doing it right the first time by adopting quality assurance systems processes the school of chemical...
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DOING IT RIGHT THE FIRST TIME BY ADOPTING QUALITY ASSURANCE SYSTEMS PROCESSES
The School of Chemical Engineering
The University of Adelaide
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Introduction
ISO Established May 2001ISO Established May 2001 Integrated in workshop practicesIntegrated in workshop practices
Outcomes for workshopsOutcomes for workshops Improve servicesImprove services Enhance efficiency,quality and satisfactionEnhance efficiency,quality and satisfaction Guarantee OH&S complianceGuarantee OH&S compliance
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IDENTIFYING MANAGEMENT SYSTEMS
Main Processes to be developed:•Plan before starting•Purchasing system•Formal data recording•Staff Training•Quality Improvement Suggestions•Workshop maintenance program
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MANAGEMENT FORMS & DATAProject management flowchartData recording formsEquipment Work Authorisation (EWA)EWA hazard checklistEquipment/Materials Purchasing Using a preferred Supplier
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PROJECT MANAGEMENT FLOWCHART
Project Team Meetingwith relevant Technical
Staff(Ref. Quality Manual
Sec.4.1-4)
ProjectRegistration(Initial Only)
B, Obtain ProjectRegistration Number(Allocated by School
Office)
A.Obtain & CompleteProject Registration
Form.(Ref. QualityManual
Sec.4.1-3and Departmental
Forms)
* New modifiedEquipment
Construction
C.Obtain & CompleteEquipment Authorisation
(EWA) Form(Ref. QualityManual
Sec.4.1-3and Departmental Forms)
D. Obtain NecessaryEWAs
from ProjectManager.SupervisorBusiness Manager
Department Safety Officer
E.Workshop allocatesEWA Number forProject Sequence
F. Workshop CommencesAuthorised Work & Maintains
Records of Progress(Ref. Quality Manual
Sec. 4.1-9 )
Monitor Progress G. Completionof Equipment
* NOTE: It is advisable to consult withthe workshop staff at this stage to
ensure that the work complies with theworkshop capability profile
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WHAT ARE THE BENEFITSSome examples:•Control of Workshop management•OHS&W requirements compliance•Improved efficiency from:Formal workshop processesBetter planningContinual ImprovementRecording data/future reference
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Close Quality assurance systems assist through:Quality assurance systems assist through: Continual improvement to high quality Continual improvement to high quality
services:services: Repeatability of qualityRepeatability of quality More efficientMore efficient Continually reviewedContinually reviewed Relevant & practical managementRelevant & practical management