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DEBDUTTA GUHA

Permanent Address : 2/89, NAKTALA KOLKATA 700047(1ST

FLOOR)

Current Location : Gandhidham, Gujarat

Mobile : +91 9874472369

E-mail : guhadebdutta@gmail.com

Objective: To serve the organization along the stated org goals and simultaneously work for fulfillment of indivi

goals.

Strengths:

Goal oriented and technically sound engineering professional to lead a cross-functional and diverse teamachieve its goal in any technology intensive project ventures.

Sound conception of project finance and cash flow and sharp techno commercial acumen neededtechno commercial negotiations.

Change management agent Still hands on in Design and development and detailed engineering Innovations in engineering and process stabilization and optimization Sustainable Team development through in depth learning and leadership

Experience Aggregate : 22 years.

Experience Break-up :

1989 to 1993 (4 years)Deputy Engineer (Plant Maintenance)

H. M. T. LTD. (Pinjore unit/Machine Tools Division)

Break down maintenance of N. C. C.N.C. & G.P.M. & S.P.MS Very detailed hands design aspects of Hydraulic power packs, (VICKERS, REXROTH, YUKEN etc.) Detailed servicing exposure obtained in high precision hydraulic circuit components like accumulat

solenoid operated D.C.V., transducers, scales (HEIDENHEIN), Rotary Encoders etc.

NOTABLE ACHEIVEMENTS : modified and retrofitted manual clutch based feed gear box into electro-magnetic

5DC type) clutch based system with arrangement of different pressure switch in delivery of lub-pump unit to m

system fool-proof. As far as my information goes this system is still doing fine BOHLE Plano-milling machine.

1993 TO 2000 (7 YEARS)Assistant manager (Plant Maintenance)

INDIA FOILS LTD. (A Williamson & Magor Group Co.)

Detailed Repair & Maintenance exposure obtained high precision hydraulic & pneumatic contromachinery.

Hands-on repairing experience achieved in servo-valves, pneumatic position controllers, and detapneumatic circuits of advanced machines like DATWYLER Cylinder Finishing m/c (POLISHMASTER), L-TH

(Japan) made film Developing &Coating &Chroming-Dechroming m.c, Ohio (U.S.A) make Cylinder Etc

Machinary etc.

Utility maintenance exposure like 750 cfm air compressor & drier unit, oil-friend boilers (I.B.R. Class), cloloop Thermic heaters (THERMAX-TP 06), water pumps, Annealing furnaces etc.

NOTABLE ACHIEVEMENT : Input edge guiding system of TITAN (U.K) make reel-cutting machine was comple

damaged due to failure of optical sensor controlled servo-position control valve. Since spare stock was not avail

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the same system was modified indigenously by pneumo-hydraulic-controlled edge-guiding system and the sam

running o.k. to this date

2000 to 2003(May)Assistant manager (Engg.)

VESUVIUS INDIA LIMITED (Cookson Group U.K.)

Planned (P.M) predictive & breakdown maintenance of plant & machinery. Exposure to PLC based process machinery (Siemens step-5 & Step7, ladder & STL ). Detailed drg. design & execution of on line washing system, Hands on working knowledge of Autocad-2000 and design tools like Solid Edge. Training and development of assistants on pneumatic and hydraulic logics and troubleshooting. Engg. Stores inventory management systems development.

NOTABLE ACHIEVEMENT : Detailed drg. Design & manufacturing of a multistation welding unit.

The design was conceptualized from scratch and then drawn up in AUTO CAD 2000. Validation ( F

related parameters except thermal, were done using COSMOS Designstar. The system is operating successfullVesuvius till today. Productivity increase of can welding (MIG MAG ) for rotorod stoppers had increased 4 ti

per shift.

May 2003 ------------ Oct 2003Plant Engineer

ICI LIMITED. Panki Works, Kanpur

Heading the engineering functions of the plant. Budgeting Estimation of project costs. Plant upgradation and modification (development). Development of on line engineering systems for machine history, spares control and engineering

reporting.

Total engineering inventory solutions. Nov 2003 ---------- June 2008

Engineering Manager

PIONEER FRICTION LIMITED

(100% subsidiary of WABTEC CORPORATION Pittsburg, Pensylvannia, U.S.A. )

Heading the engineering functions of the plant.

Preparation of department budget and monitor expenditure of funds in budget. Review new product plans and equipment needs and modifications. Leading manufacturing team to do layout, planning, capacity study, tooling and jigs/fixtures Develop process flow chart, PFMEA, machine specifications. Order tools, equipment, and supplies required for operations. Coordinate activities of suppliers fabricating or modifying machines, tools, or equipment to manufacture

new products or improve existing products.

Plan, develop, and implement new methods and procedures designed to improve operations (continuousimprovement), minimize operating costs.

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Direct training and indoctrination of workers to improve work performance and acquaint workers withcompany policies and procedures.

Detailed engineering and project finance ( USD 600,000 ) done on commissioning project of a 250 KW driDynomometer developed jointly in India and PIONEER group Australia.

Optimization programmes with process automation primarily on Allen-Bradley system. Training of Supervisory staff on Autocad system and PLC software (RS LOGIX Allen BRADLEY system) a

Design software SOLIDWORKS 2006

Total engineering inventory solutions. Modification and developments done on PHLAUER type batch mixer main drive (capacity augmentation

Total project finance decisions were taken. Total project cost was USD 2300

Actively fostering an environment based on TPM and 5S and KAIZEN based system. Manufacturing process development and optimization. Product development, manufacturing scheduling, and optimization with an eye at EBIT is core focus. Inventory control , procurement planning, emergency spares identification and resource allocation

amongst emergency spares, Total Productive Maintenance spares, and new projects.

NOTABLE ACHIEVEMENT

Complete project execution of a 250 KW DC regenerative drive based inertia Simulation Rail BrDynamometer from technical design inception with M/S TATA Automotives Ltd. and MICROFACE (U

to commissioning and successful operation. Worthwhile to note that visited U.S.A for exposure to sys

before project commencement which was invaluable exposure technically on the software of

system. ( pics attached )

Design/installation/commissioning of a pneumo hydraulic intensifier based punching press tool fixture. The tooling fixture and jig design was done from scratch and design was done on CATIA v5

AUTOCAD 2000.

Complete design and manufacturing from scratch of a copy grinding machine ( photo graph attachto grind radius of different sizes and types of composite brake blocks done using SOLIDWORKS

AUTOCAD 2000.

Complete hydraulic design and implementation for converting a 4 coloumn type 500t upstroking pto produce a different line of products(wedges ) under license from Railroad Friction Prod

Corporation U.S.A. done in house. ( photo graph of project team attached )

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Complete design of a automatic welding mechanism based on micrologix PLC and RS controls fhp dc modrive to weld bonding plate grids on castings in relation to the wedges project. (descriptory sketc

attached ). The part programming logic is also developed inhouse).

June 2008 ---------- Jan 2009Team Leader (Technical Services )

SAINT-GOBAIN GLASS INDIA LTD, Chennai

Heading the engineering functions of the plant. (The entire Mechanical/electrical/electronics/instrumentation

Team of the company reported to me )

Preparation of department budget and monitor expenditure of funds in budget. Develop process flow chart, PFMEA, machine specifications. Process upgradation and automation.. Kaizen and World Class Manufacturing and Six Sigma initiatives.

January 2009 ---------- March 2010Deputy General Manager ( Engineering )

Hindusthan National Glass and Industries, Rishra ( West Bengal)

Looking after, planning and co-ordinating of the entire engineering functions of the plant, including, mechanic

utilities, instrumentation and electrical

Complete Project execution done for On line auto inspection Hi speed camera based system from M/sSGCC France.

Circuit and software modification done in batch house under technology transfer from M/s Zippe,Germany.

March 2010.. till date

GENERAL MANAGER ENGINEERING

IFGL EXPORTS LIMITED

The company is in the business of formed composite refractories for steel making industry and caters to the loca

well as overseas market. It is a joint venture with M/S KROSAKI HARIMA of Japan and M/S INDOFLOGATES group

India. The company has manufacturing facilities in CHINA, U.S.A, U.K, BRAZIL, MEXICO apart from 02 set ups in In

The headquarter of the group is in Kolkata - India. I am currently working as the technology and engineering hea

the new set up being commissioned in KANDLA SPECIAL ECONOMIC ZONE, Gujarat, where a 87 crore new plant i

coming up. The entire detailed engineering of this project is being delivered by me. The plant is expected to be

commissioned by October, 2011

Complete project execution of a Rs.40 crore new CCR refractory plant in KANDLA SEZ. Complete and detailed ELECTRICAL/INSTRUMENTATION/MECHANICAL/UTILITIES Final layout

preparation/engineering study and proposal finalization. Plant to go into production from Octob

2011 .

o Involved from Civil foundation to Plant startup.o Design ( own ) ,Installation and commissioning of online Mixing Plant consisting of Eirich

Mixer Machine, Rotary Drier, Belt Conveyour, Hammer Mill, Blender.

o Sytem Design Installation and commissioning of Mould filling and Pressing Plant

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o Independent design from scratch, Installation and commissioning of Fload Glazing Systemand Metal Casing Oven.

o Installation and commissioning of LPG Yard consisting of Overground Propen Tanks,Vapouriser, Fire Hydrant syatem, Pumps.

o Installation and commissioning of 11KV/430 V Substation consisting of 1250 KVA TransformVCB, Four Pole Structure with CT, PT, Lightning arrester,

o Installation and commissioning of 500 KVA DG Set alongwith AMF Panel.

Personal Details :

Fathers Name : Satyendranath Guha.

Nationality : Indian

Marital Status : : Married

Languages Known : English, Hindi & Bengali

Educational Qualification

Sl.

No.

Name of Exam. Board/University Year of Passing % of Marks Class/D

01. Madhyamik Exam. (10th

) West Bengal Board ofSecondary Examination

1983 76 1st

02. Higher Secondary Exam.

(12th

)

West Bengal Council of

Higher Secondary

Education

1985 73 1st

03. Bachelor of Mechanical

Engineering (B.E.)

Jadavpur University 1989 72 1st

04. P.G.D.B.M. (I.I.M. Calcutta) 2000 C.G.P.A.

6.3/9.0 (70%)

1st

Other Academic Achievements

1. Received National Merit Scholarship in 10th level in the year 1983.2. Secured 89 Percentile marks GATE-89 and secured admission to masters degree program in JADAVPUR

UNIVERSITY with full scholarship. Though did not study.

3. Received admission to IIT-KHARAGPUR in Mining Engg. But did not study in the year 1985.Computer Literacy : Computer literate. Operational proficiency in MS-OFFICE(EXCEL, ACESS, WORD) AD

PHOTOSHOP, INTERNET BROWSING, AUTOCAD 2000 & R 14 and CATIA v5 and operating efficiency in SO

EDGE and SOLIDWORKS 2006 familiar in working in full FEA analysis environment including thermal analys

COSMOS DESIGNSTAR.

Part programming in Fanuc and Sinumeric for VMC / HMC AND SNC Machines

Professional Courses/ Technical visits Abroad, Attended :

Visited EPSI Belgium ( Tempse) for FAT and software training on Hi pressure isostatic pressing system fSept 4

ththru 15

th, 2010

Visited EIC Ceramics LLC ( Cincinnati, Ohio, U.S.A.) for technical detailed appraisal of the new plant toacquired by the IFGL group there from Sept 15

ththru 24

th, 2010 .

Visited Becorit ( Recklinghausen , Germany ) and CoFren ( Avellino, Italy ) for prospecting new proddevelopment for Indian Railroads Market based on technology transfer ( Sep 22

nd- Oct 6

th, 2007 ).

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Located for 02 weeks ( June 9th to 23rd ,2007) in R.F.P.C. Laurinburg, U.S.A. participating in a SMcorporate KAIZEN, which led to a reduction of set up time from 187 minutes to 31 minutes for a line

molding presses.

Located for first half of November 2005 in RAILROAD FRICTION PRODUCTS CORPORATION , LaurinbMaxton, North Carolina, U.S.A. participating in Wedge mould product development and MTS softw

familiarization with respect to Dynamometer.

QPS/KAIZEN Techniques and TPM under WABTEC CORP. (Residential) in Pittsburg U.S.A. from 8thDec. 2003. (visited Pennsylvania for this summit).

Workshop on Basic Leadership skills 7th to 12th February 2001. (Residential) --- X.L.R.I. Jamshedpur Transformational Leadership Lab under I.C.R.I. conducted by Jack & Judy Gills, (residential) --- 07 da

2003, January.

Attended MDP for Right Brain Management with Learning Club under the tutelage of Prof. Dr. S. Gan( Eminent management expert having pioneering work on brain study.

Present Emoluments CTC : NET : INR 18,75,000 per annum (take home after TDS and PF Rs1,17,000/-

month) + Company Car + Accommodation ( Furnished Flat ) + Family Medical Insurance upto 3.5 lakhs

annum. + annual incentive

CTC GROSS : 22 LACS /ANNUM ( PLEASE NOTE THAT FOR RELOCATION TO OR NEAR CALCUTTA, I AM WILL

TO NEGOTIATE ON THE CTC )

Expected Emoluments Negotiable

References 1. Dr. S. K. Guha (Retired C.O.O

R&D Pune Power Research Org.)

2. Tarun Majumder (Dy. Commissioner income tax Cal.)

DEBDUTTA GUHAGujarat, India