denim factory.docx
TRANSCRIPT
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Industrial washing is one of the most important applied finishing methods on fabric or
apparel. Different washing methods can be applied in case of denim fabrics finishing. To
achieve special outlooks as well as to change the fashion, responsible washing methodsare stone wash, sand wash and bleach wash. Denim produced from the fabric with twill
weave including warp yarns dyed with indigo color and undyed or white weft yarns
The people collect denim Fabre from local market, local garments and from other
countries. Most probably from India, China and Thailand. The 14 scissor used for
cutting and pattern making.
1. Verities of Colors2. Softener3. Silicon4. Pocket cleaner used5. P.P6. Metha7. Dioxide
8. Verities of Colors9. Softener used for soft and smoothing the cotton10.Silicon used for smoothing the cotton11.Pocket cleaner used for clear the color and bind the color permanent12.P.P used for fade the denim13.Metha used for clean the color14.Dioxide used for reduce the metha wash color and re back the original color
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Wash name: Water wash
Quantity: 100 Pecs (for large)
150-200 Pecs (for Small)
Time range: for 100 Pecs takes 80-85 min.
Chemical mixing:
1. Caustic 1.2 kg2. Soda 1.2 kg3. Silicon 1.4 kg4. Finally wash with waterAfter washing:
After the water wash the Fabre dried by drying machine. The drying machine is used
for dry the Fabre.
Design: To gave a design at first make a pattern of design or a frame using robber
tube, and then color the design into denim. Crinkle machine also used for applied a
design.
Starching marching are
1. Pegasus2. Juki3. Brothers4. Ketch and Kwacha
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Altering:
Pegasus had 2 heads of needle and five threads. That machine is used for alteration on the
bottom and hip belt stretch.
Ketch And Kwacha: the ketch and Kwacha machine is used for making
1. Button hole2. Belt loop3. Elastic
Needles:
Normally peoples are used 18-20 needle for starching the body.
Time Line:
1. 18 to 20 needle used for make a pant2. Body (150 Pecs) 2 hours to make3. 1 Pocket need 20 sec to make
Laundry:
The stem iron is needed to iron the denim pant.
Packaging:
The final step is packaging. The worker makes
the packaging box and put them into it. They
separated into lot and prepared for delivery.
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Global wash
Company name: Global wash
Manager Name: Abdul Kader
Experience in Wash factory: 5 years
Workers: About 40-50
Payment: monthly
Total Production: About 85,000 Pecs
Cost of per Wash: 7-8 tk (Unit)
Denim collection: Local markets
Minot washing plant
Company Name: Minot washing plant
Business partner name: MD. Ariful islam
Experience: 6 years
Experience in Wash factory: 5 years
Workers: About 30
Payment: monthly
Total Production: per day 2,000-2,200 Pecs
Cost of per Wash: 7-8 tk (Unit)
Denim collection: Local markets, Garments and India.
Working Hour: 2 shift 12/12 hour.
Profit: 1st
year 20 lak
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Payroll
SL
no.
Position Person Salary
1 Chemists 2 15500
2 Machine Operator 2 12000
3 Dry Man 6 6500
4 Steam Boil operator 4 7500
5 Hydro machine operator 4 4500
6 Helper 3 4000
7 Marketing manager 1 9000
8 Manager 1 150009 Marketing helper 5 2500
10 Van Driver 2 5000
TOTAL 30 81500
Bismillah Laundry
Company name: Bismillah laundry
Proprietor: MD. Jillur Rahman
Staff: 4
Iron Per day: 5000
Profit: Per day 5000 x 0.5 = 2500tk
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Staffs Payroll:
AsmaEnterpriseCompany Name: AsmaEnterprise
Proprietor: Md. Karim ullah
Workers: About 4
Payment: monthly
Total Production: per day 800 Pecs
Cost of per Pecs: 1 tk
SL Name Salary
1. Mamoon 6000 tk
2. Sujan 5000 tk
3. Amin 5000 tk4. Emam 5000 tk
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Ania Enterprise
Company Name: Ania Enterprise
Proprietor: Md. Rafiq hossain
Workers: About 4
Machine used: Ketch, Kwacha
Payment: monthly
Total Production: per day 600 Pecs
Cost of per Pecs: 50 paisa
Pure Wash
Company name: Pure Wash
Manager Name: Abdul hai
Experience in Wash factory: 8 years
Workers: About 40-50
Payment: monthly
Total Production: About 3000 Pecs per day
Cost of per Wash: 7-8 tk (Unit)
Denim collection: Local markets
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The aim of this assignment is to lean something and get experience
in denim factory. We are all tried to our best for collecting theinformation and the process. We learned many important things
from that factory visit, as like as
1.How to wash a denim2.Witch chemical used for washing3.Where we get cheep rated washed denim4.Where they collect from5.Where they export that6.Workers salary
So, it is very interesting and helpful assignment for us.