doc technique pm500me eng print - drasar.cz · phglxp ordgv xs wr .j pd[ lq rughu preparation, in...

PM500ME SERIETECHNICAL DOCUMENTATION

2PM500ME SERIE TECHNICAL DOCUMENTATIONUpdated 30/05/2017

PM500ME SERIE

1 - Presentation of the PowerMoller product range Page 3 2 - Presentation of the series Page 4 Structure and description Applications General characteristics3 - Transfer capacity Page 8 Speed according to the weight and type of load being conveyed Stopping distance according to the weight and type of load being conveyed 4 - Technical datas according to speed code Page 10

6 - Dimensional characteristics Page 13 Grooved tube - M8 female threaded shaft with screw on free end

Roller with pulley for ribbed belt- M8 female threaded shaft with screw on free end

Roller with pulley for round belt - M8 female threaded shaft with screw on free end

Roller without drive - M8 female threaded shaft with screw on free end7 - Dimensional characteristics - curve 1 Conical roller with grooved tube - Ri = 800mm Conical roller with pulley for ribbed belt - Ri = 800mm Conical roller with pulley for round belt - Ri = 800mm Conical roller with grooved tube - Ri = 850mm Conical roller with pulley for ribbed belt - Ri = 850mm Conical roller with pulley for round belt - Ri = 850mm8 - Dimensional characteristics - miscellaneous Page 27 PVC sleeve9 - Mounted on the frames Page 28

10 - Wiring and commands Page 30 Wiring Interface scheme Pin 1 and 3 - 24VDC power supply Pin 2 - Rotation direction Pin 4 - Start / Stop Pin 5 - Speed variation

11 - Protections Page 33 Contre la sous-alimentation Contre la tension induite Protection thermique Contre le blocage

12 - Accessories Page 36 Ribbed belts Rounded belts

Speed adaptator 24VDC power supply

Round label Square label

SUMMARY


1 - PRESENTATION OF THE POWER MOLLER® PRODUCT RANGE

Standard circuit board

ZPA circuit board

HB510 HB510B

Externalcircuit board

Integratedcircuit board

CB018

CB016 CB016B

CB030

CBM-105

Corresponding circuit board

Max load to be conveyed

Mechanical brake version

Module circuit board

HBR-605

90° transfer

F-RAT-S

POP-UP CBM-105CBR-306

HBK-608

45° transfer

DC Brushless

Ø50

PM500 ME

PM500 XE

Ø60,5

PM605 XE

B&W AS-i 3.0WenglorMolex

B&W AS-i 3.0WenglorMolex

B&W AS-i 3.0Wenglor

PM500 XK

PM500 XC

PEPPERL-FUCHSAS-Interface

PEPPERL-FUCHSAS-Interface

Ø32

Ø50

Ø60,5

PM320 HS CB018

PM500 FECBM-105

HB510IB-E

PM500 FE-B CB016BHB510B

PM605 FE

PM605 FE-B CB016BHB510B

PM605 KT CB030HBK-608

CBM-105HB510IB-E

HBR-605CBM-105CBR-306

Network controller

IB-E

IB-P

PM500 VE IB-P

PM605 VE IB-P

PM500 XPB&W AS-i 3.0

WenglorMolex

PM605 XPB&W AS-i 3.0

WenglorMolex

B

B

Compatible module / sensor

CBR-306


PM500ME SERIE

The brushless motorized roller PM500ME has the circuit board and gear-motor integrated withinthe roller allowing a good tightness, easy wiring with M8-5pins connector and space saving.

integrated ZPA from Wenglor, etc...It is designed for conveyor lines of light and

preparation, in distribution, and for assembly lines. The PM500ME motorized roller is very quiet and the economical solution to answer to the most logistical needs for light loads.

in «ZPA» involving the AS-Interface module

2 - PRESENTATION OF THE SERIES

Motorized roller

Free roller

Sensor

AS-Interface cable

Power supply cable

SERIRRIRRIRRRRRRRRRRIRRRIRRRRRRRRIRRRIRRIRRRRR EEEEEEEEPPPPPPPPPPPPPPPPPPPOctopus AS-i 3.0 Motor Module

connectors. Each sensor controls the motorized roller and manages the ZPA flow.

Optoelectric sensor


Structure and description

Shaft at free end

Tube Endcaps with doublebearing at motor end

Shaftat motor end

Cable and M8 connector

Motor Noise absorberPlanetary gear unitEndcap with double

bearing at free end

Applications

STOPSTOP

Zero pressure 90° transfer Curve

Gate Acceleration / Decelaration

Platine de commande

Jogging


PM500ME SERIE

ELEC

TRO

MEC

AN

ICA

L

Direct current and brushless 24 VDC

CurrentNominal 1,2A at 80m/minStarting 2,0A

Nominal power 20W at 80m/minIsolation class E

Operation at 40°C

Continuous 100%

Intermittent

BrakeCable lenght and typeProtection index IP54

Protection

Against overload by integrated thermistor

Current limitation within the circuit boardIntegrated fuse 8A

Protection against under supplyProtection against induced voltageProtection against electrostatic charge

Environment

Sound levelSpeed code (m/min) 7,5 ~ 78,5Reduction ratio 1/10,8

CONT

ROL

Integrated circuit board functions Constant torque speed variation

resistor.Acceleration time 0,3s

General characteristics


motor side :

Set screw

free side :

Tube :

Ribbed

Tapered

Grooves

PVC

Pulleys :

Sleeve :

Grooves

Grooves :

• Heat-treated and phosphated steel shaft

Anti-static

threaded flat metal strip• Heat-treated and phosphated steel shaft

• Ribbed belts,8 teeth, PVC• Round belts, diam. 4 or 5 mm with smooth

MÉC

AN

IQU

E • Steel tube Ø OUTER DIAM 50mm• Zinc-coated or stainless steel

• Grooves in different positions from 33 to 300 mm from the edgeof the tube• Depth 5,8mm• Rounded belts Ø 4 or 5 mm

Zinc plated steel


PM500ME SERIE

3 - TRANSFER CAPACITY

Speed according to the weight and type of load being conveyed

Cardboard box

75mm itch, 8 free rollers driven by one PM500ME drive roller - 80m/min

DRIVEN BY ROUND BELTS Ø5MM

Speed

80m/min60m/min40m/min7,5m/min

Plastic box


Speed

Cardboard box

DRIVEN BY RIBBED BELTS 3 RIBS

Speed


Plastic box


Speed


Stopping distance according to the weight and type of load being conveyed

DRIVEN BY ROUND BELTS Ø5MM

DRIVEN BY RIBBED BELTS 3 DENTS

S

Stopping distance

Stopping distance

75mm itch, 8 free rollers driven by one PM500ME drive roller - 80m/min

Cardboard box

80m/min60m/min40m/min

Plastic box


Stopping distance

Stopping distanceCardboard box


Plastic box


Stopping distance

These curves are given as a guide. Transfer capacity depends on the nature and quality of the transportedload, the belt tension, the quality of the bearings, the nature of the sleeves, the ambient temperature...


PM500ME SERIE

Current vs Tangential force

Area of continuousoperation

Speed vs Tangential force

Nominal speed

Real speed

Nominal Starting Nominal Starting No load Nominal Starting

80 9,3-10 80.8 10.3

55.9

0.30

1.6

0.61 1.20

2,0

70 8,5±0,2 6,2K 72.4 12.9 0.35 0.51 1.20

60 7,5±0,2 4,3K 61.2 14.8 0.37 0.31 1.20

50 6,5±0,2 3,3K 51.0 14.8 037 0.26 1.00

40 5,5±0,2 2,2K 40.8 18.4 0.46 0.21 0.90

30 4,5±0,2 1,8K 30.8 18.4 0.46 0.17 0.80

20 3,5±0,2 1,2K 20.3 22.0 0.55 0.12 0.70

15 2,5±0,2 0,75K 15.2 22.0 0.55 0.10 0.60

10 1,5±0,2 0,43K 10.2 22.7 0.60 0.09 0.50

7.5 0-0,9 7.7 22.7 0.60 0.08 0.50

4 - TECHNICAL DATAS ACCORDING TO SPEED CODE

Speed


5 - PRESENTATION OF THE DIFFERENT FIXING OPTIONS

FREE SIDE FIXING MOTOR SIDE FIXING

Ref : A-071-G / A-081-G(optional)

Threaded hexagonal shaft M12

Ref : P-0B1 / P-0C1(obligatory)

M8 x 14 screw(obligatory)

Plain hexagonal shaft 11,1mm

Ref : A-071-G / A-081-G(obligatory)

Ref : A-071-G / A-081-G(optional)

Ref : C-071 / C-081

(optional)

Threaded hexagonal shaft M12

Ref : P-0B1 / P-0C1(obligatory)

M8 x 14 screw(obligatory)

Plain hexagonal shaft 11,1mm

Ref : A-071-G / A-081-G(obligatory)

Ref : C-071 / C-081

(optional)


PM500ME SERIE

Note : Nut ref. FEY01 shouldbe used with the clawplate ref. P-0B1 orP-0C1.

Ref. C-071 Ref. C-081

Plate, screw, nut and spring washer are galvanized steel.

Ref. AM-M12-PC

2 nuts M5

2 spring washer M5

2 nuts M5

2 spring washer M5

2 nuts M5

2 spring washer M52 nuts M5

2 spring washer M5


PM500ME -

Dimensions PM500ME

Grooves position

Dimension (B) Tube length (L) Grooves for steel tubeDepth = 5,8mm

G0 mini G1 mini G2 mini G1 + G2 max

WEIGHT / STATIC LOAD / AXIAL FORCE

Tube length 300 400 500 600 700 800 900 1000Weight (Kg) 1,6 1,8 2,0 2,1 2,3 2,5 2,6 2,8

Static load (Kg) 65 55 45 35 30 25 20 20Axial force max (N) 290

6 - DIMENSIONAL CHARACTERISTICSGrooved tube - Hexagonal spring loaded shaft on free end

PM500ME -

For a single groove G2 = 0


PM500ME SERIE

PM500ME -

Dimensions PM500ME

Grooved tube - M8 female threaded shaft with screw on free end

PM500ME -

Vis M8

Vis M8

Grooves position

Dimension (B) Tube length (L) Grooves for steel tubeDepth = 5,8mm

G0 mini G1 mini G2 mini G1 + G2 max





* Ajustable ±2mm

* Ajustable ±2mm


PM500ME -

Dimensions PM500ME

Dimension (B) Tube length (L)



Roller with pulley for ribbed belt - Hexagonal spring loaded shaft on free end


PM500ME -


PM500ME SERIE

PM500ME -

Dimensions PM500ME




Roller with pulley for ribbed belt - M8 threaded shaft with screw on free end


Vis M8

PM500ME -

Vis M8

* Ajustable ±2mm

* Ajustable ±2mm


Roller with pulley for round belt - Hexagonal spring loaded shaft on free end

PM500ME -

Dimensions PM500ME





PM500ME -


PM500ME SERIE

Roller with pulley for round belt - M8 threaded shaft with screw on free end

PM500ME -

Dimensions PM500ME





PM500ME -

Vis M8

Vis M8

* Ajustable ±2mm

* Ajustable ±2mm


PM500ME -

Dimensions PM500ME




Roller without drive - Hexagonal spring loaded shaft on free end


PM500ME -


PM500ME SERIE

PM500ME -

Dimensions PM500ME



Static load (Kg) 65 55 45 35 30 25 20 20Effort axial (max N) 290

Roller without drive - M8 threaded shaft with screw on free end


Vis M8

PM500ME -

Vis M8

* Ajustable ±2mm

* Ajustable ±2mm


PM500ME -

7 - DIMENSIONAL CHARACTERISTICS - CURVE

Dimensions PM500ME - Inner radius of curvature : 800mm

Grooves positionDimension (B) Tube length (L) Grooves for steel tube

Depth = 5,8mm Tapered sleeve

length (l)G0 mini

G1 mini

G2 mini

G1 + G2 max

200, 300, 400, 500, 600, 700, 800, 900

Sleeve length 200 300 400 500 600 700 800 900Additional weight (kg) 0,1 0,2 0,3 0,4 0,5 0,6 0,8 0,9

Max load to be conveyed (kg) 50

ADDITIONAL WEIGHT

Conical roller with grooved tube - Ri = 800mm

*2 I 200 300 400 500 600 700 800

D 65 71.2 77.6 84 90.4 96.8 103.2

d 52.5



PM500ME SERIE

PM500ME -

Dimension (B) Tube length (L) Tapered sleeve length (l)

200, 300, 400, 500, 600, 700, 800, 900




ADDITIONAL WEIGHT

Conical roller with pulley for ribbed belt - Ri = 800mm

*2 I 200 300 400 500 600 700 800

D 65 71.2 77.6 84 90.4 96.8 103.2

d 52.5


PM500ME -


200, 300, 400, 500, 600, 700, 800, 900

Dimensions PM500ME - Inner radius of curvature (Ri) : 800 mm



ADDITIONAL WEIGHT

Conical roller with pulley for round belt - Ri = 800mm

*2 I 200 300 400 500 600 700 800

D 65 71.2 77.6 84 90.4 96.8 103.2

d 52.5


PM500ME SERIE

PM500ME -


Conical roller with grooved tube - Ri = 850mm

*2 I 150 250 350 450 550 650 750

D 65 71.2 77.6 84 90.4 96.8 103.2

d 55.6


150, 250, 350, 450, 550, 650, 750, 850



ADDITIONAL WEIGHT


PM500ME -


150, 250, 350, 450, 550, 650, 750, 850




ADDITIONAL WEIGHT

Conical roller with pulley for ribbed belt - Ri = 850mm

*2 I 150 250 350 450 550 650 750

D 65 71.2 77.6 84 90.4 96.8 103.2

d 55.6


PM500ME SERIE

PM500ME -


150, 250, 350, 450, 550, 650, 750, 850

Dimensions PM500ME - Inner radius of curvature (Ri) : 850 mm



ADDITIONAL WEIGHT

Conical roller with pulley for round belt - Ri = 850mm

*2 I 150 250 350 450 550 650 750

D 65 71.2 77.6 84 90.4 96.8 103.2

d 55.6


8 - DIMENSIONAL CHARACTERITICS - MISCELLANEOUS

PVC sleeve

Sleeved by compressed air

Thickness (mm) L (mm) Ø (mm) D (mm) Hardness

250

54 ~58 shore A3 56

Thickness (mm) L (mm) Ø (mm) D (mm) SL (mm)

250

5410

3 56

Cylindrical tube

Grooves tube


PM500ME SERIE

9 - MOUNTING ON THE FRAMES

Mounting plate for plain 11.1 mm hexagonal shaft - FLAT ON TOP

Mounting plate for plain 11.1 mm hexagonal shaft - ANGLE ON TOP

Conveyor with hole Ø12,1mm


PlateReference A-071-G

PlateReference A-081-G

PlateReference C-081

PlateReference C-071

*2 *1

Tightening Torque*1 - 6-10 Nm*2 - 3.5 Nm

*2 *1

Tightening Torque*1 - 6-10 Nm*2 - 3.5 Nm


Mouting plate for threaded hexagonal shaft - FLAT ON TOP

Mouting plate for threaded hexagonal shaft - ANGLE ON TOP


Claw plate NutReference


Claw plate NutReference P-0C1

Conveyor with holes ø8,4mm

BoltReference SP-M8-14

33

4049

Ø12.8

10 221.

5

3

11.1

18,7521

,56,82

33

4049

Ø12

.8

10 221.

5

311.1

18,75

21,5

6,82


PM500ME SERIE

10 - WIRING AND COMMANDS

(a)

P1 24 VDCP2 CW/CCW WhiteP3 0 VDCP4 Start/StopP5 Speed variation Grey

Wiring

Interface scheme

0

Pin 1 and 3 - 24VDC power supplyThe motorized roller is protected against reverse polarity 0 to 24 VDC.

It is recommended that a 24VDC switching powersupply that can accept a 150% overcurrent during 3 to 5 seconds.P1

P3

P1P3

P2 P4

P5


Pin 2 - Direction of rotation

Pin P2 - White wire - Direction of rotation

2P2 CCW

2 CW

• It’s possible to sent direction of rotation signal «DIR».• Delay time for switching direction of rotation is 0,5s during the motorized roller rotation.

RUN

DIRsignal

Direction of rotation

0.5sON

CW

CCW

Pin 4 - Start / Stop

Stop

Start

P44

4


PM500ME SERIE

Pin 5 - Speed variation

Speed variation by injection of analogic external voltage 0-10VDC

Pin P5 - Grey wire - Speed variation 0~10VDC 5

Imperatively connect the 0V power of the motorized roller with 0V of 0-10V supply for speedvariation.

Nominal speed

Real speed

80 9,3-10 80.8

70 8,5±0,2 72.4

60 7,5±0,2 61.2

50 6,5±0,2 51.0

40 5,5±0,2 40.8

30 4,5±0,2 30.8

20 3,5±0,2 20.3

15 2,5±0,2 15.2

10 1,5±0,2 10.2

7.5 0-0,9 7.7

Motor side

Speed adaptator PM500ME

Ref. Speed code80m/min

NA 80,86,2 72,44,3 61,23,3 51,02,2 48,81,8 30,81,2 20,3

0,75 15,20,43 10,2

NA 7,7

Speed variation with speed adaptator (with a resistor)


11 - PROTECTIONS

Against under-supply

RUN signal

Powervoltage

1s

18V

ON

24V

15V

1s

RUN-trial RunStop

Against induced voltage

RUN signal

Powervoltage

1s

40V

ON

24V30V

2s

RUN-trial RunStop


PM500ME SERIE

Thermal protection

° C and the power of the motorized roller is reduced to 6.25% of its power at the time of stop and switches on

power at the time of stop.

RUN signal

Powervoltage

1s

95°C

ON

Thermal

2s

RUN-trial RunStop

0,5s

6,25%0%

100%


Against blocking

. Then its power will be

12.5%, then 6.25% .

At the end of the cycle, the motorized roller restarts at 50% of its power . and repeats the

same cycle until the motor roller turns 6 turns of rotation.

operation.

RUN signal

1s

ON

2s

RUN-trial RunStop

0,5s

6,25%0%

100%

Motor RunStop

0,5s1s0,5s

50%

25%

12,5%

0,5s

RUN signal

ON

RUN-trial RunStop

0%

100%

Motor RunStop


PM500ME SERIE

12 - ACCESSORIES

Ribbed belt

Pitch between the rollers (mm)

For pulley Ø43mm

Number of rib2 3

Load to be conveyed Load to be conveyed

53-56 Ref. 2PJ246-43 Ref. 3PJ246-4360-63 Ref. 2PJ256-43 Ref. 3PJ256-4364-65 Ref. 2PJ265-43 Ref. 3PJ265-4366-67 Ref. 2PJ270-43 Ref. 3PJ270-4371-72 Ref. 2PJ282-43 Ref. 3PJ282-4373-75 Ref. 2PJ286-43 Ref. 3PJ286-4376-78 Ref. 2PJ290-43 Ref. 3PJ290-4380-84 Ref. 2PJ302-43 Ref. 3PJ302-4387-91 Ref. 2PJ314-43 Ref. 3PJ314-4392-95 Ref. 2PJ316-43 Ref. 3PJ316-43

97-101 Ref. 2PJ336-43 Ref. 3PJ336-43103-107 Ref. 2PJ346-43 Ref. 3PJ346-43115-118 Ref. 2PJ372-43 Ref. 3PJ372-43119-121 Ref. 2PJ376-43 Ref. 3PJ376-43123-128 Ref. 2PJ388-43 Ref. 3PJ388-43129-134 Ref. 2PJ416-43 Ref. 3PJ416-43142-147 Ref. 2PJ436-43 Ref. 3PJ436-43150-156 Ref. 2PJ442-43 Ref. 3PJ442-43157-161 Ref. 2PJ456-43 Ref. 3PJ456-43170-176 Ref. 2PJ486-43 Ref. 3PJ486-43196-202 Ref. 2PJ536-43 Ref. 3PJ536-43208-215 Ref. 2PJ570-43 Ref. 3PJ570-43254-258 Ref. 2PJ636-43 Ref. 3PJ636-43305-310 Ref. 2PJ746-43 Ref. 3PJ746-43

- use a 3 rib belt to ensure stability on the pulley

- Projection, oil mist - Projection, mist, water vapor at all times - Abrasive dust such as sand, etc.

Pitch Pitch


24VDC power supply

Reference Input Output Power Start-up boostCT-10-241

380~480V3 ph

24V-10A 240W 120%QT-20-241 24V-20A 480W 150%QT-40-241 24V-40A 960W 150%

Round belt

Pitch between the rollers Belt reference75mm

100mm

Pitch Pitch

Length Extension cable reference2m 405000P02M0205m 405000P02M050

Extension cables

2 / 5 m

Speed adaptator

Ref Ra (K )6,24,33,32,21,81,2

0,750,43


PM500ME SERIE

13 - PRODUCT IDENTIFICATION

ITO

H D

EN

KI P

M

500ME0600800XG0SC001 10/14 1151 IP54 24VDC 55m/mn S1

1

2

3

4

56

7

1

2

3

4

5

6

7

Product reference number

Month and year of manufacture

Serial number

Power supply

Speed

Operation

Round label

Square label

PMPMPPMPMPMPMPMPMPMPMPMMPMPPMPMPMPMPPMPPMPMPPMPMPMPPPPPMPPMPMPMMMMMMMMMMMMMMMMMMM50555505555555555555555555055555505500M

1

2

3

4

5

6

7

Product reference number

Month and year of manufacture

Serial number

Power supply

Nominal intensity

Absorbed power

8 Speed

7 Operation

PM500ME 060 0800 X G0SC001

SerieSpeed code

Tube length

1


INCORPORATION DECLARATIONin accordance with the EC Machinery Directive 2006/42/EC, Annex II B

The manufacturer:

1146-2 Asazuma-Cho, Kasai, Hyogo 679-0180 Japan

Distributed in Europe by :

ITOH DENKI Europe SAS

hereby declares that the product series :

PM500ME MOTORIZED ROLLER

requirements of this Directive. Commissioning is prohibited until the whole machine/system in which it is incorporated is declared to be in compliance with the EC Machinery Directive

1146-2 Asazuma-Cho, Kasai, Hyogo 679-0180 Japan

EC Directives applied :• Machinery Directive 2006/42/EC• European EMC Directive 2014/30/EC• European RoHS Directive 2011/65/EU

T. AKASHI, Managing Director

ANNEX 1

PM500ME SERIEPM500ME SERIE

ITOH DENKI EUROPE S.A.S.

490 Av. des JourdiesZ.A.E. les Jourdies

E-mail : [email protected]

WWW.ITOH-DENKI.COM

ITOH DENKI UK BRANCH OFFICE

Suite 1 Trinity Space CentreWaldorf Way


ITOH DENKI GERMANYBRANCH OFFICE

Neumeyerstrabe 48


doc technique pm500me eng print - drasar.cz · phglxp ordgv xs wr .j pd[ lq rughu preparation, in...

Documents