donglin presentation(2016) [kompatibilitätsmodus] water coal waste vapour buring furnace packing...
TRANSCRIPT
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Donglin Chem
Welcome to Weifang Dong lin Chem ical Co.,Ltd.
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Donglin Chem
Location:Weifang City,China.
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Donglin Chem
Site description
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Donglin Chem
Our history
� In Jan.of 2004,Donglin Chemical was founded at Linqu County China.
� Current capacity:AIM,PA and CGA Series 30,000.00mt/year
� In March of 2014,No.2 new Company-Shandong Donglin New Materials started to put into production at Linqu County,China.
� Design total capacity:CGA,AIM,PA, ASA etc. 200,000.00mt/year
� Plan for 2016:100,000.00mt/year
� In future 5 years:200,000.00mt/year
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Donglin Chem
We are all committed to our customer satisfaction
Donglin Chem’s Believes
� Safety, health and environment first.
� Customer has priority
� Product quality consistency.
� We provide the best products through continuous
innovation.
� We assist our customers to achieve the best cost -
performance formulations through professional
technical support.
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Donglin Chem
Organization Structure
President
Vice GM for Technology
Vice GM for Production Vice GM forFinancialVice GM for foreign
Marketing and sales
Safety/environment
/Health
H.R./
Administration
Development of New Materials
PVC Formulationresearch
Co-R&D
With clients
QA/QC
Technical
service
Manager for Control Center
Manager for Warehouses
Financial Manager
Audit Manager Import manager
Logistics
Information Center
General
Manager
Vice GM for Domestic
Marketing and sales
Logisticsand Commercial
Operation
Purchase manager
Domestic offices
Export managerManager for plants
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Donglin Chem
39%37%
19%
5%10%
15%
20%
25%
30%
35%
40%
< 30 30~40 40~50 >50
Age structure
40%
30%
0%
10%
20%
Education level
0
50
Education
Middle School 23 High SchoolCollege Universty
18%
25%
34%
23%
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Donglin Chem8
Training plan for staff in 2016
�More training&education for employees:
At least 35hours/year per person
�Courses of training&education:
Safety;environment;health;ISO quality management system,
Enterprise management and production process etc.
�Methods of training&educaion:
Internal training by experts;listening to lectures by DVD and
Encouraging further education!
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Donglin Chem
�Additives for Engineering plastics
�Internal/External lubricant
�ASA resin
�Lubricating processing aid�General processing aid�PVC foaming regulator�Unique processing aid�SAN processing aid�HDT processing aid
�Acrylic impact modifier
�CGA impact modifier
�CPE impact modifier
�MBS impact modifier
PVC PROCESSING AIDPVC IMPACT MODIFIER
�PVC foaming regulator :for thin PVC foaming sheet.for thick PVC foaming sheet.for Foaming WPCfor foaming shoes
Main Products
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Donglin Chem
Donglin TM PVC Additives are widely used to produce the below products
1.Rigid PVC opaque products for indoor application.
2.Rigid PVC opaque products for outdoor application .
3.PVC transparent products for packing and printing .
4.PVC foaming products for advertisement and furnit ure etc.
5.Special products:wood-plastic product and anti-st atic PVC
product etc
…covering a wide range of applications
Application of Donglin’s product
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Donglin Chem
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Donglin Chem
Mixing equipments
BlenderBlender
Weighing Tank
Filtration
Reactor xReactor 1
Hot wind(180-230¡ ãc)
Dry
towerNO.4NO.3NO.2NO.1
Counter check balance
Master Scale
Raw materials
BAM MASM
Distributing Tanks
Section for un-inspection product
Section for disqualified finished product
Section for qualified finished product
S
ectio
n fo
r re
serv
e p
arts
and
pac
king
mat
eria
ls
Waste waterCoal
Waste vapour
Buring Furnace
Packing
Inspection
Sampled/Analysed
Sampled/Analysed
Vibration Sieve
Separator
Separator
EycloncSeparator
Blender
Counter check Pyod
StandardPyod
Gas gauge
Technical Information : Process
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Donglin Chem13
Quality Control
�Automatic production equipments.
�National and Industrial Standards .
�Carry out SPC/SQC.
�ISO9001:2008 management system.
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Donglin Chem14
�Purchase the raw materials from qualified
suppliers
Raw Material Control
�Detect the raw materials then make SQC
charts based on ISO9001:2008.
�Stainless steel tanks and pipelines for raw
materials(avoid impurity).
Quality control and consistency
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Donglin Chem
Chart for Purity of Butyl acrylateUnit:(%)
Sample:Butyl Acrylate
Example for SQC and control chart
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Donglin Chem
Chart of Inhibitor Content of MMA
Unit:(%)Sample:Methyl Methacrylate
Example for SQC and control chart
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Donglin Chem
Documented and Traceable data
Quality Control of our finished products
process control for our finished products.
� automatic production equipments.
� ISO9001:2008 quality management system.
� control the quality of our finished product
by control of production course.
� carry out SPC/SQC.
� Certified workers and standards operation
process .
National and Industrial Standard Documents
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Donglin Chem
ISO9001:2008 Standard Certificates
Quality Control
Automatic production lines
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Donglin Chem
Volatiles of our acrylic processing aid
Example for SQC and control chart
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Donglin Chem
Intrinsic Viscosity of our acrylic processing aid
Example for SQC and control chart
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Donglin Chem
HSE Achieved in recent 5 years
Zero PDC
Zero evironment non-complaint
Year 2010 2011 2012 2013 2014 2015
Headcount 96 98 98 156 175 175
LTI 4 4 3 2 2 2
*HSE=Health/Safety/Environment*PDC=Permanent Disability Case*LTI=Lost Time Injury
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Donglin Chem
1 R&D Centers in China(plan for Canada).
30 workers for QC/QA,applications and R&D.
More than 2.5% of sales dedicated to R&D.
Traceable test data .
R&D Center
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Donglin Chem
1.Instruments for raw materials:
Name Basic Function
WRS-1A Numeral Melting Point Apparatus. Test melting points of raw materials
SP-6800A Gas Chromatograph Test purity of liquid raw materials
SP-6890 Gas Chromatograph Test the purity of gas raw materials(like Butadiene)
Visible Spectrophotometer Test inhibitor content of raw materials(like MMA)
SRZ-400D Plastics Melt Flow Rate Tester. Test the melt flow rate of plastic
LC98-II Gel Liquid Phase Chromatograph Detect molecular weight and distribution of materials
NANO-S90 Laser Particle Size Analyzer Detect particle size of emulsion
Fourier Transform Infrared Spectrometer Analyse product’s component qualitatively.
Differential Scanning Calorimeter DSC214 Inspect Tg and melting temperature of materials etc.
Small Extruder Simulate actual production process.
Weatherability Tester (QUV) Test weatherability of PVC finished products
2.Instruments for control of production course and finished products
Lab instrument lists
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Donglin Chem
WGT-S Light Transmittance /haze Tester Analyze optical property of PVC transparent products
XRW-300M HDT&Vicat Softening Point Tester Test Vicat softening point of materials.
SC-80C Automatic Color Difference Meter Test whiteness of finished product.
QLB-25D/Q Compression Molder
Test mechanical properties of PVC finished products
JJA profile Sampling machine
XQZ-1 Notch Sampling machine
XYZ-12 Dumbell Sampling machine
XJUD-5.5 Izod Impact testing Machine
XJJ-5 Charpy Impact testing Machine
WSM-10KN Electrical Tensile Strength Tester
SHR10L High Speed Mixer
40L Opening Double Roll Mixing Mill
RM-200A Torque Rheometer Analyze processing performance of finished products
LX-D/LX-A Shore Hardness Tester Test hardness
Lab instrument lists
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Donglin Chem
Pipe Pressure-resistance Test er Pressure Resistant Performance of Pipes.
Pipe Drop Hammer Impact Tester Drop Hammer Impact Strength of PVC pipe
Profile Drop Hammer Impact Tester Drop Hammer Impact Strength of Profile.
Lower temperature refrigerator Prepare the test sheets under the Maximum -40 degree
Density Tester Test bulk density
SH10A moisture tester Test volatile content
Ubbelohde Viscometer Test intrinsic viscosity
Scanning Electron Microscope(Plan)Observe appearance feature of particleObserve particle size and distribution among emulsionObserve cell structure of PVC foaming products
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Donglin Chem
our Application Workshop is equipped with(only for trial purpose):� one set of JWS35/25 small extruder � one set of 51/110 prodction line for PVC pipe� one set of 65/132 prodction line for PVC pipe/profile/sheet� one set of production line for injection moulding application.� one set of production line for PVC foam sheet
Application Lab
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Donglin Chem
B Group
~ 7%
2006
2008
~ 15%~ 15%
~ 18%~ 18%
~ 20%~ 20%
More than 35%More than 35%
2015
20102010
20132013
Market Share Growth in China
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Donglin Chem
Sales network for foreign market
Canada office
Brazil
Donglin
Indonesia
Thailand
Korea
Taiwan
Russia
India
Bangladesh
GermanyU.K.
ItalyIsrael
Turkey
Pakistan
Iran
Ukraine
US.
Sri Lanka
Poland
Australia
Mexico
peru
Argentina
Keniya
Nigeria
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Donglin Chem
2011 2013 2014 2015 2016
Start our
foreign
business
1,200MT 3,500MT 5,700MT Target: 8,500MT
Sales Volume for Foreign Market
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Donglin Chem
Inventory and logisitic
USAWarehouse
Plan forGermany Warehouses
PolandWarehouse
India Warehouse
Final Users
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Donglin Chem
Suppliers of Donglin Chemical
Main Clients of Donglin Chemical
Our main partners
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Donglin Chem
Thank you!
Think of Service, Think of Donglin Chem.