Download - ACE3600 Scada Solution
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March, 2013 | NEW PRODUCTS AND SOLUTIONS
ACE3600 SCADA
MOSCAD-M
Tzvy Ravich
Motorola Solutions Israel
System Engineering and Integration
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MOTOROLA SCADA SOLUTIONS Unmatched Reliability & Reputation
NEW MOSCAD-ACE3600 GENERATION
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RMC SOLUTIONS
ACE3600
MOSCAD-M
IP-GW
M-OPC Water
Electricity
Oil & Gas
Early Warning
3
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RMC VALUE PROPOSITION
4
• Provides control and management tool
• Supplies real-time information on field equipment
• Assures Grade-of-Service for their customers
• Enhances staff safety
• Short Return-On-Investment business
• Interoperability with all other field instrumentation
• Cost management - avoid penalties
• Generates reports, statistics for improvements
• Proactive maintenance (vs. respond to customers
complains)
• Keep up with the 21st century technologies
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TYPICAL SCADA SOLUTIONS
SCADA/HMI Station
Programming Tool
Conventional Analog Radios,
Trunking Analog radios,
PSTN, TETRA, ASTRO,
MOTOTRBO, CANNOPY
GPRS, CDMA, IP Microwave,
LAN…
RTU
FEP
MDLC or Third Party
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ACE3600 THIRD PARTY PROTOCOLS
MODBUS
RS232/RS485/ETH
MASTER / SLAVE
DNP3.0
RS232/RS485/ETH
MASTER / SLAVE
IEC 60870-5-101
SLAVE ON RS232
IEC 60870-5-104
SLAVE ON ETH
ALLEN BRADLEY DF1
MASTER ON RS232
IEC 61850 FUTURE
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RTUs
• ACE3600
• MOSCAD-M
CURRENT MSI RTUs OFFERING
FEPs
• IP Gateway (new)
• MOPC (SW)
Accessories
• ACT
(Alarm control Tone)
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Housing &Chassis
Frames
I/O Modules
CPU
Power Supply
Radios
Software
ACE3600 RTU – BUILDING BLOCKS
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• The ACE3600 is available in various structures:
– Frames that hold various number of modules
– On a Metal Chassis that holds the frame, radio(s) and backup battery
– In a Housing that holds the frame, modules, radio(s) and backup battery
Frame On Metal Chassis In Housing
MSI ACE3600 INSTALLATION
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• The ACE3600 frames have the following tasks:– To hold the Power-Supply, CPU and I/O modules
– To connect the modules with operating voltages
– To connect the modules to the CPU
• All frames can be installed on a wall
• The 8 I/O Frame can also be installed on a 19” rack
• The following frames are available:– No I/O frame – Power Supply and CPU only
– 2 I/O slot frame - Power Supply, CPU and 2 I/O slots
– 3 I/O slot frame - Power Supply, CPU and 3 I/O slots
– 5 I/O slot frame - Power Supply, CPU and 5 I/O slots
– 7 I/O slot frame - Power Supply, CPU and 7 I/O slots
– 8 I/O slot frame - Power Supply, CPU and 8 I/O slots
3 I/O
5 I/O
7 I/O
8 I/O
No I/O
Motherboard
Metal
Base
I/O SlotsPS & CPU
Slots
2 I/O
FRAMES
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• ACE3600 frames can be ordered with small or large Metal Chassis as an
option. For 19” rack installation a 19” Metal Chassis is available.
• The Metal Chassis enables installation of radio(s), backup battery and
other accessories. It can be installed on a wall or in a cabinet.
Small Chassis
Up to 3 I/O slotsLarge Chassis
Up to 7 I/O slots
19” ChassisSmall Chassis
Up to 2 I/O slots
METAL CHASSIS
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• ACE3600 can be ordered with small or large NEMA 4 (IP66) metal
housing for outdoor installation.
• The housing includes a metal chassis that enables installation of
radio, backup battery and other accessories. The housing can be
installed on a wall.
Large Housing
Up to 7 I/O slots
Small Housing
Up to 3 I/O slots
HOUSING
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CPU Inputs Mixed I/OPower Supply Outputs
ACE3600 RTU = Modularity
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CPU&PS Redundancy
Security ready
Communication Node
Software backward compatible
ACE IP GW HW standard
ACE3600 RTU ENHANCED FEATURES
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ACE3600 RTU REDUNDANCY
PS2PS1CPU1 CPU2
4 I/O cards
NEW• Hot/Swap
• Power Supply Redundancy
• CPU Redundancy
• < 50msec switch over
• Rear onboard 100Mb/s port
• IO Expansion rack support
• OS Database sync. function
• 50x50 cm metal chassis
• 19” rack mount installation
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Main Frame
•Power Supply
•CPU 3640
•8 Port Expansion Switch (up to 2)
•I/O Modules
LAN
Cables
Expansion Frame
#1
Expansion Frame
#2
Expansion Frame
#13
Expansion PS
Power cable
MULTIPLE EXPANSION FRAMESUp to 13 I/O Expansion Frames, 110 I/O Modules
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RTU & FEP MOTOTRBO DIRECT
CONNECTIVITY
CPU3680
CPU4600
Two USB2.0
Host Ports
DM3400
MOTOTRBO radio
Inputs, Outputs & Comm. Ports
TO MONITOR & CONTROL
USB CABEL
• Supports MOTOTRBO digital
radio topologies
• Direct Mode (DMO)
• Single Repeater
• IP Site Connect
• NO Interface box
• Dynamic Remote Site
Addressing
• Supports GROUP CALL
• FULL OSI 7 Layers
implementation
• True IP physical port over
USB2.0
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ACE3600 ON TETRA/ASTRO RADIO
SCADA Control
Center
SCADA RTU
TETRASystem
Peripheral Equipment Interface
TETRA/ASTROStandardAir InterfaceSpecification
IP based Packet Data
MDLC over IP
MTM800/
APX6500
MTM800/
APX6500
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19
SCADA Station
Comm. System
(TETRA/MOTOTRBO/ASTRO/Canopy/More)
ACE3600
ACE3600
ACE3600
(Out of Range)
Communication
Node
Metering
concentrator
Advanced
Metering
Infrastructure
Host
ACE3600
Metering
concentrator
. . .
Electric Meters
Conventional
Radio
Metering
concentrator
Conventional Radio Comm. System
Base
StationBase
Station
Conventional
Radio
Microwave
Metering
concentrator
Metering
concentrator
ACE3600
ACE3600
EXAMPLE OF ACE3600 AS A COMM.
NODE
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MOSCAD-M LOW COST RTU
• Water & Waste Water systems
• Flood Warning systems
• Warning & Siren systems
• Environmental & Weather Systems
• Security & Alarm systems
• Tank Farm Gauging systems
• Oil & Gas systems
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MOSCAD-M STRUCTURE
CONTROLLED
DEVICES
SUPERVISED
DEVICES
DI, AI
DO, AO
RS-232/RS-485
(MDLC)
OR External Radio
• Basic I/Os - 12DI, 4 Relay DO, 4 FET DO
• Expanded I/O board - Additional 3DI,
4AI, 1AO
• Power Management for low consumption
• One RS485/RS232 Port
(Dialup/User/MDLC)
• One RS-232 Ports (MDLC/Dialup/User)
• One RS-232 or Radio
(PPP/MDLC/Configuration)
• LED display - functional/diagnostic
• Indoor Housing (Wall/DIN rail mounting)
• Programmable by „C‟ Toolkit for custom
application programming
RS-232/RS-485
“SMART”
DEVICES
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WATER DISTRIBUTION GATE
CONTROL
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The main benefits of the STS:
• Project oriented tool - handles multiple sites from a system design approach.
• Integrates all SCADA related functions in a single tool – Configuration, Setup, Programming, Debagging and maintenance.
Configuration Tool
Hardware TestSystem Design
STS – SYSTEM TOOLS SUITE
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“STORE & FORWARD” LINKS
S&F
FIU
All radio links may use thesame frequency !
S&F Repeater
RTU
RTU
RTU
SCADA HMI
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COMBINED PLC AND I/Os WITH RTU
Wireless
NetworkCustomer Site
RTU With radio
STS
ToolBox
I/O
Control
Installed PLC or IED
I/O
Control
PLC or IED
with Native
protocol
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OIL & GAS OPERATIONS
Systems installed worldwide, including USA, Canada, etc.
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Front End
Master ControlCentre
Radio
RTU
Control Center can sent ESD command
to all RTUs or selectable RTUs, using
only ONE transmission
OIL & GAS EMERGENCY SHUT DOWN
RTU
RTU
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CATHODIC PROTECTION WITH
ACE3600
Cathodic ProtectionRectifier
AC Input110V /220V
(+)
(-)
Oil and Gas
CP
Injection
CP
Monitoring
CP Control
Center
ACE3600 RTU
IP
Gateway
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GAS PIPELINE SCADA SYSTEMS
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SIBERIAN GAS PIPELINE MOSCAD
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GAS PIPELINE SCADA FOR
GASPROM
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GAS DISTRIBUTION SYSTEM KOREA
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GAS & OIL REFERENCES
• BelarusNeft – Belarus
• CPC Pipeline – Kazakhstan Pipeline Control
• GasProm – Russia, Variety of projects
• Seoul City Gas, Korea
• BOTAS Turkey– Collaboration with Neles
• TOTAL Thailand – Production Site control
• Petrobrass Brasil – Pipeline Control
• Shell Oil – Nigeria Well and Pipeline Monitoring
• Maraven, Lagoven – Venezuela
• Arco Oil and Gas – USA Oil Well Monitoring
• Corpus Christy – USA Pipeline Monitoring System
• KOC – Kuwait – oil wells control
• Shell Brunei – Pipeline System
• ELF France – Pipeline System
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INTELLEGENT ELECTRONIC DEVICES
• Perform the process in modern Substations
– Switchgear monitoring and control
– Communication via substation LAN
• Typical IED Functions
– Power parameter monitoring
– Fault passage detection
– Re-closer operation control
– Capacitor bank control
• Communications
– DNP 3.0, IEC 61850, IEC 60870-5-10x
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ltiiOTOROLA SOLUTIONS