design that matters energy efficient stove innovator – mr. prakash. guide - saleem ahmed students...
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DESIGN THAT MATTERS
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Innovator – Mr. Prakash.Guide - Saleem Ahmed
Students – Christy, Divya, Nived, Kishor, Puttaraj
Energy Efficient Stove
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Product Background
Some characteristics of the original product are:
• Water is used to transfer heat for secondary use from primary burner
• Flexible pipe is used to divert heat to another vessel or to the same vessel.
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Some limitations of the existing product are:
•Not formally marketable
•No secondary heat storage facility – no secondary use for steam
•Factor of safety is low – open circuit
•Time to achieve steam is long
•Water doesn't retain heat for long
•Problem of maintaining water level
•Scaling problems
•Corrosion
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Product Design Brief
To design a multi functional energy efficient stove using “single burner double stove" principle for the rural household
The product should be: safe user friendly portable able to use different kinds of biomass Indian
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Data collection
RESEARCH
Looking at various models of "energy efficient" stoves over the world, and seeing "local" solutions to similar problems.
• use of local materials
• harnessing maximum energy
• looking at conventional cooking spaces
• looking at varied needs / requirements of end user
• different functional attributes
The other countries that have similar products are:
• Kenya
• Ethiopia
• Sri Lanka
• China
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The other component of research includes the study of different materials that can be used for the product.
Some of the materials are:
• oils
• ceramics
• metals
• pipes
• insulation
• fuel
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Initial principle
Water Cooking system Steam
Heat
Fuel
Improvement
Cooking system Secondary heater
Heat
Fuel
Heat transferring medium
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Factors to be considered for detailed design
SAFETY• safety from open fire• pipe explosion• burning of biomass• leakage of oil• clogging of oil inside closed circuit• oil level should be maintained• thermal insulation• flash point of oil shouldn't be too low• stability of stove• hot plate• smoke free• no sharp edges
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FUNCTIONS
• to satisfy conditions of primary and secondary
cooking• ability to accommodate different sizes of vessels• to use maximum amount of the generated heat• portable• stable• easy ash removal• blowing device• ability to use different types of biomass - firewood, charcoal, coconut shells, compost, dry leaves, cow dung cakes • temperature indicator• hot plate function• hot plate surface quality• cleaning• non stick surface• flue gases directed away from user• flue gases used for secondary heating device
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ERGONOMICS
• physical/visual ergonomics• height for reasonable access• smokeless• right weight for portability• prominent placement of indicators• handles for lifting• dimensions of stove• distance between plates• shape of pipe for ideal flow• materials used - use of local materials, availability, production techniques, color, texture• cultural attitude of cooking
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MARKET
• cost - cost efficient, affordable• packaging - should emphasize "efficiency" of stove, include instructions for use• production - mass produced, materials, reduction in cost, advertising• technology• manufacture• distribution• retail• disposal• recycling
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AttributesProtection from open fire
Preventing oil leakage
Maintaining oil pressure
Maintaining oil level
Protection from hot surface
Maintaining stability
To satisfy conditions/functions of primary and secondary cooking
Portability
Removal of smoke
Removal of ash
To accommodate different vessel sizes