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  • 8/8/2019 Double Clamp Series_Latest

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    B091G

    Single Action Type

    DOUBLE CLAMP SERIES

    Simple and highly rigid clampingNew Clamp Bridge

    yA simple, secure clamping system ensuresstable machining.

    yNew holders for VN type 35 rhombic inserts.Series expansion.

    yNew design clamp bridge for ultra clampingrigidity and improved chip control.

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    1

    yFeatures

    Single Action Type

    Insert

    Shim

    Clamp bridge Clamp screw

    Spring

    Holder

    Shim pin

    Special surface treatmentThe body and clamp bridge has been treated with a

    special surface coating for higher corrosion and

    abrasion resistance.

    Single action type doubleclamp system

    New optimised clamp bridgeThe clamp bridge features a new geometry that is

    optimised for good chip flow whilst maintaining tool

    rigidity. This is achieved by using CAE design

    analysis technology to solve chip packing problems.This new bridge type is also compatible with both

    right and left hand tool holders.

    Double-ended torx hole clamp screwEqually sized torx holes are provided on both ends of the

    clamp screw, making it easy to attach and remove the

    insert even when an inverted holder is used, thus ensuring

    secure clamping.

    Higher vibration resistance andchip discharge propertiesA dimple shaped body with excellent vibration resistance

    properties and through coolant holes for better chip

    discharge are inbuilt on the tool head. In addition, a scale

    for easy overhang length setting is etched on the body.

    Torx hole

    Dimple

    Scale

    Coolant Hole

    a Newly developed clamping system

    for high of clamping rigidity.

    a Easy and secure clamping of the

    insert.

    a Higher cutting edge accuracydue to the excellent indexing

    accuracy.

    DOUBLE CLAMP SERIES

  • 8/8/2019 Double Clamp Series_Latest

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    2

    93

    93

    959593

    93 95 95 75

    91

    91

    7230

    11730

    A

    60.05

    60

    59.95

    B C D E0 1 2 3

    6 14 4 12 12 2 4

    4 6 2 6 8 4

    yCutting Performance

    Shape

    Externalturning

    Type

    Boring

    Type

    No. of

    items

    No. of

    items

    Tool holder geometry

    Workpiece

    Insert

    Cutting Speed

    Depth of cut

    Feed

    Dry cutting

    : JIS S45C

    : CNMG120408

    : 70m/min

    : 3.0mm

    : 0.35mm/rev

    Workpiece

    Insert

    Cutting Speed

    Depth of cut

    Feed

    Wet cutting

    : JIS SCM440

    : CNMG120408

    : 150m/min

    : 3.0mm

    : 0.6mm/rev

    E ABCD

    &60

    100

    A wide selection of tool holders

    Clamping Rigidity

    Higher fracture resistance

    during interrupted cutting!

    Accurate Cutting Edge Positioning

    Precise cutting performance!

    &300

    Actualcuttingdiameter(mm) Lever Lock Type

    Insert corner change position

    Lever Lock Type

    Insertfailure

    Normalwear

    Cutting time (min)

    DOUBLE CLAMP HOLDER

    Mitsubishis Double Clamp series. 13 types,84 items

    DOUBLE CLAMP HOLDER

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    3

    95

    93

    B

    L1

    L3

    95

    F1

    6

    H2

    6

    H1

    L1

    F1

    L2

    H2

    H1

    6

    6

    B

    93

    H1 B L1 L3 H2 F1R L

    LLH3

    LLH3

    LLH3

    LLH4

    LLH4

    LLH4

    TKY15F

    TKY15F

    TKY15F

    TKY20F

    TKY20F

    TKY20F

    DC0520T

    DC0520T

    DC0520T

    DC0621T

    DC0621T

    DC0621T

    DCS2

    DCS2

    DCS2

    DCS1

    DCS1

    DCS1

    DCK2211

    DCK2211

    DCK2211

    DCK2613

    DCK2613

    DCK2613

    LLP14

    LLP14

    LLP14

    LLSCN42

    LLSCN42

    LLSCN42

    LLSCN3T3

    LLSCN3T3

    LLSCN3T3(LLSCN33)

    (LLSCN33)

    (LLSCN33)

    DCLNR/L1616H09

    2020K09

    2525M09

    2020K12

    2525M12

    3225P12

    CNMG

    CNMA

    CNMGCNMMCNGG

    09T3pp

    09T3pp

    09T3pp

    1204pp

    1204pp

    1204pp

    16

    20

    25

    20

    25

    32

    16

    20

    25

    20

    25

    25

    100

    125

    150

    125

    150

    170

    24

    24

    24

    28

    28

    28

    16

    20

    25

    20

    25

    32

    20

    25

    32

    25

    32

    32

    a a

    a a

    a a

    a a

    a a

    a a

    (12)

    (12) (09,12) (12) (12)

    (09,12) (12) (09,12)

    FH SH MV MH

    GH MS

    DCLN

    *

    H1 B L1 L2 H2R L

    DDJNR/L1616H11

    2020K11

    2525M11

    3225P11

    2020K15

    2525M15

    3225P15

    a a

    a a

    a a

    a a

    a a

    a a

    a a

    LLSDN32

    LLSDN32

    LLSDN32

    LLSDN32

    LLSDN43(LLSDN42)

    LLSDN43(LLSDN42)

    LLSDN43(LLSDN42)

    (LLP14)

    (LLP14)

    (LLP14)

    LLP23

    LLP23

    LLP23

    LLP23

    LLP24

    LLP24

    LLP24

    DCK2211

    DCK2211

    DCK2211

    DCK2211

    DCK2613

    DCK2613

    DCK2613

    DCS2

    DCS2

    DCS2

    DCS2

    DCS1

    DCS1

    DCS1

    DC0520T

    DC0520T

    DC0520T

    DC0520T

    DC0621T

    DC0621T

    DC0621T

    TKY15F

    TKY15F

    TKY15F

    TKY15F

    TKY20F

    TKY20F

    TKY20F

    LLH3

    LLH3

    LLH3

    LLH3

    LLH4

    LLH4

    LLH4

    30

    30

    30

    30

    37

    37

    37

    16

    20

    25

    32

    20

    25

    32

    20

    25

    32

    32

    25

    32

    32

    100

    125

    150

    170

    125

    150

    170

    16

    20

    25

    32

    20

    25

    32

    16

    20

    25

    25

    20

    25

    25

    1104pp

    1104pp

    1104pp

    1104pp

    1504pp

    1504pp

    1504pp

    DNMG

    DNMADNMG

    DNMMDNMXDNGADNGG

    F1

    K

    MP120

    (100150)

    100(80120)

    100(70120)

    240(180300)

    210(160250)

    200(150240)UC5115

    UC5115

    UC5115

    US735

    US735

    NX2525

    UE6010

    UE6010

    NX2525

    UE6010

    NX2525

    UE6010

    270(180350)

    300(250350)

    300(250350)

    250(150300)

    220(180280)

    200(150250)

    GH

    FH SH MV MH

    MS R/L

    (15) (11,15) (15) (15)

    (15) (11,15) (15) (15)

    MS

    SH

    FS

    MV

    FH

    SH

    MV

    SH

    FS

    **

    DDJN

    LLP23

    LLP23

    LLP23

    Single Action Type Double Clamp Series

    External turningFacing

    CNooinserts

    MediumMedium to

    Semi-Heavy Stainless CBN

    Finish Light Medium Medium

    Standard

    Right hand tool

    holder shown.

    Order NumberStock

    Insert NumberDimensions (mm)

    Shim Shim PinClampBridge Spring

    ClampScrew Wrench Punch

    *Please use shim no. LLSCN33 with 3.18mm thick inserts. When using 3.18mm thick inserts, the shim should be ordered separately.

    (Note 1) Insert photo, letters show chip breaker style, figures show insert dimensions.

    (Note 2)The new type clamp bridge and clamp screw can be used on conventional Double Clamp holders.

    For details, refer to the cross reference table on page 10.

    External turningCopying

    DNooinserts Finish

    Medium toSemi-Heavy Stainless G Class CBN

    Light Medium Medium

    Shim Shim PinClampBridge Spring

    ClampScrew Wrench Punch

    Order NumberStock

    Insert NumberDimensions (mm)

    Right hand tool

    holder shown.

    *Please use shim no. LLSDN42 with 6.35mm thick inserts. When using 6.35mm thick inserts, the shim should be ordered separately.

    Recommended Cutting Conditions

    Work Material Cutting Mode Breaker GradeCutting Speed

    (m/min)Work Material Cutting Mode Breaker Grade

    Cutting Speed

    (m/min)

    Standard

    Standard

    Flat Top

    Finish

    Light

    Medium

    Finish

    Medium

    Semi-Heavy

    Stainless Steel(

  • 8/8/2019 Double Clamp Series_Latest

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    4

    91

    95

    6

    H2

    H1

    6

    B

    L1

    F1

    L2

    B

    L1L2

    F1

    H2

    6

    H1

    6

    91

    95

    (16) (16) (16) (16)

    (16) (16) (16)

    FH SH MV MH

    MS R/L

    (16)

    DTGN

    R L

    DTGNR/L1616H16 a a

    2020K16 a a

    2525M16 a a

    TNMATNMGTNMMTNGA

    TNGG

    1604pp

    1604pp

    1604pp

    16 16

    20 20

    25 25

    100

    125

    150

    25 16 20

    25 20 25

    25 25 32

    H1 B L1 L2 H2 F1

    LLSTN32(LLSTN33)

    LLSTN32(LLSTN33)

    LLSTN32

    (LLSTN33)

    LLP23

    LLP23

    LLP23

    DCK2211

    DCK2211

    DCK2211

    DCS2

    DCS2

    DCS2

    DC0520T

    DC0520T

    DC0520T

    LLH3

    LLH3

    LLH3

    TKY15F

    TKY15F

    TKY15F

    *

    (08) (06,08) (06,08) (08)

    (08) (08) (06,08)

    FH SH MV MH

    GH MS

    DWLN

    DWLNR/L1616H06

    2020K06

    2525M06

    2020K08

    2525M08

    3225P08

    a a

    a a

    a a

    a a

    a a

    a a

    WNMAWNMG

    WNMG

    06T3pp 16

    06T3pp 20

    06T3pp 25

    0804pp 20

    0804pp 25

    0804pp 32

    16

    20

    25

    20

    25

    25

    100

    125

    150

    125

    150

    170

    24 16 20

    24 20 25

    24 25 32

    31 20 25

    31 25 32

    31 32 32

    LLSWN3T3(LLSWN32)

    LLSWN3T3(LLSWN32)

    LLSWN3T3(LLSWN32)

    LLSWN42

    LLSWN42

    LLSWN42

    LLP23 DCS2

    LLP23 DCS2

    LLP23 DCS2

    LLP14 DCS1

    LLP14 DCS1

    LLP14 DCS1

    DC0520T

    DC0520T

    DC0520T

    DC0621T

    DC0621T

    DC0621T

    TKY15F

    TKY15F

    TKY15F

    TKY20F

    TKY20F

    TKY20F

    LLH3

    LLH3

    LLH3

    LLH4

    LLH4

    LLH4

    DCK2211

    DCK2211

    DCK2211

    DCK2613

    DCK2613

    DCK2613

    H1 B L1 L2 H2 F1R L

    *

    TNooinserts

    WNooinserts

    GH

    Finish

    Medium toSemi-Heavy Stainless G Class CBN

    Light Medium Medium

    External turning

    Right hand tool

    holder shown.

    Order NumberStock

    Insert NumberDimensions (mm)

    *Please use shim no. LLSTN33 with 3.18mm thick inserts. When using 3.18mm thick inserts, the shim should be ordered separately.

    Shim Shim PinClampBridge Spring

    ClampScrew Wrench Punch

    Shim PinClampBridge

    ClampScrewShim Spring Wrench Punch

    Standard

    Finish

    MediumMedium to

    Semi-Heavy Stainless

    Light Medium MediumExternal turningFacing

    Right hand tool

    holder shown.

    *Please use shim no. LLSWN32 with 3.18mm thick inserts. When using 4.76mm thick inserts, the shim should be ordered separately.

    Order NumberStock

    Insert NumberDimensions (mm)

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    5

    93

    11730

    L1

    F1

    L2

    B

    6

    H2

    13

    7

    H1

    H2

    13

    L1

    L2

    F1 B

    H1

    93

    11730

    (16) (16) (16) (16)

    (16) (16) (16)

    FH SH MV MH

    MS R/L

    (16)

    R L

    DVJNR/L2020K16 a a VNMGVNGAVNGG

    1604pp

    2525M16 a a 1604pp

    H1 B L1 L2 H2

    20 20 125 41 20 25

    25 25 150 41 25 32

    F1

    LLH3TKY15FDC0520TDCS2DCK3113LLP13DCSVN32

    LLH3TKY15FDC0520TDCS2DCK3113LLP13DCSVN32

    LLH3TKY15FDC0520TDCS2DCK3113LLP13DCSVN32

    LLH3TKY15FDC0520TDCS2DCK3113LLP13DCSVN32

    (16) (16) (16) (16)

    (16) (16) (16)

    FH SH MV MH

    MS R/L

    (16)

    DVPN

    32 20 25

    32 25 32

    125

    150

    VNMGVNGAVNGG

    1604pp 20 20

    1604pp 25 25

    H1 B L1 L2 H2 F1R L

    a a

    a a

    DVPNR/L2020K16

    2525M16

    K

    MP 120(100150)100

    (80120)

    100(70120)

    240

    (180300)210(160250)

    200(150240)UC5115

    UC5115

    UC5115

    US735

    US735

    NX2525

    UE6010

    UE6010

    NX2525

    UE6010

    NX2525

    UE6010

    270(180350)

    300(250350)

    300(250350)

    250

    (150300)220(180280)

    200(150250)

    MS

    SH

    FS

    MV

    FH

    SH

    MV

    SH

    FS

    DVJN

    : Inventory maintained.a

    Standard

    Finish

    Medium Stainless G Class CBN

    Light Medium MediumExternal turningCopying

    Order NumberStock

    Insert Number

    Right hand tool

    holder shown.

    Dimensions (mm)

    Shim Shim PinClampBridge Spring

    ClampScrew Wrench Punch

    Shim Shim Pin Spring ClampScrew Wrench Punch

    VNooinserts

    VNooinserts

    Standard

    Finish

    Medium Stainless G Class

    Light Medium Medium

    Facing, Copying

    Right hand tool

    holder shown.

    Order NumberStock

    Insert NumberDimensions (mm)

    CBN

    Recommended Cutting Conditions

    Work Material Cutting Mode Breaker GradeCutting Speed

    (m/min)Work Material Cutting Mode Breaker Grade

    Cutting Speed

    (m/min)

    Standard

    Standard

    Flat Top

    Finish

    Light

    Medium

    Finish

    Medium

    Semi-Heavy

    Stainless Steel(

  • 8/8/2019 Double Clamp Series_Latest

    7/12

    6

    (16) (16) (16) (16)

    (16) (16) (16)

    FH SH MV MH

    MS R/L

    (16)

    DVVN

    DVVNN2020K16 a VNMAVNMG

    VNGA

    VNGG

    1604pp

    2525M16 a 1604pp

    20 20

    25 25

    125

    150

    44 20

    44 25 12.5

    10

    H1 B L1 L2 H2 F1

    LLH3TKY15FDC0520TDCS2DCK3113LLP13DCSVN32

    LLH3TKY15FDC0520TDCS2DCK3113LLP13DCSVN32

    7230

    L1

    F1

    L2

    B

    H1

    H2

    16

    7230

    VNooinserts

    CBN

    Dimensions (mm)

    Standard

    Finish

    Medium Stainless G Class

    Light Medium MediumExternal turningCopying

    Order Number Stock Insert Number

    Shim Shim PinClampBridge Spring

    ClampScrew Wrench Punch

  • 8/8/2019 Double Clamp Series_Latest

    8/12

    7

    95

    93

    D4

    H1

    RR

    Re

    L1

    L3

    F1

    95

    Re

    L1

    L3

    F1

    93

    RR

    D1

    6

    D1

    6

    D4

    H1

    (12) (12)

    (12) (12)

    SH MV

    MS R/L-F

    (12)

    (12)

    SA

    (12)

    (12)

    FH

    MH

    DCLN

    D4 L1 L3 F1 H1 RRR L

    LLH4

    LLH4

    LLH4

    TKY20F

    TKY20F

    TKY20F

    DC0621T

    DC0621T

    DC0621T

    DCS1

    DCS1

    DCS1

    DCK2613

    DCK2613

    DCK2613

    LLP14

    LLP14

    LLP14

    LLSCP42

    LLSCN42

    LLSCN42

    A25R-DCLNR/L12

    A32S-DCLNR/L12

    A40T-DCLNR/L12

    CNMA

    CNMG

    CNMM

    CNGG 1204pp

    25

    32

    40

    200

    250

    300

    40

    50

    63

    17

    22

    27

    23

    30

    37

    11

    13

    10

    32

    40

    50

    0.8

    0.8

    0.8

    a a

    a a

    a a

    D1 Re

    D4 L1 L3 F1 H1 RRR L

    LLH4

    LLH4

    LLH4

    TKY20F

    TKY20F

    TKY20F

    DC0621T

    DC0621T

    DC0621T

    DCS1

    DCS1

    DCS1

    DCK2613

    DCK2613

    DCK2613

    LLP14

    LLP14

    LLP14

    LLSDP42

    LLSDN42

    LLSDN42

    A25R-DDUNR/L15

    A32S-DDUNR/L15

    A40T-DDUNR/L15

    DNMA

    DNMG

    DNMX

    DNGA

    DNGG

    1504pp

    25

    32

    40

    200

    250

    300

    40

    50

    63

    17

    22

    27

    23

    30

    37

    13

    13

    10

    32

    40

    50

    0.8

    0.8

    0.8

    a a

    a a

    a a

    (15) (15)

    (15) (15)

    MV MH

    R/L R/L-F

    (15)

    (15)

    SH

    MS

    (15)

    (15)

    FHDDUN

  • 8/8/2019 Double Clamp Series_Latest

    9/12

    8

    75

    91

    D4H1Re

    L1L3

    F1

    75

    RR

    D4

    H1

    RRRe

    L1

    L3

    F1

    91

    D1

    6

    6

    D1

    (12) (12)

    (12) (12)

    MV MH

    R/L R/L-F

    (12)

    (12)

    SH

    MS

    (12)

    (12)

    FHDSKN

    D4 L1 L3 F1 H1 RRR L

    LLH4

    LLH4

    TKY20F

    TKY20F

    DC0621T

    DC0621T

    DCS1

    DCS1

    DCK2613

    DCK2613

    LLP14

    LLP14

    LLSSP42

    LLSSN42

    A25R-DSKNR/L12

    A32S-DSKNR/L12 1204pp

    25

    32

    200

    250

    40

    50

    17

    22

    23

    30

    13

    13

    32

    40

    0.8

    0.8

    a a

    a a

    D4 L1 L3 F1 H1 RRR L

    LLH3

    LLH3

    TKY15F

    TKY15F

    DC0520T

    DC0520T

    DCS2

    DCS2

    DCK2211

    DCK2211

    LLP13

    LLP13

    LLSTP32

    LLSTN32

    A25R-DTFNR/L16

    A32S-DTFNR/L16

    TNMATNMGTNMMTNGATNGG

    1604pp

    25

    32

    200

    250

    40

    50

    17

    22

    23

    30

    13

    13

    32

    40

    0.8

    0.8

    a a

    a a

    D1 Re

    D1 Re

    (16) (16)

    (16) (16)

    MV MH

    R/L R/L-F

    (16)

    (16)

    SH

    MS

    (16)

    (16)

    FH

    Standard

    DTFN

    1204pp

    1604pp

    SNMASNMGSNMMSNGASNGG

    SNooinserts(With oil hole)Medium

    G Class

    Light

    Stainless

    Finish

    Medium PCD

    Medium

    Standard

    Right hand tool holder shown.

    Order NumberStock

    Insert NumberDimensions (mm)

    Shim Shim PinClampBridge Spring

    ClampScrew Wrench

    Wrench

    Punch

    Order NumberStock

    Insert NumberDimensions (mm)

    Shim Shim Pin ClampBridge Spring ClampScrew Punch

    TNooinserts(With oil hole)Medium

    G Class

    Light

    Stainless

    Finish

    Medium PCD

    Medium

    Right hand tool holder shown.

    Min.

    Cutting

    Diameter

    Standard

    CornerRadius

    Min.

    Cutting

    Diameter

    Standard

    CornerRadius

  • 8/8/2019 Double Clamp Series_Latest

    10/12

    9

    93

    95

    D4H1Re

    L1L3

    F1

    93

    RR

    D4

    H1Re

    L1

    L3

    F1

    95

    RR

    D1

    5

    D1

    6

    (08) (06,08) (06,08) (08)

    (08) (08) (06,08)

    FH SH MV MH

    GH MS

    (16) (16) (16) (16)

    (16) (16) (16)

    FH SH MV MH

    MS R/L

    (16)

    D4 L1 L3 F1 H1 RRR L

    LLH3TKY15FDC0520TDCS2DCK3113LLP13DCSVN32A40T-DVUNR/L16VNMAVNGA 1604pp 40 300 63 27 37 9 50 0.8a a

    D1 Re

    DWLN

    D4 L1 L3 F1 H1 RRR L

    LLH3

    LLH4

    LLH4

    LLH4

    TKY15F

    TKY20F

    TKY20F

    TKY20F

    DC0520T

    DC0621T

    DC0621T

    DC0621T

    DCS2

    DCS1

    DCS1

    DCS1

    DCK2211

    DCK2613

    DCK2613

    DCK2613

    LLP14

    LLP14

    LLP14

    LLP14

    LLSWP32

    LLSWP42

    LLSWN42

    LLSWN42

    A25R-DWLNR/L06

    A25R-DWLNR/L08

    A32S-DWLNR/L08

    A40T-DWLNR/L08

    WNMA

    WNMG

    WNMG 0604pp

    0804pp

    0804pp

    0804pp

    25

    25

    32

    40

    200

    200

    250

    300

    40

    40

    50

    63

    17

    17

    22

    27

    23

    23

    30

    37

    13

    13

    13

    10

    32

    32

    40

    50

    0.8

    0.8

    0.8

    0.8

    a a

    a a

    a a

    a a

    DVUN

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    10

    DCK14R/L

    DCK14R/L

    DCK14R/L

    DCK2613

    DCK2613

    DCK2613

    DCLNR/L1616H09

    2020K09

    2525M09

    LLSCN3T3(LLSCN33) LLP23

    LLP23

    LLP23LLSCN42

    LLSCN42

    LLSCN42

    DCS2

    DCS2

    DCS2

    DCK11R/L

    DCK11R/L

    DCK11R/L

    DCK2211

    DCK2211

    DCK2211

    DCCS085

    DCCS085

    DCCS085

    DC0520T

    DC0520T

    DC0520T

    HKY30R

    HKY30R

    HKY30R

    TKY15F

    TKY15F

    TKY15F

    LLH3

    LLH3

    LLH3

    LLSCN3T3(LLSCN33)

    LLSCN3T3(LLSCN33)

    DCLNR/L2020K12

    2525M12

    3225P12

    LLP14

    LLP14

    LLP14

    DCS1

    DCS1

    DCS1

    DCBS106

    DCBS106

    DCBS106

    DC0621T

    DC0621T

    DC0621T

    HKY40R

    HKY40R

    HKY40R

    TKY20F

    TKY20F

    TKY20F

    LLH4

    LLH4

    LLH4

    DDJNR/L1616H11

    2020K11

    2525M11

    3225P11

    LLSDN32

    LLSDN32

    LLSDN32

    LLSDN32

    LLP23

    LLP23

    LLP23

    LLP23

    DCS2

    DCS2

    DCS2

    DCS2

    DCK11R/L

    DCK11R/L

    DCK11R/L

    DCK11R/L

    DCK2211

    DCK2211

    DCK2211

    DCK2211

    DCCS085

    DCCS085

    DCCS085

    DCCS085

    DC0520T

    DC0520T

    DC0520T

    DC0520T

    HKY30R

    HKY30R

    HKY30R

    HKY30R

    TKY15F

    TKY15F

    TKY15F

    TKY15F

    LLH3

    LLH3

    LLH3

    LLH3

    DDJNR/L2020K15

    2525M15

    3225P15

    DCS1

    DCS1

    DCS1

    LLSDN43(LLSDN42)

    LLP24(LLP14)

    LLSDN43(LLSDN42)

    LLSDN43(LLSDN42)

    LLP24(LLP14)

    LLP24(LLP14)

    DCK14R/L

    DCK14R/L

    DCK14R/L

    DCK2613

    DCK2613

    DCK2613

    DC0621T

    DC0621T

    DC0621T

    DCBS106

    DCBS106

    DCBS106

    HKY40R

    HKY40R

    HKY40R

    TKY20F

    TKY20F

    TKY20F

    LLH4

    LLH4

    LLH4

    DTGNR/L1616H16

    2020K16

    2525M16

    LLSTN32(LLSTN33)

    LLSTN32(LLSTN33)

    LLSTN32(LLSTN33)

    LLP23

    LLP23

    LLP23

    DCS2

    DCS2

    DCS2

    DCK11R/L

    DCK11R/L

    DCK11R/L

    DCK2211

    DCK2211

    DCK2211

    DCCS085

    DCCS085

    DCCS085

    DC0520T

    DC0520T

    DC0520T

    HKY30R

    HKY30R

    HKY30R

    TKY15F

    TKY15F

    TKY15F

    LLH3

    LLH3

    LLH3

    DWLNR/L1616H06

    2020K06

    2525M06

    LLSWN3T3(LLSWN32)

    LLSWN3T3(LLSWN32)

    LLSWN3T3(LLSWN32)

    LLP23

    LLP23

    LLP23

    DCS2

    DCS2

    DCS2

    DCK11R/L

    DCK11R/L

    DCK11R/L

    DCK2211

    DCK2211

    DCK2211

    DCCS085

    DCCS085

    DCCS085

    DC0520T

    DC0520T

    DC0520T

    HKY30R

    HKY30R

    HKY30R

    TKY15F

    TKY15F

    TKY15F

    LLH3

    LLH3

    LLH3

    DWLNR/L2020K08

    2525M08

    3225P08

    LLSWN42

    LLSWN42

    LLSWN42

    LLP14

    LLP14

    LLP14

    DCS1

    DCS1

    DCS1

    DCK14R/L

    DCK14R/L

    DCK14R/L

    DCK2613

    DCK2613

    DCK2613

    DC0621T

    DC0621T

    DC0621T

    DCBS106

    DCBS106

    DCBS106

    HKY40R

    HKY40R

    HKY40R

    TKY20F

    TKY20F

    TKY20F

    LLH4

    LLH4

    LLH4

    Shim

    Holder

    NewOld

    New

    New

    Old

    OldNewOld

    Order Number Shim Pin SpringOld Number New Number

    Clamp Bridge

    Old Number New Number

    Clamp Screw

    Clamp Bridge

    Clamp Screw Wrench

    Old Number New Number

    WrenchPunch

    yOperational Guidance

    yCross reference table for old and new parts

    aWhen indexing or replacing an insert, check there is clearance between the protruding section of the clamp and the insert, as

    shown in the figure below. Guide: Turn the clamp screw 2-3 rotations from the fully clamped state to ensure clearance.

    aWhen clamping the insert, be sure to use the wrench provided. Over tightening may cause damage to the clamp bridge and thetorx holes of the clamp screw. (The appropriate tightening torque is 5.0Nm for a TKY20F wrench size; 3.5Nm for a TKY15F type.)

    aIf chips interfere or wrap around the clamp screw, the selected insert breaker may not be suitable. In this case, a review of the insert

    breaker is recommended as this may affect the surface finish accuracy of the workpiece.

    (Note) When replacing old clamp screws with new ones, the wrench should also be replaced with a new type.

    Clamp bridge

    protrusion

    Insert

    Clearance

    Clamp screwClamp screw

    Insert

    Unclamped state Clamped state

  • 8/8/2019 Double Clamp Series_Latest

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    2006.6.E( - )

    MITSUBISHI MATERIALS CORPORATION

    Area Marketing & Operations Dept.

    KFC bldg., 8F, 1-6-1, Yokoami, Sumida-ku, Tokyo 130-0015, Japan

    TEL +81-3-5819-8772 FAX +81-3-5819-8774

    MMC HARTMETALL GmbHComeniusstr.2, 40670, Meerbusch GERMANY

    TEL +49-2159-9189-0 FAX +49-2159-918966

    MITSUBISHI MATERIALS U.S.A. CORPORATION

    Headquarters

    17401, Eastman Street, Irvine, California, 92614, USA

    TEL +1-949-862-5100 FAX +1-949-862-5180

    MMC METAL SINGAPORE PTE LTD.10, Arumugam Road, #04-00 Lion Industrial Bldg.,409957, SINGAPORETEL +65-6743-9370 FAX +65-6749-1469

    Mitsubishi Carbide Home page :(Tools specifications subject to change without notice.)

    Registration No.00GRC-EA010 (Gifu Plant)

    ISO9001:2000(JSAQ080)

    ,ISO14001:1996(JSAE036)

    The Scope of the Registration:Design, Development andProduction of CementedCarbide Tools and CarbideBlanks

    ISO9001:2000(JSAQ094)

    The Scope of the Registration:Design, Development andProduction of Cutting Tools,Wear-resistant Tools, RockDrilling Tools, CementedCarbide Blanks and CoatedProducts

    85

    30

    40

    50

    35

    120

    25

    460

    200

    90 100

    180

    DVJNR2525M16

    VNMG160408-MV

    UE6020

    DCLNL2525M12

    CNMG120408-MA

    UE6010

    DWLNR2020K08

    WNMG080408-SA

    UE6010

    A25R-DDUNR15

    DNMG150408-MA

    UE6020

    A32S-DTFNR16

    TNMG160404-MS

    US7020

    A32S-DCLNR12

    CNMG120408-MS

    VP15TF

    Single Action Type Double Clamp Series

    Application Example

    Workpiece

    Result

    JIS SCM440JIS S45CJIS S53C

    Coolant

    175

    0.4

    1.0

    Water soluble

    140 150

    0.25

    1.0 3.5

    Water soluble

    150 222

    0.15 0.4

    1.0 2.0

    Water soluble

    Abnormal damage to the insert is unlikely

    to occur during machining because mis-clamping can easily be avoided compared

    to when using conventional products.

    Dimensional control becomes

    easier due to a higher cuttingedge positioning accuracy.

    Higher clamping rigidity of the insert

    and a 20% increase in the number ofcomponents machined.

    JIS SCM440JIS SUS316JIS S45C

    150

    0.25

    1.5

    Water soluble

    150

    0.4

    1.0

    Water soluble

    130

    0.2

    2.0

    Water soluble

    Excellent machining with no vibration

    even when using a long overhang of

    l/d = 5.5.

    Double tool life achieved with

    no vibration when compared to

    conventional products.

    Prolonged tool life with no vibration

    even when using an overhang 2

    times longer than normal.

    DOUBLE CLAMP SERIES

    For Your SafetyaDon't handle inserts and chips without gloves. aPlease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aPlease use safety

    covers and wear safety glasses. aWhen using compounded cutting oils, please take fire precautions.aWhen attaching inserts or spare parts, please use only the correct wrench or spanner.

    Tool

    Insert

    Grade

    Cutting

    Conditions

    Cutting Speed (m/min)

    Feed (mm/rev)

    Depth of Cut (mm)

    Workpiece

    Result

    Coolant

    Tool

    Insert

    Grade

    Cutting

    Conditions

    Cutting Speed (m/min)

    Feed (mm/rev)

    Depth of Cut (mm)