ace3600 scada solution
TRANSCRIPT
March, 2013 | NEW PRODUCTS AND SOLUTIONS
ACE3600 SCADA
MOSCAD-M
Tzvy Ravich
Motorola Solutions Israel
System Engineering and Integration
MOTOROLA SCADA SOLUTIONS Unmatched Reliability & Reputation
NEW MOSCAD-ACE3600 GENERATION
RMC SOLUTIONS
ACE3600
MOSCAD-M
IP-GW
M-OPC Water
Electricity
Oil & Gas
Early Warning
3
RMC VALUE PROPOSITION
4
• Provides control and management tool
• Supplies real-time information on field equipment
• Assures Grade-of-Service for their customers
• Enhances staff safety
• Short Return-On-Investment business
• Interoperability with all other field instrumentation
• Cost management - avoid penalties
• Generates reports, statistics for improvements
• Proactive maintenance (vs. respond to customers
complains)
• Keep up with the 21st century technologies
TYPICAL SCADA SOLUTIONS
SCADA/HMI Station
Programming Tool
Conventional Analog Radios,
Trunking Analog radios,
PSTN, TETRA, ASTRO,
MOTOTRBO, CANNOPY
GPRS, CDMA, IP Microwave,
LAN…
RTU
FEP
MDLC or Third Party
ACE3600 THIRD PARTY PROTOCOLS
MODBUS
RS232/RS485/ETH
MASTER / SLAVE
DNP3.0
RS232/RS485/ETH
MASTER / SLAVE
IEC 60870-5-101
SLAVE ON RS232
IEC 60870-5-104
SLAVE ON ETH
ALLEN BRADLEY DF1
MASTER ON RS232
IEC 61850 FUTURE
RTUs
• ACE3600
• MOSCAD-M
CURRENT MSI RTUs OFFERING
FEPs
• IP Gateway (new)
• MOPC (SW)
Accessories
• ACT
(Alarm control Tone)
Housing &Chassis
Frames
I/O Modules
CPU
Power Supply
Radios
Software
ACE3600 RTU – BUILDING BLOCKS
• The ACE3600 is available in various structures:
– Frames that hold various number of modules
– On a Metal Chassis that holds the frame, radio(s) and backup battery
– In a Housing that holds the frame, modules, radio(s) and backup battery
Frame On Metal Chassis In Housing
MSI ACE3600 INSTALLATION
• The ACE3600 frames have the following tasks:– To hold the Power-Supply, CPU and I/O modules
– To connect the modules with operating voltages
– To connect the modules to the CPU
• All frames can be installed on a wall
• The 8 I/O Frame can also be installed on a 19” rack
• The following frames are available:– No I/O frame – Power Supply and CPU only
– 2 I/O slot frame - Power Supply, CPU and 2 I/O slots
– 3 I/O slot frame - Power Supply, CPU and 3 I/O slots
– 5 I/O slot frame - Power Supply, CPU and 5 I/O slots
– 7 I/O slot frame - Power Supply, CPU and 7 I/O slots
– 8 I/O slot frame - Power Supply, CPU and 8 I/O slots
3 I/O
5 I/O
7 I/O
8 I/O
No I/O
Motherboard
Metal
Base
I/O SlotsPS & CPU
Slots
2 I/O
FRAMES
• ACE3600 frames can be ordered with small or large Metal Chassis as an
option. For 19” rack installation a 19” Metal Chassis is available.
• The Metal Chassis enables installation of radio(s), backup battery and
other accessories. It can be installed on a wall or in a cabinet.
Small Chassis
Up to 3 I/O slotsLarge Chassis
Up to 7 I/O slots
19” ChassisSmall Chassis
Up to 2 I/O slots
METAL CHASSIS
• ACE3600 can be ordered with small or large NEMA 4 (IP66) metal
housing for outdoor installation.
• The housing includes a metal chassis that enables installation of
radio, backup battery and other accessories. The housing can be
installed on a wall.
Large Housing
Up to 7 I/O slots
Small Housing
Up to 3 I/O slots
HOUSING
CPU Inputs Mixed I/OPower Supply Outputs
ACE3600 RTU = Modularity
CPU&PS Redundancy
Security ready
Communication Node
Software backward compatible
ACE IP GW HW standard
ACE3600 RTU ENHANCED FEATURES
ACE3600 RTU REDUNDANCY
PS2PS1CPU1 CPU2
4 I/O cards
NEW• Hot/Swap
• Power Supply Redundancy
• CPU Redundancy
• < 50msec switch over
• Rear onboard 100Mb/s port
• IO Expansion rack support
• OS Database sync. function
• 50x50 cm metal chassis
• 19” rack mount installation
Main Frame
•Power Supply
•CPU 3640
•8 Port Expansion Switch (up to 2)
•I/O Modules
LAN
Cables
Expansion Frame
#1
Expansion Frame
#2
Expansion Frame
#13
Expansion PS
Power cable
MULTIPLE EXPANSION FRAMESUp to 13 I/O Expansion Frames, 110 I/O Modules
RTU & FEP MOTOTRBO DIRECT
CONNECTIVITY
CPU3680
CPU4600
Two USB2.0
Host Ports
DM3400
MOTOTRBO radio
Inputs, Outputs & Comm. Ports
TO MONITOR & CONTROL
USB CABEL
• Supports MOTOTRBO digital
radio topologies
• Direct Mode (DMO)
• Single Repeater
• IP Site Connect
• NO Interface box
• Dynamic Remote Site
Addressing
• Supports GROUP CALL
• FULL OSI 7 Layers
implementation
• True IP physical port over
USB2.0
ACE3600 ON TETRA/ASTRO RADIO
SCADA Control
Center
SCADA RTU
TETRASystem
Peripheral Equipment Interface
TETRA/ASTROStandardAir InterfaceSpecification
IP based Packet Data
MDLC over IP
MTM800/
APX6500
MTM800/
APX6500
19
SCADA Station
Comm. System
(TETRA/MOTOTRBO/ASTRO/Canopy/More)
ACE3600
ACE3600
ACE3600
(Out of Range)
Communication
Node
Metering
concentrator
Advanced
Metering
Infrastructure
Host
ACE3600
Metering
concentrator
. . .
Electric Meters
Conventional
Radio
Metering
concentrator
Conventional Radio Comm. System
Base
StationBase
Station
Conventional
Radio
Microwave
Metering
concentrator
Metering
concentrator
ACE3600
ACE3600
EXAMPLE OF ACE3600 AS A COMM.
NODE
MOSCAD-M LOW COST RTU
• Water & Waste Water systems
• Flood Warning systems
• Warning & Siren systems
• Environmental & Weather Systems
• Security & Alarm systems
• Tank Farm Gauging systems
• Oil & Gas systems
MOSCAD-M STRUCTURE
CONTROLLED
DEVICES
SUPERVISED
DEVICES
DI, AI
DO, AO
RS-232/RS-485
(MDLC)
OR External Radio
• Basic I/Os - 12DI, 4 Relay DO, 4 FET DO
• Expanded I/O board - Additional 3DI,
4AI, 1AO
• Power Management for low consumption
• One RS485/RS232 Port
(Dialup/User/MDLC)
• One RS-232 Ports (MDLC/Dialup/User)
• One RS-232 or Radio
(PPP/MDLC/Configuration)
• LED display - functional/diagnostic
• Indoor Housing (Wall/DIN rail mounting)
• Programmable by „C‟ Toolkit for custom
application programming
RS-232/RS-485
“SMART”
DEVICES
WATER DISTRIBUTION GATE
CONTROL
The main benefits of the STS:
• Project oriented tool - handles multiple sites from a system design approach.
• Integrates all SCADA related functions in a single tool – Configuration, Setup, Programming, Debagging and maintenance.
Configuration Tool
Hardware TestSystem Design
STS – SYSTEM TOOLS SUITE
“STORE & FORWARD” LINKS
S&F
FIU
All radio links may use thesame frequency !
S&F Repeater
RTU
RTU
RTU
SCADA HMI
COMBINED PLC AND I/Os WITH RTU
Wireless
NetworkCustomer Site
RTU With radio
STS
ToolBox
I/O
Control
Installed PLC or IED
I/O
Control
PLC or IED
with Native
protocol
OIL & GAS OPERATIONS
Systems installed worldwide, including USA, Canada, etc.
Front End
Master ControlCentre
Radio
RTU
Control Center can sent ESD command
to all RTUs or selectable RTUs, using
only ONE transmission
OIL & GAS EMERGENCY SHUT DOWN
RTU
RTU
CATHODIC PROTECTION WITH
ACE3600
Cathodic ProtectionRectifier
AC Input110V /220V
(+)
(-)
Oil and Gas
CP
Injection
CP
Monitoring
CP Control
Center
ACE3600 RTU
IP
Gateway
GAS PIPELINE SCADA SYSTEMS
SIBERIAN GAS PIPELINE MOSCAD
GAS PIPELINE SCADA FOR
GASPROM
GAS DISTRIBUTION SYSTEM KOREA
GAS & OIL REFERENCES
• BelarusNeft – Belarus
• CPC Pipeline – Kazakhstan Pipeline Control
• GasProm – Russia, Variety of projects
• Seoul City Gas, Korea
• BOTAS Turkey– Collaboration with Neles
• TOTAL Thailand – Production Site control
• Petrobrass Brasil – Pipeline Control
• Shell Oil – Nigeria Well and Pipeline Monitoring
• Maraven, Lagoven – Venezuela
• Arco Oil and Gas – USA Oil Well Monitoring
• Corpus Christy – USA Pipeline Monitoring System
• KOC – Kuwait – oil wells control
• Shell Brunei – Pipeline System
• ELF France – Pipeline System
INTELLEGENT ELECTRONIC DEVICES
• Perform the process in modern Substations
– Switchgear monitoring and control
– Communication via substation LAN
• Typical IED Functions
– Power parameter monitoring
– Fault passage detection
– Re-closer operation control
– Capacitor bank control
• Communications
– DNP 3.0, IEC 61850, IEC 60870-5-10x
ltiiOTOROLA SOLUTIONS