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Important Installer Assembly Instructions Electrical Wiring Diagrams Important Assembly Instructions Effective January 2005 Bulletin #542 (Replaces April 2003)

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Page 1: diagramas motor monofásico

Important

InstallerAssembly Instructions

Electrical Wiring Diagrams

Important Assembly InstructionsEffective January 2005

Bulletin #542(Replaces April 2003)

Page 2: diagramas motor monofásico

ELECTRICAL WIRING DIAGRAMS

CONTROLS PAGEReversing Drum Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Safety Disconnect Switch or Manual Start Switch . . . . . . . . . . . . . . . . . . . . . . . . . .4

Push Button Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Reversing Three Phase Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Non-Reversing Three Phase Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Reversing Single Phase Magnetic Starter (115 Volt) . . . . . . . . . . . . . . . . . . . . . . . .8

Reversing Single Phase Magnetic Starter (230 Volt) . . . . . . . . . . . . . . . . . . . . . . . .9

Non-Reversing Single Phase Magnetic Starter (115 Volt) . . . . . . . . . . . . . . . . . . .10

Non-Reversing Single Phase Magnetic Starter (230 Volt) . . . . . . . . . . . . . . . . . . .11

MOTOR

Motor Wiring Diagram Single Phase 115/230 Volt . . . . . . . . . . . . . . . . . . . . . . . . .12

Motor Wiring Diagram Three Phase Single Voltage Motors . . . . . . . . . . . . . . . . .13

Motor Wiring Diagram Three Phase Dual Voltage Motors . . . . . . . . . . . . . . . . . . .13

Reliance Electric’s MD60 A-C Variable Speed Drive . . . . . . . . . . . . . . . . . . . . . . . . .14

Page 3: diagramas motor monofásico

● Engineering Data• Wiring Diagram — Reversing Drum Switch

TECHNICAL MANUALHYTROL CONVEYOR COMPANY, INC.

JONESBORO, ARKANSAS

Page:

3January—2005

To Motor(See wiring diagram

Pg. 12)

The reversing drum switch is similar tothe manual start switch, but has theadded advantage of being able toreverse the motor. It is standardequipment on most HYTROL portablemodel conveyors, and is normallymounted near the conveyor drive. Thereversing drum switch is considered asa single point control, but may beextended through the use of a remotecontrol rod (optional item), allowing theoperator to control the conveyor fromeither end. NOTE: This switch does notprovide for motor overload protection.

To Change motor rotation, interchange T5 and T8 leads

Input Power115 Volt,

Single Phase

FWD REVOFF

(L2)

(T8)

(T5)(T2 & T4)

(T1 & T3)(GROUND)

(L1)(GROUND)

1 2

3 4

5 6

•Single Phase — ReversingDrum Switch — 115 Volts AC

To MotorWire nut together

T2,T3, and T8(See wiring diagram

Pg. 12)

To Change motor rotation, interchange T5 and T8 leads

(L2)

(T1)

(T4)(T5)(GROUND)

(L1)(GROUND)

1 2

3 4

5 6

•Single Phase — ReversingDrum Switch — 230 Volts AC

1. Customer is to ground switch and motorat points shown on diagram.

2. Consult national electrical code for wiresize to be used for connections betweenmotor and switch.

3. This method provides no overloadprotection for motor.

4. Hytrol Part No. 032.1035. Allen-Bradley Reversing Drum Switch

Input Power

(See wiringdiagramPg. 13)

NOTE: To Change motor rotation, interchange any two line leads.

(L3)

(L2)(T2)(T3)(T1)

(GROUND)

(L1)

(GROUND)

1 2

3 4

5 6

•Three Phase — Reversing Drum Switch — 208-230/460 Volts AC

Input Power To Motor

Page 4: diagramas motor monofásico

● Engineering Data• Wiring Diagram — Safety Disconnect Switch or

Manual Start Switch

TECHNICAL MANUALHYTROL CONVEYOR COMPANY, INC.

JONESBORO, ARKANSAS

Page:

4January—2005

•Three Phase—208 - 230/460 Volts AC

1. In NEMA 1 Enclosure2. Hytrol Part Number 032.10143. This Switch has no motor

protection4. Max. 30 Amps, 600 Volts5. UL Listed 724F, CSA

(GROUND)

(L1)

(L2)

(L3)

•Single Phase—115/230 Volts AC

The manual start switch is a simple “ON-OFF” switch that directlycontrols the motor power. It is suitable for a large number ofconveyor applications not requiring a reversible operation. Themanual start switch is a single point control and is normally mountedat or near the drive. NOTE: This switch does not provide: motoroverload protection.

1. In NEMA 1 Enclosure2. Hytrol Part Number 032.10143. This Switch has no motor

protection4. Max. 30 Amps, 600 Volts5. UL Listed 724F, CSA

(GROUND)

(T1)

(T2)

(T3)TO MOTORSEE PAGE 13

POWERLINE

LINE

LINE

LOAD

LOAD

LOAD

(GROUND)

(L1)

(L2)

(GROUND)

(T1)

(T2)

TO MOTORSEE PAGE 12

POWER

LINE

LINE

LOAD

LOAD

LINE LOAD

Page 5: diagramas motor monofásico

● Engineering Data

TECHNICAL MANUALHYTROL CONVEYOR COMPANY, INC.

JONESBORO, ARKANSAS

Page:

5January—2005

• Wiring Diagram — Push Button Station

•Single “Start-Stop” Station

• Two “Start-Stop” Stations

•Three or More “Start-Stop” Stations

•Single “Fwd-Rev-Stop” Station

• Two “Fwd-Rev-Stop” Stations

•Three or More “Fwd-Rev-Stop” Stations

START

AB

C

STOP

START

A

B

CSTOP STOP

START

START

A

B

CGROUND

START START

Center Station is TYP. Wiring for Three or More Push-Button Stations Center Station is TYP. Wiring for Three or More Push-Button Stations

REV

STOP

FWD

FWDFWD

REV

STOP STOP

REV

FWD

REV

STOP

FWD

REV

STOP

FWD

REV

STOP

A

B

C

D

A

B

C

D

A

B

C

D

STOP STOP STOP

Remote push-button stations, designed for magneticstarters, are used to control the starter coils.Starters may be controlled by single or multiplepush-button stations. Hytrol’s standard controlvoltage through the push-button station is 115 volt,single phase.

GROUND

GROUND

GROUND

GROUND

GROUND

Page 6: diagramas motor monofásico

● Engineering Data

TECHNICAL MANUALHYTROL CONVEYOR COMPANY, INC.

JONESBORO, ARKANSAS

Page:

6January—2005

• Wiring Diagram — Reversing Three Phase StarterThe reversing magnetic starter directly controls thecurrent to the motor by actually closing the required set ofcontacts to cause motor rotation in the desired direction(Forward/Reverse), and provides a remote means ofconveyor directional control. Remote pushbuttonstations, designed for magnetic starters, are used tocontrol the starter coils. Starters may be controlled bysingle or multiple pushbutton stations. Magnetic startersalso provide the added feature of overload protection forthe motor.

Three Phase Power,voltage as required for the motor

Page 7: diagramas motor monofásico

● Engineering Data

TECHNICAL MANUALHYTROL CONVEYOR COMPANY, INC.

JONESBORO, ARKANSAS

Page:

7January—2005

• Wiring Diagram— Non-Reversing Three Phase Starter

The non-reversing magnetic starter directly controls the current tothe motor by actually (closing) the required set of contacts to causemotor rotation in one direction, and provides a remote means ofconveyor control. Remote pushbutton stations, designed formagnetic starters, are used to control the starter coil. Starters maybe controlled by single or multiple pushbutton stations. Magneticstarters also provide the added feature of overload protection forthe motor.

Three Phase Power, voltage as required for the motor

Page 8: diagramas motor monofásico

● Engineering Data

TECHNICAL MANUALHYTROL CONVEYOR COMPANY, INC.

JONESBORO, ARKANSAS

Page:

8January—2005

• Wiring Diagram — Reversing Single Phase Magnetic Starter

The reversing magnetic starter directly controls the current to themotor by actually closing the required set of contacts to causemotor rotation in the desired direction (Forward/Reverse), andprovides a remote means of conveyor directional control.Remote push-button stations, designed for magnetic starters, areused to control the starter coils. Starters may be controlled bysingle or multiple push-button stations. Magnetic starters alsoprovide the added feature of overload protection for the motor.

115 Volt, Single Phase Power

Page 9: diagramas motor monofásico

● Engineering Data

TECHNICAL MANUALHYTROL CONVEYOR COMPANY, INC.

JONESBORO, ARKANSAS

Page:

9January—2005

230 Volt, Single Phase Power

• Wiring Diagram — Reversing Single Phase Magnetic Starter

The reversing magnetic starter directly controls the current to themotor by actually closing the required set of contacts to causemotor rotation in the desired direction (Forward/Reverse), andprovides a remote means of conveyor directional control.Remote push-button stations, designed for magnetic starters, areused to control the starter coils. Starters may be controlled bysingle or multiple push-button stations. Magnetic starters alsoprovide the added feature of overload protection for the motor.

Page 10: diagramas motor monofásico

● Engineering Data

TECHNICAL MANUALHYTROL CONVEYOR COMPANY, INC.

JONESBORO, ARKANSAS

Page:

10January—2005

• Wiring Diagram — Non-Reversing Single Phase Magnetic Starter

The non-reversing magnetic starter directly controls the current tothe motor by actually closing the required set of contacts to causemotor rotation in one direction, and provides a remote means ofconveyor control. Remote pushbutton stations, designed formagnetic starters, are used to control the starter coil. Starters maybe controlled by single or multiple push-button stations. Magneticstarters also provide the added feature of overload protection for themotor.

115 Volt, Single Phase Power

Page 11: diagramas motor monofásico

● Engineering Data

TECHNICAL MANUALHYTROL CONVEYOR COMPANY, INC.

JONESBORO, ARKANSAS

Page:

11January—2005

• Wiring Diagram — Non-Reversing Single Phase Magnetic Starter

The non-reversing magnetic starter directly controls the current tothe motor by actually closing the required set of contacts to causemotor rotation in one direction, and provides a remote means ofconveyor control. Remote pushbutton stations, designed formagnetic starters, are used to control the starter coil. Starters maybe controlled by single or multiple push-button stations. Magneticstarters also provide the added feature of overload protection for themotor.

230 Volt, Single Phase Power

Page 12: diagramas motor monofásico

Counterclockwiserotation

Clockwiserotation

Counterclockwiserotation

Clockwiserotation

L1 L2 JOIN

T1 T4,T5 T2,T3 and T8

T1 T4,T8 T2,T3 and T5

T1,T3,T8 T2,T4,T5

T1,T3,T5 T2,T4,T8

230VOLT

115VOLT

● Engineering Data

TECHNICAL MANUALHYTROL CONVEYOR COMPANY, INC.

JONESBORO, ARKANSAS

Page:

12January—2005

• Motor Wiring Diagram

NOTES:1. To reverse motor rotation interchange

T5 and T8 leads2. Wiring reference

SINGLE PHASE, 115/230 VOLTFigure B

Page 13: diagramas motor monofásico

THREE PHASE, SINGLE VOLTAGE MOTORS

Figure A

● Engineering Data

TECHNICAL MANUALHYTROL CONVEYOR COMPANY, INC.

JONESBORO, ARKANSAS

Page:

13January—2005

NOTES:1. Y-CONNECTED2. To reverse motor rotation

interchange any two power leads

• Motor Wiring Diagram

NOTES:1. Y-CONNECTED, DUAL VOLTAGE

MOTOR2. To reverse motor rotation interchange

any two power leads3. Wiring reference4. Motors with leads T10, T11, T12; these

three leads are to be connected together.

L1 L2 L3 TIE TOGETHER

230 VOLT OR T1,T7 T2,T8 T3,T9 T4,T5200-208 VOLT and T6

460 VOLT OR T1 T2 T3 (T4,T7) 400-416 VOLT (T5,T8)

(T6,T9)

THREE PHASE, DUAL VOLTAGE MOTORS200-208/400-416 VOLTOR 230/460 VOLT

Figure C

Page 14: diagramas motor monofásico

● Engineering Data

TECHNICAL MANUALHYTROL CONVEYOR COMPANY, INC.

JONESBORO, ARKANSAS

Page:

14January—2005

• Reliance Electric’s MD65 A-C Variable Speed Drive

Page 15: diagramas motor monofásico

● Engineering Data

TECHNICAL MANUALHYTROL CONVEYOR COMPANY, INC.

JONESBORO, ARKANSAS

Page:

15January—2005

• Reliance Electric’s MD65 A-C Variable Speed Drive

Page 16: diagramas motor monofásico

HYTROL CONVEYOR COMPANY, INC.2020 Hytrol Drive

Jonesboro, Arkansas 72401

Phone: (870) 935-3700

EFFECTIVE JANUARY 2005Printed by PINPOINT PRINTING 1/05