iscar grade chart - kjv.dk grades... · machined materials** 91º milling sc* endmills drilling...

1
MACHINED MATERIALS** 91 º MILLING SC* ENDMILLS DRILLING PARTING GROOVE TURNING FACE GROOVING ISO TURNING THREADING Material Groups 1-13 Hard Hard Hard Hard Hard Hard Hard Hard IC808 IC8008 IC807 IC20N IC808 IC20N IC5500 IC902 IC807 IC8150 IC5400 IC608 IC808 IC808/908 IC808 IC8250 IC8250 IC8250 IC830 IC900/908 IC5400 IC808 IC1007 IC328 IC5400 IC8350 IC908 IC845 IC300 IC830 IC830 IC830 IC830 Tough Tough Tough Tough Tough Tough Tough Tough Material Group 14 Hard Hard Hard Hard Hard Hard Hard Hard IC808 IC907 IC807 IC20N IC808 IC807 IC1007 IC902 IC807 IC608 IC808 IC6015 IC830 IC900/908 IC808/908 IC808 IC8250 IC8250 IC830 IC908 IC840 IC300 IC330 IC5400 IC830 IC6025 IC882 IC08 IC328 IC830 IC830 Tough Tough Tough Tough Tough Tough Tough Tough Material Groups 15-20 Hard Hard Hard Hard Hard Hard Hard Hard IC8008 IC807 IB90 IC5010 IS6 IC5100 IC902 IC907 IC5010 IC23 IC903 IB90 IC608 IC900/908 IC808/908 IC5005 IC1007 IC20 IC830 IC5010 IC908 IC810 IS8 IC328 IC808 IC808 IC808 IC428 IC8150 Tough Tough Tough Tough Tough Tough Tough Tough Material Groups 21-28 Hard Hard Hard Hard Hard Hard Hard Hard ID5 ID5 IC807 IC20 IC907 IC20 ID5 ID5 ID8 IC908 IC20 IC20 IC08 IC08 IC08 IC07 IC908 IC28 IC808 IC808 Tough Tough Tough Tough Tough Tough Tough Tough Material Groups 21-28 Hard Hard Hard Hard Hard Hard Hard Hard IC808 IC907 IC807 IC804 IC20 IB05S IC5820 IC902 IC806 IB10S IC903 IC804 IC608 IC807 IC882/840 IC900/908 IC808/908 IC808 IC806 IC908 IC300 IC07 IC08 IC328 IC808 IC830 IC808 Tough Tough Tough Tough Tough Tough Tough Tough Material Groups 38-41 Hard Hard Hard Hard Hard Hard Hard Hard IB55 IC702 IC907 IC807 IB50 IC20 IC902 IB55 IB10HC IC903 IB10H IC30N IB20H IC808 IC608 IC808/908 IB25HA IC900/908 IB25HC IN22 IC328 IC808 IC808 IC808 IN420 Tough Tough Tough Tough Tough Tough Tough Tough Application Range And Coating Data For The Most Popular Grades Cutting material grades Range*** Coating Application MILLING IC830 P20-P40 PVD - TiAIN IC330 M30-M40 PVD - TiN+TiCN IC810 K15-K30 PVD - TiAlN IC28 N15-N30 Uncoated IC840 M20-M40 PVD - TiAlN IC882 S20-S30 PVD - ALTiN IC808 H10-H20 PVD - TiAlN SOLID CARBIDE ENDMILLS IC900/908 P15-P40 PVD - TiAlN K05-K25 PVD - TiAlN S15-S25 PVD - TiAlN IC08 N05-N20 Uncoated IC902 H01-H05 PVD - TiAlN DRILLING IC808/908 P15-P30 PVD - TiAlN M20-M30 PVD - TiAlN K20-K40 PVD - TiAlN S15-S30 PVD - TiAlN H10-H20 PVD - TiAlN IC08 N10-N25 Uncoated PARTING IC830 P20-P50 PVD - TiAlN IC5400 M20-M30 MT-CVD - TiCN+Al 2 O 3 IC807 K10-K30 PVD - TiAlN S05-S20 PVD - TiAlN H05-H15 PVD - TiAlN IC20 N05-N25 Uncoated GROOVE TURNING IC808 P15-P30 PVD - TiAlN M20-M30 PVD - TiAlN IC5010 K10-K20 CVD - TinCn+Al 2 O 3 IC807 S05-S20 PVD - TiAlN IB50 H05-H15 Uncoated IC20 N10-N25 Uncoated FACE GROOVING IC808 P15-P30 PVD - TiAlN M20-M30 PVD - TiAlN S15-S25 PVD - TiAlN H10-H20 PVD - TiAlN IC5010 K10-K20 CVD - TinCn+Al 2 O 3 IC20 N05-N25 Uncoated ISO TURNING IC8250 P10-P30 MT-CVD - TiCN+Al 2 O 3 91 º IC6025 M20-M35 MT-CVD - TiCN+Al 2 O 3 IC5010 K05-K15 CVD - TiCN+Al 2 O 3 IC20 N05-N25 Uncoated IC806 S15-S25 PVD - TiAlN IB20H H10-H20 Uncoated THREADING IC908 P15-P30 PVD - TiAlN M20-P30 PVD - TiAlN N15-P25 PVD - TiAlN S15-S25 PVD - TiAlN IC1007 K20-P40 PVD - TiAlN Flank wear Crater wear Notch wear Chipping Fracture Comb cracks Built-up edge Plastic deformation Possible causes: • Cutting speed too high • Heat development too high • Carbide grade too low-wear Possible causes: • Cutting speed too high • Heat development too high • Feed too low Possible causes: • Cutting speed too high • Carbide grade too low-wear Possible causes: • Carbide grade too wear-resistant • Cutting edge too positive • Formation of edge Possible causes: • Cutting edge too positive • Carbide grade too rigid • Vibrations Possible causes: • Heat alternating voltage • Strongly interrupted cut • Thermal shock through coolant Possible causes: • Low cutting speed • Feed too low • Cutting edge too negative Possible causes: • Feed too high • Cutting speed too high • Carbide grade too tough Possible remedy: • Reduce cutting speed • Harder carbide grade • Smaller lead angle Possible remedy: • Reduce cutting speed • Harder carbide grade • Increase feed Possible remedy: • Reduce cutting speed • Harder carbide grade • Vary cutting depth Possible remedy: • Tougher carbide grade • Higher cutting speed Choice of more stable cutting edge Possible remedy: • Reduce cutting depth • Lower feed • More stable cutting wedge Possible remedy: Choice of tougher carbide grade • Improved coolant supply • Dry machining Possible remedy: • High cutting speed • Increase feed • Smooth, positive cutting edge Possible remedy: • Reduce cutting speed • Reduce feed Choice of harder carbide grade * Solid Carbide ** ISCAR material groups in accordance with VDI 3323 standard 3354258 G 03/2018 *** In accordance with ISO 513 standard DUSTRY 4.0 IN TELLIGENTLY MACHINING ISCAR GRADE CHART www.iscar.com Type Of Wear And Remedy

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Page 1: ISCAR GRADE CHART - kjv.dk GRADES... · MACHINED MATERIALS** 91º MILLING SC* ENDMILLS DRILLING PARTING GROOVE TURNING FACE GROOVING ISO TURNING THREADING Material Groups 1-13 Hard

MACHINED MATERIALS**

91º

MILLING SC* ENDMILLS DRILLING PARTING GROOVE TURNING FACE GROOVING ISO TURNING THREADING

Material Groups1-13

Hard Hard Hard Hard Hard Hard Hard

Hard

IC808 IC8008 IC807 IC20N IC808 IC20N

IC5500 IC902 IC807 IC8150

IC5400 IC608 IC808

IC808/908 IC808 IC8250 IC8250 IC8250

IC830 IC900/908 IC5400 IC808 IC1007

IC328 IC5400 IC8350 IC908

IC845 IC300 IC830 IC830 IC830 IC830

Tough Tough Tough Tough Tough Tough Tough Tough

Material Group14

Hard Hard Hard Hard Hard Hard Hard Hard

IC808 IC907 IC807 IC20N IC808 IC807 IC1007

IC902 IC807

IC608 IC808 IC6015

IC830 IC900/908 IC808/908 IC808 IC8250 IC8250 IC830 IC908

IC840 IC300

IC330 IC5400 IC830 IC6025

IC882 IC08 IC328 IC830 IC830

Tough Tough Tough Tough Tough Tough Tough Tough

Material Groups15-20

Hard Hard Hard Hard Hard Hard Hard Hard

IC8008 IC807 IB90 IC5010 IS6

IC5100 IC902 IC907 IC5010 IC23

IC903 IB90

IC608

IC900/908 IC808/908 IC5005 IC1007

IC20 IC830 IC5010 IC908

IC810 IS8

IC328

IC808 IC808 IC808 IC428 IC8150

Tough Tough Tough Tough Tough Tough Tough Tough

Material Groups21-28

Hard Hard Hard Hard Hard Hard Hard Hard

ID5 ID5 IC807 IC20

IC907 IC20 ID5

ID5

ID8

IC908 IC20 IC20

IC08 IC08 IC08 IC07 IC908

IC28 IC808 IC808

Tough Tough Tough Tough Tough Tough Tough Tough

Material Groups21-28

Hard Hard Hard Hard Hard Hard Hard Hard

IC808 IC907 IC807 IC804 IC20 IB05S

IC5820 IC902 IC806 IB10S

IC903

IC804

IC608 IC807

IC882/840 IC900/908 IC808/908 IC808 IC806 IC908

IC300 IC07

IC08

IC328 IC808 IC830 IC808

Tough Tough Tough Tough Tough Tough Tough Tough

Material Groups38-41

Hard Hard Hard Hard Hard Hard Hard Hard

IB55 IC702 IC907 IC807 IB50 IC20

IC902 IB55 IB10HC

IC903 IB10H

IC30N IB20H

IC808 IC608 IC808/908 IB25HA

IC900/908 IB25HC

IN22

IC328 IC808 IC808 IC808 IN420

Tough Tough Tough Tough Tough Tough Tough Tough

Application Range And Coating DataFor The Most Popular Grades

Cutting material grades Range*** Coating Application

MILLING

IC830 P20-P40 PVD - TiAIN

IC330 M30-M40 PVD - TiN+TiCN

IC810 K15-K30 PVD - TiAlN

IC28 N15-N30 Uncoated

IC840 M20-M40 PVD - TiAlN

IC882 S20-S30 PVD - ALTiN

IC808 H10-H20 PVD - TiAlN

SOLID CARBIDE ENDMILLS

IC900/908

P15-P40 PVD - TiAlN

K05-K25 PVD - TiAlN

S15-S25 PVD - TiAlN

IC08 N05-N20 Uncoated

IC902 H01-H05 PVD - TiAlN

DRILLING

IC808/908

P15-P30 PVD - TiAlN

M20-M30 PVD - TiAlN

K20-K40 PVD - TiAlN

S15-S30 PVD - TiAlN

H10-H20 PVD - TiAlN

IC08 N10-N25 Uncoated

PARTING

IC830 P20-P50 PVD - TiAlN

IC5400 M20-M30 MT-CVD - TiCN+Al2O3

IC807

K10-K30 PVD - TiAlN

S05-S20 PVD - TiAlN

H05-H15 PVD - TiAlN

IC20 N05-N25 Uncoated

GROOVE TURNING

IC808P15-P30 PVD - TiAlN

M20-M30 PVD - TiAlN

IC5010 K10-K20 CVD - TinCn+Al2O3

IC807 S05-S20 PVD - TiAlN

IB50 H05-H15 Uncoated

IC20 N10-N25 Uncoated

FACE GROOVING

IC808

P15-P30 PVD - TiAlN

M20-M30 PVD - TiAlN

S15-S25 PVD - TiAlN

H10-H20 PVD - TiAlN

IC5010 K10-K20 CVD - TinCn+Al2O3

IC20 N05-N25 Uncoated

ISO TURNING

IC8250 P10-P30 MT-CVD - TiCN+Al2O3

91º

IC6025 M20-M35 MT-CVD - TiCN+Al2O3

IC5010 K05-K15 CVD - TiCN+Al2O3

IC20 N05-N25 Uncoated

IC806 S15-S25 PVD - TiAlN

IB20H H10-H20 Uncoated

THREADING

IC908

P15-P30 PVD - TiAlN

M20-P30 PVD - TiAlN

N15-P25 PVD - TiAlN

S15-S25 PVD - TiAlN

IC1007 K20-P40 PVD - TiAlN

Flank wear Crater wear Notch wear Chipping Fracture Comb cracks Built-up edge Plastic deformation

Possible causes:• Cutting speed too high• Heat development too high• Carbide grade too low-wear

Possible causes:• Cutting speed too high• Heat development too high• Feed too low

Possible causes:• Cutting speed too high• Carbide grade too low-wear

Possible causes:• Carbide grade too wear-resistant• Cutting edge too positive• Formation of edge

Possible causes:• Cutting edge too positive• Carbide grade too rigid• Vibrations

Possible causes:• Heat alternating voltage• Strongly interrupted cut• Thermal shock through coolant

Possible causes:• Low cutting speed• Feed too low• Cutting edge too negative

Possible causes:• Feed too high• Cutting speed too high• Carbide grade too tough

Possible remedy:• Reduce cutting speed• Harder carbide grade• Smaller lead angle

Possible remedy:• Reduce cutting speed• Harder carbide grade• Increase feed

Possible remedy:• Reduce cutting speed• Harder carbide grade• Vary cutting depth

Possible remedy:• Tougher carbide grade• Higher cutting speed• Choice of more stable cutting edge

Possible remedy:• Reduce cutting depth• Lower feed• More stable cutting wedge

Possible remedy:• Choice of tougher carbide grade• Improved coolant supply• Dry machining

Possible remedy:• High cutting speed• Increase feed• Smooth, positive cutting edge

Possible remedy:• Reduce cutting speed• Reduce feed• Choice of harder carbide grade

* Solid Carbide ** ISCAR material groups in accordance with VDI 3323 standard

3354

258

G 0

3/20

18

*** In accordance with ISO 513 standard

DUSTRY 4.0

INTELLIGENTLYMACHINING

ISCAR GRADE CHART

w w w. i s c a r. c o m

Type Of Wear And Remedy