116.8 [4.6]

63.5 [2.5]

330.2 [13.0]373.3

[14.7]

482.6 [19.0]

L RR AXLE

C

L RR AXLE

C

828.0[32.6]

944.8[37.2]

FRAME SPACEROPTIONAL W/ CUTAWAYNOT AVAILABLE W/STRIPPED CHASSIS 70.4

[2.8]176 WB

524.5 [20.6]

158 WB

E-350 ONLY

365.8 [14.4]

176 WB

E-450 ONLY

828.0 [32.6]

295.4 [11.6]

823.0 [32.4]

138, 158 WB

524.5 [20.6]

158 WB

70.4 [2.8]

176 WB

55 GALLON TANK

E-350: 158” WBE-450: 158”, 176” WB

40 GALLON TANK

E-350: 138”, 158”, 176” WBE-450: 158”,176” WB

WARNING:An 18” minimum frame extension is required on the 176” WB frame with a 55 gallon fuel tank.

NOTE:Refer to rear crossmember installation information in SVE Bulletins Q-182 & Q-184. Ford Motor Company recommends that the Final stage Manufacturer include these crossmembers as part of the completed vehicle to enhance rear impact protection for E-350 vehicles.


E-SERIESBACK OF CAB PROFILE DIMENSIONS

CUTAWAY BODY SECTION “A”


E-SERIES2017

MODEL YEAR



3.94

7.87

1.97

1.97

1.97

1.97

1.97

1.97

1.97

1.97

11.81

15.75

19.68

23.62

27.56

31.50

0 CL OF VEHICLE

1.19

1.19

1.16

1.12

1.07

1.00

0.92

0.83

0.72

0.59

0.44

0.27

0.06

0.20

0.531.97

1.97

1.971.97

1.97 1.97 1.97 1.97 1.97 1.971.97

0.98

0.81

1.15

0.91

2.31 2.32

1.560.21

0.86 0.39

0.94

2.03 1.25

2.49 1.620.93

0.650.23

0.42

0.090.07

0.66

0.42

0.03

0.08

0.060.100.27

1.08

3.290.35

3.00

0.54

3.22

1.83

3.08

0.17

3.163.02 0.94

0.31

2.621.97 1.52

1.610.43

0.37

TOP OF FRAMESPACERS

TOP OF FRAME

35.43

39.39

82.68 78.74 74.80 70.87 66.93 63.00 59.05 55.12 51.18 47.24 43.30 39.37 35.43 31.50 27.56 23.62 19.68

31.50

35.43

39.37

4.0

9.48

1.97


Body Builders Layout Book

E-SERIES - SRWFRONT SURFACE AREA WORKSHEET

CHASSIS CAB / CUTAWAY

19 E-SERIES

2017 MODEL YEAR

NOTE — DIMENSIONS ARE INCHES.


TOP OF FRAME

TOP OF FRAME

A

BELOW FRAME SHADED AREA EQUALS 624293 / (25.4 X 25.4) = 967.6560 SQ. IN. 967.6560 / (12 X 12) = 6.7198 SQ. FT.

A = BOX HEIGHT IN INCHES

B = BOX WIDTH IN INCHES

TO FIND FRONT SURFACE AREA IN SQ INCHES

(A X B) + 1240.7 =

TO FIND FRONT SURFACE AREA IN SQ FEET

((A X B) / 144) + 8.62 =

MIRROR SHADED AREA EQUALS (88087.6 X 2) / (25.4 X 25.4) = 273.0721 SQ. IN. 273.0721 / (12 X 12) = 1.8963 SQ. FT.

TOTAL SHADED AREA EQUALS 800468.2 / (25.4 X 25.4) = 1240.7281 SQ. IN. 1429.6698 / (12 X 12) = 8.6161 SQ. FT.

B

58.70 IN REF

106.00 REF

79.50 REF




























Body Builders Layout Book

E-SERIES - DRWFRONT SURFACE AREA WORKSHEET

CHASSIS CAB / CUTAWAY

20 E-SERIES

2017 MODEL YEAR


NOTE — DIMENSIONS ARE INCHES.

TOP OFFRAME

TOP OFFRAME

A

B

BELOW FRAME SHADED AREA EQUALS 876808.0 / (25.4 X 25.4) = 1359.0551 SQ. IN.1359.0551 / (12 X 12) = 9.4379 SQ. FT.

A = BOX HEIGHT IN INCHES

B = BOX WIDTH IN INCHES

TO FIND FRONT SURFACE AREA IN SQ INCHES(A X B) + 1632.1 =

TO FIND FRONT SURFACE AREA IN SQ FEET((A X B) / 144) + 11.33 =

TOTAL SHADED AREA EQUALS 1052983.2 / (25.4 X 25.4) = 1632.1272 SQ. IN.1632.1272 / (12 X 12) = 11.3342 SQ. FT.

58.70 INREF

79.50REF

106.00REF

MIRROR SHADED AREA EQUALS (88087.6 X 2) / (25.4 X 25.4) = 273.0721 SQ. IN.273.0721 / (12 X 12) = 1.8963 SQ. FT.




























E-SERIESSEAT POSITION

E-250/350/450 SUPER DUTY CUTAWAY


E-SERIES2017

MODEL YEAR



SRP INFORMATION(SEAT POSITION IS 10.0 mm [0.39] FORWARD OF REARMOST POSITION)

POINT A(SEAT POSITION IS AT THE MIDPOINT OF AVAILABLE TRAVEL)

A B C D E F

DRIVER 217.8[8.57]

105.0[4.13]

384.2[15.13]

356.0[14.01]

67.0[2.64]

937.4[36.90]

PASSENGER 277.3[10.92]

103.0[4.06]

377.0[14.84]

412.0[16.22]

65.0[2.56]

960.1[37.80]

CODE DESCRIPTION

FRONT COMPARTMENT

L34 MAXIMUM EFFECTIVE LEG ROOM – FRONT 1015 [40.0]

W3 SHOULDER ROOM – FRONT 1729 [68.1]

W5 HIP ROOM – FRONT 1667 [65.6]

W117 BODY WIDTH AT H-POINT 1996 [78.6]

H61 EFFECTIVE HEAD ROOM – FRONT 1070 [42.1]

DIMENSION

CL

DRIVER - SEAT

18° DRIVER21° PASSENGER

OUTSIDEFRONTFASTENER

TORSO ANGLED

APOINT A

FC

SEAT BACKPIVOT

SgRP - HAS A 12.7 [0.50] RADIALTOLERANCE PERMITTED FROMBASE SRP

510.0[20.08]

HEELPOINT

DRIVER SIDE ONLY

6.0[0.24]

B

EE

POINT A

VEHICLE

SEATBASE

OUTSIDEFRONTFASTENER

CL OUTSIDEFRONTFASTENER

PASSENGER - SEAT

POINT A

SEATBASE

CL

CL

B

IMPORTANT:The dimensions in this figure require the vehicle to be at Design Position. E-Series vehicles at Design Position will be level front to rear, and side to side, on the upper surface of the ribbed floor panel from the B-pillar rearward.

The torso angle is determined by using the method specified in SAE J826 (May, 1987)

SEAT


E-SERIESAFT-OF-AXLE FUEL TANK EVAPORATIVE EMISSIONS CANISTER LOCATION

CUTAWAY


E-SERIES2017

MODEL YEAR


CANISTER

FRONT OFVEHICLE


E-SERIESSEAT TRACK TRAVEL / H-POINT LOCATION


E-SERIES2017

MODEL YEAR


NOTES — [ ] DIMENSIONS ARE INCHES.

FRONT FIDUCIALMARK

SgRPMID–TRACKH POINT

DRIVERPOWER TRACK182[7.2] 162

[6.4] 164[6.5] 27

[1.1]84

[3.3]52

[2.0] 42[1.7]

13[0.5]

11[0.4]

2.7[0.1]

26[1.0]

11[0.4]

4[0.2]207

[8.1]388 REF

[15.3]657 REF

[25.9]

FOREMOSTH POINT

REARMOSTH POINT

MID–TRACKH POINT

FRONT FIDUCIALMARK

SgRP

DRIVERMANUAL TRACK

24[0.9]

89[3.5]

10[0.4] 1.4

[0.05]

168[6.6] 178

[7.0]

388 REF[15.3]

657 REF[25.9]

FOREMOSTH POINT

REARMOSTH POINT

MID–TRACKH POINT

FRONT FIDUCIALMARK

SgRP

FRONT PASSENGERMANUAL TRACK

24[0.9]

89[3.5]

10[0.4] 1.4

[0.05]

168[6.6] 178

[7.0]

447 REF[17.6]

650 REF[25.6]

THIS SEAT INFORMATION IS PROVIDED TO ASSIST IN THE INSTALLATION OF SEATS OTHER THAN FORD INSTALLED SEATS AND TO HELP PRESERVE THE INTENDED PERFORMANCE OF THE SAFETY AND ERGONOMIC FEATURES OF THE E-SERIES. THE MID-TRACK H-POINT LOCATION MUST BE MAINTAINED IN ORDER TO COMPLY WITH F/CMVSS 208 AIRBAG REQUIREMENTS.


body builders layout book - marketing associates

Documents