dorian tool threading grooving and api catalog

8/10/2019 Dorian Tool Threading Grooving and API Catalog

1/88

Threading Catalog $3.95

Grooving & APICutting Tools & InsertsFor CNC and Manual Lathes

THREADING ,

High Performance

2012 Threading Catalog Inch/Metr


2/88 Call : 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected]

Enrico R. Giannetti

President

A Word from the President:

ince the introduction of the Quadra Index Tool

Post in 1982, the Dorian Evolution has never

stopped. By developing new ideas and promoting

new technology, Dorian Tool has continuously

improved our service, technical support, and

delivery to our customers.

At Dorian Tool, the quest for innovative tools will never end.

Our highly trained and skilled engineers have developed tech-

nology that set new standards in the industry and changed the

machining process forever.

Today, Dorian Tool offers a wide selection of products for manua

and CNC machines. From carbide inserts to toolholders; knurling

tools to marking tools; machine tool accessories to automated

turrets & rotary tables; tool setters to tool presetters; our too

selection has become the First Choice Technology for thousands

of small and large shops around the world.

Thank you for making Dorian Tool successful. Our success comes

from the original commitment we made to our customers:

Technology, Quality, & Service

SCorporate Headquarters &40,000 SQ Foot Manufacturing Plant

East Bernard, Texas U.S.A.


3/88 Call: 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected]

Table Of Contents Page

Jet-Stream Thru Coolant System 2-3

Threading and Grooving Recommendation Form 4

Threading and Grooving System 5

Threading & Grooving Technical Data 6-12

Threading & Grooving Insert Grades

13Threading & Grooving Insert Index 14

On Edge

On Edge Threading and Grooving Inserts 15-20

On Edge Threading and Grooving Toolholders 21-26

Laydown

Laydown Threading Inserts 27-36

Laydown Threading and Grooving Toolholders 37-42

DorNotch

DorNotch Threading and Grooving Inserts 43-48

DorNotch Threading and Grooving Toolholders 49-54

V-Bottom

V-Bottom Threading and Grooving Inserts 53

V-Bottom Threading and Grooving Toolholders 54

API

API On Edge Threading and Grooving Inserts 56-47

API On Edge Threading and Grooving Toolholders 58-59

API Laydown Threading Inserts 60-64

API Laydown Threading Toolholders 65-67

API V-Bottom Threading and Grooving Inserts 68

API V-Bottom Threading and Grooving Toolholders 69

API DorNotch Threading and Grooving Inserts 70

API DorNotch Threading and Grooving Toolholders 71-72

L-API Threading Inserts 73-75

L-API Threading Toolholders 76

API Chaser Threading Inserts 77

API Chaser Threading Toolholders 78

Threading & Grooving Spare Parts 79-80

Threading & Grooving Product Index 81-83

Catalog Request Form 84

Sales Policy 85


4/88

Dorian Jet-StreamThru Coolant System Will:

Improve Quality!Improve Productivity!

Improve Insert Life!

Dorian Tools Jet-Stream Thru Coolant Cutting Tools use a

atented thru-coolant locking clamp which is precisely aimed toirect high pressure, high velocity coolant exactly onto the cutting

dge of the carbide insert, from a short distance of .

This controlled Jet-Stream coolant, directed onto the insert chip

nterface (right under the chip and over the insert cutting edge) willissipate the generated heat very effectively as well as lubricatehe cutting edge of the insert, causing the chips to hydroplane

ver the insert surface instead of adhering to it. As a result, the

nsert will operate at a constant low temperature, with a cleannd undamaged cutting edge, changing the way metal is cut.

Higher speeds and feeds can be achieved, with a betterurface nish, tolerance control and machining performance.

The insert life is extended up to 200%.

70

to

1400ps

i(5

-100Bar)Ask for a copy of

our Jet-Stream

Catalog for

Thru Coolant

Turning, Boring

and Threading

Tools


5/88 Call: 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected] 3

Performance is Improved With: Extreme Lubrication at the cutting edge Extreme Heat Dissipation at the cutting edge Constant Low Cutting Edge Temperature Greater Chip Control and Evacuation Chip Breaking at High Pressures Smooth Cutting Action and Surface Finish Increased Speeds and Feeds

Why The Dorian Jet-Stream?The advanced and unique technology of the Jet-Stream ThruCoolant System, offers the ability to process the coolant sup-

plied from the machines pump with maximum efciency, speedand volume. The speed and volume of the coolant coming out

of the Jet-Stream nozzle directly onto the insert cutting edge

will improve machining performance.

Anyone who is even casually involved with metalworkingknows that cutting tools generate large amounts of heat, whichis detrimental to the usable life of carbide inserts.

To overcome this problem with standard turning tools, the op -erator aims the coolant by hand at the tool using snap together

plastic beads or copper tubing. Every operator does it differ-

ently, and during machining operation the coolant lines are

frequently pushed out of alignment so that the operator has

to manually readjust the aim of the coolant, often every time

they change a part. One coolant manufacturer estimates that40% of the time the coolant doesnt hit the tool or the part.

Even when the coolant hits the tool there is no directional con-trol; it typically comes from the top and hits the chips before it

can reach the inserts cutting edge where heat is accumulating.Real process control from setup to setup and throughout a pro-

duction run is virtually nonexistent.

Improved Productivity:The Jet-Stream Thru Coolant System will immediately improve machine performance with higher sfm (surface fooage), extended tool life, ability to hold closer tolerances, an

improvement of surface nish. The Jet-Stream tooling wexcel because it makes machining simple and easy for mate

als ranging from low carbon steel to high temper alloys, exoticand aerospace materials.

How to Optimize Productivity:A minimum of 70 psi is required for the Jet-Stream to shoimprovements in machining performance. To reach optimu

results, higher coolant pressure and volume are necessar

Maximum performance will be achieved at 1000 psi with a cooant volume of gpm (gallon per minute) per machine horse

power. Example: A 15 HP machine will need a coolant pump o1000 psi with 7.5 gpm of coolant volume.

How To Guarantee Results: DO NOT exceed the insert machining data. DO Not take too deep of a cut without the proper

coolant pressure and volume.

If the chips are not breaking your machining data

or insert are incorrect. Make sure you have a large enough coolant pump on

the machine to supply sufcient coolant volume whenhigh and super high pressure is required.

Jet-StreamThreading Tools on Pages:

On Edge Jet-Stream see pages 25-26 & 59 (API) Laydown Jet-Stream see Pages 41-42 & 65-67 (API) DorNotch Jet-Stream see Pages 51-52 & 72 (API) V-Bottom Jet-Stream see Pages 54 & 69 (API)

For more information you can also refer to our

Jet-Stream catalog.

Chip Flush

LockingScrew Rotation

Vertical LockingForce Horizontal

Pull Locking Force

Air or LiquidCoolant

1/8 NPT

1/8 NPT

Air or LiquidCoolant

1/8 NPT

Allows quick connection to CNC Turret

Vertical LockingForce

Locking

Screw Rotation

HorizontalPull Locking Force

Jet-StreamThreading Bars

Jet-StreamThreading Toolholders


6/88

1. Operations O.D. Threading O.D. Grooving I.D. Threading I.D. Grooving O.D. API I.D. API

2. Thread Size inch mm inch mm inch mm inch mm inch mm inch mm

7. Machine Type Manual Swiss CNC Other

Quote No. P.O. No.

When selecting an indexable threading tool & Insert you must check the appropriate box for each area below and fax to 979-282-2951.

6. Cutting Direction

3. Material Carbon Steel

Alloy Steel

Hardened Steel

Martensitic Stainless Steel

PH Series Stainless Steel

400 Series Stainless Steel

300 Series Stainless Steel

Cast Iron

Aluminum

High Temper Alloy

Non-Ferrous

10. (a) Insert TPI

Inch Diameter Length TPI

10. (b) Insert Pitch

Metric Diameter Length Metric Pitch

Recommended By : To be Completed by Dorian Tool Engineering Department Company Name:

UPC No. 733101- Description DeliveryContact Name:

Square Shank Phone No: ( )

Threading Bar Fax No: ( )

Insert Address

9. Insert Size I.C. 3/8"I.C. 6mm No. 2 84 43 I.C. Buttress

1/2"I.C. 8mm No. 3 85 Ext. Buttress SET

5/8"I.C. 11mm No. 4 96 Round

16mm No. 6 98 Round SET

22mm 120 Line Pipe

27mm

5. Tool Size Square Shank Size: Threading Bar Size:

4. Tool Shank OnEdge Laydown DorNotch V Bottom L-API API Chaser

I.C.

Square Shank Threading Bar

Right Hand Left Hand Right Hand Left Hand

8. Insert Geometry On Edge Laydown DorNotch V-Bottom L-API API Chaser

Distance

between tooth

4 Call : 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected]

Threading and Grooving Recommendation Form


7/88

On Edge

"THE ECONOMY SYSTEM"

Laydown Threading

"THE CLEARANCE SYSTEM"

DorNotch Threading

"THE RIGIDITY SYSTEM"

3 Cutting Edge

External

Internal

3 Cutting Edge

External

Internal

2 Cutting Edge

External

Internal

The most popular threading and grooving system in

the industry. The toolholders and boring bars are to

be used with threading or grooving inserts, for eitherexternal or internal applications, in right or left hand

cutting direction.

Two (2) types of locking systems available: "M" - Multi lock system for TNMA style insert "S" - Torx screw locking system for TNMC style

insert

On edge 60 triangle threading inserts have three (3)cutting edges. The insert is mounted on the side or end

of the threading holder or boring bar. The same insert

can be used for either OD or ID threading, in right handor left hand cutting direction.

"A" style with straight hole for "M" style holder andboring bar

"C" style with double countersink for "S" style holder

and boring bar

The on edge system offers a complete selection of

thread, API, and groove form inserts.

The most compact system designed for external or

internal threading applications, for right and left hand

cutting direction. The great advantage of this system over

others, is the ability to thread the smallest bore diameters

allowed in single point threading operation.

The three (3) cutting edge insert is locked down in hori-zontal position over the holder or boring bar, allowingthe chip to ow without restriction.

The laydown threading system offers the most completeselection of thread-form insert line in inches (TPI), metric

(ISO), and API with single and multi thread form, in fullor partial thread prole.

The unique clamping design of DorNotch, makes it most rigid threading system. The insert nested on

side of the holder or the end of the boring bar is h

extremely secure with a top clamp, forcing the insdown and against the walls of the pocket. This assuthe best tool life, a chatter free surface nish, andprecise workpiece quality.

DorNotch threading and grooving holders and borbars are built with precise quality. They are availablemany sizes, making the DorNotch holders and borbars the perfect choice for heavy duty threading appli

tions, for either OD or ID applications, in right handleft hand cutting direction.

The DorNotch threading and grooving system offa large selection of thread, API, and groove fo

inserts.

Machining Applications Machining Applications Machining Applications

Best Good Best Not Available Best Best

External Threading Grooving Internal Threading Grooving Threading Int. & Ext. Groov

NA

Insert Cutting Edge Insert Cutting Edge Insert Cutting Edge

Threading Grooving Threading Threading Grooving

Positive

Rake

NegativeRake

Positive

Rake

NegativeRake

Positive

Rake

Positive

Rake

NegativeRake

Positive

Rake

NegaRak

Call: 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected] 5

Dorian Tool Threading, API, and Grooving System


8/886 Call : 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected]

Technical Data

Thread Terminology

Single Start

Double Start

Triple Start

Crest - The outer most sur-

face of the thread form whichjoins the anks.

Helix angle - The angle be-tween the direction of thethreads around a screw anda line running at a right angle

to the shank.

Lead - The distance a thread

will advance along its axis inone complete revolution.major diameter - The largest

diameter of a straight screwthread.

Minor diameter - The small-

est diameter of a screwthread. Also known as theroot diameter.

Pitch -The distance fromany point on a thread to

the corresponding point on

the adjacent thread mea-

sured parallel to the axis.

Pitch diameter - The di-

ameter of a thread at an

imaginary point where thewidth of the groove andthe with of the thread areequal.

Root - The inner most sur-

face of a thread form.

Thread angle - The angle

formed by the two sides ofthe thread (or their projec-

tions) with each other.

Thread Denitions

Right Hand Thread

Left Hand Thread

Single Lead Thread

Double Lead Thread

Triple Lead Thread

O.D Threading I.D. Threading Grooving API

Threading, Grooving & API Methods

ANSI ISO

Distance

between tooth


9/88

Industry Standard Threads

Thread Type ISO Metric American UN Whitworth American NPT

Proles

Thread Use General Purpose Pipe ttings for gas, water and sewer

Thread Type Round Round BSPT American NPTF

Proles

Thread Use Pipe ttings for food service applications Pipe ttings for steam, gas and water

Thread Type American Buttress Metric Buttress UNJ

Proles

Thread Use Pipe ttings for steam, gas and water Aerospace applications

Thread Type 30 Trapez ACME ACME Stub ACME

Proles

Thread Use Motion transmissions

Thread Type API Round Buttress Rotary Shoulder

Proles

Thread Type X-Line Hughes H90

Proles

Thread Use Oil and gas

Profle Selection Chart

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10/88

Thread Cutting Methods

In-feed Angle & Cutting Directions ( ) Shown below

Radial Infeed(Cut both sides simultanousely)

Flank Infeed(Cut one side only)

Modied Flank(Cut one side only & nish opposite)

Alternating Flank(Multicut)

Pros: Most commonly used. Often only choice inmechanical operations

Edge is protected from chipping since all of thecutting edge is located in the cut

Cons: Channel chip is created that may be difcultto control

Burr condition is increased Tends to chatter

Pros: Leading edge of insert is used to make the cut

resulting in better chip ow Reduced Burring

Cons: Trail edge of insert is prone to chipping Poor choice of soft materials like aluminum,

stainless steel or low carbon steel

Pros: Edge is protected from chipping since all of thecutting edge is located in the cut

Cons: Channel chip is created that may be difcultto control

Burr condition is increased Tends to chatter

Pros: Mainly used for large proles Increased Tool Life Insert wears evenly

Cons: Difcult to achieve manually

Requires special programs on CNC

machines

Infeed & Double Crossfeed AnglInfeed & Crossfeed AngleSingle Infeed AngleSingle Infeed Angle

1 11

2

12 3

Infeed Values for Threading

Threading Formulas

Infeed for

Pass 1

25% of Totala

1=

ap

4

Accumulated

Infeed for Additional

Passes

a#= a

1x P

Infeed per

Individual PassIp= a

#- a

#-1

Example:Determine the rst pass infeed(a

1) for a thread with a total depth(a

p)

of 0.132 inches.

a1=

0.132

4= 0.033 in

Example: Determine the accumulated infeed(a#) for the fourth pass(P) ona thread with a total depth(a

p) of 0.132 inches and a rst pass

infeed(a1) of 0.033 inches.

Example: Determine the infeed for third pass of a threading operation withan accumulated infeed for the third pass(a

#) of 0.0572 and an

accumulated infeed of 0.0467 for the second pass(a#-1

).

lp = 0.0572 - 0.0467 = 0.0105

ap = Depth of cut (doc) Inch/mm

a1 = Infeed 1 Inch/mm

a# = Accumulated depth per pass Inch/mm

P = Pass number Inch/mm

l# = Infeed per pass Inch/mm

Note: # = Infeed pass number 2, 3, 4, etc

a4= 0.033

x 4 = 0.066 in

As a rule of thumb, divide the total numberof infeed passes required for a single tooth

insert by the number of teeth on a multi-tooth

insert to nd total infeed passes needed.

Find accumulated infeed depths for multiples of the tooth number

(For 3 teeth nd apfor passes 1, 3, 6, 9, etc)

Multi-Tooth

Applications


Technical Data



Recommended Infeed Values for Internal UN Threads - Steel

No. Of

Passes

TPI

4 5 6 7 8 9 10 11 12 13 14 16 18 20 24 28 32 36 40 44 48

1 .03 03 .025 5 .0213 .0183 .0169 .015 0 .0145 .0132 .0131 .0120 .0117 .0107 .010 6 .0102 .0101 .0 09 6 .0 08 4 .0 075 .00 67 .0 061 .0 05 6

2 .0125 .010 5 .0 09 0 .0 076 .0073 .0 062 .0 06 4 .0 05 5 .0 05 4 .0 050 .0 048 .00 43 .0 04 4 .0 042 .0 042 .0 039 .0 035 .0 031 .0029 .0 025 .0 023

3 .0 09 6 .0 08 3 .0 069 .0 058 .00 53 .0 047 .0 046 .0 044 .0 041 .0 038 .0 037 .003 4 .0 033 .0 0323 .0 032 .0 033 .0 027 .0 023 .0021 .0 019 .0 017

4 .0 081 .0 068 .0 057 .0 049 .00 47 .0 040 .0 038 .0 035 .0 035 .0 032 .0 031 .0028 .0 028 .0 027 .0 027 .0 025 .0 023 .0 021 .0018 .0 018 .0 011

5 .0 071 .0 060 .0 050 .0 043 .00 41 .0 035 .0 03 4 .0 031 .0 031 .0 028 .0 027 .0025 .0 025 .0 024 .0 023

6 .0 06 4 .0 05 4 .0 04 5 .0 039 .003 6 .0 032 .0 031 .0 028 .0 028 .0 025 .0 025 .0029 .0 023 .0 022

7 .0 059 .0 05 0 .0 041 .0 036 .003 3 .0 029 .0 028 .0 026 .0 026 .0 023 .0 023 .0021 .0 021 .0 021

8 .0 05 5 .0 046 .0 038 .0 033 .003 0 .0 027 .0 026 .0 024 .0 024 .0 022 .0 021 .0020 .0 029

9 . 00 52 . 00 43 . 00 36 . 00 31 . 00 28 .0 02 5 .0 024 . 00 22 . 00 22 . 00 21 . 002 0 . 0019

10 . 00 49 . 00 41 . 00 34 . 002 9 . 00 27 .0 024 .0 02 3 . 00 22 . 00 22 . 00 20 . 0019 . 0018

11 .0 046 .0 039 .0 032 .0 028 .0026 .0 023 .0 022 .0 020 .0 020 .0 019 .0 018

12 . 00 44 . 00 37 . 00 31 . 002 7 . 00 25 .0 02 2 .0 021 . 0019 . 0019 . 0018

13 . 00 42 . 00 36 . 00 30 . 002 6 . 00 24 .0 021 .0 02 0 . 0018

14 . 00 41 . 00 35 . 00 29 . 002 5 . 00 23 .0 02 0 .0 019 . 0017

15 . 00 40 . 00 34 . 00 28 . 0024 . 00 22 .0 019

16 . 00 39 . 00 33 . 00 27 . 002 3 . 00 21 .0 019

17 . 00 38 . 00 32 . 00 26 . 002 2

18 . 00 37 . 00 31 . 00 25 . 0021

19 .0036

20 .0035

Note: Information provided in these charts andfound using the formulas on the preceding pag

are to be used as a starting point only and may

need to be adjusted to accommodate actual

working conditions.

Recommended Infeed Values for External UN Threads - Steel

No. Of

Passes

TPI

4 5 6 7 8 9 10 11 12 13 14 16 18 20 24 28 32 36 40 44 48

1 . 03 53 . 02 98 . 024 8 . 0213 . 0197 .0175 .016 9 . 015 7 . 0152 . 0142 . 013 6 . 012 5 .0124 .0119 . 0118 . 0112 . 00 98 . 00 87 . 00 78 .0 07 3 .0 06 5

2 .0146 .0122 .010 5 .0 088 .00 82 .0 073 .0 070 .0 06 6 .0 06 4 .0 057 .0 059 .00 54 .0 053 .0 049 .0 048 .0 046 .0 042 .0 036 .0032 .0 028 .0 027

3 .0113 .0 09 4 .0 078 .0 077 .00 63 .0 056 .0 05 3 .0 048 .0 048 .0 04 4 .0 043 .003 9 .0 039 .0 039 .0 039 .0 036 .0 031 .0 028 .0028 .0 022 .0 020

4 .0 095 .0 079 .0 067 .0 059 .00 53 .0 047 .0 045 .0 041 .0 042 .0 037 .0 036 .003 4 .0 033 .0 032 .0 031 .0 031 .0 026 .0 024 .0020 .0 020 .0 019

5 .0 08 4 .0 070 .0 058 .0 050 .00 47 .0 042 .0 039 .0 036 .0 036 .0 033 .0 032 .0029 .0 029 .0 028 .0 027

6 .0 076 .0 063 .0 052 .0 045 .00 43 .0 037 .0 03 6 .0 031 .0 032 .0 030 .0 029 .0026 .0 026 .0 025

7 .0 070 .0 05 8 .0 04 8 .0 041 .003 9 .0 03 4 .0 031 .0 028 .0 029 .0 027 .0 026 .0024 .0 024 .0 023

8 .0 065 .0 05 4 .0 04 5 .0 038 .003 6 .0 032 .0 03 0 .0 026 .0 027 .0 025 .0 024 .002 2 .0 022

9 .0 061 .0 051 .0 042 .0 036 .003 4 .0 03 0 .0 029 .0 025 .0 026 .0 024 .0 023 .0021

10 .0 057 .0 048 .0 04 0 .0 034 .0032 .0 028 .0 028 .0 024 .0 025 .0 023 .0 02 2 .0020

11 .0 05 4 .0 045 .0 038 .0 032 .0031 .0 027 .0 027 .0 023 .0 023 .0 022 .0 021

12 . 00 52 . 00 43 . 00 36 . 00 31 . 00 29 .0 02 6 .0 02 6 . 00 22 . 00 22 . 00 21

13 . 00 49 . 00 42 . 00 35 . 00 30 . 00 27 .0 02 5 .0 02 5 . 00 21

14 . 00 48 . 00 41 . 00 34 . 002 9 . 00 26 .0 024 .0 024 . 00 20

15 . 00 46 . 00 40 . 00 33 . 002 8 . 00 25 .0 02 3

16 . 00 44 . 00 39 . 00 32 . 002 7 . 00 25 .0 02 2

17 . 00 43 . 00 38 . 00 31 . 002 6

18 . 00 42 . 00 37 . 00 30 . 002 5

19 .0041

20 .0039

Technical Data


12/88

Grooving Methods

Internal/External Grooving Proling Undercutting

Grooving

Always make sure that the toolholder is held at a 90 angle to

the material being turned.

Insert center height should be kept at the center line of the

workpiece to .005 above the centerline

For best results keep the fade rate between .003 and .012 ipr

Dwell tool in bottom of cut no more than three revolutions.

Back Turning

Insert center height should be kept at the center line of the

workpiece to .005 above the centerline


Maximum depth of cut should be kept below .110 for .250 IC

inserts and .150 for .375 IC inserts

Wide Grooves

Plunge both sides of the groove width rst.

Plunge the center area to clean out the remaining material.

If angled walls are required for the groove, perform as a nal

operation.


See proling to nish the groove.

Profling

Rough the prole as if cutting a wide groove.

Plunge from each end and turn to the center of the prole in

order to ensure wall perpendicularity

If using a radius insert, depth of cut should not exceed the

insert radius size.


Technical Data



Surface Feed Per Minute Formula - sfm

Dm= Diameter of Part - DIA

n = Spindle Speed - RPM

Vc = Surface Feed per Minute - sfm

sfm-Inch sfm-Metric

Threading & Grooving Application Data Chart

Material Application Non Ferrous Ferrous Ferrous & Non Ferrous

Inser

Rake

Insert Coating PVD+TiN PVD+TiN PVD-TiN+TiAlN+TiN

Industry standard Insert Grade(A.N.S.I. - C3-C4, C7-C8)

(I.S.O. - K05-K15, K05-, K10-K30)(A.N.S.I. -C5-C6)

(I.S.O. -P15-P35, M20-M35)(A.N.S.I. - C2-C3, C6-C7)

(I.S.O. - K05-K25, K15-K35)

Dorian Insert Grade DVK10 DVP656 DASK25B

Sharper Edge Honed Edge Honed Edge

Material to be Machined Recommended Surface Speed per Minute -Feet /min - sfm (Vc)

(m)

Low Carbon Steel and

free Machining Steel

250 - 450(76 - 137)

300 - 500(91 - 152)

Negati

Carbon steel, Alloy Steel and

Tool Steel


14/88

Trouble Shooting

Problem Cause Solution

Edge

Wear

Cutting speed too high

Infeed depth too shallow Insert is above senter line

Increase feeds

Adjust fenter feights

Reduce speed

Use tnsert with more wear resistant grade

Heat

Deformation

Cutting temperature too high

Pressure too high

Not enough coolant

Reduce speed

Reduce feed

Reduce the largest infeed depth

Increase coolant ow

Chipping Excessive load

Infeed depths too shallow

Change edge preparation

Check rigidity of the insert

Reduce speed

Use insert with a more wear resistance grade

Built-upEdge

Cutting temperature too low

Low cutting speed

Negative cutting geometry

Increase feed

Increase speed Apply coolant at a constant rate

Insert

Breakage

Grade too brittle

Excessive load

Weak insert geometry

Insert too small

Reduce depth of cut

Reduce speed and feed

Apply coolant at a constant rate

Check ridigity of the insert

Use stronger insert geometry

Threading Problems & Solutions

Torn Thread Finish Shallow Thread Finish Poor Surface Quality Chatter

1. Use full prole insert

2. Check for insert wear

3. Modify infeed

4. Increase coolant ow and

pressure

1. Adjust tool center height

2. Check workpiece diameter

3. Index the insert

1. Increase cutting speed


3. Use alternate infeed angle

1. Use minimum tool overhan


3. Check for deection

4. Check for insert, toolholder

and material rigidity


Technical Data


15/88

Threading and Grooving Insert Grad


MaterialDorian

Grade

Coating

SpeccationsANSI ISO

Insert Grade Speccatications

Ferrous Material

P

DVP656 PVD-TiN

C5-C6 P15-P35

Well balanced substrate with cobaltenriched periphery, with a very good thermalresistance and mechanical shack. PVD TiNcoating to dissipate friction and protect the

cutting edge. First Choice For threading all

ferrous material with medium cutting sfm

Free Cutting Steel, LowCarbon Steel, Alloy Carbon

Steel, Tool Steel, Under

35HRC, Ferretic StainlessSteel 400

M20-M35

MNKS

DVK10 PVD-TiN

C3-C4 N05-N15

Fine micro-grained substrate with PVD-TiNcoating, with high viscosity and with hardcutting edge and wear resistance to abra-sion, First Choice for threading all the non

ferrous metals at medium to high sfm, Usewet

Aluminum,

Stainless Steel, Cast Iron,

Plastic Materials

M10-M30

K05-K15

MNKS

DASK25BPVD TiN+TiAlN TiN

Multi Layer

C6-C7 P5-P25Hard and tough ultra micro substrate, Multi

layer hard coating PVD-TiN+TiAlN+TiN withhigh oxidation and wear resistance proper-ties, enhancing high lubricity to avoid edge

built up. First Choice for threading ferrous

and non ferrous metals, and High Temper Al-

loyed Aerospace Materials. Threading opera-

tion on all the materials at high sfm. Use wetlimit. Used wet or dry.

Ferrous andNon Ferrous Material

C2-C3 M15-M35

K15-K25

S05-S25


16/88

On EdgeThreading and Grooving Inserts On Edge API

TNMA / TNMC

NV 60 Thread Pg. 17

NT ACME Thread Pg. 17

NT Stub ACME Thread Pg. 17

NG Grooving Pg. 18

TPMA / TPMC

NV 60 Thread Pg. 19

NT ACME Thread Pg. 19

NT Stub ACME Thread Pg. 19

NG Grooving Pg. 20

API - TNMA / TNMC

API Buttress Thread Pg.56

API Hughes H90 Thread Pg.56

API Rotary Shoulder Thread Pg.56

API Round Thread Pg.57

API VAM Thread Pg.57

API X-Line Thread Pg.57

LaydownThreading Inserts Laydown API

60 Partial Prole Thread Pg. 31

60 Full Prole Thread Pg. 31

UN 60 Full Prole Mini. Thread Pg. 31

NTP-NPTF 60 Full Prole Mini. Thread Pg. 31

UN 60 Full Prole Thread Pg. 32-33

UN/UNJ 60 Full Prole Multi Tooth Thread Pg. 34

29 ACME Thread Pg. 34

29 Stub ACME Thread Pg. 35

NPT Full Prole Thread Pg. 35-36

NPTF Dryseal Thread Pg. 36


API Buttress Casing Thread Pg.60



API VAM Thread Pg.61

API X-Line Thread Pg.61

API VO55 Thread Pg.61

API Round Multi Tooth Thread Pg.61

API Standard Buttress Thread Pg.62

API Push Buttress Thread Pg.62

API- Metric DIN API Buttress Thread Pg.63

API 30 Round Thread Pg.63

API MJ 60 Full Prole Thread Pg. 64

API PG 80 Full Prole Thread Pg. 64

DorNotchThreading and Grooving Inserts DorNotch API

NT 60 Partial Prole Pg. 45

NPT / NPTF 60 Partial Prole Pg. 45

NTK / NJ 60 Partial Prole Pg. 45

NA 29 ACME Thread Pg. 46

NAS 29 Stub ACME Thread Pg. 46

NU Grooving Pg. 46

NV Poly-Vee Grooving Pg. 46

NG Grooving Pg. 47

NGP Grooving Pg. 48

NR / NRP Full Radius Grooving Pg. 48

API American Buttress Thread Pg.70



API Buttress Thread Pg.70

V-Bottom Threading and Grooving Inserts V-Bottom API

V84 / 85 60 Thread Pg. 53

V84 / 85 29 ACME Thread Pg. 53

V84 / 85 29 Stub ACME Thread Pg. 53

V84 NPT (National Pipe Thread) Pg. 53

NG Grooving Pg. 53

API V84 Round Thread Pg.68

API V84 Buttress Thread Pg.68


API V85 Rotary Shoulder Thread Pg.6

API V84 VAM Thread Pg.68

API V84 X-Line Thread Pg.68

L-API Threading Inserts

L43 / 53 - API Buttress Thread Pg. 73

L53 - API Hughes Thread H90 Pg. 73

LDS54 - API Hughes H90 Thread Pg. 73

L43 / 53 - API Rotary Shoulder Pg. 74

L43 / 53 - API Round Thread Pg. 74

LDS43 / 54 - API Round Thread Pg. 74

LDS54 - Double Sided Straight Topping Thread Pg. 75

LDS54 - Double Sided Follow Topping Thread Pg. 75

LPGC32 / 43 - API Round Thread Pg. 75

L43 - API VAM Thread Pg. 75

L43 - API X-Line Thread Pg. 75

API ChaserThreading Inserts

API Buttress Thread Pg. 77

API Buttress Thread SET Pg. 77

API Round Thread Pg. 77

API Round Thread SET Pg. 77

API Line Pipe Thread Pg. 77

Threading and Grooving Insert Index

14 Call: 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected]


17/88

On Edge Toolholder Threading Method

On Edge Threading Bar Threading Method

On Edge Gangtool Threading Method


On Edge Threading Methods


18/88

7-Cutting Style

TPI for ACME Threading:

TPI for Stub ACME Threading:

1-Insert Style 3-Tolerence 5-Insert Style I.C.

2-Rake Angle 4-Hole Style 6-Insert Thickness 4-Width of Cut

E- External

On Edge Inserts

16 Call: 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected]

On Edge Threading Insert Identifcation System

Note:Threading

information

provided is for

reference only.

Actual Threading

data will bedetermined

in the application.

Threading Application Non Ferrous Ferrous Ferrous & Non Ferrous

VC High Medium Very High

sfm 200"-600" 70-180mm 330"-750" 100-230mm 200"-2600" 61-362mm

Condition Wet Wet Dry-Wet

Industry standard Insert Grade (A.N.S. I. -C1-C2) ( I.S.O. -K15-K30) (A.N.S. I. -C5-C6) ( I.S.O. -P15-P35) (A.N.S.I. - C3 C4) (I.S.O. - K10-K20)

Insert Coating PVD-TiN PVD-TiN PVD Multi-Layer

Insert Grade Specications Hard micro-grained substrate with PVD-TiNcoating, with high viscosity, hard cutting edgeand wear resistance for machining with highsfm.

Well balanced substrate with a very goodresistance to thermal and mechanical shock

PVD-TiN coating, best nishing applicationsmedium cutting sfm.

Ultra ne and hard micro-grained substratewith hard coating, enhancing sliding wear,load capacity with high lubricity to avoid edgebuilt up. For precision threading operation at

high sfm.

Insert Aptitude Wet Wet Wet

Medium Toughness Wear Resistant


On Edge Threading Insert Grade & Application Chart


19/88

On EdgeTNMA-TNMC

First Choice General Purpose General Purpose High Performance

Material Application

Non Ferrous Ferrous Ferrous & Non Ferrous

Stainless Steel,

Cast Iron,

Aluminum & H.T.A.

Carbon Steel,

Alloy Steel &

Stainless Steel

Carbon Steel,

Alloy Steel & Stainless Steel ,

Cast Iron, Aluminum & H.T.A.


Description UPC No 733101- Insert Dimensions

NV 60TNMA TNMC TNMA TNMC TNMA TNMC TNMA TNMC I.C. Thick

Hole

Dia.Rad. T

ThreadingNegative Rake

TNMA-32NV TNMC-32NV 72529 72004 72528 72003 72530 72005 .375 .125 .150.003

8-.005

TNMA-43NV TNMC-43NV 72536 72008 72535 72010 72537 72011 .500 .187 .203.003

5-.005

TNMA-43NV .010R TNMC-43 NV .010R 72543 72018 72542 72017 72544 72019 .500 .187 .203 .010 4-

TNMA-54NV TNMC-54NV 72557 72032 72556 72031 72558 72033 .625 .250 .250.008

4-.010

TNMA-54NV .010R TNMC-54NV .010R 72564 72039 72563 72038 72565 72040 .625 .250 .250 .010 4-

TNMA-64NV TNMC-64NV 72592 72067 72591 72066 72593 72068 .750 .250 .312.008

4-.010

TNMA-66NV TNMC-66NV 72599 72074 72598 72073 72600 72075 .750 .375 .312.008

3-.010

NT ACME 29 TNMA TNMC TNMA TNMC TNMA TNMC TNMA TNMC I.C. Thick HoleDia. W T


TNMA-32NT-6P TNMC-32NT-6P 72603 72078 72602 72077 72604 72079 .375 .125 .150 .0566 6

TNMA-32NT-8P TNMC-32NT-8P 72607 72082 72606 72081 72608 72083 .375 .125 .150 .0411 8

TNMA-32NT-10P TNMC-32NT-10P 72611 72086 72610 72085 72612 72087 .375 .125 .150 .0319 1

TNMA-32NT-12P TNMC-32NT-12P 72615 72090 72614 72089 72616 72091 .375 .125 .150 .0283 1

TNMA-32NT-14P TNMC-32NT-14P 72619 72094 72618 72093 72620 72095 .375 .125 .150 .0239 1

TNMA-32NT-16P TNMC-32NT-16P 72623 72098 72622 72097 72624 72099 .375 .125 .150 .0206 1

TNMA-43NT-4P TNMC-43NT-4P 72627 72102 72626 72101 72628 72103 .500 .187 .203 .0875 4

TNMA-43NT-5P TNMC-43NT-5P 72631 72106 72630 72105 72632 72107 .500 .187 .203 .0689 5

TNMA-43NT-6P TNMC-43NT-6P 72635 72110 72634 72109 72636 72111 .500 .187 .203 .0566 6

TNMA-43NT-8P TNMC-43NT-8P 72639 72114 72638 72113 72640 72115 .500 .187 .203 .0411 8

TNMA-43NT-10P TNMC-43NT-10P 72643 72118 72642 72117 72644 72119 .500 .187 .203 .0319 1

TNMA-43NT-12P TNMC-43NT-12P 72647 72122 72646 72121 72648 72123 .500 .187 .203 .0283 1

TNMA-43NT-14P TNMC-43NT-14P 72651 72126 72650 72125 72652 72127 .500 .187 .203 .0239 1

TNMA-43NT-16P TNMC-43NT-16P 72655 72130 72654 72129 72656 72131 .500 .187 .203 .0206 1

TNMA-54NT-3P TNMC-54NT-3P 72659 72134 72658 72133 72660 72135 .625 .250 .250 .1184 3

TNMA-54NT-4P TNMC-54NT-4P 72663 72138 72662 72137 72664 72139 .625 .250 .203 .0875 4

TNMA-54NT-5P TNMC-54NT-5P 72667 72142 72666 72141 72668 72143 .625 .250 .203 .0689 5

TNMA-55NT-2.5P TNMC-55NT-2.5P 72671 72146 72670 72145 72672 72147 .625 .312 .203 .1431 2

TNMA-66NT-2P TNMC-66NT-2P 72675 72150 72674 72149 72676 72151 .750 .375 .312 .1802 2

NT Stub ACME TNMA TNMC TNMA TNMC TNMA TNMC TNMA TNMC I.C. ThickHole

Dia.W T


TNMA-32NT-6P-S TNMC-32NT-6P-S 72679 72154 72678 72153 72680 72155 .375 .125 .150 .0652 6


















T

W29

I.C.

T

W29

I.C.

On Edge Inserts


T

I.C.

60

Please call to check availability of Insert


20/88

On Edge Inserts


On EdgeTNMA-TNMC




Stainless Steel,

Cast Iron,

Aluminum & H.T.A.

Carbon Steel,

Alloy Steel &

Stainless Steel

Carbon Steel,





NG TNMA TNMC TNMA TNMC TNMA TNMC TNMA TNMC I.C. ThickHole

Dia.W Dept

Grooving

Negative Rake

NG

NGL

NGR

TNMA-32-NG-031 TNMC 32 NG 031 72751 72226 72750 72225 72752 72227 .375 .125 .150 .031 0.75

TNMA-32-NG-062 TNMC-32NG-062 72755 72230 72754 72229 72756 72231 .375 .125 .150 .062 .150

TNMA-32-NG-094 TNMC-32NG-094 72759 72234 72758 72233 72760 72235 .375 .125 .150 .094 .150

TNMA-32-NG-125 TNMC-32NG-125 72763 72238 72762 72237 72764 72239 .375 .125 .150 .125 .150

TNMA-32-NGR-031 TNMC-32NGR-031 72767 72242 72766 72241 72768 72243 .375 .125 .150 .031 .075

TNMA-32-NGR-062 TNMC-32NGR-062 72771 72246 72770 72245 72772 72247 .375 .125 .150 .062 .150

TNMA-32-NGR-094 TNMC-32NGR-094 72775 72250 72774 72249 72776 72251 .375 .125 .150 .094 .150

TNMA-32-NGL-031 TNMC-32NGL-031 72779 72254 72778 72253 72780 72255 .375 .125 .150 .031 .075

TNMA-32-NGL-062 TNMC-32NGL-062 72783 72258 72782 72257 72784 72259 .375 .125 .150 .062 .150

TNMA-32-NGL-094 TNMC-32NGL-094 72787 72262 72786 72261 72788 72263 .375 .125 .150 .094 .150

TNMA-43-NG-062 TNMC-43NG-062 72791 72266 72790 72265 72792 72267 .500 .187 .203 .062 .156

TNMA-43-NG-094 TNMC-43NG-094 72795 72270 72794 72269 72796 72271 .500 .187 .203 .094 .215

TNMA-43-NG-125 TNMC-43NG-125 72799 72274 72798 72273 72800 72275 .500 .187 .203 .125 .215

TNMA-43-NG-156 TNMC-43NG-156 72803 72278 72802 72277 72804 72279 .500 .187 .203 .156 .215

TNMA-43-NG-187 TNMC-43NG-187 72807 72282 72806 72281 72808 72283 .500 .187 .203 .187 .215

TNMA-43-NGR-062 TNMC-43NGR-062 72811 72286 72810 72285 72812 72287 .500 .187 .203 .062 .156

TNMA-43-NGR-094 TNMC-43NGR-094 72815 72290 72814 72289 72816 72291 .500 .187 .203 .094 .215

TNMA-43-NGR-125 TNMC-43NGR-125 72819 72294 72818 72293 72820 72295 .500 .187 .203 .125 .215

TNMA-43-NGR-156 TNMC-43NGR-156 72823 72298 72822 72297 72824 72299 .500 .187 .203 .156 .215

TNMA-43-NGL-062 TNMC-43NGL-062 72827 72302 72826 72301 72828 72303 .500 .187 .203 .062 .156

TNMA-43-NGL-094 TNMC-43NGL-094 72831 72306 72830 72305 72832 72307 .500 .187 .203 .094 .215

TNMA-43-NGL-125 TNMC-43NGL-125 72835 72310 72834 72309 72836 72311 .500 .187 .203 .125 .215

TNMA-43-NGL-156 TNMC-43NGL-156 72839 72314 72838 72313 72840 72315 .500 .187 .203 .156 .215

TNMA-44-NG-250 TNMC-44NG-250 72843 72318 72842 72317 72844 72319 .500 .250 .203 .250 .215

TNMA-54-NG-125 TNMC-54NG-125 72847 72322 72846 72321 72848 72323 .625 .250 .250 .125 .275

TNMA-54-NG-187 TNMC-54NG-187 72851 72326 72850 72325 72852 72327 .625 .250 .250 .187 .275

TNMA-54-NG-250 TNMC-54NG-250 72855 72330 72854 72329 72856 72331 .625 .250 .250 .250 .275

TNMA-54-NGR-125 TNMC-54NGR-125 72859 72334 72858 72333 72860 72335 .625 .250 .250 .125 .275

TNMA-54-NGR-187 TNMC-54NGR-187 72863 72338 72862 72337 72864 72339 .625 .250 .250 .187 .275

TNMA-54-NGL-125 TNMC-54NGL-125 72867 72342 72866 72341 72868 72343 .625 .250 .250 .125 .275

TNMA-54-NGL-187 TNMC-54NGL-187 72871 72346 72870 72345 72872 72347 .625 .250 .250 .187 .275

TNMA-55-NG-312 TNMC-55NG-312 72875 72350 72874 72349 72876 72351 .625 .312 .250 .312 .275

TNMA-64-NG-250 TNMC-64NG-250 72879 72354 72878 72353 72880 72355 .750 .250 .312 .250 .335

TNMA-66-NG-375 TNMC-66NG-375 72883 72358 72882 72357 72884 72359 .750 .375 .312 .375 .335

TNMA-67-NG-437 TNMC-67NG-437 72887 72362 72886 72361 72888 72363 .750 .437 .312 .437 .335

TNMA-69-NG-562 TNMC-69NG-562 72891 72366 72890 72365 72892 72367 .750 .562 .312 .562 .335

I.C.

Please call to check availability of Inserts.


21/88

On EdgeTPMA-TPMC




Stainless Steel,

Cast Iron,

Aluminum & H.T.A.

Carbon Steel,

Alloy Steel &

Stainless Steel

Carbon Steel,





NV 60 TPMA TPMC TPMA TPMC TPMA TPMC TPMA TPMC I.C. ThickHole

Dia.Rad. T

Threading5 Positive Rake

TPMA-32NV TPMC-32NV 73394 73056 73393 73055 73395 73057 .375 .125 .150.003

8-.005

TPMA-43NV TPMC-43NV 73401 73063 73400 73062 73402 73064 .500 .187 .203.003

5-.005

TPMA-44NV TPMC-44NV 73408 73070 73407 73069 73409 73071 .500 .250 .203.010

5-.008

TPMA-54NV TPMC-54NV 73415 73077 73414 73076 73416 73078 .625 .250 .250 .010 4-

TPMA-64NV TPMC-64NV 73422 73084 73421 73083 73423 73085 .750 .250 .312.008

4-.010

TPMA-66NV TPMC-66NV 73429 73091 73428 73090 73430 73092 .750 .375 .312.008

3-.010

NT ACME 29 TPMA TPMC TPMA TPMC TPMA TPMC TPMA TPMC I.C. ThickHole

Dia.W T

ThreadingPositive Rake

TPMA-32NT-6P TPMC-32NT-6P 73433 73095 73432 73094 73434 73096 .375 .125 .150 .0566

TPMA-32NT-8P TPMC-32NT-8P 73437 73099 73436 73098 73438 73100 .375 .125 .150 .0411

TPMA-32NT-10P TPMC-32NT-10P 73441 73103 73440 73102 73442 73104 .375 .125 .150 .0319 1

TPMA-32NT-12P TPMC-32NT-12P 73445 73107 73444 73106 73446 73108 .375 .125 .150 .0283 1

TPMA-32NT-14P TPMC-32NT-14P 73449 73111 73448 73110 73450 73112 .375 .125 .150 .0239 1

TPMA-32NT-16P TPMC-32NT-16P 73453 73115 73452 73114 73454 73116 .375 .125 .150 .0206 1

TPMA-43NT-4P TPMC-43NT-4P 73457 73119 73456 73118 73458 73120 .500 .187 .203 .0875

TPMA-43NT-5P TPMC-43NT-5P 73461 73123 73460 73122 73462 73124 .500 .187 .203 .0689

TPMA-43NT-6P TPMC-43NT-6P 73465 73127 73464 73126 73466 73128 .500 .187 .203 .0566

TPMA-43NT-8P TPMC-43NT-8P 73469 73131 73468 73130 73470 73132 .500 .187 .203 .0411

TPMA-43NT-10P TPMC-43NT-10P 73473 73135 73472 73134 73474 73136 .500 .187 .203 .0319 1

TPMA-43NT-12P TPMC-43NT-12P 73477 73139 73476 73138 73478 73140 .500 .187 .203 .0283 1

TPMA-43NT-14P TPMC-43NT-14P 73481 73143 73480 73142 73482 73144 .500 .187 .203 .0239 1

TPMA-43NT-16P TPMC-43NT-16P 73485 73147 73484 73146 73486 73148 .500 .187 .203 .0206 1

TPMA-54NT-3P TPMC-54NT-3P 73489 73151 73488 73150 73490 73152 .625 .250 .250 .1184

TPMA-54NT-4P TPMC-54NT-4P 73493 73155 73492 73154 73494 73156 .625 .250 .250 .0875

TPMA-54NT-5P TPMC-54NT-5P 73497 73159 73496 73158 73498 73160 .625 .250 .250 .0689

TPMA-55NT-2.5P TPMC-55NT-2.5P 73501 73163 73500 73162 73502 73164 .625 .312 .250 .1431 2

TPMA-66NT-2P TPMC-66NT-2P 73505 73167 73504 73166 73506 73168 .750 .375 .312 .1802

NT Stub ACME 29 TPMA TPMC TPMA TPMC TPMA TPMC TPMA TPMC I.C. ThickHole

Dia.W T

ThreadingPositive Rake

TPMA-32NT-6P-S TPMC-32NT-6P-S 73509 73171 73508 73170 73510 73172 .375 .125 .150 .0652


TPMA-32NT-10P-S TPMC-32NT-10P-S 73517 73179 73516 73178 73518 73180 .375 .125 .150 .0370 1















TPMA-55NT-2.5P-S TPMC-55NT-2.5P-S 73577 73239 73576 73238 73578 73240 .625 .312 .250 .1638 2


On Edge Insert


T

I.C.

60

T

W29I.C.

T

W29

I.C.



22/88

On EdgeTPMA-TPMC




Stainless Steel,

Cast Iron,

Aluminum & H.T.A.

Carbon Steel,

Alloy Steel &

Stainless Steel

Carbon Steel,





NGTPMA TPMC TPMA TPMC TPMA TPMC TPMA TPMC I.C. Thick

Hole

Dia. W DepthGrooving

5 Positive Rake

NG

NGL

NGR

TPMA-32NG-031 TPMC-32NG-031 73585 73247 73584 73246 73586 73248 .375 .125 .150 .031 0.75

TPMA-32NG-062 TPMC-32NG-062 73589 73251 73588 73250 73590 73252 .375 .125 .150 .062 .150

TPMA-32NG-094 TPMC-32NG-094 73593 73255 73592 73254 73594 73256 .375 .125 .150 .094 .150

TPMA-32NG-125 TPMC-32NG-125 73597 73259 73596 73258 73598 73260 .375 .125 .150 .125 .150

TPMA-32NGR-031 TPMC-32NGR-031 73601 73263 73600 73262 73602 73264 .375 .125 .150 .031 .075

TPMA-32NGR-062 TPMC-32NGR-062 73605 73267 73604 73266 73606 73268 .375 .125 .150 .062 .150

TPMA-32NGR-094 TPMC-32NGR-094 73609 73271 73608 73270 73610 73272 .375 .125 .150 .094 .150

TPMA-32NGL-031 TPMC-32NGL-031 73613 73275 73612 73274 73614 73276 .375 .125 .150 .031 .075

TPMA-32NGL-062 TPMC-32NGL-062 73617 73279 73616 73278 73618 73280 .375 .125 .150 .062 .150

TPMA-32NGL-094 TPMC-32NGL-094 73621 73283 73620 73282 73622 73284 .375 .125 .150 .094 .150

TPMA-43NG-062 TPMC-43NG-062 73625 73287 73624 73286 73626 73288 .500 .187 .203 .062 .156

TPMA-43NG-094 TPMC-43NG-094 73629 73291 73628 73290 73630 73292 .500 .187 .203 .094 .215

TPMA-43NG-125 TPMC-43NG-125 73633 73295 73632 73294 73634 73296 .500 .187 .203 .125 .215

TPMA-43NG-156 TPMC-43NG-156 73637 73299 73636 73298 73638 73300 .500 .187 .203 .156 .215

TPMA-43NG-187 TPMC-43NG-187 73641 73303 73640 73302 73642 73304 .500 .187 .203 .187 .215

TPMA-43NGR-062 TPMC-43NGR-062 73645 73307 73644 73306 73646 73308 .500 .187 .203 .062 .156

TPMA-43NGR-094 TPMC-43NGR-094 73649 73311 73648 73310 73650 73312 .500 .187 .203 .094 .215

TPMA-43-NGR-125 TPMC-43NGR-125 73653 73315 73652 73314 73654 73316 .500 .187 .203 .125 .215

TPMA-43NGR-156 TPMC-43NGR-156 73657 73319 73656 73318 73658 73320 .500 .187 .203 .156 .215

TPMA-43NGL-062 TPMC-43NGL-062 73661 73323 73660 73322 73662 73324 .500 .187 .203 .062 .156

TPMA-43NGL-094 TPMC-43NGL-094 73665 73327 73664 73326 73666 73328 .500 .187 .203 .094 .215

TPMA-43NGL-125 TPMC-43NGL-125 73669 73331 73668 73330 73670 73332 .500 .187 .203 .125 .215

TPMA-43NGL-156 TPMC-43NGL-156 73673 73335 73672 73334 73674 73336 .500 .187 .203 .156 .215

TPMA-44NG-250 TPMC-44NG-250 73677 73339 73676 73338 73678 73340 .500 .250 .203 .250 .215

TPMA-54NG-125 TPMC- 54NG-125 73681 73343 73680 73342 73682 73344 .625 .250 .250 .125 .275

TPMA-54NG-187 TPMC-54NG-187 73685 73347 73684 73346 73686 73348 .625 .250 .250 .187 .275

TPMA-54NG-250 TPMC-54NG-250 73689 73351 73688 73350 73690 73352 .625 .250 .250 .250 .275

TPMA-54NGR-125 TPMC-54NGR-125 73693 73355 73692 73354 73694 73356 .625 .250 .250 .125 .275

TPMA-54NGR-187 TPMC-54NGR-187 73697 73359 73696 73358 73698 73360 .625 .250 .250 .187 .275

TPMA-54NGL-125 TPMC-54NGL-125 73701 73363 73700 73362 73702 73364 .625 .250 .250 .125 .275

TPMA-54NGL-187 TPMC-54NGL-187 73705 73367 73704 73366 73706 73368 .625 .250 .250 .187 .275

TPMA-55NG-312 TPMC-55NG-312 73709 73371 73708 73370 73710 73372 .625 .312 .250 .312 .275

TPMA-64NG-250 TPMC-64NG-250 73713 73375 73712 73374 73714 73376 .750 .250 .312 .250 .335

TPMA-66NG-375 TPMC-66NG-375 73717 73379 73716 73378 73718 73380 .750 .375 .312 .375 .335

TPMA-67NG-437 TPMC-67NG-437 73721 73383 73720 73382 73722 73384 .750 .437 .312 .437 .335

TPMA-69NG-562 TPMC-69NG-562 73725 73387 73724 73386 73726 73388 .750 .562 .312 .562 .335

On Edge Inserts


I.C.



23/88

On Edge Toolholder Identifcation System



24/88

MTVO-A R/L Threading Toolholder- Style V - O.D. Threading and Shallow Grooving for triangle TNMAinserts

Right Hand Shown, Left Hand Opposite

Description

Part No.733101-

A B C E F G

Max.GRV Depth

V

TNMAGageInsert

LockPin Clamp

ClampScrewR.H. L.H.

M TV OR/L08- 3A- A 58122 58123 0.500 0.500 4.000 1.020 0.625 0.250 0.150

322 NL-33 CL-6 XNS-36

MTVOR/L08-3B-A 58126 58127 0.500 0.500 4.500 1.020 0.625 0.250 0.150

MTVOR/L10-3B-A 58130 58131 0.625 0.625 4.500 1.020 0.750 0.250 0.150

MTVOR/L12-3B-A 58134 58135 0.750 0.750 4.500 1.020 0.875 0.250 0.150

MTVOR/L16-3D-A 58138 58139 1.000 1.000 6.000 1.155 1.250 0.250 0.150

MTVOR/L12-4B-A 58142 58143 0.750 0.750 4.500 1.250 0.875 0.250 0.230

432 NL-44 CL-6 XNS-36MTVOR/L16-4D-A 58146 58147 1.000 1.000 6.000 1.250 1.250 0.250 0.230

MTVOR/L20-4D-A 58150 58151 1.250 1.250 6.000 1.250 1.500 0.250 0.230

M TV OR/L24- 4E- A 58154 58155 1.500 1.500 7.000 1.250 1.750 0.250 0.230

MTVOR/L16-5D-A 58158 58159 1.000 1.000 6.000 1.500 1.250 0.250 0.292543 NL-56 CL-6 XNS-36

MTVOR/L20-5D-A 58162 58163 1.250 1.250 6.000 1.500 1.500 0.250 0.292

MTVOR/L20-64D-A 58166 58167 1.250 1.250 6.000 1.750 1.500 0.316 0.360 643 NL-66 CL-12 XNS-59

MTVOR/L20-66D-A 58170 58171 1.250 1.250 6.000 1.750 1.500 0.316 0.360 663 NL-66L CL-12 XNS-59

For inserts see pages 17-20. For spare part see page 79.

MTHO-A R/L Threading Toolholder- Style H - Gang Toolholder for Shallow Grooving or I.D. Threading for triangle TNMAinserts


Description

Part No.733101-

A B C E F G X L

Min.Bore

M

Max.GRV Depth

VTNMA

Gage

Insert

Lock

Pin

Clamp

Clamp

Screw

Min.

I.D. O.D.R.H. L.H.MTHOR/L10-3B 58176 58177 0.625 0.625 4.500 0.875 1.000 0.375 0.250 -

2.0 .100 .125 322 NL-33 CL-5 XNS-35MTHOR/L12-3B 58178 58179 0.750 0.750 4.500 0.875 1.125 0.375 0.250 1.50

MTHOR/L12-4B 58180 58181 0.750 0.750 4.500 0.875 1.250 0.500 0.250 -

MTHOR/L16-4D 58182 58183 1.000 1.000 6.000 0.875 1.500 0.500 0.250 2.00 3.0 .125 .194 432 NL-44 CL-6 XNS-36

MTHOR/L20-4D 58184 58185* 1.250 1.250 6.000 0.875 1.750 0.500 0.250 2.00

MTHOR/L16-5D 58186 58187 1.000 1.000 6.000 1.000 1.500 0.625 0.250 2.503.0 .170 .242 543 NL-56 CL-6 XNS-36

MTHOR/L20-5D 58188 58189 1.250 1.250 6.000 1.000 1.750 0.625 0.250 2.50

* Not standard stock item, call for lead time. For inserts see pages 17-20. For spare part see page 79.

MTZO R/L Threading Toolholder- Style Z - Reverse Hand Threading for triangle TNMAinserts


Description

Part No.733101-

A B C E F G

Max.GRV Depth

V

TNMAGage

Insert

LockPin Clamp

ClampScrewR.H. L.H.

MTZOR/L12-3B 58260 58261 0.750 0.750 4.500 1.000 1.000 0.250 0.150322 NL-33 CL-6 XNS-36

MTZOR/L16-3D 58264* 58265* 1.000 1.000 6.000 1.000 1.250 0.250 0.150

MTZOR/L16-4D 58268 58269 1.000 1.000 6.000 1.320 1.250 0.250 0.230432 NL-44 CL-7 XNS-36

MTZOR/L20-4D 58272 58273 1.250 1.250 6.000 1.320 1.500 0.250 0.230

MTZOR/L16-5D 58276* 58277* 1.000 1.000 6.000 1.500 1.250 0.250 0.292543 NL-56 CL-7 XNS-36

MTZOR/L20-5D 58280* 58281* 1.250 1.250 6.000 1.500 1.500 0.250 0.292

MTZOR/L20-66D 58284 58285 1.250 1.250 6.000 1.750 1.500 0.250 0.360663 NL-66L CL-30 XNS-510

MTZOR/L24-66E 58288 58289 1.500 1.500 7.000 1.750 2.000 0.500 0.360


On Edge Threading Toolholders



25/88

STVO R/L Threading Toolholder- Style V - O.D. Threading and Shallow Grooving for triangle TNMCinserts


Description

Part No.733101-

A B C E F G

Max.GRV Depth

V

TNMCGageInsert

Insert

TorxScrew

TorxkeyR.H. L.H.

STVOR/L08-3A 58070 58071 0.500 0.500 4.000 1.000 0.625 0.125 0.150

322 GTS-1M T-10STVOR/L10-3B 58074 58075 0.625 0.625 4.500 1.000 0.750 0.125 0.150

STVOR/L12-3B 58078 58079 0.750 0.750 4.500 1.000 0.875 0.125 0.150

STVOR/L16-3D 58082 58083 1.000 1.000 6.000 1.250 1.250 0.250 0.150

STVOR/L12-4B 58086 58087 0.750 0.750 4.500 1.250 0.875 0.125 0.230

432 GTS-2 T-20

STVOR/L16-4D 58090 58091 1.000 1.000 6.000 1.430 1.250 0.250 0.230

STVOR/L20-4D 58094 58095 1.250 1.250 6.000 1.250 1.500 0.250 0.230

STVOR/L24-4E 58098 58099 1.500 1.500 7.000 1.250 1.750 0.250 0.230

STVOR/L16-5D 58102 58103 1.000 1.000 6.000 1.500 1.250 0.250 0.292543 GTS-3 T-20

STVOR/L20-5D 58106 58107 1.250 1.250 6.000 1.500 1.500 0.250 0.292

STVOR/L20-64D 58110 58111 1.250 1.250 6.000 1.750 1.500 0.250 0.360 643 GTS-4 T-30

STVOR/L20-66D 58114 58115 1.250 1.250 6.000 1.750 1.500 0.250 0.360 663 GTS-4 T-30


STHO R/L Threading Toolholder- Style H - Gang Toolholder for Shallow Grooving for I.D. Threading for triangle TNMCinserts

For Both Internal and External Operations


Description

Part No.733101-

A B C E F G L

Min.

BoreM

Max.GRV Depth

VTNMC

GageInsert

Insert

TorxScrew

Torxkey

Min.I.D. O.D.R.H. L.H.

STHOR/L08-3B 58192 58193 0.500 0.500 4.500 0.875 0.875 0.375 -

2.0 0.100 0.125 322 GTS-1M T-10STHOR/L10-3B 58196 58197 0.625 0.625 4.500 0.875 1.000 0.375 -

STHOR/L12-3B 58200 58201 0.750 0.750 4.500 0.875 1.125 0.375 1.500

STHOR/L12-4B 58204 58205 0.750 0.750 4.500 0.875 1.250 0.500 -

3.0 0.125 0.194 432 GTS-2 T-20STHOR/L16-4D 58208 58209* 1.000 1.000 6.000 0.875 1.500 0.500 2.000

STHOR/L20-4D 58212 58213 1.250 1.250 6.000 0.875 1.750 0.500 2.000

STHOR/L16-5D 58216 58217 1.000 1.000 6.000 1.000 1.750 0.625 2.5003.0 0.170 0.242 543 GTS-3 T-20

STHOR/L20-5D 58220 58221 1.250 1.250 6.000 1.000 1.750 0.625 2.500


MTVO-CN R/L Threading Toolholder- Style V - O.D. Threading and Shallow Grooving for triangle TNMCinserts


Description

Part No.733101-

A B C E F G

Max.GRV Depth

V

TNMCGageInsert

InsertTorx

ScrewTorxkey Clamp

ClampClip

ClampScrewR.H. L.H.

M TV OR/L 08-3A -CN 58012 58013 0.500 0.500 4.000 1.020 0.625 0.125 0.150

322 GTS-1M T-10 HC-9 CL-9 CS-96

MTVOR/L08-3B-CN 58016 58017 0.500 0.500 4.500 1.020 0.625 0.125 0.150

MTVOR/L10-3B-CN 58020 58021 0.625 0.625 4.500 1.020 0.750 0.125 0.150

MTVOR/L12-3B-CN 58024 58025 0.750 0.750 4.500 1.020 0.875 0.125 0.150

MTVOR/L16-3D-CN 58028 58029 1.000 1.000 6.000 1.155 1.250 0.250 0.150

MTVOR/L12-4B-CN 58032 58033 0.750 0.750 4.500 1.250 0.875 0.125 0.230

432 GTS-2 T-20 HC-12 CL-12 CS-126MTVOR/L16-4D-CN 58036 58037 1.000 1.000 6.000 1.250 1.250 0.250 0.230

MTVOR/L20-4D-CN 58040 58041 1.250 1.250 6.000 1.250 1.500 0.250 0.230

MTVOR /L 24 -4 E- CN 58044 58045* 1.500 1.500 7.000 1.250 1.750 0.250 0.230

MTVOR/L16-5D-CN 58048 58049 1.000 1.000 6.000 1.500 1.250 0.250 0.292543 GTS-3 T-20 HC-12 CL-12 CS-126

MTVOR/L20-5D-CN 58052 58053 1.250 1.250 6.000 1.500 1.500 0.250 0.292





26/88

S-MTHO-A R/L Threading Bar- Style H - I.D. Threading and Shallow Grooving for triangle TNMAinserts


Description

Part No.733101- Min.

Bore

B C D F

Max.GRV

DepthV X

TNMAGage

Insert

LockPin Clamp

ClampScrewR.H. L.H.

S16T-MTHOR/L-3-A 58346 58347 1.388 12.00 1.000 0.687 0.120 0.250322 NL-33 CL-5 XNS-36

S20U-MTHOR/L-3-A 58350 58351 1.656 14.00 1.250 0.828 0.120 0.250

S20U-MTHOR/L-4-A 58354 58355 1.812 14.00 1.250 0.875 0.190 0.250

432 NL-44 CL-6 XNS-37S24U-MTHOR/L-4-A 58358 58359 2.250 14.00 1.500 1.000 0.190 0.250

S32 V- MT HO R/ L- 4- A 58362 58363 3.000 16.00 2.000 1.328 0.190 0.250S32V-MTHOR/L-5-A 58366 58367 3.500 16.00 2.000 1.375 0.250 0.250

543 NL-56 CL-6 XNS-37S40V-MTHOR/L-5-A 58370 58371 3.750 16.00 2.500 1.687 0.250 0.250

S48 Y- MT HO R/ L- 5- A 58374 58375 4.000 18.00 3.000 1.891 0.250 0.250

S40V-MTHOR/L-66 -A 58378 58379 4.000 16.00 2.500 1.750 0.312 0.312663 NL-66L CL-12 XNS-59

S48 Y- MT HO R/ L- 66 -A 58382 58383 4.500 18.00 3.000 2.000 0.312 0.312


S-MTHO-C R/L Threading Bar- Style H - I.D. Threading and Shallow Grooving for triangle TNMCinserts


Description

Part No.733101- Min.

BoreB C D F

Max.GRVDepth

V X

TNMCGageInsert

Insert

TorxScrew

TorxKey Clamp

ClampScrewR.H. L.H.

S16T-MTHOR/L-3-C 58300 58301 1.388 12.00 1.000 0.687 0.120 0.250322 GTS-1M T-10 CL-19 XNS-36

S20U-MTHOR/L-3-C 58304 58305 1.656 14.00 1.250 0.828 0.120 0.250

S20U-MTHOR/L-4-C 58308 58309 1.812 14.00 1.250 0.875 0.190 0.250

432 GTS-2 T-20 CL-7 XNS-36S24U-MTHOR/L-4-C 58312 58313 2.250 14.00 1.500 1.000 0.190 0.250

S32 V- MT HO R/ L- 4- C 58316 58317 3.000 16.00 2.000 1.328 0.190 0.250

S32V-MTHOR/L-5-C 58320 58321 3.500 16.00 2.000 1.375 0.250 0.250

543 GTS-3 T-20 CL-20 XNS-47S40V-MTHOR/L-5-C 58324 58325 3.750 16.00 2.500 1.687 0.250 0.250

S48Y-MTHOR/L-5-C 58328* 58329* 4.000 18.00 3.000 1.891 0.250 0.250

S40V-MTHOR/L-66 -C 58332 58333 4.000 16.00 2.500 1.750 0.312 0.312663 GTS-4 T-30 CL-12 XNS-59

S48Y-MTHOR/L-66 -C 58336* 58337* 4.500 18.00 3.000 2.000 0.312 0.312


STZO R/L Threading Toolholder-Style Z - Reverse Hand Threading for triangle TNMCinserts


Description

Part No.733101-

A B C E F G

Max.GRV Depth

V

TNMCGageInsert

InsertTorx

ScrewTorxkeyR.H. L.H.

STZOR/L12-3B 58230 58231* 0.750 0.750 4.500 1.000 1.000 0.250 0.150322 GTS-1M T-10

STZOR/L16-3D 58234 58235 1.000 1.000 6.000 1.000 1.250 0.250 0.150

STZOR/L16-4D 58238 58239 1.000 1.000 6.000 1.320 1.250 0.250 0.230432 GTS-2 T-20

STZOR/L20-4D 58242 58243 1.250 1.250 6.000 1.320 1.500 0.250 0.230

STZOR/L16-5D 58246 58247* 1.000 1.000 6.000 1.500 1.250 0.250 0.292543 GTS-3 T-20

STZOR/L20-5D 58250* 58251 1.250 1.250 6.000 1.500 1.500 0.250 0.292





27/88

ADTVO R/L Toolholder Style V - O.D. Threading and shallow grooving for triangle TNMCinserts

Inch

Description

Part No. 733101-

A B C E F G V

TNMCGage Insert

Insert TorxScrew

TorxKeyR.H. L.H.

ADTVOR/L12-3B 53400 53401 0.75 0.75 4.50 1.02 0.88 .250 0.15322 GTS-1M T-10

ADTVOR/L16-3D 53402 53403 1.00 1.00 6.00 1.16 1.25 .250 0.15

ADTVOR/L12-4B 53404 53405 0.75 0.75 4.50 1.25 0.88 .250 0.23

432 GTS-2 T-20ADTVOR/L16-4D 53406 53407 1.00 1.00 6.00 1.25 1.25 .250 0.23

ADTVOR/L20-4D 53408 53409 1.25 1.25 6.00 1.25 1.50 .250 0.23

ADTVOR/L24-4E 53410 53411 1.50 1.50 7.00 1.25 1.75 .250 0.23

ADTVOR/L20-5D 53414 53415 1.25 1.25 6.00 1.50 1.50 .250 0.29543 GTS-3 T-20

ADTVOR/L24-5E 53416 53417 1.50 1.50 7.00 1.50 1.75 .250 0.29


ADTHO R/L Toolholder Style H - Gang Toolholder for shallow grooving or I.D. threading for triangle TNMCinserts

For Both Internal and External Operations

Inch

Description

Part No. 733101-

A B C E F G

Max.

Groove

Depth

V L

TNMCGage Insert

Insert Torx

ScrewTorx

KeyR.H. L.H.

ADTHOR/L12-4B 53425 53426 0.75 0.75 4.50 1.25 1.250 .500 .150 N/A

432 GTS-2 T-20ADTHOR/L16-4D 53427 53428 1.00 1.00 6.00 1.25 1.500 .500 .150 2.00

ADTHOR/L20-4D 53429 53430 1.25 1.25 6.00 1.25 1.750 .500 .230 2.00

ADTHOR/L20-5D 53431 53432 1.25 1.25 6.00 1.25 1.750 .625 .292 2.50 543 GTS-3 T-20


F

V

G

C

A

M E

B

L

(2) 1/8 NPT


(2) 1/8 NPT


(2) 1/8 NPT

F

V

E

G

A

BB

C


Jet-Stream Thru Coolant


Insert

orx

Insert

orx



28/88

AS-ADTHO R/L Threading Bar Style H - I.D. Threading and shallow grooving for triangle TNMCinserts

Inch

Description

Part No. 733101-

B C D F V

TNMCGage Insert

Insert

Torx ScrewTorx

KeyChip Flush

PlugR.H. L.H.

AS-16R-ADTHOR/L-3 53436 53437 1.39 8.00 1.00 .687 .120 322 GTS-1M T-10 JSPN-M3

AS-20S-ADTHOR/L-4 53438 53439 1.812 10.00 1.25 .875 0.19

432 GTS-2 T-20 JSPN-M3AS-24S-ADTHOR/L-4 53440 53441 2.250 10.00 1.50 1.00 0.19

AS-32T-ADTHOR/L-4 53442 53443 3.00 12.00 2.00 1.328 0.19

*AS-32T-ADTHOR/L-5 53444 53445 3.00 12.00 2.00 1.375 0.25543 GTS-3 T-20 JSPN-M3

*AS-40T-ADTHOR/L-5 53446 53447 3.75 12.00 2.50 1.687 0.25

* Use with JSCN-020-05-4, JSCN-040-10-4 and JSCN-061-15-4 Coolant Nozzles. For inserts see pages 17-20. For spare part see page 80.

1/8 NPT

F

V

D

C


Insert

orx





29/88

Laydown Toolholder Threading Method

Laydown Threading Bar Threading Method

Laydown Threading Shim Seat Options

Toolholder Pockets have a built in 1.5 helix angle.

Threading Left Hand Threading Right Hand

1.5 Negative Shim Seat 1.5 Standard Shim Seat

1.5


Laydown Threading Methods


30/88

Special Considerations for Laydown Threading

Thread Compatability

Internal and external threads can have different

variables, such as depth and radii. This can lead to

the incompatability of the threads.

Thread Cutting Rake

The rake for Dorian's threading external toolholders

is 10 and the rake for Dorian's internal threadingbars is as follows:

Insert Size 11, 16, 22 - 15 Insert Size 27 - 10

This difference in the rake angle for the internal and

external threading tools allow for the radial clear-ance.

Insert Conguration

Inserts and threading tools should always match. Theinsert for an internal right hand boring bar must be an

internal right hand insert.

Distance

between tooth

Full Prole vs Partial Prole for Laydown Threading

Full Prole Partial Prole

Threads remain concentric since both the major and minor

diameters are machined at the same time

Final pass machines the thread crest- No Deburring!

Thread dimensions match industry standard

Fewer passed required- saves time and improves productivity

Stronger insert for longer tool life

A variety of pitches may be created by a single insert

Provides for creating thread forms that are not

industry standard

Requires a separate nishing pass to machine the thread

crest and deburr the thread

Infeed 1Single ToothInsert

Infeed 1

Multi-ToothInsert

Single Tooth vs Multi-Tooth for Laydown Threading

Single Tooth Multi-Tooth

Pros Cons Pros Cons Available in either full or partialinserts for greater variety ofthread pitch option

Good chip control

A large number of passes isrequired to machine a full depththread

Multiple teeth require a smallernumber of passes to create a fulldepth thread

Increased tool life

Better productivity

Large clearance is needed toaccommodate the full row of teeth

Extremely high cutting forcesresult from the large insertengagement length

Laydown Threading



31/88

Standard Thread Helix Angles Simplied Formula

= 20/PDExample:

D = 1.18P = 16 TPI

=20

= 116 x 1.18

= arctan x D

P

P = Pitch

D = Major Dia.

TPI = Threads Per Inch

= Helix Angle

Standard and Slanted Shim Seats for Laydown Threading

Toolholders pockets have a built in 1.5 helix angle. This angle may be adjusted to better match the thread helix angle by simply changing the Shim SeNegative helix is usually used when threading RH thread with LH holder or LH thread with RH holder.

I.C.

Insert Size

Slanted Shim Seat

Supplied

Negative Shim SeStandard Shim Seat

Helix Angle 4.5 3.5 2.5 1.5 -1.5

L

mm

I.C.

Inch Toolholders Description

UPC

733101- Description

UPC

733101- Description

UPC

733101- Description

UPC

733101- Description

UP

7331

16 3/8 EX-RH or IN-LH GXE-16+4.5 92040 GXE-16+3.5 92050 GXE-16+2.5 92060GXE/I-16 92070*

GXE-16-1.5 9207

16 3/8 EX-LH or IN-RH GXI-16+4.5 92041 GXI-16+3.5 92051 GXI-16+2.5 92061 GXI-16-1.5 9207

22 1/2 EX-RH or IN-LH NXE-22+4.5 92042 NXE-22+3.5 92052 NXE-22+2.5 92062NXE/I-22 92071*

NXE-22-1.5 9207

22 1/2 EX-LH or IN-RH NXI-22+4.5 92043 NXI-22+3.5 92053 NXI-22+2.5 92063 NXI-22-1.5 9208

22U 1/2U EX-RH or IN-LH NXE-22U+4.5 92044 NXE-22U+3.5 92054 NXE-22U+2.5 92064 NXE-22U 92072 NXE-22U-1.5 9208

22U 1/2U EX-LH or IN-RH NXI-22U+4.5 92045 NXI-22U+3.5 92055 NXI-22U+2.5 92065 NXI-22U 95073 NXI-22U-1.5 9208

27 5/8 EX-RH or IN-LH VXE-27+4.5 92046 VXE-27+3.5 92056 VXE-27+2.5 92066VXE/I-27 92074*

VXE-27-1.5 9208

27 5/8 EX-LH or IN-RH VXI-27+4.5 92047 VXI-27+3.5 92057 VXI-27+2.5 92067 VXI-27-1.5 9208

27U 5/8U EX-RH or IN-LH VXE-27U+4.5 92048 VXE-27U+3.5 92058 VXE-27U+2.5 92068 VXE-27U 92075 VXE-27U-1.5 9208

27U 5/8U EX-LH or IN-RH VXI-27U+4.5 92049 VXI-27U+3.5 92059 VXI-27U+2.5 92069 VXI-27U 92076 VXI-27U-1.5 9208

EX = External , IN = Internal *See crossover chart below for OLD description and New Part N

Shim Seat Kits for Laydown Threading

Description

UPC

733101-

Contents

4.5 3.5 2.5 1.5 -1.5

GX16-SSK 92087GXE-16+4.5 GXE-16+3.5 GXE-16+2.5 GXE-16 GXE-16-1.5

GXI-16+4.5 GXI-16+3.5 GXI-16+2.5 GXI-16 GXI-16-1.5

NX22-SSK 92088NXE-22+4.5 NXE-22+3.5 NXE-22+2.5 NXE-22 NXE-22-1.5

NXI-22+4.5 NXI-22+3.5 NXI-22+2.5 NXI-22 NXI-22-1.5

NX22U-SSK 92089NXE-22U+4.5 NXE-22U+3.5 NXE-22U+2.5 NXE-22U NXE-22U-1.5

NXI-22U+4.5 NXI-22U+3.5 NXI-22U+2.5 NXI-22U NXI-22U-1.5

VX27-SSK 92090VXE-27+4.5 - VXE-27+2.5 - VXE-27-1.5

VXI-27+4.5 - VXI-27+2.5 - VXI-27-1.5

VX27U-SSK 92091VXE-27U+4.5 - VXE-27U+2.5 - VXE-27U-1.5

VXI-27U+4.5 - VXI-27U+2.5 - VXI-27U-1.5

P =1.0

TPI

External

Internal

Shim Seat

Right Hand Left Han

Right Hand Left Han

Crossover Chartfor NEW Shim Seat

Description

Old

Desc.

Old

Part No.733101-

NEW

Desc.

NEW

Part No.733101-

GX-16-1 90380 GXE/I-16 92070

NX-22-1 90381 NXE/I-22 92071

VX-27-1 90382 VXE/I-27 92074

NX-22-98 90386 NXE-22-1.5 92079

VX-27-98 90397 VXE-27-1.5 92083

Laydown Threading



32/88

Laydown Inserts Identifcation System

Thread per inch

Laydown Threading Insert Grade & Application Chart


Note:Threading

information

provided is for

reference only.

Actual Threading

data will bedetermined

in the application.

Threading Application Non Ferrous Ferrous

VC High Medium

sfm 200"-600" 70-180mm 330"-750" 100-230mm

Condition Wet Wet

Industry standard Insert Grade (A.N.S.I . -C1-C2) (I.S.O. -K15-K30) (A.N.S. I. -C5-C6) (I .S.O. -P15-P35)

Insert Coating PVD-TiN PVD-TiN

Insert Grade Specications Hard micro-grained substrate with PVD-TiNcoating, with high viscosity, hard cutting edgeand wear resistance for machining with highsfm.

Well balanced substrate with a very good resis-tance to thermal and mechanical shock PVD-TiNcoating, best nishing applications mediumcutting sfm.

Insert Aptitude Wet Wet

Medium Toughness

Dorian Insert Grade DVK10 DVP656


33/88

Laydown

First Choice General Purpose General Purpose


Ferrous & Non Ferrous Ferrous

Carbon Steel,



Carbon Steel,

Alloy Steel &

Stainless Steel


Description UPC No. 733101- Insert Dimensions Pitch

60 Partial ProleExternal

Right

External

Left

External

Right

External

Left

External

Right

External

Left

I.C.

Inch

L

mm

X

mm

Y

mm TPI mm

ExternalThreading

11ER-A60 11EL-A60 74001 74005 74000 74004 .250 11 0,8 0,9 16-48 0,5-1

16ER-A60 16EL-A60 74009 74013 74008 74012 .375 16 0,8 0,9 16-48 0,5-1

16ER-G60 16EL-G60 74017 74021 74016 74020 .375 16 1,2 1,7 8-14 1,75-3

16ER-AG60 16EL-AG60 74025 74029 74024 74028 .375 16 1,2 1,7 8-48 0,5-3

22ER-N60 22EL-N60 74033 74037 74032 74036 .500 22 1,7 2,5 5-7 3,5-5

27ER-Q60 27EL-Q60 74045 74049 74044 74048 .625 27 2,1 3,1 4-4,5 5,5-6

60 Partial Prole InternalRightInternal

LeftInternal

Right

Internal

LeftInternal

Right

Internal

LeftI.C.

Inch

Lmm

Xmm

Ymm TPI MM

Internal

Threading

06IR-A60 06IL-A60 74113 74117 74115 74119 .156 6,9 0,6 0,6 16-48 0,5-1

08IR-A60 08IL-A60 74121 74125 74123 74127 .187 8,7 0,6 0,7 16-48 0,5-1

11IR-A60 11IL-A60 74057 74061 74056 74060 .250 11 0,8 0,9 16-48 0,5-1

16IR-A60 16IL-A60 74065 74069 74064 74068 .375 16 0,8 0,9 16-48 0,5-1

16IR-G60 16IL-G60 74073 74077 74072 74076 .375 16 1,2 1,7 8-14 1,75-3

16IR-AG60 16IL-AG60 74081 74085 74080 74084 .375 16 1,2 1,7 8-48 0,5-3

22IR-N60 22IL-N60 74089 74093 74088 74092 .500 22 1,7 2,5 5-7 3,5-5

27IR-Q60 27IL-Q60 74101 74105 74100 74104 .625 27 2,1 3,1 4-4,5 5,5-6

UN 60 Full Prole InternalRightInternal

LeftInternal

Right

Internal

LeftInternal

Right

Internal

LeftI.C.

Inch

Lmm

Xmm

Ymm TPI

MiniatureThreading

06IR-32UN 06IL-32UN 74133 74137 74132 74136 .156 6,9 0,8 0,5 32

06IR-28UN 06IL-28UN 74141 74145 74140 74144 .156 6,9 0,8 0,6 28

06IR-24UN 06IL-24UN 74149 74153 74148 74152 .156 6,9 0,7 0,6 24

06IR-20UN 06IL-20UN 74157 74161 74156 74160 .156 6,9 0,6 0,6 20

06IR-18UN 06IL18UN 74165 74169 74164 74168 .156 6,9 0,6 0,7 18

08IR-32UN 08IL-32UN 74173 74177 74172 74176 .187 8,7 0,6 0,5 32

08IR-28UN 08IL-28UN 74181 74185 74180 74184 .187 8,7 0,6 0,6 28

08IR-24UN 08IL-24UN 74189 74193 74188 74192 .187 8,7 0,6 0,6 24

08IR-20UN 08IL-20UN 74197 74201 74196 74200 .187 8,7 0,6 0,7 20

08IR-18UN 08IL-18UN 74205 74209 74204 74208 .187 8,7 0,6 0,7 18

08IR-16UN 08IL-16UN 74213 74217 74212 74216 .187 8,7 0,6 0,7 16

08IR-14UN 08IL-14UN 74221 74225 74220 74224 .187 8,7 0,6 0,8 14

NPT/NPTF 60 InternalRightInternal

LeftInternal

Right

Internal

LeftInternal

Right

Internal

LeftI.C.

Inch

Lmm

Xmm

Ymm TPI

Full Prole

MiniatureInternal Dryseal Threading

06IR-27NPTF 06IL-27NPTF 74241 74245 74240 74244 .156 6,9 0,7 0,6 27

06IR-27NPT 06IL-27NPT 74249 74253 74248 74252 .156 6,9 0,6 0,6 27

08IR-27NPTF 08IL-27NPTF 74257 74261 74256 74260 .187 8,7 0,6 0,6 27

08IR-27NPT 08IL-27NPT 74273 74277 74272 74276 .187 8,7 0,6 0,6 27

08IR-18NPTF 08IL-18NPTF 74265 74269 74264 74268 .187 8,7 0,6 0,6 18

08IR-18NPT 08IL-18NPT 74281 74285 74280 74284 .187 8,7 0,6 0,6 18

Laydown Inserts




34/88

Laydown Inserts

Laydown




Carbon Steel,



Carbon Steel,

Alloy Steel &

Stainless Steel


Description UPC No. 733101- Insert Dimensions Pitch

UN 60 Full ProleExternal

Right

External

Left

External

Right

External

Left

External

Right

External

Left

I.C.

Inch

L

mm

X

mm

Y

mm TPI

ExternalThreading

11ER-72UN 11EL-72UN 74289 74293 74288 74292 .250 11 0,8 0,4 72

11ER-64UN 11EL-64UN 74297 74301 74296 74300 .250 11 0,8 0,4 64

11ER-56UN 11EL-56UN 74305 74309 74304 74308 .250 11 0,7 0,4 56

11ER-48UN 11EL-48UN 74313 74317 74312 74316 .250 11 0,6 0,6 48

11ER-44UN 11EL-44UN 74321 74325 74320 74324 .250 11 0,6 0,6 44

11ER-40UN 11EL-40UN 74329 74333 74328 74332 .250 11 0,6 0,6 40

11ER-36UN 11EL-36UN 74337 74341 74336 74340 .250 11 0,6 0,6 36

11ER-32UN 11EL-32UN 74345 74349 74344 74348 .250 11 0,6 0,6 32

11ER-28UN 11EL-28UN 74353 74357 74352 74356 .250 11 0,6 0,7 28

11ER-27UN 11EL-27UN 74361 73465 74360 74364 .250 11 0,7 0,8 27

11ER-24UN 11EL-24UN 74369 74373 74368 74372 .250 11 0,7 0,8 24

11ER-20UN 11EL-20UN 74377 74381 74376 74380 .250 11 0,8 0,9 20

11ER-18UN 11EL-18UN 74385 74389 74384 74388 .250 11 0,8 1,0 18

11ER-16UN 11EL-16UN 74393 74397 74392 74396 .250 11 0,9 1,1 16

11ER-14UN 11EL-14UN 74401 74405 74400 74404 .250 11 0,9 1,1 14

16ER-72UN 16EL-72UN 74409 74413 74408 74412 .375 16 0,8 0,4 72

16ER-64UN 16EL-64UN 74417 74421 74416 74420 .375 16 0,8 0,4 64

16ER-56UN 16EL-56UN 74425 74429 74424 74428 .375 16 0,7 0,4 56

16ER-48UN 16EL-48UN 74433 74437 74432 74436 .375 16 0,6 0,6 48

16ER-44UN 16EL-44UN 74441 74445 74440 74444 .375 16 0,6 0,6 44

16ER-40UN 16EL-40UN 74449 74453 74448 74452 .375 16 0,6 0,6 40

16ER-36UN 16EL-36UN 74457 74461 74456 74460 .375 16 0,6 0,6 36

16ER-32UN 16EL-32UN 74465 74469 74464 74468 .375 16 0,6 0,6 32

16ER-28UN 16EL-28UN 74473 74477 74472 74476 .375 16 0,6 0,7 28

16ER-27UN 16EL-27UN 74481 74485 74480 74484 .375 16 0,7 0,8 27

16ER-24UN 16EL-24UN 74489 74493 74488 74492 .375 16 0,7 0,8 24

16ER-20UN 16EL-20UN 74497 74501 74496 74500 .375 16 0,8 0,9 20

16ER-18UN 16EL-18UN 74505 74509 74504 74508 .375 16 0,8 1,0 18

16ER-16UN 16EL-16UN 74513 74517 74512 74516 .375 16 0,9 1,1 16

16ER-14UN 16EL-14UN 74521 74525 74520 74524 .375 16 1,0 1,2 14

16ER-13UN 16EL-13UN 74529 74533 74528 74532 .375 16 1,0 1,3 13

16ER-12UN 16EL-12UN 74537 74541 74536 74540 .375 16 1,1 1,4 12

16ER-11.5UN 16EL-11.5UN 74545 74549 74544 74548 .375 16 1,1 1,5 11.5

16ER-11UN 16EL-11UN 74553 74557 74552 74556 .375 16 1,1 1,5 11

16ER-10UN 16EL-10UN 74561 74565 74560 74564 .375 16 1,1 1,5 10

16ER-9UN 16EL-9UN 74569 74573 74568 74572 .375 16 1,2 1,7 9

16ER-8UN 16EL-8UN 74577 74581 74576 74580 .375 16 1,2 1,6 8

22ER-7UN 22EL-7UN 74585 74589 74584 74588 .500 22 1,6 2,3 7

22ER-6UN 22EL-6UN 74593 74597 74592 74596 .500 22 1,6 2,3 6

22ER-5UN 22EL-5UN 74601 74605 74600 74604 .500 22 1,7 2,5 5

27ER-4.5UN 27EL-4.5UN 74617 74621 74616 74620 .625 27 1,9 2,7 4.5

27ER-4UN 27EL-4UN 74625 74629 74624 74628 .625 27 2,1 3,0 4




35/88

Laydown Inserts

Laydown




Carbon Steel,



Carbon Steel,

Alloy Steel &

Stainless Steel


Description UPC No. 733101- Insert Dimensions Pitc

UN 60 Full ProleInternal

Right

Internal

Left

Internal

Right

Internal

Left

Internal

Right

Internal

Left

I.C.

Inch

L

mm

X

mm

Y

mm TPI

InternalThread

11IR-72UN 11IL-72UN 74637 74641 74636 74640 .250 11 0,8 0,3 72

11IR-64UN 11IL-64UN 74645 74649 74644 74648 .250 11 0,8 0,4 64

11IR-56UN 11IL-56UN 74653 74657 74652 74656 .250 11 0,7 0,4 56

11IR-48UN 11IL-48UN 74661 74665 74660 74664 .250 11 0,6 0,6 48

11IR-44UN 11IL-44UN 74669 74673 74668 74672 .250 11 0,6 0,6 44

11IR-40UN 11IL-40UN 74677 74681 74676 74680 .250 11 0,6 0,6 40

11IR-36UN 11IL-36UN 74685 74689 74684 74688 .250 11 0,6 0,6 36

11IR-32UN 11IL-32UN 74693 74697 74692 74696 .250 11 0,6 0,6 32

11IR-28UN 11IL-28UN 74701 74705 74700 74704 .250 11 0,6 0,7 28

11IR-27UN 11IL-27UN 74709 74713 74708 74712 .250 11 0,7 0,8 27

11IR-24UN 11IL-24UN 74717 74721 74716 74720 .250 11 0,7 0,8 24

11IR-20UN 11IL-20UN 74725 74729 74724 74728 .250 11 0,8 0,9 20

11IR-18UN 11IL-18UN 74733 74737 74732 74736 .250 11 0,8 1,0 18

11IR-16UN 11IL-16UN 74741 74745 74740 74744 .250 11 0,9 1,1 16

11IR-14UN 11IL-14UN 74749 74753 74748 74752 .250 11 0,9 1,1 14

16IR-72UN 16IL-72UN 74757 74761 74756 74760 .375 16 0,8 0,4 72

16IR-64UN 16IL-64UN 74765 74769 74764 74768 .375 16 0,8 0,4 64

16IR-56UN 16IL-56UN 74773 74777 74772 74776 .375 16 0,7 0,4 56

16IR-48UN 16IL-48UN 74781 74785 74780 74784 .375 16 0,6 0,6 48

16IR-44UN 16IL-44UN 74788 74792 74789 74793 .375 16 0,6 0,6 44

16IR-40UN 16IL-40UN 74796 74800 74797 74801 .375 16 0,6 0,6 40

16IR-36UN 16IL-36UN 74804 74808 74805 74809 .375 16 0,6 0,6 36

16IR-32UN 16IL-32UN 74812 74816 74813 74817 .375 16 0,6 0,6 32

16IR-28UN 16IL-28UN 74820 74824 74821 74825 .375 16 0,6 0,7 28

16IR-27UN 16IL-27UN 74828 74832 74829 74833 .375 16 0,7 0,8 27

16IR-24UN 16IL-24UN 74836 74840 74837 74841 .375 16 0,7 0,8 24

16IR-20UN 16IL-20UN 74844 74848 74845 74849 .375 16 0,8 0,9 20

16IR-18UN 16IL-18UN 74852 74856 74853 74857 .375 16 0,8 1,0 18

16IR-16UN 16IL-16UN 74860 74864 74861 74865 .375 16 0,9 1,1 16

16IR-14UN 16IL-14UN 74868 74872 74869 74873 .375 16 0,9 1,2 14

16IR-13UN 16IL-13UN 74876 74880 74877 74881 .375 16 1,0 1,3 13

16IR-12UN 16IL-12UN 74884 74888 74885 74889 .375 16 1,1 1,4 12

16IR-11.5UN 16IL-11.5UN 74892 74896 74893 74897 .375 16 1,1 1,5 11.5

16IR-11UN 16IL-11UN 74900 74904 74901 74905 .375 16 1,1 1,5 11

16IR-10UN 16IL-10UN 74908 74912 74909 74913 .375 16 1,1 1,5 10

16IR-9UN 16IL-9UN 74916 74920 74917 74921 .375 16 1,2 1,7 9

16IR-8UN 16IL-8UN 74924 74928 74925 74930 .375 16 1,1 1,5 8

22IR-7UN 22IL-7UN 74933 74937 74934 74938 .500 22 1,6 2,3 7

22IR-6UN 22IL-6UN 74941 74945 74942 74946 .500 22 1,6 2,3 6

22IR-5UN 22IL-5UN 74949 74953 74950 74954 .500 22 1,6 2,3 5

27IR-4.5UN 27IL-4.5UN

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