dept. agroindustrial technology, faculty of agricultural ... · trichoderma viride cultures in a...
TRANSCRIPT
Outline of Presentation
Introduction
Objective of this study
Materials and Methods
Results and Discussion
Conclusion
INTRODUCTION
Bioethanol is a necessary commodity in the present and in the
future and to increase the number of significantly because many the
raw materials that can be used to bioethanol production.
Lignocellulosic biomass will undoubtedly play an important and
increasing role in our future energy.
To achieve enzymatic degradation in production of ethanol by
enzymatic hydrolysis, a pretreatment process is necessary
Classified into physical pretreatment, physico-chemical pretreatment,
chemical pretreatment, and biological pretreatment
Chemical as a solvent: NaOH, KOH, NH3, H2O2, H2SO4, etc.
Enzyme from fungi potential use as catalys for saccharification
before fermentation: A. niger, T. viride, T. resei., etc.
Therefore, in this research will develop a production method that can
improve the efficiency of bioethanol production from
lignocellulose waste especially in pretreatment and saccharification
processes.
Bioethanol Production
Sugary waste
cooking
Starch
Saccarification
(light hydrolysis)
Fermentation
& purification Silage
Flowchart of bioethanol production
Pretratment
Lignocellulosic
Saccarification
(heavy hydrolysis)
BIOETHANOL
OBJECTIVES OF THIS STUDY
P
To find out a source of lignocelluloses
that could be converted to simple
sugars especially glucose as a raw
material in bioethanol production.
To find out the appropriate of chemical
pretreatment of delignification
processes.
Comparison of saccharification process
of a lignocellulosic substrate using
crude enzyme of Aspergillus niger FNU
6018 and Trichoderma viride FNCC
6012.
MATERIALS AND METHODS
P
Slant medium
PDA
Glycerol
stock
1. Aspergillus niger 2. Trichoderma viride
Culture, Media & Chemicals
Equipment
Step of Bioethanol Production from Lignocellulosic Materials
Cellulase
enzyme
Drying & Size
reduction
Chemical
Pretreatment
Saccarification
(hydrolysis)
Fermentation
Distilation
Flowchart of bioethanol production from lignocellulosic materials
Lignocellulosic
materials
Refresh & enzyme
production
BIOETHANOL
Glycerol
stock
P
Pretreatment
• Material size reduction
• Delignification process
• Variation concentration of chemical & selected
materials
Saccharification with fungi
Preparation of A. niger & T. viride
Selection of substrate for cellulase enzyme production
Production of cellulase enzymes
Harvesting and enzyme activity testing
Comparison of saccharification process between
crude enzymes of A. niger & T. viride
Harvesting the saccharification products
Determination of solvent concentrations was performed by soaking of
powdered cellulosic material each of 5 g in a chemical solution selected at a
concentration of 2%, 4%, 6% and 8% (b / v) solution in beaker glass with a
ratio of 1: 15 (w / v) for a certain time (based on preliminary experiments
obtained 8 hours soaking time) at room temperature.
After filtration, washing until neutral and drying at oven temperature 105oC to
constant weight, analyzed the physicochemical properties of the material after
the delignification process.
Variation concentration of chemical solvents and selected materials
Selection of chemicals for the delignification process
Lignocellulosic waste was soaked with NaOH, Ammonia and H2O2 solutions at
a certain concentration (2%). Each type of lignocellulosic waste was weighed 5
g, then put into a beaker glass and each given the above chemical solution at a
ratio of 1:15 (w / v), soaked for 8 h at room temperature. After filtration,
washing until neutral & drying in the oven at 105°C to constant weight.
Pretratment of lignocellulosic materials
Refresh & seed culture reparation
slant medium
Seeds culture
Incubation at
30oC, 4 days,
150 rpm
Refresh in PDA;
incubated at
30oC, 4 days Glycerol
stock Incubation at
30oC, 7 days,
150 rpm
Assay of CMC-ase & FP-ase Activity
Selection of substrate for cellulase enzyme production
Each of the 10 ml of sterile aquades was added to Aspergillus niger and
Trichoderma viride cultures on the agar medium, then shaken to release the
spores into the liquid phase. Then each 1% (w / v) substrate bagasse, corn
straw, rice straw and sawdust put in a 100 ml Erlenmeyer and added a solution
of nutrients and minerals in the ratio 1: 1 to the substrate.
Production, harvesting and enzyme activity testing
Each of the 10 ml of sterile aquades was poured into Aspergillus niger and
Trichoderma viride cultures in a slank medium, then shaken to release the spores
into the liquid phase. Then each spore suspension (10% w/v) was transferred into
a 100 ml Erlenmeyer containing a substrate of 1% (w / v) and a sterile nutrient
solution. The media used is the same as the one used for substrate selection.
The fermentation product in Erlenmeyer are stirred and shaken, then filtered with
filter paper. Filtrate that has been separated from its substrate is a crude enzyme
and ready to be analyzed. The crude enzymes were tested for their activities: test
of endoglucanase / CMC-ase enzyme activity and filter paperase / FP-ase .
Saccharification process
The best pretreated materials
Added aquades until 200 ml
Added citrate buffer (0,05M, pH 4.8, 100 ml)
Weighing 2 g
Incubated at 50oC for 96 h
pH adjusted by citrate solution
Added cellulase enzyme (15 FPU/g)
Filtration
Supernatant (glucose)
Flowchart of saccharification process
Residue
Analysis
Analysis of water content (Sudarmadji, 1984)
Analysis of hot water soluble fraction (LAP), cellulose, hemicellulose,
lignin (Chesson, 1978)
Swelling analysis or water retention value (Lee and Fan, 1982)
Reduction sugar content Nelson-Somogyi method
Testing of endoglucanase activity (Darwis and Sukara, 1990).
Testing activity of filter paperase (Varga et al., 2004)
Measurement of microbial growth by spectrophotometer (Gunam et al.,
2006).
Analysis Procedure
Gambar 1. Lignocellulosic feedstock after physical pretreatment: drying and
size reduction with a milling (BG = Bagasse; CS = Corn Straw; PS = Paddy
Straw; SD = Sawdust)
RESULTS AND DISCUSSION
Physical pretreatment
Selection of Raw Materials and Chemical Prereatment
0
10
20
30
40
50
60
70
Control Soaking withNaOH 2%
Soaking withNH3 2%
Soaking withH2O2 2%
Am
ou
nt
(%)
CS = Corn Strow Moisture content (%)
Water retention value (WRV)
Hot water soluble (%)
Hemicellulose (%)
Cellulose (%)
Lignin (%)
Ash (%)
Chemical solvent:
1. NaOH
2. NH3
3. H2O2
Lignocellulose materials:
1. Bagasse
2. Corn straw
3. Paddy straw
4. Sawdust
Selection of Raw Materials and Chemical Solutions for Prereatment
Figure 2. Effect of chemical treatment on lignoselusa material on its
characteristics: BG = Bagasse; CS = Corn Straw; PS = Paddy Straw; SD =
Sawdust. Each type of lignocellulosic waste was weighed 5 g, then put into a
glass cup and each given the above chemical solution (2%) at a ratio of 1:15 (w
/ v), soaked for 8 hours at room temperature.
0
10
20
30
40
50
60
70
Control Soaking withNaOH 2%
Soaking withNH3 2%
Soaking withH2O2 2%
Am
ou
nt
(%)
PS = Paddy Strow Moisture content (%)
Water retention value(WRV)Hot water soluble (%)
Hemicellulose (%)
Cellulose (%)
Lignin (%)
Ash (%)
0
10
20
30
40
50
60
70
Control Soakingwith NaOH
2%
Soakingwith NH3
2%
Soakingwith H2O2
2%
Am
ou
nt
(%)
SD = Sawdast Moisture content (%)
Water retention value(WRV)
Hot water soluble (%)
Hemicellulose (%)
Cellulose (%)
Lignin (%)
Ash (%)
Chemical and Raw Materials selected treatment
Figure 3. Characteristic substrate of bagasse powder (A) and corn straw powder (B)
after soaking with 2, 4, 6 & 8% NaOH for 8 hours at room temperature.
0
10
20
30
40
50
60
70
80
0 2 4 6 8 10
Am
ou
nt
(%)
NaOH concentration (%)
A
Moisture content (%)
Hot water soluble (%)
Hemicellulose (%)
Cellulose (%)
Lignin (%)
Ash (%)
Selected kinds of substrate on cellulase enzyme production (CMC-ase)
Figure 4. Comparison of CMC-ase activity of Aspergillus niger (A) and Trichoderma
viride (B) on different substrates. The production of crude cellulase enzyme from molds
was tested with 4 different substrates: bagasse (BG), corn straw (CS), paddy straw (PS)
and sawdust (SD). Measurement of CMC-ase activity was performed after 5 and 7 days
of fermentation at 30○C
Endoglucanase Activity (CMC-Ase) of Aspergillus niger & Trichoderma viride
0.000
0.005
0.010
0.015
0.020
0.025
0.030
BG CS PS SD
Un
it (
U)
A. FP-ase activity of Aspergillus niger Day 5
Day 7
Figure 5. Comparison of FP-ase activity of (A) Aspergillus niger and Trichoderma
viride (B). The production of crude cellulase enzyme from molds was tested with 4
different substrates: bagasse (BG), corn straw (CS), paddy straw (PS) and
sawdust (SD). Measurement of FP-ase activity was performed after 5 and 7 days
of fermentation at 30○C.
Filter paperase activity (FP-Ase) of Aspergillus niger & Trichoderma viride
Selected kinds of substrate on cellulase enzyme production (FP-ase)
The comparison of saccharification process of lignocellulosic substrates between A. niger & T. viride
Figure 6. Time course of saccharification of bagasse by crude cellulase
enzyme from A. niger and T. viride at room temperature during 96
h incubation.
CONCLUSION
The NaOH solution is still the most effective chemical reducing lignin
content, increasing water absorption (water retention value) and
cellulose content of the treated chemical lignocelluloses.
Bagasse and corn straw are potential agricultural waste to be used as
raw material for the production of bioethanol based on their
characteristics after being given treatment delignification which the
highest cellulose content of 69.46, the lowest lignin 8.79, and higher
water retention value of 8.42.
The saccharification process obtained by the crude enzyme from
Aspergillus niger is better activity than the enzyme obtained from
Trichoderma viride with its respective activities as follows for the FP-
ase activity of 0.0226 U (bagasse as a substrate) and the CMC-ase
activity of 0.0606 U (corn straw as a substrate).