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DFMA with Current Product: It’s never too late Stephanie Freier 9/11/2018

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Page 1: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

DFMA with Current Product: It’s never too late

S t e p h a n i e F re i e r

9/11/2018

Page 2: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

“The time for action is now. It’s never too late to do something.”

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Page 3: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

Agenda• Early Insights

• Rework

• Quoting

• Product Improvement

• Process Improvement

• Conclusion

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Page 4: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

New Product Integration

• Bring voice of manufacturing to New Product Development Teams

• Adoption of DFMA

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Page 5: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

FRFaucet Assembly Manufacturing

Engineering

➢ Rework➢ Quoting➢ Product

Improvement➢ Process

Improvement5

Page 6: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

Rework

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Page 7: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

Choices

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Page 8: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

DFA Results

Scrap Full Assembly Costs Rework Costs Salvage Costs

Assembly Labor Time per unit 0 10 min 4.5 min

Time to Replenish Inventory 4+ weeks 2 weeks 3 weeks

% Cost of product value (including labor

for rework) 100% 18% 53%Notes/Risks: -Will run short on some

parts - Potential for damage to finished components during rework- Potential for new packaging needed

- Potential for damage to finished components during rework

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Page 9: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

ReworkLabor Estimates

Risks

Customer/Business Impact

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Page 10: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

Quoting

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Page 11: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

FR

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Enable Success Through Quoting

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Page 12: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

FR

Additional Benefits

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Page 13: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

QuotingAccuracy

Data Driven Rates

Faster RFQ response

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Page 14: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

ProductImprovement

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Page 15: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

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Page 16: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

Assembly Time Reduced

Assembly Efficiency

Per Unit Savings

25.3% 34.9% 27%

Product Improvement in Action

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Page 17: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

Product ImprovementIdea generation

Justification

Validation

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Page 18: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

ProcessImprovement

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Page 19: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

FR

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Page 20: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

Process ImprovementLean

Idea Generation

Quick Analysis

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σ

Page 21: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

FR

Summary

• Rework

• Quoting

• Product Improvement

• Process Improvement

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Page 22: DFMA with Current Product: It’s never too late · 2018-09-10 · DFMA with Current Product: It’s never too late Stephanie Freier ... Faucet Assembly FR Manufacturing Engineering

It’s Never Too Late, or Too Early

Its never too late spreads

Edinburgh Central Library - Never too old

It's Never Too Late To Dream

never too late - MinnesotaIT’S NEVER TOO EARLY IT’S NEVER TOO LATE A BOOKLET ABOUT PERSONAL FUTURES PLANNING For Persons With Developmental Disabilities, Their Families and Friends,

Never Too Much - Piano

“It’s never too early”

never too late - mn.gov

It’s Never Too Early:

Never Too _____

Yanni - Never Too Late

Never say too small to remodel

Never Too Much

Never Too Much To Ask For

Never Too Soon to Arrange Housing

Retirement Planning: It’s Never Too Soon – or Too Late – to Start AFN5600

You Can never be too rich

Never Too Much - Bass

Never Too Old to Fly

Ageism: you are never too old – or too young You... · 2010. 1. 22. · concept of never being too old – as that of never being too young to have relevant experience. The ageism

OLEDs - Never Too Rich or Too Thininformationdisplay.org/Portals/InformationDisplay/IssuePDF/09_2008.pdf · OLEDs - Never Too Rich or Too Thin OLED Displays Issue ... 26 Technological

IT'S NEVER TOO LATE TO LEARN

Never Too Much Feeling

Sermon Notes – It’s Never Too Late

MORGANE MONCOMBLE Never Too Close

It’s Never Too Early to Start - National Indian Health Boards Never Too Early_TPHS... · It’s Never Too Early to Start: ... SDPI and its impact on diabetes treatment and prevention

Tommy Emmanuel - It's Never Too Late

NEVER TOO LATE TO COMPLETE SCHOOL

Never Too Late - Now Magazines

It's Never Too Late to Run

iPads - You're Never too Young

It's never too late

Never too young for Kaizen

never too old to learn

Never Too Early, Never Too Late · Never Too Early, Never Too Late: Social and Biological Influences on Health and Disease Over the Lifecourse Edited by Amanda Sacker and Mel Bartley