2007 HBR MODULARIZATION 2007 HBR MODULARIZATION PRESENTATIONPRESENTATION
• Established in 1961 provides a complete set of solutions to the industrial marketplace.
• Largest Privately Owned Industrial Construction, Maintenance and Fabrication Organization in the Gulf Coast area, and one of the Largest In the U.S.
• Consolidated in 2005 single “Turner Industries” Name.
• Annual Revenue in 2006 $1.486 Billion• 2006 Recordable Rate 0.48 on 29,694,548 Craft Man Hours
• Ranking From “Engineering News Record 2006 Sourcebook”- No. 1 Industrial Maintenance Contractor in the U.S.- No. 47 “Top Contractor in the U.S.”- No. 6 “Top 25 in Petroleum
• Over 100 Maintenance/Capital Construction Services Contracts at over 170 Client Sites.
COMPANY PROFILE
HOUSTON
PORT ALLEN
CORPUS CHRISTI
PARIS
DECATUR
FABRICATION/MODULAR LOCATIONS
Office LocationsStates Performed Work
NATION WIDE PRESENCE
Air Products and ChemicalsAmerada Hess Corp.Amoco Oil Corp.ApacheBirwelco/Exxon RefineryBPBurns McDonnellCBIChevronConocoCountrymark RefiningCourtaulds Fibers, Inc.Delta Engineering
Dominion Oil Dow ChemicalEnterprise Products Ethyl CorporationExxonMobilGB BioSciencesGulf FabricatorsHouston ExplorationHuntsmanKerr McGeeKiewitKoch Modular ProcessLiquid Energy
Marathon E.G.Merck Pharmaceutical Mobil OilMustang EngineeringNissekiPemexPermeaPfizer PharmaceuticalShellSuncorTechnipTotal Petrochemicals
MODULAR UPSTREAM & DOWNSTREAM CLIENTS
MODULAR FABRICATION
• Logistics• Module Fabrication• Modular vs Stick Build• Critical Success Factors
MODULAR FABRICATION
Logistics• Material Handling• Equipment Handling• Storage & Installation• Heavy Lifting / Hauling• Shipping Constraints
(Truck, Rail, & Barge)• Routing & Clearances
MODULAR FABRICATION
Module Fabrication• Close to Site vs. Remote Location• Pre-Assembled• Cost Savings• Project Schedule Enhancements• Controlled Conditions/Variables
(Execution & Planning)• Established Manpower & Skilled Workers• Attractive Environment to Craft• Insulation Prior to Delivery• Controlled Environment / Less Exposure to Client
MODULAR FABRICATION
Modular vs. Stick Build• Reduced Direct & Indirect Costs (Owner & Contractor)• Craft Wage Rate• Reduced Manpower / Higher Productivity• Nomex, Permits, In Plant Traffic, Reduced Client Risk• Remote Less Impact on Local Craft• Area Craft Demand / Construction Activity
MODULAR FABRICATION
Critical Success Factors• Timely Delivery of Material & Equipment
Owner Procure / Contractor ProcureAvailability of Material & Equipment
• Timely Construction Driven DesignEngineering Deliverables
• Ability to Pre- Fit & Pre- Test• Designed / Preparation for Shipment• Engineering for Installation at End Site
DOWNSTREAM MODULES
Enterprise Products Pioneer - 16 Gas Plant ModulesMeeker – 16 Gas Plant Modules
RECENT MODULAR PROJECTS - PORT ALLEN, LA
Nitrogen Valve Skid for Air Products in Tampa, Florida(Weight: 80,000 lbs, Size: 12 ft. W. x 72 ft. L. x 12 ft. H.
MODULAR PROCESS SYSTEM’SDISTILLATION UNIT - 4 SKIDSMODULAR PROCESS SYSTEM’SDISTILLATION UNIT - 4 SKIDS
Fitup/Testing of the 823 unit skid sections for Mobil Oil’s GasPlant Expansion at the Mary Ann Plant in Coden, Alabama.
AIR PRODUCTS - PACE, FLORIDAPIPE RACK MODULE ERECTIONAIR PRODUCTS - PACE, FLORIDAPIPE RACK MODULE ERECTION
TECHNIP MODULESLOAD-OUT TO
JOLIET, IL
TECHNIP MODULESLOAD-OUT TO
JOLIET, IL
SUNCOR PIPE RACK MODULESSUNCOR PIPE RACK MODULES
ENTERPRISE MODULESENTERPRISE MODULES
Modular Fabrication
Modular Fabrication – Hess Oil
UPSTREAM MODULES
At Ingleside, the world’s largestonshore heavy lift device raised the topsides modules.