developed by: jim chase 09.24.12 pluto electric screwdriver (plustorque) edu2ae controller series
TRANSCRIPT
Developed By:
Jim Chase
09.24.12
PLUTO Electric Screwdriver
(PLUSTorque)
EDU2AE Controller Series
Current Control
• PLUTO’s Current Control tools algorithm is based on three parameters:– Current, Voltage, and Frequency.
• To set the torque target you dial in the Torque % and the RPM and calibrate to an external Transducer.– Torque calibration is much like any clutch tool
Clutch Control
• PLUTO’s Clutch Control tools are new is 2012: highest torque clutch tools available.
• These tools run on the EDU2AE only
• They are good for applications that require a tool that is not sensitive to joint variations.
• See the Tool overview at the end of this presentation.
EDU2AE Controller
• EDU2AE: Single P-Set
• EDU2AE/HP: Torque Data Display
• EDU2AE/TOP: Eight P-Sets/Torque Data
• EDU2AE/TOP/TA:– Eight P-Sets– Torque Data– Angle Data
Single Torque Profile
EDU2AE
EDU2AEControl Parameters
• Driver Model
• Torque level – tool dependent
• Joint type (HARD or SOFT)
– selects RPM profile
• Break Time:
– Down shift speed from pre-torque to final toque when in the Hard Joint RPM profile
• Ramp Time: select from 0.2 to 3.0 Seconds
• Speed: RPM - tool dependent
• Minimum/Maximum Time.
• Auto Reverse
• Reverse Speed & Torque
• Language: English, Italian, German, Spanish (French and Portuguese on request).
Torque Data Display
EDU2AE/HP
Additional EDU2AE/HPControl Parameters
• PV Torque: For thread cutting
• Rotations: Left or Right
• Change Password
• Password: On or Off
• Calibration: For torque value display
• Compensation: For torque value display
• Unit: In/lbs or Nm
• Torque: Min/Max
• Number of Screws
• OK/ESC: defects allowed?
• Sequencing
• Number of Cycles: jobs
Eight (8) P-sets with torque data
EDU2AE/TOP
Additional EDU2AE/TOPControl Parameters
• Same as the EDU2AE/HP
• With eight (8) independent P-sets
• P-Set selection:– Barcode Scanner– Bit tray– Switch Box
Torque & Angle
EDU2AE/TOP/TASystem list price approximately $5,000 - tool dependent
Modes of Control
• Torque mode
• Torque Lever mode
• Input Torque mode
• Angle mode
• Angle Lever mode
• Input Angle mode
Torque mode
The torque threshold starts the angle measurement. Final torque must fall between the min & max angle values set.
Applications: 1.Thread cutting into Plastic or Aluminum2.Soft joint: measure angle from beginning of compression
Torque Lever mode
The tool lever pull starts the angle measurement. Final torque must fall between the min & max angle values set.
Applications: 1.Confirming correct length screw is used.• Caution the operator not to pre-start the screw
Torque Input mode
An input starts the angle measurement. Final torque must fall between the min & max angle values set.
Applications: 1.Prox sensor on a torque arm• Confirm depth before starting to measure angle• Good for threaded application with little PV torque
Angle mode
The tool runs to a preset Angle from a torque threshold.
Angle Lever mode
The tool runs to a preset Angle from the tool’s lever start.
Input Angle mode
The tool runs to a preset Angle from a input signal.
Application: Thread cutting into Plastic
• Settings:– T&A function: Torque– Torque threshold: Min
• Test results:– 20 rundown test shows 6% range with Kolver– Same tests shows 7% range with Transducer
• Conclusion: Kolver T&A angle measurement is equal to Transducer in this application.
The torque threshold starts the angle measurement. Final torque must fall between the min & max angle values set.
Muti Step strategies
• Pre-set each step as a program
• Set screw count to 1 for each program
• Sequence through the steps with a lever pull
• Example: – Torque and then Angle– Two programs 1) torque & 2 Angle– Cycle through with a lever pull
Tools
ModelTorque
Nm SOFT
Torque Nm
HARDRPM Min
RPM Max
Output Housing
PLUTO3D 0,3-2,0 0,3-3,0 370 1200 Hex 1/4" In LinePLUTO3P 0,3-2,0 0,3-3,0 370 1200 Hex 1/4" PistolPLUTO6D 0,5-6,0 0,5-8,0 200 920 Hex 1/4" In LinePLUTO6P 0,5-6,0 0,5-8,0 200 920 Hex 1/4" PistolPLUTO6P/U 0,5-6,0 0,5-,80 200 920 Hex 1/4" Pistol - TopPLUTO10D/N 2,0-8,0 1,5-10,0 110 600 Hex 1/4" In LinePLUTO10P/N 2,0-8,0 1,5-10,0 110 600 Hex 1/4" PistolPLUTO10P/U/N 2,0-8,0 1,5-10,0 110 600 Hex 1/4" Pistol - TopPLUTO15D/N 2,0-15,0 2,0-15,0 60 320 Hex 1/4" In linePLUTO15P/N 2,0-15,0 2,0-15,0 60 320 Hex 1/4" PistolPLUTO15P/U/N 2,0-15,0 2,0-15,0 60 320 Hex 1/4" Pistol - Top
PLUTO20CA/SR 2,0-18,0 2,0-20,0 40 210 Sq. 3/8”Aluminum body,
button start
PLUTO35CA/SR 2,0-35,0 2,0-35,0 40 140 Sq. 3/8”Aluminum body,
button start
Current Control Tools
PLUTO Tools should not be used continuously above 80% of the specified torque range
Clutch Control Tools
ModelTorque
range NmSpeed RPM Output Housing
PLUTO3FR 0,5 - 3,2 800 - 1300 Hex 1/4" In-line
PLUTO3FR/P 0,5 - 3,2 800 - 1300 Hex 1/4" Pistol
PLUTO5FR 0,7 - 5,0 600 - 1000 Hex 1/4" In-Line
PLUTO5FR/P 0,7 - 5,0 600 - 1000 Hex 1/4" Pistol
PLUTO7FR 1,0 - 7,0 350 - 600 Hex 1/4" In-LinePLUTO7FR/P 1,0 - 7,0 350 - 600 Hex 1/4" Pistol
PLUTO Tools should not be used continuously above 80% of the specified torque range
Torque & Angle Tools
ModelTorque
Nm SOFTTorque
Nm HARDRPM min RPM max
PLUTO6D/TA 0,5-6,0 0,5-8,0 200 920PLUTO6P/TA 0,5-6,0 0,5-8,0 200 920PLUTO10D/TA 2,0-8,0 1,5-10,0 110 600PLUTO10CA/TA 2,0-8,0 1,5-10,0 110 600PLUTO10P/TA 2,0-8,0 1,5-10,0 110 600PLUTO15D/TA 2,0-15,0 2,0-15,0 60 320PLUTO15P/TA 2,0-15,0 2,0-15,0 60 320PLUTO15CA/TA 2,0-15,0 2,0-15,0 60 320PLUTO20CA/SR/TA 2,0-18,0 2,0-20,0 40 210PLUTO35CA/SR/TA 2,0-35,0 --- 40 140
PLUTO Tools should not be used continuously above 80% of the specified torque range
PLUTO 15 & 20
PLUTO 35 Tools
EDU2AE/TOP & EDU2AE/TOP/TA
IO & Data Collection
CN1 Connector IO
• Outputs– Error
– Lever start
– Torque reached
• Inputs– Start Angle count
– Stop Motor
– Reverse
– Start Motor
CN2 Connector IO
• Messages– Missing piece
• Inputs– Remote OK
– Remote Escape Key
– Remote Rest
CN3 Connector IO
• Outputs– Green LED parallel– Red LED parallel– Yellow LED parallel– Sequence complete– Angle Error– Program complete– Tightening (motor running)
– Motor force Stop
CN4 Connector IO
• Outputs– Program (1) in use
– Program (2) in use
– Program (3) in use
– Program (4) in use
– Program (5) in use
– Program (6) in use
– Program (7) in use
– Program (8) in use
CN5 Connector IO
• Outputs
– Stop motor enabled
– Program 1 to 8 in use
– 12 +24VPLC +24VPLC
– 13 +5VDC +5VDC
• Inputs
– Remote OK, escape, reset error.
– Remote program and sequence reset.
– Program select
CN6 Connector IO
• For Barcode Scanner– Program selection
CN7 & USB
• CN7 for Printer• USB to PC using
hyper terminal
• Optional Ethernet connection - North America only
Data
Barcode/Result/Program/Model/Torque%/Speed/Joint/# of screws/Sequence stage/Torque/Angle
Notice = in case of cycle end, it prints “Cycle end”, in case of sequence end, it prints “Seq. end” or it
Questions