D800001X142 August 2005

Installing Your DeltaV™ Digital Automation System

TM

© 1996 - 2005 Fisher-Rosemount Systems, Inc. All rights reserved. Unauthorized duplication, in whole or in part, is prohibited.

Printed in UK

Emerson, Emerson Process Management, the Emerson Process Management Design, DeltaV, the DeltaV design, and PlantWeb are marks of one of the Emerson Process Management group of companies. All other marks are property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, expressed or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time without notice.

See CE Statement in Chapter 2.

Contents

Welcome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xixAbout This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xixRelated Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxAssumptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxConventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx

Chapter 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1The DeltaV System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1DeltaV System Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

DeltaV Control Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4DeltaV Remote Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Chapter 2 Installing Your DeltaV System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1CE Statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Installation Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Tools Required for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Torque Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Getting Started with DeltaV Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6Installing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Installing the DIN Rails and Carriers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10Connecting Bussed Field Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17Installing Extender Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22Installing the DeltaV I/O Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23Installing the DeltaV Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28Installing the DeltaV System Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29Installing the DeltaV Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34Installing the DeltaV Uninterruptible Power Supply (UPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36Setting up the DeltaV Control Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36Connecting Power to the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46

Setting Up the DeltaV Remote Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49Setting Up a Network Time Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49

IP Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50Subnet Mask. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50Broadcast Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51

Installing the Fault-Tolerant Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51

Contents iii

Chapter 3 Checking Out and Troubleshooting Your DeltaV System . . . . . . . . . . 3-1Checking Out Your System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Step 1. Checking the Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Step 2. Checking the Power Supply Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Step 3. Checking the LED Indicators on Each Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Step 4. Testing the Field Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34

Troubleshooting Your System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35Using the DeltaV Explorer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35Using the Workstation Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37Using DeltaV Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37Getting Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41

Online Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41Books Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41DeltaV Installation and Instruction Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41Hazardous Area Installation Manuals, NAMUR Installation Manuals, and ATEX Instruction Sheets . . 3-42Technical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43

Appendix A Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1

Appendix B Carrier Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-12-Wide Power/Controller Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28-Wide I/O Interface Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

Carrier Extenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-44-Wide Vertical Power/Controller Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-78-Wide Vertical I/O Interface Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8Fieldbus H1 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10Intrinsically Safe Power Supply Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13Intrinsically Safe 8-Wide Horizontal Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14Intrinsically Safe LocalBus Isolator Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15

Appendix C Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1I/O Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

DeltaV Series 2 I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3AI, 8-Channel, 4–20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5AI, 8-Channel, 1–5 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12AI, 16-Channel, 4-20 mA, HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14AO, 8-Channel, 4–20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-17AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-21DeviceNet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24DI, 8-Channel, 24 VDC, Dry Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-26

iv Installing Your DeltaV Digital Automation System

DI, 8-Channel, 24 VDC, Isolated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-32DI, 8-Channel, 120 VAC, Dry Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-34DI, 8-Channel, 120 VAC, Isolated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-36DI, 8-Channel, 230 VAC, Dry Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-38DI, 8-Channel, 230 VAC, Isolated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-40DI, 32-Channel, 24 VDC, Dry Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-42DO, 8-Channel, 24 VDC, High-Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-44DO, 8-Channel, 24 VDC, Isolated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-48DO, 8-Channel, 120 VAC/230 VAC, High-Side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-50DO, 8-Channel, 120 VAC/230 VAC, Isolated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-52DO, 32-Channel, 24 VDC, High-Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-54Fieldbus H1 and Series 2 H1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-56Isolated Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-60Multifunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-65Profibus DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-68RTD, ohms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-70Sequence of Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-73Serial Card, 2 Ports, RS232/RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-76Thermocouple, mV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-81

Intrinsically Safe I/O Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-84I.S. AI, 8-Channel, 4-20 mA, HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-85I.S. AO, 8-Channel, 4-20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-87I.S. DI, 16-Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-91I.S. DO, 4-Channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-93

Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-95I/O Terminal Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-96Fieldbus H1 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-97Series 2 H1 Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-98Interface Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-99Isolated Input Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-100Profibus DP Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-101RTD, ohms Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-103Thermocouple, mV Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10432-Channel Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10516-Channel Analog Input Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-106

Redundant Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-108Redundant Analog Input Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-109Redundant Analog Output Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-111Redundant Discrete Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-112Redundant H1 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-113Redundant Interface Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-114

Contents v

Mass Termination Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11610-Pin Mass Termination Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11816-Pin Mass Termination Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11924-Pin Mass Termination Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12040-Pin Mass Termination Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-122

Intrinsically Safe Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-124I.S. 8-Channel Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-124I.S. 16-Channel Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-126

I/O Interface Keying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-128Intrinsically Safe I/O Interface Keying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-132

Appendix D Controller Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1Remote Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3Uninterruptible Power Supply (UPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5

Liebert MultiLink Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-7Fiber-Optic Media Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-8

Appendix E System Power Supply Specifications. . . . . . . . . . . . . . . . . . . . . . . . . E-1System Power Supply (AC/DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1

Redundant AC Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3System Power Supply (Dual DC/DC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4System Passthrough Power Supply (DC/DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6

Redundant DC Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8Intrinsically Safe System Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9

Appendix F Workstation and Server Specifications . . . . . . . . . . . . . . . . . . . . . . . F-1Primary and Secondary Channel Ethernet Card Specifications - Plant LAN Interface Card . . . . . . . . . . . . . . F-1Fault-Tolerant Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1Dual Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2Touch Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2

Appendix G Control Network Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-1Hubs, Switches, and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-1

10Mbit 8-Port Ethernet Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-2100Mbit 24-Port Fiber Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-210/100Mbit 24-Port Switch with 2 MTRJ Fiber-Optic Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-310/100Mbit 24-Port Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-4Single Port Fiber Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-5

Ethernet Cable Specifications and Installation Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-7Fiber-Optic Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-8Cable Accessory Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-8

vi Installing Your DeltaV Digital Automation System

Building Twisted Pair Cable Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-9DeltaV Control Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-13

Hop Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-1310Mbit Hub Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-14

Extending a DeltaV Control Network with Media Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-16Reserved DeltaV IP Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-26Managing Cisco Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-29

Connecting the Switch Management Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-30

Appendix H Bulk Power Supply Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .H-1DIN Rail-Mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-3Panel-Mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-5Bulk 24 VDC to 12 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-7

Appendix I Cabinet and Enclosure Specifications. . . . . . . . . . . . . . . . . . . . . . . . . I-1Selecting an Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I-1Power Dissipation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I-5Enclosure Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I-10Example Enclosure Selection Calculations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I-11

Appendix J System Power Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1Sizing System Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1

System Power Supply (AC/DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1System Power Supply (Dual DC/DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-2System Passthrough Power Supply (DC/DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-2I.S. System Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-2Bulk Power Supplies for System Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-2Bulk Power Supply for Bussed Field Power and System Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-3

Using Multiple System Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-3Using Multiple Bulk Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-11

Appendix K Bussed Field Power Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .K-1Sizing R-C Snubbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .K-5

DC Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .K-5AC Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .K-6

Appendix L Controller Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1Installing a Redundant Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-3

Appendix M DeltaV Vertical Carriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-1

Contents vii

DeltaV 4-Wide Power/Controller Carriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-1DeltaV 8-Wide Vertical I/O Interface Carriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-2Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-8Calculating the Total Length of a Vertically Mounted System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-8DIN Rail Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-11Installing the 4-Wide Power/Controller Carriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-11Installing the 8-Wide Vertical I/O Interface Carriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-12Installing the Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-15

Appendix N Installation Worksheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N-1Installation Information Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N-1 Worksheets for Calculating Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N-2

Worksheet for Products Using 12 V LocalBus Power and 24 VDC Bussed Field Power . . . . . . . . . . . . .N-4Worksheet for Products Using Only 24 VDC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N-9Worksheet for System Power Requirements - 24 VDC Power Input . . . . . . . . . . . . . . . . . . . . . . . . . . . .N-11Worksheet for System Power Requirements - 12 VDC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N-13Worksheet for Bulk Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N-15Worksheet for Intrinsically Safe System Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N-16

Appendix O Intrinsically Safe I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O-1Intrinsically Safe LocalBus Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O-4Intrinsically Safe Carrier Extenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O-5

Appendix P Product Type Numbers for DeltaV Products . . . . . . . . . . . . . . . . . . . P-1

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glossary-1Units Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glossary-1Acronyms Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glossary-2Terms Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glossary-4

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index-1

viii Installing Your DeltaV Digital Automation System

Figures

1Figure 1-1 DeltaV System Overview Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Figure 1-2 LocalBus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Figure 1-3 No Hub System Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Figure 1-4 Control Network Example (2 nodes). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Figure 1-5 Control Network Example (8 nodes). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7Figure 1-6 Dedicated Remote Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9Figure 1-7 Remote Plant-Wide LAN Connected to a DeltaV System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-102Figure 2-1 DIN Rail Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11Figure 2-2 Screw Clearance Guidelines for DIN Rail Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12Figure 2-3 2-Wide Power/Controller Carrier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13Figure 2-4 8-Wide I/O Interface Carrier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14Figure 2-5 Carrier Ground Wiring Diagram Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16Figure 2-6 Bussed Field Power Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18Figure 2-7 Example of Bussed Field Power Keying Connections (for 120 VAC Only) . . . . . . . . . . . . . . . 2-19Figure 2-8 Bussed Field Power Keying Scheme Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20Figure 2-9 Bussed Field Power Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21Figure 2-10 Bussed Field Power Wiring Diagram (Extended Power) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21Figure 2-11 I/O Terminal Block Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23Figure 2-12 I/O Terminal Block Channel Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24Figure 2-13 I/O Card Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26Figure 2-14 Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28Figure 2-15 Simplex Wiring Diagram for System Power Supply (AC/DC). . . . . . . . . . . . . . . . . . . . . . . . . . 2-30Figure 2-16 Simplex Wiring Diagram for System Passthrough Power Supply (DC/DC) . . . . . . . . . . . . . . . 2-31Figure 2-17 Simplex Wiring Diagram for System Power Supply (Dual DC/DC) . . . . . . . . . . . . . . . . . . . . . 2-32Figure 2-18 System Power Supply Alarm Contact Wiring (Unpowered Condition) . . . . . . . . . . . . . . . . . . . 2-33Figure 2-19 System Power Supply Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33Figure 2-20 Workstation Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34Figure 2-21 Monitor Label Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35Figure 2-22 No Hub System Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37Figure 2-23 Cascaded 10 Mbit Hub Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39Figure 2-24 Simplex Control Network Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41Figure 2-25 Redundant Control Network Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42Figure 2-26 Control Network Cable Connections for a Simplex Controller. . . . . . . . . . . . . . . . . . . . . . . . . . 2-43Figure 2-27 Plant LAN Network Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45Figure 2-28 Simplex Power and Ground Wiring Diagram for Bulk AC to 12 or 24 VDC Power Supply . . . 2-47Figure 2-29 Simplex Power and Ground Wiring Diagram for Bulk 24 VDC to 12 VDC Power Supply . . . 2-48

Figures ix

Figure 2-30 Front View of the ftServer 3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52Figure 2-31 Back View of the ftServer 3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-533ABFigure B-1 2-Wide Power/Controller Carrier Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2Figure B-2 8-Wide I/O Interface Carrier Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3Figure B-3 Left and Right Carrier Extender Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4Figure B-4 Front View of One-Wide Carrier Extenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5Figure B-5 Adding External Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6Figure B-6 4-Wide Power/Controller Carrier Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7Figure B-7 8-Wide Vertical I/O Interface Carrier Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9Figure B-8 H1 Carrier Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11Figure B-9 H1 Carrier Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12Figure B-10 I.S. Power Supply Carrier Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13Figure B-11 I.S. 8-Wide Horizontal Carrier Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14Figure B-12 I.S. LocalBus Isolator Carrier Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15CFigure C-1 Standard I/O Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1Figure C-2 Wiring Diagram for 2-Wire AI, 8-Channel, 4–20 mA and AI, 8-Channel, 4–20 mA, HART . . . C-7Figure C-3 Wiring Diagram for Series 2, 2-Wire AI, 8-Channel, 4–20 mA, HART in Simplex Mode . . . . . C-8Figure C-4 Wiring Diagram for Series 2, 2-Wire AI, 8-Channel, 4–20 mA, HART in Redundant Mode . . . C-9Figure C-5 Wiring Diagram for Series 2, 4-Wire AI, 8-Channel, 4–20 mA, HART in Simplex Mode . . . . C-10Figure C-6 Wiring Diagram for Series 2, 4-Wire AI, 8-Channel, 4–20 mA, HART in Redundant Mode . . C-11Figure C-7 Wiring Diagram for AI, 8-Channel, 1–5 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13Figure C-8 Wiring Diagram for Series 2 AI, 16-channel, 4-20 mA, HART . . . . . . . . . . . . . . . . . . . . . . . . C-16Figure C-9 Wiring Diagram for Series 2 AO, 8-Channel, 4–20 mA, HART in Simplex Mode . . . . . . . . . C-19Figure C-10 Wiring Diagram for Series 2 AO, 8-Channel, 4–20 mA, HART in Redundant Mode . . . . . . . . C-20Figure C-11 Wiring Diagram for AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-23Figure C-12 Wiring Diagram for DeviceNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-25Figure C-13 External Line Fault Detection Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-27Figure C-14 Wiring Diagram for DI, 8-Channel, 24 VDC, Dry Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-29Figure C-15 Wiring Diagram for Series 2 DI, 8-Channel, 24 VDC, Dry Contact in Simplex Mode . . . . . . . C-30Figure C-16 Wiring Diagram for Series 2 DI, 8-Channel, 24 VDC, Dry Contact in Redundant Mode . . . . . C-31Figure C-17 Wiring Diagram for DI, 8-Channel, 24 VDC, Isolated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-33Figure C-18 Wiring Diagram for DI, 8-Channel, 120 VAC, Dry Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . C-35Figure C-19 Wiring Diagram for DI, 8-Channel, 120 VAC, Isolated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-37Figure C-20 Wiring Diagram for DI, 8-Channel, 230 VAC, Dry Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . C-39Figure C-21 Wiring Diagram for DI, 8-Channel, 230 VAC, Isolated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-41Figure C-22 Wiring Diagram for DI, 32-Channel, 24 VDC Dry Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-43Figure C-23 Wiring Diagram for Series 2 DO, 8-Channel, 24 VDC, High-Side in Simplex Mode . . . . . . . C-46

x Installing Your DeltaV Digital Automation System

Figure C-24 Wiring Diagram for Series 2 DO, 8-Channel, 24 VDC, High-Side in Redundant Mode . . . . . . C-47Figure C-25 Wiring Diagram for DO, 8-Channel, 24 VDC, Isolated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-49Figure C-26 Wiring Diagram for DO, 8-Channel, 120 VAC/230 VAC, High-Side . . . . . . . . . . . . . . . . . . . . C-51Figure C-27 Wiring Diagram for DO, 8-Channel, 120 VAC/230 VAC, Isolated . . . . . . . . . . . . . . . . . . . . . . C-53Figure C-28 Wiring Diagram for DO, 32-Channel, 24 VDC, High-Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-55Figure C-29 Wiring Diagram for Fieldbus H1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-57Figure C-30 Wiring Diagram for Series 2 H1 in Simplex Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-58Figure C-31 Wiring Diagram for Series 2 H1 in Redundant Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-59Figure C-32 Wiring Diagram for Series 2 Isolated Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-64Figure C-33 Wiring Diagram for Multifunction 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-67Figure C-34 Wiring Diagram for Profibus DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-69Figure C-35 Wiring Diagram for RTD, ohms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-72Figure C-36 Wiring Diagram for Sequence of Events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-75Figure C-37 Wiring Example, Interface Terminal Block, Serial Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-79Figure C-38 Wiring Example for Redundant Interface Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-80Figure C-39 Wiring Diagram for Thermocouple, mV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-83Figure C-40 Wiring Diagram for I.S. AI, 8-Channel, 4-20 mA, HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-86Figure C-41 Wiring Diagram for I.S. AO, 8-Channel, 4-20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-89Figure C-42 Wiring Diagram for I.S. AO, 8-Channel, 4-20 mA, HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-90Figure C-43 Wiring Diagram for I.S. DI, 16-Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-92Figure C-44 Wiring Diagram for I.S. DO, 4-Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-94Figure C-45 I/O, Fused I/O, and 4-Wire I/O Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-96Figure C-46 Fieldbus H1 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-97Figure C-47 Series 2 H1 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-98Figure C-48 Interface Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-99Figure C-49 Isolated Input Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-100Figure C-50 Profibus DP Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-101Figure C-51 RTD, ohms Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-103Figure C-52 Thermocouple, mV Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-104Figure C-53 32-Channel Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-105Figure C-54 16-Channel Analog Input Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-106Figure C-55 Redundant Analog Input Terminal Block (shown as shipped) . . . . . . . . . . . . . . . . . . . . . . . . . C-110Figure C-56 Redundant Analog Output Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-111Figure C-57 Redundant Discrete Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-112Figure C-58 Redundant H1 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-113Figure C-59 Redundant Interface Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-115Figure C-60 Mass Termination Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-117Figure C-61 I.S. 16-Channel Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-126Figure C-62 I/O Key Setting Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-131Figure C-63 I.S. I/O Example Key Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-132D

Figures xi

Figure D-1 Controller Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-2Figure D-2 Remote Interface Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-4Figure D-3 UPS Installation for Controller Power Backup [System Power Supply (AC/DC)]. . . . . . . . . . . .D-5Figure D-4 UPS Installation for Controller Power Backup [System Passthrough Power Supply (DC/DC)] .D-6Figure D-5 Fiber-Optic Media Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-9EFigure E-1 System Power Supply (AC/DC) Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2Figure E-2 Redundant AC Input Power for System Power Supply (AC/DC). . . . . . . . . . . . . . . . . . . . . . . . . E-3Figure E-3 System Power Supply (Dual DC/DC) Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-5Figure E-4 System Passthrough Power Supply (DC/DC) Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7Figure E-5 Redundant DC Input Power and Grounding for System Passthrough Power Supply (DC/DC) . . E-8Figure E-6 I.S. System Power Supply Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9FFigure F-1 Touch Screen Monitor Connections on Dual Monitors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2GFigure G-1 Front View of the 100Mbit 24-Port Fiber Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-2Figure G-2 Rear View of the 100Mbit 24-Port Fiber Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-2Figure G-3 Front View of the 10/100Mbit 24-Port Switch with 2 MTRJ Fiber-Optic Ports . . . . . . . . . . . . .G-3Figure G-4 Rear View of the 10/100Mbit 24-Port Switch with 2 MTRJ Fiber-Optic Ports . . . . . . . . . . . . . .G-3Figure G-5 Front View of the 24-Port Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-4Figure G-6 Top View of the Single Port Fiber Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-5Figure G-7 Bottom View of the Single Port Fiber Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-6Figure G-8 Unshielded Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-10Figure G-9 Shielded Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-10Figure G-10 Straight-Through Cable Pin Outs for Both Ends. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-11Figure G-11 Crossover Cable Pin Outs for Both Ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-12Figure G-12 10Mbit Copper with 8 Port Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-15Figure G-13 Fiber-Optic and Twisted Pair Network Star . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-17Figure G-14 Fiber-Optic and Twisted Pair Network Using the Single Port Fiber Switch. . . . . . . . . . . . . . . .G-18Figure G-15 Twisted Pair Network Star Using Cisco 2950 Twisted Pair Switches . . . . . . . . . . . . . . . . . . . .G-20Figure G-16 Twisted Pair Cascaded Network Using Cisco 2950 Twisted Pair Switches . . . . . . . . . . . . . . . .G-22Figure G-17 Twisted Pair Cascaded Networks with Fiber Links Using Cisco 2950C . . . . . . . . . . . . . . . . . .G-24HFigure H-1 System Power and Bussed Field Power Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-1Figure H-2 Top View DIN Rail-Mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC Power Supply . . .H-4Figure H-3 Front View DIN Rail-Mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC Power Supply . .H-4Figure H-4 Top View, Panel-Mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC Power Supply . . . . .H-6Figure H-5 End View, Panel-Mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC Power Supply . . . . .H-6IFigure I-1 Enclosure Example #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I-2Figure I-2 Enclosure Example #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I-3

xii Installing Your DeltaV Digital Automation System

Figure I-3 Enclosure Example #3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I-4JFigure J-1 System Power Supply Mounting for Load Sharing with a Simplex Controller . . . . . . . . . . . . . . J-5Figure J-2 Extended Power Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-6Figure J-3 System Power Supply Mounting for Redundant Controller Power. . . . . . . . . . . . . . . . . . . . . . . . J-7Figure J-4 System Power Supply (Dual DC/DC) Mounting for Redundant Power . . . . . . . . . . . . . . . . . . . . J-9Figure J-5 System Passthrough Power Supply Mounting for Redundant I/O Power . . . . . . . . . . . . . . . . . . J-10Figure J-6 Connecting the DIN Rail-Mounted Bulk Power Supply for Redundancy or Load Sharing . . . . J-12Figure J-7 Power Supply AC-DC Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-14Figure J-8 System Power Supply DC/DC and System Power Supply (Dual DC/DC) Overview . . . . . . . . J-15KFigure K-1 Arc Suppression Device Examples for Contact Closure Detection (Isolated Discrete Inputs). . .K-2Figure K-2 Examples for Driving Inductive Loads with AC Outputs (High-Side Discrete Output). . . . . . . .K-3Figure K-3 Example for Driving Inductive Loads with DC Outputs (High-Side Discrete Output) . . . . . . . .K-4LFigure L-1 Redundant Controller Network Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1Figure L-2 Redundant Controller Installation Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-2MFigure M-1 4-Wide Power/Controller Carriers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-2Figure M-2 Left and Right 8-Wide I/O Interface Vertical Carriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-3Figure M-3 Remove Jumper for Additional Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-4Figure M-4 Typical Vertical Mount Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-5Figure M-5 Top Cable Extender Bridging Left and Right I/O Interface Carriers . . . . . . . . . . . . . . . . . . . . . M-6Figure M-6 Bottom 4-Wide Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-7Figure M-7 Standard Configuration for an Eight Carrier Vertical System. . . . . . . . . . . . . . . . . . . . . . . . . . . M-9Figure M-8 Vertical DIN Rail Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-11Figure M-9 8-Wide I/O Interface Carrier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-13Figure M-10 Ground Wiring for System Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-14NOFigure O-1 DeltaV Intrinsically Safe I/O Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O-2Figure O-2 Grounding Requirements for I.S. I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O-3Figure O-3 I.S. LocalBus Isolator Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O-4Figure O-4 Right and Left I.S. Carrier Extenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O-5P

Figures xiii

xiv Installing Your DeltaV Digital Automation System

Tables

12Table 2-1 Maximum Mounting Screw Torque Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53Table 3-1 System Power Supply LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Table 3-2 MD and MDPlus Controller LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Table 3-3 Remote Interface Unit LED Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Table 3-4 Media Converter LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Table 3-5 Single Port Fiber Switch Power LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Table 3-6 Single Port Fiber Switch Port LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Table 3-7 AI Card LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9Table 3-8 AI 16-Channel Card LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11Table 3-9 AO Card LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Table 3-10 AS-Interface Card LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Table 3-11 DeviceNet Card LED Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15Table 3-12 DI Card LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Table 3-13 DI, 32-channel, 24 VDC, Dry Contact Card LED Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17Table 3-14 DO Card LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18Table 3-15 DO, 32-Channel, 24 VDC, High-Side Card LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19Table 3-16 Fieldbus H1 Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20Table 3-17 Series 2 Isolated Input Card LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22Table 3-18 Multifunction Card LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23Table 3-19 Profibus DP Card LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24Table 3-20 RTD, ohms and Thermocouple, mV LED Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25Table 3-21 Sequence of Events Card LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26Table 3-22 Serial Card LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27Table 3-23 I.S. AI, 8-Channel, 4-20 mA, HART Card LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29Table 3-24 I.S. AO, 8-Channel, 4-20, mA Card LED Checklist (includes HART) . . . . . . . . . . . . . . . . . . . 3-31Table 3-25 I.S. DI, 16-Channel Card LED Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32Table 3-26 I.S. DO, 4-Channel Card LED Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33ATable A-1 DeltaV System Environmental Specifications (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1Table A-2 DeltaV System Environmental Specifications (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3BTable B-1 2-Wide Power/Controller Carrier Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2Table B-2 8-Wide I/O Interface Carrier Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3Table B-3 4-Wide Power/Controller Carrier (Top/Bottom) Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . B-7Table B-4 8-Wide Vertical I/O Interface Carrier Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8Table B-5 H1 Carrier Power Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10

Tables xv

Table B-6 I.S. Power Supply Carrier Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13Table B-7 I.S. 8-Wide Horizontal I/O Interface Carrier Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14Table B-8 I.S. LocalBus Isolator Carrier Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15CTable C-1 AI, 8-Channel, 4–20 mA, Specifications (HART and Series 2) . . . . . . . . . . . . . . . . . . . . . . . . . . C-6Table C-2 AI, 8-Channel, 1–5 VDC Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12Table C-3 AI, 16-Channel, 4-20 mA, HART (Series 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14Table C-4 AO, 8-Channel, 4–20 mA Specifications (HART and Series 2) . . . . . . . . . . . . . . . . . . . . . . . C-17Table C-5 AS-Interface Cable Distance Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-21Table C-6 AS-Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22Table C-7 DeviceNet Interface Specifications (includes Series 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24Table C-8 DI, 8-Channel, 24 VDC, Dry Contact Specifications (includes Series 2) . . . . . . . . . . . . . . . . C-28Table C-9 DI, 8-Channel, 24 VDC, Isolated Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-32Table C-10 DI, 8-channel, 120 VAC, Dry Contact Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-34Table C-11 DI, 8-Channel, 120 VAC, Isolated Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-36Table C-12 DI, 8-Channel, 230 VAC, Dry Contact Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-38Table C-13 DI, 8-Channel, 230 VAC, Isolated Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-40Table C-14 DI, 32-Channel, 24 VDC, Dry Contact (includes Series 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-42Table C-15 DO, 8-Channel, 24 VDC, High-Side Specifications (includes Series 2). . . . . . . . . . . . . . . . . . . C-45Table C-16 DO, 8-Channel, 24 VDC, Isolated Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-48Table C-17 DO, 8-Channel, 120/230 VAC, High-Side Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-50Table C-18 DO, 8-Channel, 120 VAC/230 VAC, Isolated Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . C-52Table C-19 DO, 32-Channel, 24 VDC, High-Side (includes Series 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-54Table C-20 DeltaV Fieldbus H1 and Series 2 H1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-57Table C-21 Isolated Input Card Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-60Table C-22 Isolated Input Card, Thermocouple and MilliVolt Input Specifications . . . . . . . . . . . . . . . . . . . C-61Table C-23 Isolated Input Card Thermocouple Input Range Specifications . . . . . . . . . . . . . . . . . . . . . . . . . C-61Table C-24 Isolated Input Card MilliVolt Input Range Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-62Table C-25 Isolated Input Card, RTD, ohms Input Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-62Table C-26 Isolated Input Card, RTD, ohms Input Range Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . C-62Table C-27 Isolated Input Card, Voltage Input Range Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-63Table C-28 32-Channel Terminal Block used with Multifunction Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-65Table C-29 Multifunction Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-66Table C-30 Profibus Interface Specifications (includes Series 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-68Table C-31 RTD, ohms Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-70Table C-32 RTD, ohms Sensor Type Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-71Table C-33 32-Channel Terminal Block used with Sequence of Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-73Table C-34 Sequence of Events Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-74Table C-35 RS232 Terminal Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-76Table C-36 RS422/485 Half Duplex Terminal Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-77Table C-37 RS422/485 Full Duplex Terminal Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-78Table C-38 Serial Card, 2 Ports, RS232/RS485 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-78Table C-39 Thermocouple, mV Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-81Table C-40 Thermocouple Sensor Type Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-82

xvi Installing Your DeltaV Digital Automation System

Table C-41 mV Sensor Type Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-83Table C-42 I.S. AI, 8-Channel, 4-20 mA, HART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-85Table C-43 I.S. AO, 8-Channel, 4-20 mA (includes HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-87Table C-44 I.S. DI, 16-Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-91Table C-45 I.S. DO, 4-Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-93Table C-46 I/O, Fused I/O, and 4-Wire I/O Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . C-96Table C-47 Fieldbus H1 Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-97Table C-48 Series 2 H1 Terminal Block Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-98Table C-49 Interface Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-99Table C-50 Isolated Input Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-100Table C-51 Profibus DP Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-101Table C-52 RTD, ohms Terminal Block Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-103Table C-53 Thermocouple, mV Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-104Table C-54 32-Channel Terminal Block Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-105Table C-55 16-Channel Analog Input Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-106Table C-56 16-Channel Analog Input Terminal block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-107Table C-57 Redundant Analog Input Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-109Table C-58 Redundant Analog Output Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-111Table C-59 Redundant Discrete Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-112Table C-60 Redundant H1 Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-113Table C-61 Redundant Interface Terminal Block Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-114Table C-62 Mass Termination Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-116Table C-63 10-Pin Mass Termination Block Cable Pin Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-118Table C-64 16-Pin Mass Termination Block Cable Pin Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-119Table C-65 24-Pin Mass Termination Block Cable Pin Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-121Table C-66 40-Pin Mass Termination Block Cable Pin Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-123Table C-67 I.S. 8-Channel Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-124Table C-68 I.S. 8-Channel Terminal Block Cable Pin Outs and Channel Nomenclature . . . . . . . . . . . . . . C-124Table C-69 I.S. 16-Channel Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-126Table C-70 I.S.16-Channel Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-127Table C-71 Non-I.S. I/O Card Keying and Compatible I/O Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . C-128Table C-72 I.S. I/O Card Keying and Compatible I/O Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . C-132DTable D-1 Controller Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1Table D-2 Remote Interface Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3Table D-3 Fiber-Optic Media Converter Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-8ETable E-1 System Power Supply (AC/DC) Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1Table E-2 System Power Supply (Dual DC/DC) Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4Table E-3 System Passthrough Power Supply (DC/DC) Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6Table E-4 I.S System Power Supply Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9FG

Tables xvii

Table G-1 10Mbit 8-Port Ethernet Hub Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-2Table G-2 100Mbit 24-Port Fiber Switch Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-2Table G-3 10/100Mbit 24-Port Switch with 2 MTRJ Fiber-Optic Ports Specifications . . . . . . . . . . . . . . . .G-3Table G-4 10/100Mbit 24-Port Switch Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-4Table G-5 Single Port Fiber Switch Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-5Table G-6 Fiber-Optic Cable Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-8Table G-7 Twisted Pair Control Network Cable Accessory Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .G-8Table G-8 Network Time Protocol Server IP Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-26Table G-9 Ethernet Managed Switch IP Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-27HTable H-1 DIN Rail-Mounted Bulk AC to 24 and AC to 12 VDC Power Supply Specifications . . . . . . . .H-3Table H-2 Panel-Mounted Bulk AC to 24 VDC and AC to 12 VDC Power Supply Specifications. . . . . . .H-5Table H-3 Bulk 24 VDC to 12 VDC Power Supply Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-7ITable I-1 Maximum Power Dissipation for DeltaV Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I-6Table I-2 Example Enclosure Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I-11JTable J-1 LocalBus Current Provided to the I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-8Table J-2 Bulk Power Provided to the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-13KTable K-1 Example R-C Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .K-2Table K-2 OFF Current Limits for Input Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .K-3LMTable M-1 Cable Length Calculations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-10NTable N-1 Worksheet for Products Using 12 V LocalBus Power and 24 VDC Bussed Field Power . . . . . .N-5Table N-2 Worksheet for Products Using Only 24 VDC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N-9Table N-3 System Power Requirements - 24 VDC Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N-11Table N-4 System Power Requirements - 12 VDC Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N-13Table N-5 Bulk Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N-15Table N-6 I.S. System Power Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N-16OTable O-1 I.S. LocalBus Isolator Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O-4PTable P-1 DeltaV Products Crossed Referenced to Product Type Numbers . . . . . . . . . . . . . . . . . . . . . . . . . P-1

xviii Installing Your DeltaV Digital Automation System

WelcomeWelcome to the Emerson Process Management DeltaV digital automation system. The DeltaV system offers easy-to-install hardware and powerful, user-friendly software for advanced process control scaled to the system size you need.

About This ManualThis manual is designed to help you install your DeltaV system and get it started up quickly. It is divided into three chapters, 15 appendices, a glossary, and an index.

Chapter 1, Overview, provides general information on the DeltaV system hardware.Chapter 2, Installing Your DeltaV System, provides recommendations for system installation preparation, lists the required tools, provides a brief description of the steps required for system installation, and includes detailed instructions and diagrams for system installation.Chapter 3, Checking Out and Troubleshooting Your DeltaV System, provides guidelines to help ensure that your system is installed properly and to help you troubleshoot hardware problems.The Appendices include specifications, wiring diagrams, and other detailed information on the system devices.The Glossary defines the units, abbreviations, and terms used in this manual. A more complete glossary can be found in the DeltaV Books Online.

This revision of Installing Your DeltaV Digital Automation System supports the hardware in DeltaV Version 8.3 and earlier. Hardware components that are not available for sale concurrent with DeltaV Version 8.3 may not be included in this document if they have been removed from sale. Retain earlier manuals that document these components.

Welcome xix

Related DocumentationThe Release News has important updates for system installation.

Books Online contains a System Administration and Maintenance manual for help in troubleshooting and the Installing Your DeltaV Zone 1 Intrinsically Safe Hardware manual.

The Site Preparation Guide for DeltaV Automation Systems contains instructions for properly preparing your site for electrical power and grounding.

The Fieldbus Installations in a DeltaV Digital Automation System manual contains important information about installing a fieldbus system.

The Installing Your DeltaV Safety Instrumented System Hardware manual contains information about installing DeltaV SIS hardware.

Refer to page 3-42 for information on locating Hazardous Area Installation manuals, NAMUR Installation manuals and ATEX Instruction sheets.

AssumptionsIt is assumed that you have read the Site Preparation Guide for DeltaV Automation Systems and have followed the instructions for properly preparing your site for electrical power and grounding before installing your DeltaV system. The Site Preparation Guide for DeltaV Automation Systems is available from your Emerson Process Management representative or sales office.

This manual, Installing Your DeltaV Digital Automation System, shows factory tested and supported wiring connections. If your system requires a different configuration, contact your Emerson Process Management representative or sales office for help with design or review. It is assumed that all installation and maintenance procedures described in this document are performed by qualified personnel and that the equipment is used only for the purposes described.

ConventionsWarnings, cautions, notes and procedures are used in this manual to emphasize important information.

Warning A warning describes a critical procedure that must be followed to prevent a safety risk or equipment damage.

xx Installing Your DeltaV Digital Automation System

Caution A caution describes a procedure that must be followed to prevent equipment malfunction.

Note A note is a procedure, condition, or statement that will help you understand and operate your system.

Itemizes steps necessary to execute installation procedures.

Welcome xxi

xxii Installing Your DeltaV Digital Automation System

Chapter 1 OverviewThis chapter provides general information on the DeltaV system hardware. Refer to the appendices cited in “DeltaV System Equipment” on page 1-2 for specifications and guidelines.

The DeltaV SystemThe DeltaV automation system consists of the following components:

One or more I/O subsystems that process information from field devicesOne or more controllers that perform local control and manage data and communications between the I/O subsystem and the Control NetworkPower suppliesOne or more workstations that provide a graphical user interface to the processA Control Network that provides communication between system nodes

Figure 1-1 shows an overview diagram of the DeltaV system.

Figure 1-1 DeltaV System Overview Diagram

Workstation

Primary Control Network

Secondary Control Network

Primary Hub

Secondary Hub

System Power Supply

Controller

I/O Subsystem

Overview 1-1

DeltaV System EquipmentThe DeltaV system uses DIN rail-mounted interconnecting carriers and components that are designed for installation in an enclosure. The carriers provide power and communication connections. The I/O subsystem and the controllers are modular; they simply plug onto the carriers for installation. DeltaV system equipment consists of:

Power Controller Carriers and I/O Interface Carriers that mount horizontally or vertically on DIN rails. The number in the carrier name (such as 8-wide I/O interface carrier) refers to the number of slots available for connecting the equipment to the carrier. Refer to Appendix B for carrier specifications and to Appendix M for information on vertical carriers.LocalBus that consists of an internal power bus on the Power Controller Carrier, busses on the associated I/O interface carriers, and connecting cables. The LocalBus supplies power to the controller and the I/O subsystem and provides communications connections between cards. System power (12 VDC) can be shared along the length of the LocalBus. The length of the LocalBus, including all cabling, cannot exceed 6.5 m (21.3 ft.) as shown in the following figure. The length requirement is the same for vertically mounted systems. Refer to “Calculating the Total Length of a Vertically Mounted System” on page M-8 for additional information.

1-2 Installing Your DeltaV Digital Automation System

Figure 1-2 LocalBus

DeltaV I/O subsystem that includes I/O terminal blocks and I/O cards. Terminal blocks snap onto the I/O interface carrier to provide screw terminations for field wiring. I/O cards snap over the I/O terminal block on the carrier and convert field signals to a digital format for control and communications. You can install the I/O terminal blocks and connect field wiring before installing the other devices, thus reducing installation and maintenance costs. Many of the DeltaV Series 2 cards support redundancy. Series 2, redundant capable cards are configured, autosensed, upgraded, and operated just like the pre-Series 2 cards. Series 2 simplex cards can function as drop-in replacements for pre-Series 2 simplex cards of the same type. Refer to Appendix C for more information on the I/O subsystem.DeltaV Controller that performs local control and manages communication between the I/O subsystem and the Control Network. It mounts on the right slot of the 2-wide Power Controller carrier for horizontal installations and to the right of a power supply on the 4-wide Power Controller carrier for vertical installations.

6.5 m (21.3 ft) from start to end

System Power Supply

Controller

I/O Subsystem

I/O Subsystem

Overview 1-3

You can add an additional controller for controller redundancy. Refer to Appendix D for DeltaV controller specifications.DeltaV system power. The DeltaV system supports a system power supply (AC/DC), a system passthrough power supply (DC/DC), and a system power supply (Dual DC/DC) as well as an Intrinsically Safe system power supply. Refer to Appendix J for system power guidelines.DeltaV Workstations that provide graphical user interfaces to help you configure your system, perform extensive diagnostic checks, operate your process, and gather reporting and historical data. The DeltaV System Identifier, shipped in your License Pack, is a connector that plugs into the parallel printer port or Universal Serial Bus (USB) on your ProfessionalPLUS workstation. It gives each DeltaV system a unique identification that allows you to install or download changes to the system. The system identifier is not required for the system to continue running or to restart the system after it has been running. Refer to Appendix F for workstation specifications.Fault-tolerant server that provides fault-tolerance through redundancy of the major hardware sub-systems. The fault-tolerant server can be used as the hardware platform for DeltaV Application stations. Refer to Appendix F for information on the fault-tolerant server.Uninterruptible Power Supply (UPS) that backs up the DeltaV controller and the DeltaV workstations during short-term power outages. The UPS allows the controller and workstations to continue operating and to maintain current process data when AC main power is down.Bulk power supplies supply power to the system or to field devices. Power to the system is isolated from power to field devices. Refer to Appendix H for bulk power supply specifications.

DeltaV Control NetworkThe Control Network is an isolated Ethernet local area network (LAN) that provides communication between the controllers and workstations. It uses standard Ethernet hubs and switches for communications connections. An optional 10Base-T/100Base-TX switch can be added for networks with more than 20 controllers and 32 nodes.

The Control Network is dedicated to the DeltaV system. A separate Ethernet interface is provided via the DeltaV ProfessionalPLUS and Application Station to connect the DeltaV system to a plant-wide LAN. The primary way to connect a plant LAN to the DeltaV system is through either or both the ProfessionalPLUS and Application station. The only way to run non-DeltaV applications (other than Microsoft Excel) is through a DeltaV Application Station.

1-4 Installing Your DeltaV Digital Automation System

Caution Connecting unapproved non-DeltaV equipment to the DeltaV Control Network can cause unpredictable operation of the system.

The DeltaV Control Network has been designed to be redundant for communications reliability. The Control Network is composed of Primary and Secondary communication channels that are implemented with separate Ethernet NIC cards as well as separate network hubs and switches for each channel.

Standard Category 5(e) Screened Twisted Pair (ScTP) cable must be used for Control Networks with distances of up to 100 meters (328 feet) between Ethernet ports. Refer to “Ethernet Cable Specifications and Installation Rules” on page G-7 for cable specifications. For distances of up 2 kilometers (6562 feet) between Ethernet ports, 19 inch rack-mounted switches with a fiber-optic interface or small form factor switches with fiber-optic ports can be used. Refer to “Single Port Fiber Switch” on page G-5 for information on a small form factor switch with fiber-optic ports. Be sure to specify the fiber-optic option when ordering the 19 inch rack-mounted switch. Also, fiber-optic communication channels are preferable when:

Possible electromagnetic noise interference might exist and standard cable does not provide sufficient protection.Ground isolation and protection from near lightning strikes are required for building to building communication links.

The following sections contain network diagrams that provide an overview of possible network configurations for DeltaV systems. Refer to Appendix G for detailed installation diagrams and instructions including requirements for Ethernet shield orientations, rules for connecting switches in cascade and star topologies, identification of fiber-optic and twisted pair cable connectors, switch configuration, and other important installation requirements.

If your DeltaV system consists of one workstation and one controller only, you can connect the DeltaV network without using a hub. The cable must be routed directly from the workstation to the controller. Figure 1-3 shows an example of a no hub system. Figure G-11 shows the pinout for a cable in a no hub system.

Overview 1-5

Figure 1-3 No Hub System Example

Note The no-hub cable is for systems with no Control Network Hub. Its wiring is different than that of the standard Ethernet cables used with DeltaV Control Network Hubs.

Figure 1-4 Control Network Example (2 nodes)

Workstation

No hub cable, shieldedconnectors at both ends

Controller

Workstation

ScTP Cat.5(e) CableMaximum Length:100 m (328 ft)

ScTP Cat.5(e) CableMaximum Length:100 m (328 ft)

Primary Hub

Secondary Hub

Controller

1-6 Installing Your DeltaV Digital Automation System

Figure 1-5 Control Network Example (8 nodes)

DeltaV Remote NetworkThe DeltaV Remote Network is an Ethernet 10/100BaseT local area network (LAN) that provides communications between remote workstations and the DeltaV system. The DeltaV Remote Network can be a dedicated LAN that contains only DeltaV remote workstations, or it can be the plant-wide LAN that contains other personal computers or ethernet devices such as printers. A DeltaV Remote Network uses one or more Ethernet hubs or switches for communications connections. A router must be used to minimize network traffic between the plant-wide LAN and the DeltaV system.

The DeltaV Remote Network is connected to the DeltaV system through a DeltaV Application Station or the ProfessionalPLUS workstation running DeltaV Remote Access Server (RAS). To support the engineering applications and the DeltaV Guardian application on remote workstations and to upload displays from any workstation, the remote network must also be connected to the ProfessionalPLUS

Workstation

Primary Hub Secondary Hub

System Power Supply,Controller, andI/O Subsystem

Legend:Primary Control NetworkSecondary Control Network

Overview 1-7

workstation. To support accessing batch data or to control batches from any workstation, the remote network also must be connected to the Application station.

Note The Application Station and ProfessionalPLUS nodes are not automatically designated as remote servers during the installation process. If you enable remote network redundancy for your remote nodes when you configure the workstation in DeltaV Explorer, you must also enable remote network redundancy (in DeltaV Explorer) for the ProfessionalPLUS and any of the Application Station nodes that are connected to the remote network. If remote network redundancy is not enabled, you will be unable to view the data remotely if the Primary network connection is lost.

The DeltaV Remote Network can be simplex or redundant. Additional Ethernet interface cards, separate from the control network interfaces, can be added to the Application Station and ProfessionalPLUS workstations to support the DeltaV Remote Network.

The wiring and installation for the remote network should follow the same guidelines as the control network. Refer to “Wiring Guidelines” on page 2-4 and “Control Network Installation Requirements” on page 2-38.

The remote network is also designed to support various network connectivity options, such as Microwave or leased line type connections as well as standard direct LAN connections. When using a slow network link option, remote workstations can be connected through a Remote Application Station. The Remote Application Station is connected through an Application Station on the DeltaV Control Network. This type of connection increases communication performance through the slow network link.

There are many possible remote network layouts for various system sizes and connection options. Figure 1-6 shows a remote network dedicated to the DeltaV

1-8 Installing Your DeltaV Digital Automation System

system. Both the Application Station and the ProfessionalPLUS workstation are functioning as Remote Access Servers (RAS)

Figure 1-6 Dedicated Remote Network

Remote operator station Remote operator stationRemote operator station

Pro Plus

Operatorstation

Operatorstation App station

Cisco 2950twisted pair switch

Cisco 2950twisted pair switch

Cisco 2950twisted pair switch

Cisco 2950twisted pair switch

Primaryremotenetwork

Secondarycontrolnetwork

Secondaryremotenetwork

Primarycontrolnetwork

Overview 1-9

Figure 1-7 shows the use of a router to minimize network traffic between the DeltaV system and a remote plant LAN. Both the Application Station and the ProfessionalPLUS workstation are functioning as Remote Access Servers (RAS).

Figure 1-7 Remote Plant-Wide LAN Connected to a DeltaV System

Remoteoperatorstation

Remoteoperatorstation

Pro Plus

Operatorstation

Operatorstation App station

Cisco 2950twisted pair switch

Cisco 2950twisted pair switch

Router

Plant LAN

Secondarycontrol network

Primarycontrolnetwork

Cisco 2950twisted pair switch

Cisco 2950twisted pair switch

1-10 Installing Your DeltaV Digital Automation System

Chapter 2 Installing Your DeltaV SystemThis chapter provides detailed instructions and diagrams for system installation. It includes recommendations for planning the installation and provides a brief overview of the steps required for system installation.

This chapter describes installations that are mounted vertically on horizontal carriers. For installations that are mounted on vertical carriers, refer to Appendix M DeltaV Vertical Carriers.

For Class I Division 2 installations, refer to the document DeltaV Scalable Process System, Class I Division 2 Installation Instructions, (12P1293) on the DeltaV CD on Disk4\_Support\Supplemental Docs.

For Zone 2 installations, refer to the document DeltaV Scalable Process System, Zone 2 Installation Instructions, (12P2046) on the DeltaV CD on Disk4\_Support\Supplemental Docs.

For NAMUR installations, refer to the document DeltaV NAMUR Installation Instructions, (12P2822) on the DeltaV CD on Disk4\_Support\Supplemental Docs.

For Marine Certified installations, adhere to the following installation requirements that allow the DeltaV system to support the reduced EMC interference requirements at the Marine Navigation Frequencies:

Install the DeltaV system in an IP66/NEMA 4 enclosure with EMC-reduction shielding such as the Stahl Series 8125/8126 enclosures or equivalent.Include an EMC power line filter such as a Tyco S Series or equivalent on all DC input leads at the DeltaV system’s IP66 enclosure.

Notes All electrical installations must conform to applicable federal, state, and local codes and regulations. All installation and maintenance procedures described in this document must be performed by qualified personnel and all equipment must be used only for the purposes described. If the equipment is used in a manner not specified, the protection provided by the equipment may be impaired.

CE Statement

Note This manual describes installation and maintenance procedures for products that have been tested to be in compliance with appropriate CE directives. To maintain compliance, these products must be installed and maintained according to the procedures described in this document. Failure to follow the procedures may compromise compliance.

Installing Your DeltaV System 2-1

Installation PlanningThe appendices in this manual contain background information to help you plan system installation.

Appendix A Environmental SpecificationsAppendix B Carrier SpecificationsAppendix C Interface SpecificationsAppendix D Controller SpecificationsAppendix E System Power Supply SpecificationsAppendix F Workstation and Server SpecificationsAppendix G Control Network SpecificationsAppendix H Bulk Power Supply SpecificationsAppendix I Cabinet and Enclosure SpecificationsAppendix J System Power GuidelinesAppendix K Bussed Field Power GuidelinesAppendix L Controller RedundancyAppendix M DeltaV Vertical CarriersAppendix N Installation WorksheetsAppendix O Intrinsically Safe I/O

2-2 Installing Your DeltaV Digital Automation System

Tools Required for InstallationYou need the following tools to install a DeltaV system:

Standard electrical tools (voltmeter, wire cutter, wire stripper, pliers, screwdriver)Standard installation tools (screwdrivers, drill with standard bits)Ethernet cable tools (crimper, cable tester)

Please see the workstation instructions for information on the tools needed to install the workstation and its peripherals.

Installing Your DeltaV System 2-3

Wiring GuidelinesThe power and grounding terminals and field termination points on the I/O subsystem and the system power supplies are designed to accept 2.5 mm (14 AWG) stranded or solid wire. To select wire, calculate the maximum current limit expected for each wire. Local electrical codes define the wire size required for a specific current.

Shielded twisted pair wiring is recommended for low-level signal wiring to reduce susceptibility to noise. You can order an I/O carrier with a shield bar (to terminate the shields from field wiring) or without a shield bar (where termination is not necessary).

2-4 Installing Your DeltaV Digital Automation System

Torque LimitsWhen you install the DIN rails and DeltaV equipment, do not exceed the maximum torque limits for the mounting screws (listed in Table 2-1).

Table 2-1 Maximum Mounting Screw Torque Limits

Item Torque Limit on Mounting Screw(s)

Bulk power supply 2.84 Nm (25 in-lb)

DIN rail latching 1.32 Nm (12 in-lb)

I/O terminal block field terminations 0.45 Nm (4 in-lb)

I/O terminal block protection cover 0.11 Nm (1 in-lb)

I/O card 0.11 Nm (1 in-lb)

Controller 0.11 Nm (1 in-lb)

Media Converter 0.11 Nm (1 in-lb)

System Power Supply 0.11 Nm (1 in-lb)

Installing Your DeltaV System 2-5

Getting Started with DeltaV HardwareThis section provides a brief description of the steps required for system installation. Specific information on installation steps 1–7 is included in this chapter. Specific information on step 8 is included in “Checking Out and Troubleshooting Your DeltaV System” on page 3-1. The appendices in this manual include product specifications and detailed information. Refer to Appendix M for information on installing DeltaV hardware on vertical carriers.

The following steps for installation are listed in the most common order. You can elect to perform these steps in another order that is more convenient for your project.

Caution The DeltaV I/O Cards and Controller must be mounted vertically on the horizontal carrier for cooling purposes.

1. Install the DIN rails and DeltaV Carriers.• Install the DIN rails.• Install the power/controller carrier and I/O interface carrier on the DIN rails.

2. Install the DeltaV I/O Interface.• Check the key settings on the I/O terminal blocks and install them on the

I/O interface carrier. • Connect field wiring.• Install the I/O cards on the I/O interface carrier.

2-6 Installing Your DeltaV Digital Automation System

3. Install the DeltaV Controller. • Install the controller on the

power/controller carrier.

4. Install the DeltaV System Power Supply.• Install the system power supply on the power/controller carrier.• Connect the supply inputs.

See Figure J-7 and Figure J-8 for power system overview.

5. Install the DeltaV Workstation and Servers.• Follow the instructions supplied with your workstation and Server.• Install the system identifier.• Follow the instructions supplied with your printer and UPS.

Installing Your DeltaV System 2-7

6. Set up the DeltaV Control Network.• Install the hub or switch.• Install the network cables between nodes.

7. Connect power to the system and power up.• Install the bulk power supply and connect the supply inputs.• Power up the system.

8. Check out the installation.• Check cable connections.• Check power supply voltages.• Check indicators on the devices and cards.• Test field wiring connections.

9. Read the manual Getting Started with your DeltaV Digital Automation System for information on the software applications for the DeltaV system.

2-8 Installing Your DeltaV Digital Automation System

Installing the SystemThe following sections describe how to:

Install the DIN rails and carriersConnect bussed field powerInstall the DeltaV I/O interface, Controller, System Power Supply, Workstations, and Uninterruptible Power Supply (UPS)Setup the DeltaV Control NetworkConnect Power to the SystemSetup the DeltaV Remote NetworkSetup a Network Time Server

Installing Your DeltaV System 2-9

Installing the DIN Rails and CarriersThe power/controller carriers and 8-wide I/O interface carriers install on standard 35 mm (1.38 in.) T- or G-type DIN rails. If you use T-type rails, use the heavier (15mm-deep) rails because they better accommodate the weight distribution of DeltaV equipment. The optional carrier shield bar provides a connection point for field shield wires for the I/O interface carrier. You cannot connect a vertical carrier to a horizontal carrier or a horizontal carrier to a vertical carrier. You must choose one carrier configuration. Refer to Appendix M for information on installing vertical DIN rails and carriers.

Caution The DeltaV I/O Cards and Controller must be installed vertically on the horizontal carrier for cooling purposes.

2-10 Installing Your DeltaV Digital Automation System

DIN Rail RecommendationsFigure 2-1 shows suggested spacing for DIN rail installation on your mounting surface. To avoid clearance problems with the heads of mounting screws, avoid using screws at the following locations, as shown in Figure 2-2:

An area 1.3 cm (0.5 in.) wide, centered 4.5 cm (1.75 in.) from the left side of a 2-wide power/controller carrierAn area 1.3 cm (0.5 in.) wide, centered 8.3 cm (3.25 in.) from either side of an 8-wide I/O interface carrier

If more than one carrier is needed, connect carriers end-to-end on one rail or stack them on separate rails by using a DeltaV LocalBus Cable.

See Appendix B for carrier specifications.

Figure 2-1 DIN Rail Installation

Front View Side View

DIN Rail(Note)

DIN Rail(Note)

DIN Rail (Note)(T-type shown)

Top Edge ofMounting Surface

MountingSurface

I/O Card(Reference)

I/O TerminalBlock(Reference)

I/O Carrier(Reference)

16 cm(6.3 in.)

20 cm(7.9 in.)

20 cm(7.9 in.)

13.4 cm(5.3 in.)

NOTE:Rails may be T- or G- type.

34 cm(13.4 in.)

Installing Your DeltaV System 2-11

Figure 2-2 Screw Clearance Guidelines for DIN Rail Mounting

4.5 cm(1.75 in.)

1.3 cm(0.5 in.)

8.3 cm(3.25 in.)

8.3 cm(3.25 in.)

Avoid using DIN rail mountingscrews in these areas.

1.3 cm(0.5 in.)

2-WidePower/Controller

Carrier8-Wide I/O Interface

Carrier

DINRail

2-12 Installing Your DeltaV Digital Automation System

Installing the 2-Wide Power Controller Carrier

To install the 2-wide power/controller carrier

Refer to Figure 2-3.

1. Install the DIN rail at the appropriate location.

2. Connect each power/controller carrier to any adjacent carriers by sliding the 48-pin connectors on the sides of the carriers together.

3. Turn the screws counter-clockwise on the power/controller carrier to disengage the latch. Place the carrier on the rail and tighten the screws clockwise to latch.

Note The middle two screws are for G-rail mounting and the upper and lower screws are for T-rail mounting.

Figure 2-3 2-Wide Power/Controller Carrier Installation

Note 2-wide carriers should be installed to the left of any 8-wide carriers.

2-Wide Power/ Controller Carrier

DIN Rail

Latching Screws for T-Rail

Latching Screws for G-Rail

Installing Your DeltaV System 2-13

Installing the 8-Wide I/O Interface Carrier

To install the 8-wide I/O interface carrier

Refer to Figure 2-4 and Figure 2-5.

1. Install the DIN rail at the appropriate location.

2. Connect each I/O interface carrier to any adjacent carriers by sliding together the 48-pin connectors on the sides of the carriers.

3. Turn the screws counter-clockwise on the I/O interface carrier to disengage the latch. Place the carrier on the rail and tighten the screws clockwise to latch. The middle two screws are for G-rail mounting and the upper and lower screws are for T-rail mounting.

Figure 2-4 8-Wide I/O Interface Carrier Installation

2-14 Installing Your DeltaV Digital Automation System

4. If you are installing I/O interface carriers on separate rails, connect them with the LocalBus cable from the 48-pin connector on the right side of one carrier to the 48-pin connector on the left side of the next carrier.

5. Install the carrier ground wiring as shown in Figure 2-5.

Note The figures in this manual depict a DeltaV system that occupies a single enclosure and show the carrier shield bar connected to an isolated common ground reference. If multiple enclosures are used, connect the carrier shield bar to the enclosure frame. Refer to the Site Preparation Guide for DeltaV Automation Systems for detailed information on system grounding.

Caution The screw connection labeled DC Reference Ground in Figure 2-5 is to be used for reference ground only. Do not use the other three connections.

Figure 2-5 shows the carrier ground wiring diagram for the System Power Supplies.

Installing Your DeltaV System 2-15

Figure 2-5 Carrier Ground Wiring Diagram Example 1

!

!

2-16 Installing Your DeltaV Digital Automation System

Connecting Bussed Field Power Each pair of slots on both the vertical and horizontal I/O carriers have four screw terminals for bussed field power. Two of the terminals are for the supply connection and two of the terminals are for the supply return connection.

Each bussed field power connection routes power to two adjacent I/O cards. You can use a different bulk power supply for each bussed field power connection or you can extend power to another pair of I/O cards.

The bussed field power connection provides power to two adjacent I/O cards to power field devices. Cards 1 and 2 are paired together and must use the same field voltage level. Similarly, cards 3 and 4 must use the same field voltage level, although this level can be different from cards 1 and 2.

Caution Ensure that the bussed field power connection to each carrier slot is correct for the card being installed in the slot. Card damage can result during installation if there is a mismatch between the field power voltage at the carrier slot and the card installed in the slot.

You can extend bussed field power if the addition of the next two I/O cards does not exceed the 6.5 A rating of the connection to the source. Supply the same voltage at bussed field power to all cards on a carrier whenever possible. Figure 2-6 shows the screw terminal assignments on the bussed field power connector.

Note The decision to extend bussed field power depends on plant standards and procedures. However, if separate power supplies, breakers, or shutdown switches are required, it is not recommended that bussed field power be extended.

Warning Field power for one pair of I/O cards can be extended to additional pairs ofI/O cards only if they have the same field voltage requirements.

Supply clean bussed field power to the I/O carrier and to use inductive noise reduction techniques on I/O signals. Refer to Appendix K for bussed field power guidelines.

Installing Your DeltaV System 2-17

Warning If extending bussed field power, removing the connector will remove power from all extended connectors.

Warning If more than one bussed power source is used, place a label near the bussed field power connectors containing the following English and French statements: “WARNING: MORE THAN ONE LIVE CIRCUIT. SEE INSTALLATION DIAGRAM.” “AVERTISSEMENT: CÉT EQUIPMENT RENFERME PLUSIEURS CICUITS SOUS TENSION. VOIR LE SCHÉMA D’INSTALLATION”

Figure 2-6 Bussed Field Power Connector

I/O Interface Carrier

Bussed FieldPower Connector

Connections onPrinted Wire Board

Supply ReturnConnection

Supply ReturnConnection

Supply Connection

Top View

Front View

I/O Interface Carrier

Connector

2-18 Installing Your DeltaV Digital Automation System

Keys supplied with the two-part connector prevent damage to the cards if an incorrect power source is connected after the cards are installed. Install the keys in each field power connector based on the power source you connect to that connector. Because bussed field power can be supplied separately to each half of a connector, make sure you install keys in each side. Figure 2-7 is an example for 120 VAC only.

Figure 2-7 Example of Bussed Field Power Keying Connections (for 120 VAC Only)

Bussed FieldPower Connector

Back View

I/O Interface Carrier

Beveled KeywayLongBeveled Key

ShortBeveled Key

Connector onCarrier PC Board

d dc cb ba a

D DC CB BA A

Beveled Keyway

Installing Your DeltaV System 2-19

You can set up any standard that meets your needs for the keying scheme. Figure 2-8 shows an example keying scheme.

Figure 2-8 Bussed Field Power Keying Scheme Example

Note This connector can be used for both DC and AC power.

To wire the bulk power supply for bussed field power

1. If the bussed field power supplies one pair of I/O cards only and is not extended to additional I/O cards, connect wiring to the assigned screw terminal connection on the top of the I/O interface carrier as shown in Figure 2-9.

Note You might prefer to remove the screw terminal connector to install wiring and replace it on the I/O interface carrier after wiring is installed.

A AB BC CD D

a ab bc cd d

Keying forFirst Two Slots

Keying forAdjacent Slots

BussedField Power

Voltage

First Two Slots

Slotswith KeysInstalled

Connector Mounted onPrinted Wire Board

Removable FieldPower Connector

24 VDC

120 VAC

230 VAC

ABCd

ABcD

AbCD

2-20 Installing Your DeltaV Digital Automation System

Installing Your DeltaV System 2-21

Figure 2-9 Bussed Field Power Wiring Diagram

2. If the bussed field power is extended to additional I/O cards, connect wiring to the assigned screw terminal connection on the top of the I/O interface carrier as shown in Figure 2-10.

Warning When power is extended, removing the connector will break the connection between the power supply and downstream devices.

Figure 2-10 Bussed Field Power Wiring Diagram (Extended Power)

See Figure J-7 on page J-14 and Figure J-8 on page J-15 for power supply overview.

Connection forTwo I/O Cards

Connection forAdjacent I/O Cards

First SupplyReturn Connection

Second SupplyReturn Connection

First Supply Connection Second Supply Connection

DC-+

ACNL

DC-+

ACNL

Connection forTwo Modules

Connection forAdjacent Modules

Add Jumper Wiresto Extend Power

Optional Wires toExtend Power toNext Connector Slots

DC-+

ACNL

DC-+

ACNL

Return ReturnSupply Supply

Installing Extender CablesWhen carriers are installed on separate DIN rails, extender cables are used to extend LocalBus power. Extender cables connect to one-wide carriers on the left and right sides of the 2-wide and 8-wide carriers.

A standard installation uses one extender cable; however, dual extender cables can also be used. The following procedure is for a standard installation that uses one carrier extender cable.

To install carrier extender cables

1. Install the right and left-side one-wide extender cable carriers by sliding together the 48 pin connectors on the sides of the carriers.

Refer to Figure B-4.

2. Connect the 44-pin D-shell (male) connector on the extender cable to the top D-shell connector labeled A on the right-side carrier and fasten the retainer screws.

3. Connect the 44-pin D-shell connector on the other end of the cable to the top D-shell connector labeled A on the left-side carrier and fasten the retainer screws.

2-22 Installing Your DeltaV Digital Automation System

Installing the DeltaV I/O InterfaceTo install the I/O interface, install the I/O terminal blocks on the I/O interface carrier and connect field wiring to the I/O terminal blocks. Next, install the I/O cards on the I/O interface carrier. The steps for installing both simplex and redundant terminal blocks are discussed in the following procedures.

Refer to Appendix C Interface Specifications for interface specifications.

To install an I/O terminal block

Refer to Figure 2-11 and Figure 2-12.

1. Check the key settings on the corresponding I/O card, and set the keys on the I/O terminal block to match. See “I/O Interface Keying” on page C-128 for information on key settings.

2. Locate the assigned slot location on the I/O interface carrier. Place the tabs on the back of the I/O terminal block through the slots on the carrier and push the I/O terminal block up to lock it into place as shown in Figure 2-11.

Figure 2-11 I/O Terminal Block Installation

Installing Your DeltaV System 2-23

3. Connect field wiring for the I/O terminal block as shown in Figure 2-12 or in the I/O card wiring diagrams in Appendix C Interface Specifications. See Appendix C for information on serial card terminal assignments.

Note Field wiring connections are specific to the I/O card type associated with the I/O terminal block.

Figure 2-12 I/O Terminal Block Channel Assignments

Note The channel assignments in Figure 2-12 pertain to the I/O terminal block, the fused I/O terminal block, and the 4-wire terminal block. For all other terminal block applications, see Appendix C Interface Specifications.

91 113 135 157

102 124 146 168

+

-

Bottom View Right Side View

I/O Card (Reference)

I/O Terminal Block

I/O InterfaceCarrier(Reference)

Fuses

Odd

Even

Ch.1

Ch.3

Ch.5

Ch.7

Ch.2

Ch.4

Ch.6

Ch.8

2-24 Installing Your DeltaV Digital Automation System

To install an I/O card

Warning Before installing a card in a carrier slot, ensure that the bussed field power voltage at the slot matches the field power requirements for the card. Card damage can result during installation if there is a mismatch between the field power voltage at a carrier slot and the card installed in the slot.

Refer to Figure 2-13.

1. Locate the assigned slot on the I/O interface carrier.

Warning I/O cards are designed to be installed on terminal blocks. If you temporarily install a card on the carrier without a terminal block, be sure to carefully align the pins on the card with the connector on the carrier to prevent damage to the pins.

2. Align the connectors on the I/O card with the connectors on the I/O carrier and the I/O terminal block and push to attach.

3. Tighten the mounting screw.

Installing Your DeltaV System 2-25

2-26 Installing Your DeltaV Digital Automation System

.

Figure 2-13 I/O Card Installation

To install a redundant terminal block

Read “DeltaV Series 2 I/O” on page C-3 before installing a redundant terminal block.

1. Check the key settings on the corresponding Series 2 cards and set the keys on the terminal block to match. Refer to “I/O Interface Keying” on page C-128 for information on key settings.

2. Locate the assigned slot location on the I/O interface carrier. Remember that the lower slot number must be odd and the upper slot number must be the next higher even number. Place the tabs on the back of the I/O terminal block through the slots on the carrier and push the I/O terminal block up to lock it into place as shown in Figure 2-11.

3. Connect the field wiring for the redundant I/O terminal blocks as shown in the Series 2 card wiring diagrams and redundant terminal block figures in Appendix C Interface Specifications.

To install a redundant I/O card

A redundant I/O card consists of two Series 2 cards installed in a redundant terminal block. Read “DeltaV Series 2 I/O” on page C-3 before installing a redundant I/O card.

1. Locate the assigned slots on the I/O interface carrier.

2. Align the connectors on the I/O card with the connectors on the I/O carrier and the redundant I/O terminal block and push to attach.

3. Tighten the mounting screws.

Installing Your DeltaV System 2-27

Installing the DeltaV ControllerFor simplex controller systems, the controller mounts on the right slot of the 2-wide power/controller carrier. See Appendix D for controller specifications. For redundant controller systems, refer to the information in Appendix L.

Note You can use an uninterruptible power supply (UPS) to back up the controller power during short-term power outages. The UPS allows the controller to continue operating and to maintain current process data even when AC main power is down. See Appendix D for installation information. See UPS manufacturer’s specifications for all other UPS information.

To install the controller

Refer to Figure 2-14.

1. Align the connectors on the back of the controller with the connectors on the right slot of the 2-wide power/controller carrier and push to attach.

2. Tighten the mounting screw.

Figure 2-14 Controller Installation

2-28 Installing Your DeltaV Digital Automation System

Installing the DeltaV System Power SupplyThe system power supply takes line power or power from a bulk power supply and converts it to 12 VDC power to drive the controller and I/O cards. The system power supply mounts on either slot of the 2-wide power/controller carrier. For mounting on a 4-wide power/controller carrier refer to Appendix M DeltaV Vertical Carriers.

This section describes the connections for a simplex system power supply. See Appendix E for system power supply specifications and for details on redundancy.

To install the system power supply

Refer to Figure 2-15 through Figure 2-19.

1. Connect the input supply wires to the input power connection on the top of the system power supply. Figure 2-15 shows input supply wiring for the system power supply (AC/DC). Figure 2-16 shows input supply wiring for the system passthrough power supply (DC/DC). Figure 2-17 shows the input supply wiring for the system power supply (Dual DC/DC). If you have secondary system power supplies, connect the input supply drops to each system power supply as shown in Appendix E System Power Supply Specifications.

Warning Always remove input power to the supply before connecting or disconnecting the input power connection. The connector should not interrupt current flow and could be damaged if actuated under a load condition.

Installing Your DeltaV System 2-29

Figure 2-15 Simplex Wiring Diagram for System Power Supply (AC/DC)

See Figure J-7 on page J-14 and Figure J-8 on page J-15 for a power supply and grounding overview.

Ground (AC)Neutral (AC)

Line (AC)

Note:Hard Wired to Power Source

Front View

Note

AC PowerDistribution

SystemPowerSupply

Controller

I/O Subsystem

Top View

GN

L

SystemPowerSupply

Carrier

Bottom View

SystemPowerSupply

Alarm RelayConnector

Carrier

2-30 Installing Your DeltaV Digital Automation System

Figure 2-16 Simplex Wiring Diagram for System Passthrough Power Supply (DC/DC)

SystemPowerSupply

Controller

12 VDCPowerDistribution

I/O Subsystem

Top View

12 VDCVDC Return (Ground)No Connection

Connector Legend:

SystemPowerSupply

Carrier

Front View

Bottom View

SystemPowerSupply

Alarm RelayConnector

Carrier

ABC

Installing Your DeltaV System 2-31

Figure 2-17 Simplex Wiring Diagram for System Power Supply (Dual DC/DC)

See Figure J-7 on page J-14 and Figure J-8 on page J-15 for a power supply and grounding overview.

2. Install alarm contact wiring as shown in Figure 2-18.

Note The alarm relay contact is closed during normal operation. The alarm relay is shown open (unpowered condition) in the following figure.

SystemPowerSupply

Controller

12 VDC or 24 VDCPower

Distribution

I/O Subsystem

Top View

SystemPowerSupply

Carrier

Front View

Bottom View

SystemPowerSupply

Alarm RelayConnector

Carrier

ABCD

Return (Ground)

Return (Ground)

A 12 VDCB C D

12 VDC24 VDC24 VDC

Connector Legend:

2-32 Installing Your DeltaV Digital Automation System

Figure 2-18 System Power Supply Alarm Contact Wiring (Unpowered Condition)

3. Align the system power supply with the connector on the 2-wide power/controller carrier and push to attach, as shown in Figure 2-19. Tighten the mounting screw.

Figure 2-19 System Power Supply Installation

. . .DryContactInput

First SystemPower Supply

OptionalAdditionalSystem

Power Supplies

AlarmRelay ContactNormally Open(Shelf Condition)

Installing Your DeltaV System 2-33

Installing the DeltaV WorkstationTo install the DeltaV Workstation, connect the workstation components, install the DeltaV System Identifier (one per system), install the printer (if used), and install the UPS (if used). Connect the workstation and its associated peripherals to one power distribution and system ground.

After hardware installation, refer to the Release News on the DeltaV CD-ROM for information on installing DeltaV software on the workstation.

To install the workstation

Refer to Figure 2-20.

1. Follow the instructions supplied with your workstation to connect the monitor, keyboard, and mouse to the central processing unit (CPU). Refer to the documentation supplied with your workstation for details on the I/O ports.

2. If the DeltaV label is not installed on your workstation monitor, apply it to the lower right corner of the monitor faceplate, as shown in Figure 2-21.

3. Install the system identifier on the parallel printer port or Universal Serial Bus (USB).

4. Refer to the documentation supplied with your printer for hardware installation information.

Figure 2-20 Workstation Installation

AC Power Distribution

Monitor CPU

UninterruptiblePower Supply

System Identifier

Printer

2-34 Installing Your DeltaV Digital Automation System

Figure 2-21 Monitor Label Installation

TM

Installing Your DeltaV System 2-35

Installing the DeltaV Uninterruptible Power Supply (UPS)The DeltaV UPS backs up the DeltaV Workstation during short-term power outages. The UPS allows the workstation to continue operating and to maintain current process data even when AC main power is down.

The UPS must be mounted upright on a level surface, such as a floor or a work surface, for proper operation. The UPS is not rack-mountable or DIN rail-mountable. We recommend that you use a separate UPS for each device to provide maximum backup time.

If you use the UPS to provide backup for your workstation, follow the instructions included with the UPS to connect it to the Central Processing Unit (CPU) and to the monitor. See page D-5 for UPS specifications and page D-7 for information on the Liebert MultiLink software.

If you use the UPS to provide backup for your controller, see Appendix D Controller Specifications for installation information.

Note Refer to UPS manual for hold time and LED/Alarm indications.

Setting up the DeltaV Control NetworkAn overview of the DeltaV Control Network is provided on page 1-4.

The standard Control Network is an isolated Ethernet local area network (LAN) that provides communication between the controllers and workstations. It uses one or more Ethernet hubs or switches for communications connections. The Control Network is dedicated to the DeltaV system; no other devices can be attached. (See the Caution on page 1-5). A separate Ethernet interface is provided through the DeltaV Application Station or ProfessionalPLUS to connect the DeltaV system to a plant-wide LAN. To minimize the traffic on the plant-wide LAN, configure a router to filter the IP addresses. Refer to the DeltaV Books Online for more information on configuring a router. Refer to “Books Online” on page 3-41 for information on accessing the DeltaV online books.

This section provides basic hub installation examples and includes cable-specific information and requirements for installing the Control Network. Refer to Appendix G for detailed installation requirements for both hubs and switches and for cable specifications. Appendix G provides details on cable shield orientations and contains diagrams that show switches connected in cascade and star topologies, fiber-optic and twisted pair cable connections, and switch configuration.

To set up the Control Network, install the hub and connect network communication cables between nodes (controllers and workstations). The hubs can stand alone or can

2-36 Installing Your DeltaV Digital Automation System

be linked (cascaded) to other hubs. Each hub is equivalent to a single IEEE 802.3 repeater (1 hop). The number of hops that are allowed and the maximum distance between each hop varies with the type of hub and whether the link is 10Mbit or 100Mbit. 10Mbit links allow four hops and 100Mbit links allow two hops.

If your DeltaV system consists of one workstation and one controller only, you can connect the DeltaV network without using a hub. The cable must be routed directly from the workstation to the controller. Figure 2-22 shows an example of a no hub system.

Figure 2-22 No Hub System Example

Note No-hub cable, also called crossover cable, is for systems with no Control Network Hub. Its wiring is different from that of the straight-through Ethernet cables used with DeltaV Control Network Hubs.

Workstation

No hub cable, shieldedconnectors at both ends

Controller

Installing Your DeltaV System 2-37

Control Network Installation RequirementsThe Control Network installer must ensure that the following requirements are met:

All Cat5-Twisted Pair (TP) and fiber-optic cables should be made, installed, and tested by an experienced LAN installer.A DeltaV system can have a maximum of four repeater hops on the Control Network (a maximum of four hubs can be linked together in series). 10Mbit networks allow four repeater hops and 100Mbit networks allow two repeater hops.For Cat5 TP cables be sure that:• All cables are made from screened Category 5 cable with a maximum length

of 100 m (328 ft) and an insulated conductor diameter of 0.89 to 0.99 mm (0.035 to 0.040 in).

• Straight-through cables are terminated with RJ45 connectors to EIA/TIA 568B pin-outs at both ends.

• Crossover cables are terminated with RJ45 connectors to 568B pinouts on one end and 568A pinouts on the opposite end.

• Cables used to cascade hubs and switches have an unshielded connector on one end and a shielded connector on the opposite end. Refer to “Building Twisted Pair Cable Assemblies” on page G-9 for construction information.

• Unshielded RJ45 connectors are used at all workstation connections. Refer to “Building Twisted Pair Cable Assemblies” on page G-9 for construction information.

• Shielded RJ45 connectors are used at all controller connections and all hub and switch connections to nodes. Refer to “Building Twisted Pair Cable Assemblies” on page G-9 for construction information.

• All cables are tested with the Microtest PentaScannerTM testing tool.• Ethernet wall outlets, punchdown blocks, and patch panels are not

supported.For fiber-optic cables used with hub distance extenders be sure that:• All cables are made from 62.5/125 micron multimode, graded index, glass

silica, fiber core cable with a maximum length of 2000 m (6560 ft).• Fiber-optic cables are terminated with ST, SC, or MTRJ connectors

depending upon the device that is being installed.• All cables are tested for attenuation with an optical time domain

reflectometer (OTDR). Cables should meet fiber-optic inter-repeater link standards.

For fiber-optic cables used with media converters (multi-mode or single-mode) follow media converter manufacturers’ requirements.

2-38 Installing Your DeltaV Digital Automation System

Caution Substandard cables can create serious communication problems. Make sure all cables meet the specifications listed in Appendix G Control Network Specifications.

To install the 10Mbit hub

1. Follow the instructions supplied with the hub.

2. For connecting hubs together, refer to the instructions supplied with the hub for cascading or stacking hubs.

Figure 2-23 Cascaded 10 Mbit Hub Installation

Workstation

Hub

Controller

Controller

Installing Your DeltaV System 2-39

To install the control network cables

1. Make and test the required Control Network cables. See Appendix G for cable guidelines and specifications. Select the appropriate cable type on the cable test tool and follow the detailed instructions in the test tool’s manual.

Note You must connect the test equipment to both ends of the cable to test it properly. The testing tool checks each cable based on its type and issues a Pass or Fail reading. Make sure the cable passes each test. The tests supported by the Microtest PentaScanner testing tool include the following:

Cable mappingLengthCrosstalkAttenuationAttenuation-to-crosstalk ratioImpedanceLoop resistanceCapacitance

Caution Substandard cables can create serious communication problems. Make sure all cables meet the specifications listed in Appendix G Control Network Specifications.

2. If you have a simplex Control Network, connect the unshielded end of a network cable to the twisted pair port on the primary Network Interface Card (NIC) and connect the shielded end of the cable to the primary hub as shown in Figure 2-24.

2-40 Installing Your DeltaV Digital Automation System

Figure 2-24 Simplex Control Network Cable Connections

Note For hub-to-hub connections, one end of the cable must have unshielded connectors.

For redundant Control Networks, be sure to verify the NIC binding order to differentiate between the primary and secondary NICs.

3. If you have a redundant Control Network, connect the unshielded end of a network cable to the twisted pair port on the workstation’s primary NIC and connect the shielded end of the cable to the primary hub as shown in Figure 2-25. Connect another cable from the twisted pair port on the workstation’s secondary NIC to the secondary hub. It is helpful to identify the Control Network cables with color-coded boots. Emerson Process Management recommends the following conventions: a yellow color-coded boot for the primary Control Network cable and a black color-coded boot for the secondary Control Network cable.

Note Make sure you are consistent in your primary and secondary network connections so they are not crosswired.

Shielded connector

Unshieldedconnector

Installing Your DeltaV System 2-41

Figure 2-25 Redundant Control Network Cable Connections

Note For hub-to-hub connections, one end of the cable must have unshielded connectors.

4. Connect network cables from the hub(s) to the RJ45 connectors on the bottom of each controller. The front connector is for the primary Control Network and the rear connector is for the secondary Control Network. Refer to Figure 2-26 to locate the connectors.

Shielded connector

Primary hub

Secondary hub

Primary NIC

Secondary NICunshielded connector

Shielded connector

unshielded connector

2-42 Installing Your DeltaV Digital Automation System

Figure 2-26 Control Network Cable Connections for a Simplex Controller

PrimarySecondary

Shielded connectors

Installing Your DeltaV System 2-43

Connecting the Control Network to a Plant LANA plant LAN can be connected to the DeltaV system through the DeltaV ProfessionalPLUS and Application Station to provide a gateway between the DeltaV Control Network and other networks. To minimize the traffic on the plant-wide LAN and to provide security, configure a router to filter the IP addresses. Refer to your router’s documentation for information on how to configuring it.

The DeltaV Professional, Operator, and Base workstations should not provide the connection to a plant LAN or gateway and should not run non-DeltaV applications (other than those listed in the Compatibility Chart in the DeltaV Release News).

Caution Do not use a DeltaV Control Network card from any DeltaV Workstation for the plant LAN connection, even if the card is not currently being used in system communications. Use the Network Connections utility to verify which cards are configured for the DeltaV Control Network. Click Start|Programs|Accessories|Communications|Network Connections to open the utility.

To connect the DeltaV Control Network to a plant LAN

Refer to Figure 2-27.

1. Connect the DeltaV Control Network to the plant LAN through the ProfessionalPLUS and Application station as shown in Figure 2-27.

2-44 Installing Your DeltaV Digital Automation System

Figure 2-27 Plant LAN Network Connections

DeltaV Domain

DeltaV OperatorWorkstation running Windows XP

Professional

Switch

DeltaV Professional PLUSrunning Windows.Net Server

configured as a domain controller and DNS server.DNS server is configured to forward DNS requests

to the Plant LAN DNS server if it cannot resolve the name itself.

DeltaV Application Stationrunning Windows.Net Server

as a stand-alone server.Configured with a NIC connection

to the Plant LAN set withthe Plant LAN DSN suffix.

Router

Non-DeltaV DNS Server for the Plant LAN Non-DeltaV Workstation on the Plant LAN

The Plant LAN

Installing Your DeltaV System 2-45

Connecting Power to the SystemThe method of connecting power to the DeltaV system depends on your existing power supply and distribution scheme. A bulk power supply converts AC or DC power to the power required for the system power supply and, optionally, for field devices.

The following section describes the connections for a simplex bulk power supply. Refer to Appendix H for bulk power supply specifications and dimensions.

To install a bulk power supply

1. Install the bulk power supply. Figure H-4 shows dimensions and the drill hole spacing for the mounting plate. The AC connector terminals use #6 screws. The bus bar has a 6.7 mm (0.265 in.) hole for a 6.4 mm (0.25 in.) stud.

Caution To prevent accidental shorting, cover the positive bus bar with a 2.5 cm (1 in.) piece of 1.9 cm (0.75 in.) heat-shrink tubing.

2. Connect the bulk power supply to input power distribution as shown in Figure 2-28. If you have secondary bulk power supplies, connect each one to the input power distribution as shown in Appendix J.

3. Install common system supply and ground wiring.

2-46 Installing Your DeltaV Digital Automation System

Figure 2-28 Simplex Power and Ground Wiring Diagram for Bulk AC to 12 or 24 VDC Power Supply

See Figure J-7 on page J-14 and Figure J-8 on page J-15 for an overview of power supply and grounding.

G N L

G N L

12 VDC or 24 VDCDC Return (Ground)

Isolated

CommonGround

Reference

Wire and Connector Legend

A G Ground (AC)B N Neutral (AC)

C L Line (AC)

DedicatedPlant Ground

Grid Point

AC Connector

Optional Isolation Transformer

Bulk AC Power

Distribution/UPS

Bulk AC to 12 VDC

or Bulk AC to 24 VDC

Power Supply

L

N

G

Wired to plant power source

Installing Your DeltaV System 2-47

Figure 2-29 Simplex Power and Ground Wiring Diagram for Bulk 24 VDC to 12 VDC Power Supply

See Figure J-7 on page J-14 and Figure J-8 on page J-15 for a power supply and grounding overview.

2-48 Installing Your DeltaV Digital Automation System

Setting Up the DeltaV Remote NetworkRefer to “DeltaV Remote Network” on page 1-7 for overview information and to Appendix G for detailed installation information. To set up the Remote Network, install the switches for the remote network connections and connect the network communications cables between the remote workstations and the DeltaV RAS Applications Stations and ProfessionalPLUS workstation.

Users must assign their own PC names and IP addresses to the remote workstations before installing DeltaV software. If the remote workstation is already on the plant-wide LAN, it has been assigned a name and IP address that can be used for communications with the DeltaV system. If you are building a dedicated DeltaV Remote Network, then workstation node names and IP addresses must be assigned before the workstations are set up in the DeltaV Explorer. These assigned node names must be used as the workstation names in the DeltaV Explorer. Refer to the online help for the DeltaV Workstation Configuration application for information.

The cable installation requirements for the DeltaV Remote Network are the same as the installation requirements for the DeltaV Control Network. Refer to “Control Network Installation Requirements” on page 2-38 for cable requirements and to Appendix G for detailed installation information.

Setting Up a Network Time ServerThe Symmetricom NTS-200 GPS Network Time Server has been tested and approved for use with the DeltaV system. Refer to the User's Guide for installation and configuration information. Refer to the next section for the specific network settings that are required for configuring a Network Time Server for use with a DeltaV system.

After establishing a serial connection between the setup computer and the Network Time Server, configure the network and timing parameters. Use the IP addresses and subnet mask described in the following sections and set up the time server for broadcast mode.

Installing Your DeltaV System 2-49

IP AddressesThe DeltaV system supports both a primary and an optional backup Network Time Server on the control network. The Network Time Servers can be attached to either the primary or the secondary control network. It is recommended that the primary Network Time Server be attached to the primary control network and the backup Network Time Server be attached to the secondary control network in a redundant control network system. If the system is simplex (has only a primary control network) attach both Network Time Servers to the primary control network.

For the primary Network Time Server use the following IP addresses:

10.4.128.1 (for attaching to the primary control network)10.8.128.1 (for attaching to the secondary control network)

For the backup Network Time Server use the following IP addresses:

10.4.128.2 (for attaching to the primary control network)10.8.128.2 (for attaching to the secondary control network)

The DeltaV system also supports both a primary and backup Network Time Server on the DeltaV Remote Network. If you are attaching a Network Time Server to a DeltaV Remote Network, the IP address is not predefined in the DeltaV system. Your network administrator must assign the Network Time Server a valid IP address for the remote network segment and this address must be used in the Remote Network properties dialog box in the DeltaV Explorer.

Subnet MaskThe subnet mask for the Network Time Servers attached to the control network is:

255.254.0.0

The subnet mask for the Network Time Servers attached to the remote network(s) must be assigned by your network administrator.

The route (default gateway for the devices on a different subnet) is not required.

2-50 Installing Your DeltaV Digital Automation System

Broadcast ModeTo work with the DeltaV system, the Network Time Server must be setup for broadcast mode and the broadcast interval must be set to 16 seconds. Establish a telnet or serial connection between the setup computer and the Network Time Server and enter the following sequence of commands at the command shell. (Type the question mark (?) at any command prompt for a list of command options.)

1. root

2. net

3. ntp

4. broad 8 (this sets the broadcast timer for 16 seconds)

5. bcast

6. show

7. The show command should display the address 255.255.255.255. If it does display this address, go to the next step. If it does not, enter Add 255.255.255.255.

8. exit

Installing the Fault-Tolerant ServerThe Stratus® ftServer 3300 can be used as a hardware platform for DeltaV Application stations. The server is either a pedestal system that is placed on the floor or a rack-mounted system that is installed in a customer-supplied rack. Unpack the system, following the directions that accompany the shipping container, and find the manual Stratus ftServer 3300 Hardware Installation Guide. Use this manual to install the system. For information on configuring the ftServer 3300 to run the DeltaV system, refer to DeltaV Books Online. For complete technical information on the fault-tolerant servers, visit the Stratus website and refer to the Stratus hardware and software manuals and to the electronic documentation installed on the servers. Figures 2-30 and 2-31 show the ftServer 3300 hardware components.

Installing Your DeltaV System 2-51

Figure 2-30 shows the front view of the fault-tolerant server hardware.

Figure 2-30 Front View of the ftServer 3300

Stratus’s ftServer Management Console Tool (ftSMC) is used to monitor and manage the hardware. This tool uses a device path ID to identify the physical location of a disk within a system. The device path ID includes the I/O enclosure, storage enclosure, slot number, and disk in the form 10/40/3/0. The disks are housed in numbered storage enclosures. The disks shown in Figure 2-30 are housed in storage enclosure 40. Refer to the Stratus documentation for complete information on device path IDs.

I/O Enclosure 10

I/O Enclosure 11

Power buttons

Thumb screw

Disk slot 1

Disk slot 2

Disk slot 3

Disk slot 1

Disk slot 2

Disk slot 3

CPU 0 CPU 2

LED Status indicators

Ejector levers

2-52 Installing Your DeltaV Digital Automation System

Figure 2-31 shows the back view of the fault-tolerant server hardware.

Figure 2-31 Back View of the ftServer 3300

2(B) 1(A)

CPU 0

CPU 2

SCSI Ports

USB

Video

LED Status indicators

PCI Slot 3 or 11/2

Serial 1

Serial 2

AC Power input

PCI Slot 2 or 11/1

PCI Slot 3 or 10/2

PCI Slot 2 or 10/1

PCI Slot 1 or 11/0

PCI Slot 1 or 10/0

10/100/1000 Ether ports

10/100 Ether ports

Installing Your DeltaV System 2-53

2-54 Installing Your DeltaV Digital Automation System

Chapter 3 Checking Out and Troubleshooting Your DeltaV SystemThis chapter provides guidelines to help ensure that your system is installed properly and to help you troubleshoot hardware problems. The System Administration and Maintenance manual in Books Online and the Release News on your DeltaV CD-ROM provide updated maintenance and troubleshooting information.

After installing, it is recommended that you check out the hardware to ensure a smooth startup. Refer to “Checking Out Your System” on page 3-2.

After checkout, start up the DeltaV software following the instructions in the manual Getting Started with Your DeltaV Digital Automation System. You can then verify and troubleshoot your hardware installation by using:

DeltaV Explorer to view the overall structure and layout of your systemDiagnostics utilities to check workstation hardware DeltaV Diagnostics to view diagnostics data for DeltaV hardware“Troubleshooting Your System” on page 3-35.

Checking Out and Troubleshooting Your DeltaV System 3-1

Checking Out Your System Follow these steps to check out your system after installing the hardware:

1. Check the cable connections for all cables.

2. Check the power supply voltages.

3. Check the LED indicators on devices and I/O cards.

4. Test the field wiring connections.

Step 1. Checking the Cable ConnectionsRefer to Chapter 2 and verify that all power, ground, and carrier connections are correctly installed and that all network cables are correctly installed. For network cables, use the Microtest PentaScanner cable testing tool to test all cables to the specifications in Appendix G. The test equipment must be connected to both ends of the cable. Make sure all cable passes each test.

Step 2. Checking the Power Supply VoltagesCheck power supplies and connections and check power supply voltages. Verify that the voltages are in the proper range at all associated screw terminal connections:

12 VDC at System Passthrough Power Supply and System Power Supply (Dual DC/DC). Verify that the voltage at the last carrier is greater than 11 volts.24 VDC at System Power Supplies (Dual DC/DC) and bussed field power connectors on carriers.

Check output loading and verify that the voltages (where present) are in the proper range at all associated screw terminal connections. Also, verify that the expected load is within the capacity of the unit by checking the calculations in Appendix N.

Step 3. Checking the LED Indicators on Each DeviceThe LED indicators on the system devices show important basic operating data. Use the following checklists to make sure your devices are working correctly.

3-2 Installing Your DeltaV Digital Automation System

Table 3-1 lists the LED indicators for the System Power Supply (AC/DC), the System Power Supply (Dual DC/DC) and the System Passthrough Power Supply (DC/DC).

Table 3-1 System Power Supply LED Checklist

LED Correct Operating Conditions

Fault Indications Probable Cause Corrective Action

Green – Power On Off 1. Power is not sup-plied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red – Error Off On 1. Outputs are out-side of tolerance.

1. Verify loading calculations.

2. Input over voltage. Unit shuts down.

2. Check input supply voltages.

Checking Out and Troubleshooting Your DeltaV System 3-3

Table 3-2 lists the LED indicators for the MD and MDPlus controllers.

Table 3-2 MD and MDPlus Controller LED Checklist

LED Correct Operating Conditions

Fault Indications Probable Cause Corrective Action

Green – Power On Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red – Error Off On (continuous) Internal fault. Contact technical support.

On for one second followed by all LEDs on for five seconds.

Unit went through RESET due to an unrecoverable software error.

Contact customer support.

Flashing The controller is decommissioned.

Commission the controller.

Green – Active On Off 1. Controller is a Standby.

1. None - Green Standby is on.

2. Controller not commissioned.

2. Commission controller.

3. Internal fault. 3. Contact technical support.

Flashing Controller is not configured.

Download controller configuration.

3-4 Installing Your DeltaV Digital Automation System

Green – Standby Off On Controller is a Standby.

None

Flashing Controller is not configured.

Download controller configuration.

Yellow – Pri. CN

Communications attempted and indicator flashing

Off – Communications attempted and indicator not flashing.

Controller lacks active Ethernet communications on primary Control Network connection.

Check primary network cable connections and hub connections.

Yellow – Sec. CN

Communications attempted and indicator flashing

Off – Communications attempted and indicator not flashing.

Controller lacks active Ethernet communications on secondary Control Network connection.

Check secondary network cable connections and hub connections.

Table 3-2 MD and MDPlus Controller LED Checklist (Continued)

LED Correct Operating Conditions

Fault Indications Probable Cause Corrective Action

Checking Out and Troubleshooting Your DeltaV System 3-5

Table 3-3 lists the LED indicators for the Remote Interface Unit.

Table 3-3 Remote Interface Unit LED Checklist

LED Correct Operating Conditions

Fault Indications Probable Cause Corrective Action

Green – Power On Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red – Error Off On (continuous) Internal fault. Contact technical support.

On for one second followed by all LEDs on for five seconds.

Unit went through RESET due to an unrecoverable software error.

Contact customer support.

Flashing The Remote Interface Unit is decommissioned.

Commission the Remote Interface Unit.

Green – Active On Off 1. Remote Interface Unit is not commissioned.

1. Commission the Remote Interface Unit.

2. Internal fault. 2. Contact technical support.

Flashing Remote Interface Unit is not configured.

Download configuration.

Green – Standby Off (Redundancy not supported)

Yellow – Pri. CN

Communications attempted and indicator flashing

Off – Communications attempted and indicator not flashing.

Remote Interface Unit lacks active Ethernet communications on primary Control Network connection.

Check primary network cable connections and hub connections.

Yellow – Sec. CN

Communications attempted and indicator flashing

Off – Communications attempted and indicator not flashing.

Remote Interface Unit lacks active Ethernet communications on secondary Control Network connection.

Check secondary network cable connections and hub connections.

3-6 Installing Your DeltaV Digital Automation System

Table 3-4 lists the LED indicators for the media converter.

Table 3-5 describes the power LED indicators on the Single Port Fiber Switch.

Table 3-4 Media Converter LED Checklist

LED Correct Operating Conditions

Fault Indicators Possible Cause Corrective Action

Green – Power On Off Power is not supplied to unit. Possible line power problem.

Check power supply and connections.

Red – Error Off On Internal fault. Contact technical support.

Green – Pri. F Lnk On Off Fiber-optic cable is incorrectly connected.

Check fiber-optic cable connection. (Connects transmit to receive.)

Green – Pri. C Lnk On Off Twisted pair cable is incorrectly connected.

Check cable pinouts. Refer to Figure G-10.

Green – Sec. F Lnk On Off Fiber-optic cable is incorrectly connected.

Check fiber-optic cable connection. (Con-nects transmit to re-ceive.)

Green – Sec. C Lnk On Off Twisted pair cable is incorrectly connected.

Check cable pinouts. Refer to Figure G-10.

Table 3-5 Single Port Fiber Switch Power LED Checklist

LED Correct Operating Condition

Fault Indication Probable Cause Corrective Action

Green – Power On Off 1. System power is not supplied to unit.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red – Error Off On (continuous) Internal fault. Contact technical support.

Checking Out and Troubleshooting Your DeltaV System 3-7

Table 3-6 lists the LED indicators on ports 1 - 5 on the Single Port Fiber Switch.

Table 3-6 Single Port Fiber Switch Port LED Checklist

LED Status

L/A (Link /Activity) On - LinkBlinking - ActivityOff - No link. Check the cable connection.

F/C (Full Duplex/Collision) On - Full DuplexBlinking - CollisionOff - Half Duplex

SPD (Speed) On -100 MHzOff - 10 MHz

3-8 Installing Your DeltaV Digital Automation System

Table 3-7 lists the LED indicators for the pre-Series 2 and Series 2 AI, 8-channel, 4–20 mA card; the AI, 8-channel, 4–20 mA, HART card; and the AI, 8-channel, 1-5 VDC card.

Table 3-7 AI Card LED Checklist

LED Correct Operating Conditions

Fault Indications Probable Cause Corrective Action

Green – PowerGreen Power/Active

pre-Series 2 - OnSeries 2 Simplex - OnSeries 2 Redundant:

Active - OnStandby - Flashing

Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical sup-port.

Red – Error Off pre-Series 2 and Series 2 On (continuous)

1. No bussed field power.

1. Check bussed field power and connections.

2. Controller is not scanning card.

2. Check controller oper-ation.

3. Unit failed self-test.

3. Contact technical sup-port.

pre- Series 2 Flashing

1. Controller is not scanning card.

1. Check controller oper-ation.

2. Address conflict. 2. Replace card with known good card of same type; contact tech-nical support.

Redundant Series 2 Flashing

1. No bussed field power.

1. Check bussed field power and connections. Use the DeltaV Diagnostics Clear Saved Fault Information com-mand when problem fixed.

2.Controller is not scanning card.

2. Check controller oper-ation.

3. Hardware error. 3. Replace card with known good card of same type; then contact technical sup-port.

Simplex Series 2 Flashing

Controller is not scanning card.

Check controller opera-tion.

Checking Out and Troubleshooting Your DeltaV System 3-9

Refer to the online Configuration manual for more information on troubleshooting HART devices.

Refer to “Books Online” on page 3-41 for information on accessing the DeltaV online books.

Yellow – Ch. 1 to Ch. 8

On Off 1. Input is out of range. (See specifi-cations in Appendix C for correct range.)

1. Check input source and connections.

2. No bussed field power.

2. Check bussed field power and connections.

3.Internal fault. 3. Contact technical sup-port.

Flashing 1. Input is out of range. (See specifi-cations in Appendix C for correct range.)

1. Check input source and connections.

2. No bussed field power.

2. Check bussed field power and connections.

3. Channel is config-ured for HART, but there is no HART communication.

3. Check HART input source and connections.

4. Channel is config-ured for NAMUR lim-its and they have been exceeded.

4. Check input levels compared to NAMUR limits.

Table 3-7 AI Card LED Checklist (Continued)

LED Correct Operating Conditions

Fault Indications Probable Cause Corrective Action

3-10 Installing Your DeltaV Digital Automation System

Table 3-8 lists the LED indicators for the Series 2 AI, 16-Channel, 40-20 mA, HART card in Simplex mode.

Table 3-8 AI 16-Channel Card LED Checklist

LED Correct Operating Conditions

Fault Indications Probable Cause Corrective Action

Green - Power On Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red - Error Off On 1. No bussed field power.

1. Check bussed field power and connections.

2. Controller is not scanning card.

2. Check controller operation.

3. Unit failed self-test.

3. Contact technical support.

Flashing 1. No bussed field power.

1. Check bussed field power and connections

2. Controller is not scanning card.

2. Check controller operation.

3. Hardware error. 3. Replace card with known good card of same type; then contact technical support.

Checking Out and Troubleshooting Your DeltaV System 3-11

Table 3-9 lists the LED indicators for the pre-Series 2 and Series 2 AO, 8-channel 4–20 mA card and the AO, 8-channel, 4-20 mA, HART card.

Table 3-9 AO Card LED Checklist

LED Correct Operating Condition

Fault Indications Probable Cause Corrective Action

Green – PowerGreen Power/Active

pre-Series 2 - OnSeries 2 Simplex - OnSeries 2 Redundant:

Active - OnStandby - Flashing

Off 1. System power is not supplied to unit. Possible line power problems.

1. Check supply power and connec-tions.

2. Internal fault. 2. Contact technical support.

Red – Error Off pre-Series 2 and Se-ries 2 On (continu-ous)

1. Unit failed self-test.

1. Contact technical support.

2. Controller is not scanning card.

2. Check controller operation.

pre-Series 2 Flash-ing

1. Controller is not scanning card.

1. Check controller operation.

2. Unit failedself-test.

2. Contact technical support.

3. Address conflict. 3. Replace card with known good card of same type; contact technical support.

Redundant Series 2 Flashing

1. No bussed field power.

1. Check bussed field power and con-nections. Use the DeltaV Diagnostics Clear Saved Fault Information com-mand when problem fixed.

2. Controller is not scanning card.

2. Check controller operation.

3. Hardware error. 3. Replace with known good card of same type; contact technical support.

Simplex Series 2 Flashing

Controller is not scanning card.

Check controller op-eration.

3-12 Installing Your DeltaV Digital Automation System

Refer to the online Configuration manual for more information on troubleshooting HART devices.

Refer to “Books Online” on page 3-41 for information on accessing the DeltaV online books.

Yellow – Ch.1 to Ch. 8

On Off 1. No output device (load).

1. Check output connections.

2. Bussed field power not supplied to unit.

2. Check bussed field power and communications.

3. Internal fault. 3. Contact technical support.

Flashing 1. No output device (load).

1. Check output con-nections.

2. Bussed field pow-er not supplied to unit.

2. Check bussed field power and connections.

3. Channel is config-ured for HART, but there is no HART communication.

3. Check HART input source and connec-tions.

4. Internal fault. 4. Contact technical support.

Table 3-9 AO Card LED Checklist (Continued)

LED Correct Operating Condition

Fault Indications Probable Cause Corrective Action

Checking Out and Troubleshooting Your DeltaV System 3-13

Table 3-10 lists the LED indicators for the AS-Interface card

Table 3-10 AS-Interface Card LED Checklist

LED Correct Operating Condition

Fault Indication Probable Cause Corrective Action

Green – Power On Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connec-tions.

2. Internal fault. 2. Contact technical support.

Red – Error Off On (continuous) 1. Controller is not scanning card.

1. Check controller operation.

2. Unit failedself-test.

2. Contact technical support.

Flashing 1. Controller is not scanning card.

1. Check controller operation.

2. Address conflict.

2. Replace card with known good card of same type; contact technical support.

Yellow – Port 1 and Port 2

On Off No communications. Check connections, cable, and external device.

Flashing Communications er-ror on this port.

Check connections, cable, and external device.

3-14 Installing Your DeltaV Digital Automation System

Table 3-11 lists the LED indicators for the DeviceNet and Series 2 DeviceNet cards.

Table 3-11 DeviceNet Card LED Checklist

LED Correct Operating Condition

Fault Indication Probable Cause Corrective Action

Green - Power On Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connec-tions.

2. Internal fault. 2. Contact technical support.

Red - Error Off On (continuous) 1. Controller is not scanning card.

1. Check controller operation.

2. Unit failed self-test.

2. Contact technical support.

Flashing 1. Controller is not scanning card.

1. Check controller operation.

2. Address conflict. 2. Replace card with known good card of same type; contact technical support.

Yellow - Port 1Port 2 (reserved)

On Off 1. No communica-tions.

1. Check connec-tions, cable, and ex-ternal device.

2. Port not enabled. 2. Enable port.

3. No configuration for this port.

3. Configure port.

Flashing Communication error on this port.

Check connections, cable, and external device.

Checking Out and Troubleshooting Your DeltaV System 3-15

Table 3-12 lists the LED indicators for the pre-Series 2 and Series 2 8-channel DI cards (24 VDC isolated and dry contact, and 120/230 VAC isolated and dry contract).

Table 3-12 DI Card LED Checklist

LED Correct Operating Conditions

Fault Indications Probable Cause Corrective Action

Green - PowerGreen Power/Active

pre-Series 2 - OnSeries 2 Simplex -OnSeries 2 Redundant: Active - On Standby - Flashing

Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red - Error Off pre-Series 2 and Series 2 On (continuous)

1. Controller is not scanning card.

1. Check controller operation.

2. Unit failed self-test.

2. Contact technical support.

pre-Series 2 - Flashing

1. Controller is not scanning card.

1. Check controller operation.

2. Address conflict. 2. Replace with known good card of same type; contact technical support.

Series 2 - Flashing

1. Controller is not scanning card.

1. Check controller operation.

2. Hardware error. 2. Replace with known good card of same type; contact technical support.

Yellow - Ch.1 to Ch. 8

On = input > detection level.Off = input < detection level. See tables in Appendix C for detection levels for each DI card type.

3-16 Installing Your DeltaV Digital Automation System

Table 3-13 lists the LED indicators for the DI, 32-channel, 24 VDC, dry contact and the Series 2 DI, 32-channel, 24 VDC, dry contact.

Table 3-13 DI, 32-channel, 24 VDC, Dry Contact Card LED Checklist

LED Correct Operating Conditions

Fault Indications

Probable Cause Corrective Action

Green - Power On Off 1. Power is not sup-plied to unit.

1. Check supply power and connec-tions.

2. Internal fault. 2. Contact technical support.

Red - Error Off On (continuous)

Communications er-ror.

Check connections, cable, and external device.

Flashing Address conflict.

Replace card with known good card of same type; contact technical support.

Checking Out and Troubleshooting Your DeltaV System 3-17

Table 3-14 lists the LED indicators for the pre-Series 2 and Series 2 8-channel, DO cards (120 VAC/230 VAC isolated and high side and 24 VDC isolated and high side).

Table 3-14 DO Card LED Checklist

LED Correct Operating Conditions

Fault Indications Probable Cause Corrective Action

Green-PowerGreen Power/Active

pre-Series 2 - OnSeries 2 Simplex - OnSeries 2 Redundant: Active - On Standby - Flashing

Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red Off pre-Series 2 and Series 2 On (continuous)

1. Controller is not scanning card.

1. Check controller operation.

2. Unit failed self-test.

2. Contact technical support.

pre-Series 2 Flashing

1. Controller is not scanning card.

1. Check controller operation.

2. Address conflict. 2. Replace with known good card of same type; contact technical support.

Series 2 Flashing 1. Controller is not scanning card.

1. Check controller operation.

2. Hardware error. 2. Replace with known good card of same type; contact technical support.

Yellow - Ch. 1 to Ch. 8

Depends on setpoint and configuration.

3-18 Installing Your DeltaV Digital Automation System

Table 3-15 lists the LED indicators for the DO, 32-channel, 24 VDC, high-side and Series 2 DO, 32-channel, 24 VDC, high-side.

Table 3-15 DO, 32-Channel, 24 VDC, High-Side Card LED Checklist

LED Correct Operating Conditions

Fault Indications

Probable Cause Corrective Action

Green - Power On Off 1. Power is not supplied to unit.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red - Error Off On (continuous)

Communications error.

Check connections, cable, and external device.

Flashing Address conflict. Replace card with known good card of same type; contact technical support.

Checking Out and Troubleshooting Your DeltaV System 3-19

Table 3-16 lists the LED indicators for the Fieldbus H1 card and the Series 2 Fieldbus H1 card.

Table 3-16 Fieldbus H1 Checklist

LED Correct OperatingCondition

Fault Indication Probable Cause Corrective Action

Green - PowerGreen Power/Active

pre-Series 2 - OnSeries 2 Simplex - OnSeries 2 Redundant:

Active - OnStandby - Flashing

Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

pre-Series 2 Flashing

Series 2 Flashing

Series 2 Red: Active-Flashing Stby-Flashing

Incorrect terminal block for configured card type.

Install redundant terminal blocks for Series 2 redundant cards and simplex terminal blocks for simplex and/or pre-Series 2 cards.

Red - Error Off pre-Series 2 and Series 2 On (continuous)

1. Controller is not scanning card.

1. Check controller operation.

2. Unit failed self-test.

2.Contact technical support.

pre-Series 2Flashing

1. Controller is not scanning card.

1.Check controller operation.

2. Address conflict. 2. Replace card with known good card of same type; contact technical support.

Series 2 Flashing 1. Controller is not scanning card.

1. Check controller operation.

2. Hardware error. 2. Replace card with known good card of same type; contact technical support.

3-20 Installing Your DeltaV Digital Automation System

Yellow - Port 1 and Port 2

On Off 1. No communications.

1. Check connections, cable and external devices.

2. Port not enabled. 2. Enable port.

3. Configuration mismatch. (Such as redundant card configured in database and simplex card installed.)

3. Fix configuration errors.

Flashing 1. Communication error on this port.

1. Check connections, cable, and external device.

2. No configuration for this port.

2. Configure port.

Table 3-16 Fieldbus H1 Checklist (Continued)

LED Correct OperatingCondition

Fault Indication Probable Cause Corrective Action

Checking Out and Troubleshooting Your DeltaV System 3-21

Table 3-17 lists the LED indicators for the Series 2 Isolated Input card.

Table 3-17 Series 2 Isolated Input Card LED Checklist

LED Correct Operating Conditions

Fault Indicators Probable Cause Corrective Action

Green – Power On Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red – Error Off On (Continuous) 1. Controller is not scanning card.

1. Check controller operation.

2. Unit failed self-test.

2. Contact technical support.

Flashing 1. Controller is not scanning card.

1. Check controller operation.

2. Address conflict. 2. Replace card with known good card of same type; contact technical support.

3-22 Installing Your DeltaV Digital Automation System

Table 3-18 lists the LED indicators for the Multifunction card.

Table 3-18 Multifunction Card LED Checklist

LED Correct Operating Condition

Fault Indication Probable Cause Corrective Action

Green - Power On Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red - Error Off On (continuous) 1. Controller is not scanning card.

1. Check controller operation.

2. Unit failed self-test. 2. Contact technical support.

Flashing 1. Controller is not scanning card.

1. Check controller operation.

2. Address conflict. 2. Replace card with known good card of same type; contact technical support.

Checking Out and Troubleshooting Your DeltaV System 3-23

Table 3-19 lists the LED indicators for the Profibus DP and Series 2 Profibus DP cards.

Table 3-19 Profibus DP Card LED Checklist

LED Correct Operating Condition

Fault Indication Probable Cause Corrective Action

Green - Power On Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red - Error Off On (continuous) 1. Controller is not scanning card.

1. Check controller operation.

2. Unit failedself-test.

2. Contact technical support.

Flashing 1. Controller is not scanning card.

1. Check controller operation.

2. Address conflict. 2. Replace card with known good card of same type; contact technical support.

Yellow - Port 1Port 2 (reserved)

On Off 1. No communications.

1. Check connections, cable, and external device.

2. Port not enabled. 2. Enable port.

3. No configuration for this port.

3. Configure port.

Flashing Communication error on this port.

Check connections, cable, and external device.

3-24 Installing Your DeltaV Digital Automation System

Table 3-20 lists the LED indicators for the RTD, ohms and Thermocouple, mV cards.

Table 3-20 RTD, ohms and Thermocouple, mV LED Checklist

LED Correct Operating Conditions

Fault Indicators Probable Cause Corrective Action

Green – Power On Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red – Error Off On (Continuous) 1. Controller is not scanning card.

1. Check controller operation.

2. Unit failed self-test.

2. Contact technical support.

Flashing 1. Controller is not scanning card.

1. Check controller operation.

2. Address conflict. 2. Replace card with known good card of same type; contact technical support.

Yellow – Ch. 1 to Ch. 8

On Off 1. Channel not configured.

1. Enable channel and download card.

2. Internal fault. 2. Contact technical support.

Flashing 1. Invalid configuration.

1. Check configuration.

2. Input is out of range. (See specifications in Appendix C for correct range.)

2. Check input source and connections.

3. Internal fault. 3. Contact technical support.

Checking Out and Troubleshooting Your DeltaV System 3-25

Table 3-21 lists the LED indicators for the Sequence of Events card.

Table 3-21 Sequence of Events Card LED Checklist

LED Correct Operating Conditions

Fault Indications

Probable Cause Corrective Action

Green - Power On Off 1. Power is not supplied to unit.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red - Error Off On (continuous)

Communications error.

Check connections, cable, and external device.

Flashing Address conflict. Replace card with known good card of same type; contact technical support.

3-26 Installing Your DeltaV Digital Automation System

Table 3-22 lists the LED indicators for the pre-Series 2 and Series 2 Serial Card, 2 Ports, RS232/RS485.

Table 3-22 Serial Card LED Checklist

LED Correct Operating Condition

Fault Indication Probable Cause Corrective Action

Green - PowerGreen Power/Active

pre-Series 2 - OnSeries 2 Simplex - OnSeries 2 Redundant: Active - On Standby - Flashing

Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red - Error Off pre-Series 2 and Series 2 - On (continuous)

1. Controller is not scanning card.

1. Check controller operation.

2. Unit failed self-test.

2. Contact technical support.

pre-Series 2 Flashing

1. Controller is not scanning card.

1. Check controller operation.

2. Address conflict. 2. Replace card with known good card of same type; contact technical support.

Series 2 Flashing 1. Controller is not scanning card.

1. Check controller operation.

2. Hardware error. 2. Replace card with known good card of same type; contact technical support.

Checking Out and Troubleshooting Your DeltaV System 3-27

Yellow - Port 1 and Port 2 (configured as Master)

On Off No communications. Check connections, cable, and external device.

Flashing Communications error on this port.

Check connections, cable, and external device.

Yellow - Port 1 and Port 2 (configured as Slave)

On - CommunicatingOff - No communicationFlashing - Intermittent communication

Table 3-22 Serial Card LED Checklist (Continued)

LED Correct Operating Condition

Fault Indication Probable Cause Corrective Action

3-28 Installing Your DeltaV Digital Automation System

Table 3-23 lists the LED indicators for the I.S. AI, 8-Channel, 4-20 mA HART card.

Table 3-23 I.S. AI, 8-Channel, 4-20 mA, HART Card LED Checklist

LED Correct Operating Conditions

Fault Indications Probable Cause Corrective Action

Green – Power On Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red – Error Off On (continuous) 1. Controller is not scanning card.

1. Check controller operation.

2. Unit failed self-test.

2. Contact technical support.

Flashing 1. Controller is not scanning card.

1. Check controller operation.

2. Address conflict. 2. Replace card with known good card of same type; contact technical support.

Checking Out and Troubleshooting Your DeltaV System 3-29

Yellow – Ch. 1 to Ch. 8

On Off 1. Input is out of range. (See specifications in Appendix C for correct range.)

1. Check input source and connections.

2. Internal fault. 2. Contact technical support.

Flashing 1. Input is out of range. (See specifications in Appendix C for correct range.)

1. Check input source and connections.

2. Channel is configured for HART, but there is no HART communication.

2. Check HART input source and connections.

3. Channel is configured for NAMUR limits and they have been exceeded.

3. Check input levels compared to NAMUR limits.

Table 3-23 I.S. AI, 8-Channel, 4-20 mA, HART Card LED Checklist (Continued)

LED Correct Operating Conditions

Fault Indications Probable Cause Corrective Action

3-30 Installing Your DeltaV Digital Automation System

Table 3-24 lists the LED indicators for the I.S. AO, 8-Channel, 4-20 mA (HART) card.

Table 3-24 I.S. AO, 8-Channel, 4-20, mA Card LED Checklist (includes HART)

LED Correct Operating Condition

Fault Indications Probable Cause Corrective Action

Green – Power On Off 1. System power is not supplied to unit. Possible line power problems.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red – Error Off On (continuous) Unit failed self-test.

Contact technical support.

Flashing 1. Controller is not scanning card.

1. Check controller operation.

2. Unit failed self-test.

2. Contact technical support.

3. Address conflict. 3. Replace card with known good card of same type; contact technical support.

Yellow – Ch.1 to Ch. 8

On Off 1. No output device (load).

1. Check output connections.

2. Internal fault. 2. Contact technical support.

Flashing 1. No output device (load).

1. Check output connections.

2. Internal fault. 2. Contact technical support.

3. Card is configured for HART but there is no HART communication.

3. Check HART input source and connections.

Checking Out and Troubleshooting Your DeltaV System 3-31

Table 3-25 lists the LED indicators for the I.S. DI, 16-Channel card.

Table 3-25 I.S. DI, 16-Channel Card LED Checklist

LED Correct Operating Condition

Fault Indications Probable Cause Corrective Action

Green - Power On Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red - Error Off On (continuous) 1. Controller is not scanning card.

1. Check controller operation.

2. Unit failed self-test.

2. Contact technical support.

Flashing 1. Controller is not scanning card.

1. Check controller operation.

2. Address conflict. 2. Replace card with known good card of same type; contact technical support.

Yellow - Ch.1 - Ch.16

On = input > detection level.Off = input < detection level. See tables in Appendix C for detection levels for each card type.

Flashing Line fault detected. Check field wiring.

Running light from Channel 1 - Channel 16 with Red Error On.

No terminal block installed or incorrect terminal block used.

Make sure that the correct terminal block is installed.

3-32 Installing Your DeltaV Digital Automation System

Table 3-26 lists the LED indicators for the I.S. DO, 4-Channel card.

Table 3-26 I.S. DO, 4-Channel Card LED Checklist

LED Correct Operating Conditions

Fault Indications Probable Cause Corrective Action

Green - Power On Off 1. System power is not supplied to unit. Possible line power problem.

1. Check supply power and connections.

2. Internal fault. 2. Contact technical support.

Red Off On (continuous) 1. Controller is not scanning card.

1. Check controller operation.

2. Unit failed self-test.

2. Contact technical support.

Flashing 1. Controller is not scanning card.

1. Check controller operation.

2. Address conflict. 2. Replace card with known good card of same type; contact technical support.

Yellow - Ch. 1 - Ch. 4

Depends on setpoint and configuration.

Flashing Line fault detected. Check field wiring.

Checking Out and Troubleshooting Your DeltaV System 3-33

Step 4. Testing the Field Wiring ConnectionsTo troubleshoot field wiring connection problems, test access points are located on the I/O terminal blocks. The access point for each wire connection is located in the square hole above the corresponding field screw terminal. To contact the field signals, use a test probe at least 25 mm (1 in.) long and 2 mm (0.08 in.) or less in diameter.

To determine the expected voltage levels for your application, refer to the:

Wiring diagrams for the specific I/O card type in Appendix CConnection information supplied with your field device

Caution The test probe is not retained within the access hole. It can fall out and short across field wiring if it is not held in place.

3-34 Installing Your DeltaV Digital Automation System

Troubleshooting Your SystemAfter checkout, start up the DeltaV software and verify and troubleshoot your hardware installation with the DeltaV Explorer, workstation diagnostics utilities, and DeltaV Diagnostics. To start the DeltaV Explorer, click Start | DeltaV | Engineering | DeltaV Explorer. To start DeltaV Diagnostics, click Start | DeltaV | Operator | Diagnostics.

Using the DeltaV ExplorerThe DeltaV Explorer presents a view of the overall structure and layout of your system. The tree view shows your control strategies and the hierarchy of the nodes on your Control Network. These nodes can be physically connected to the system, or they can be placeholders configured prior to the installation of the actual hardware.

When you check out your system, remember that the DeltaV Explorer gives you a view of your database, but this may not necessarily match what is actually installed on the network. For example, before connecting controllers, you can define them as controller placeholders in the Control Network. The icons for the placeholders appear in the DeltaV Explorer but are not bound to any device. Then, when the controllers are available and connected, you drag and drop them from the Decommissioned Controllers section to the controller placeholder icons in the Control Network.

Resolving system problems is often a matter of making sure the database and the network match and making sure all the nodes on the network have information about all other nodes. The Download commands in the DeltaV Explorer provide the nodes with all the information they need to operate and interact with other nodes.

See the manual Getting Started with Your DeltaV Digital Automation System for information on:

Downloading Setup DataDownloading Controllers and Installing WorkstationsDragging decommissioned controllers to the Control Network

Checking Out and Troubleshooting Your DeltaV System 3-35

Status IndicatorsAfter you have completed the above steps and the controllers are listed in the Control Network, look for these indicators next to the nodes:

Note If a node shows a status indicator, check for hardware faults shown in the Troubleshooting Guide before changing your configuration.

You can automate the comparison between the physical I/O and the configured I/O with the Autosense I/O cards command. To use the command, click on the I/O for the node, click the right mouse button, and then select Autosense I/O Cards. The Autosense Cards dialog lists the card sensed in the controller and the card listed in the database for each slot.

For example, if you add a card to the controller, the dialog displays:

The type of card sensed in the Auto-sensed Type<empty> in the database column

Click OK to add the configuration to the database. (Clicking OK does not affect existing cards.) Click Cancel to decommission the controller and close the dialog.

Indicates the downloading node (the workstation) does not have all the information about this node.

Indicates the node is not communicating. This indicator occurs if there is a bad connection, if the controller is not powered up, or if the controller is decommissioned. It also occurs for a few seconds after a controller is commissioned.

Indicates the node is communicating but has an integrity problem. Integrity problems can occur if there is a mismatch between the I/O configuration and the installed I/O or if the node is configured for network redundancy but does not have the necessary connections to support it.

Indicates that the node does not have a configuration. This can occur if the node has never been downloaded. For controllers, this can occur if there is a power failure and cold restart was not enabled for the node.

3-36 Installing Your DeltaV Digital Automation System

Using the Workstation DiagnosticsThe documentation supplied with your workstation describes the diagnostics programs available for the workstation hardware and operating system software. If you need to test the workstation subsystems (memory, processors, video, keyboard, mouse, disk controller, ports), use the diagnostics disk and follow the instructions in the manual supplied with your workstation.

Using DeltaV DiagnosticsThe DeltaV Explorer allows you to launch the DeltaV Diagnostics application and view diagnostics data for any selected DeltaV Explorer object. This provides useful diagnostic information for nodes that have good status or show the indicator. To investigate integrity problems for a node or subsystem, select its icon, click the right mouse button, and then click Diagnose. Information about DeltaV Diagnostics is located in online help.

Troubleshooting GuideThe following information can be used to help you detect system hardware problems with the DeltaV Explorer and correct them.

Problem: Controller not listed in the Decommissioned Controllers tree.

Possible Cause Corrective Action

Node is not connected to the hub. Check the LEDs on the controller (see the LED Checklists).

Control network cable is not working correctly. Test the cable between the controller and the hub. If the cable is not working correctly, repair or replace it.

Node is not connected correctly to the network.

Make sure cables are connected to the correct ports on the hub and the controller.

Connection on the carrier is not secure. Remove the controller from the 2-wide power/controller carrier for at least 15 seconds and replace it onto the carrier.

DeltaV Explorer is not connected to the active database, or the DeltaV Database Server (DvDbServer) is not running.

Exit the DeltaV Explorer and restart the connection to the active database.

Checking Out and Troubleshooting Your DeltaV System 3-37

Problem: The controller has an indicator.

appears for nodes that are not communicating. Typically, this indicator occurs if there is a bad connection or the controller is not powered up. To clear this indicator, go to the node and make sure it is connected, the wiring is correct and sound, and the node is powered up. This indicator also occurs for a few seconds after a controller is commissioned.

Possible Cause Corrective Action

Node is not connected to the hub. 1. Check the LEDs on the controller (see the LED Checklists).

2. Check the Control Network cables to make sure they are connected to the correct ports on the hub and controller.

Control network cable is not working correctly. Test the cable between the controller and the hub. If the cable is not working correctly, repair or replace it.

You are looking at the wrong controller. Make sure you are looking at the correct controller by selecting DeltaV Explorer Controller Properties |Controller | Flash Lights.

Primary and secondary Control Network connections are crossed.

1. Use DeltaV Explorer Node Properties | Identify Controller to flash the controller LEDs. If the LEDs flash, use the Check Node Integrity function in DeltaV Diagnostics and verify that a Not Connected status is returned.

2. Verify that the primary Control Network cables are connected to the correct primary ports on the controller, workstation, and hub.

3. Verify that the secondary Control Network cables are connected to the correct secondary ports on the controller, workstation, and hub.

3-38 Installing Your DeltaV Digital Automation System

Problem: The workstation has an indicator.

appears for nodes that are not communicating. Typically, this indicator occurs if there is a bad connection or if the workstation is not powered up. To clear this indicator, go to the node and make sure it is connected, the wiring is correct and sound, and the node is powered up.

Problem: A node has an indicator.

This indicator can appear on controllers that are physically connected to the network or on controller placeholders. Note that you cannot install setup data for a controller placeholder; the physical node must be connected first.

Possible Cause Corrective Action

Workstation is not set up properly. Make sure the workstation is powered up. Look in Control Panel | Services and verify that DeltaV Services are running.

Node is not connected to the hub. Check the Control Network cables to make sure they are connected to the correct ports on the hub and workstation.

Control network cable is not working correctly.

Test the cable between the workstation and the hub. If the cable is not working correctly, repair or replace it.

Workstation address is set to a default value or an incorrect address.

1. Look at the Internet Protocol (IP) address and verify that the address matches the DeltaV Explorer address for the node. If the address is not correct, run Workstation Configuration.

2. Use the Utilities from the 3Com Install disk to verify that the Plug N Play feature is turned off for the workstation Control Network card.

Possible Cause Corrective Action

Installing node (the workstation) does not have all the information on the node.

Click the node with the indicator, click the right mouse button, and then click Install Setup Data. This transfers setup data from the database to the physical node. It also updates the installing workstation node so that the workstation has all the information it needs to manage the new node.

Checking Out and Troubleshooting Your DeltaV System 3-39

Problem: A node has a indicator.

Occasionally, integrity problems occur if there is a mismatch between the I/O configuration and the installed I/O. In this case, compare the controller I/O configuration in the DeltaV Explorer with the actual I/O cards connected to the controller. This comparison can be accomplished by viewing either the I/O Auto-Sense dialog in DeltaV Explorer, or by examining the I/O hierarchy in Diagnostics.

Integrity problems can occur if the controller is configured for network redundancy but does not have the necessary connections to support it. Verify that the controller is configured to support network redundancy. If it is, make sure the controller is connected to the network correctly.

This indicator also occurs if workstations have Event Chronicle problems (configured for a directory that does not exist, for example), or if workstations are not communicating with the controller.

If the indicator persists, use DeltaV Diagnostics to pinpoint the problem.

Problem: The node has a indicator.

Possible Cause Corrective Action

Node is communicating but has an integrity problem.

Most integrity problems are due to hardware problems. Check the LEDs on the nodes (see the LED Checklists) and correct the hardware problem.

Possible Cause Corrective Action

The node has never been downloaded or has lost its configuration.

Download the node.

3-40 Installing Your DeltaV Digital Automation System

Getting HelpThe DeltaV Books Online provides information on the DeltaV system and the Online Help for the DeltaV applications provides procedural help on using the applications and popup help for dialog boxes.

Online HelpAll DeltaV applications have online help that provides instructions on using the application. To access help for any application, open the application, and select the help topics command under the Help menu on the application’s menu bar. For example to start DeltaV Diagnostics and then access the help, click Start | DeltaV | Operator | Diagnostics and then select Diagnostics Help Topics from the Help menu. To search the help for information on specific topics, click the left mouse button on the Index tab or the Search tab on the Help Topics dialog box, and follow the directions. For help on dialogs, click the question mark in the upper right hand corner of the dialog, drag it to the field for which you want help, and click the left mouse button.

Books OnlineBooks Online provides reference information and detailed information on installing, configuring, operating, and troubleshooting your DeltaV system. Click Start | DeltaV | Help | Books Online and then click on the title of the book that you want to read. The System Administration and Maintenance manual in Books Online contains helpful technical information related to hardware troubleshooting.

DeltaV Installation and Instruction ManualsMost DeltaV product information is in Books Online. You can print any of that information or you can order a paper copy from Emerson Process Management. The Getting Started with Your DeltaV Digital Automation System manual and the Fieldbus Installations in a DeltaV Digital Automation System are also available in printed form. The Getting Started with Your DeltaV Digital Automation System contains general information about the software and helps you get started with configuration and the Fieldbus Installations in a DeltaV Digital Automation System provides important information about installing a fieldbus system.

Checking Out and Troubleshooting Your DeltaV System 3-41

Hazardous Area Installation Manuals, NAMUR Installation Manuals, and ATEX Instruction SheetsThe following files related to Hazardous Area installations and NAMUR compliant installations are on the DeltaV CD on Disk4\_Support\Supplemental Docs. The files are in Portable Document Format (.PDF). A letter (A-Z) is appended to the filenames that begin with 12P and is incremented for each release of the document.

12P1293 — DeltaV™ Scalable Process System, Class I Division 2 Installation Instructions (Part Number - 12P1293)12P1892 — DeltaV™ Scalable Process System, Class I Div. 2 with Class I, II, III Div. 1 Field Circuits Installation Instructions (Part Number - 12P1892)12P1990 — DeltaV™ Scalable Process System with Zone 0 Field Circuits Installation Instructions (Part Number - 12P1990)12P2046 — DeltaV™ Scalable Process System, Zone 2 Installation Instructions (Part Number - 12P2046)12P2524 — DeltaV™ IS I/O Code of Practice for Installation and Maintenance in Zone 2 Hazardous Areas (Part Number - 12P2524)12P2822 — DeltaV™ NAMUR Installation Instructions (Part Number - 12P2822)12P3292 — DeltaV™ Type KJ7000 Series Zone 1 I/O System Installation InstructionsATEX Instruction Sheets — The DeltaV ATEX Instruction Sheets (in PDF format) can also be found at WWW.EasyDeltaV.com/ProductData/ATEX

3-42 Installing Your DeltaV Digital Automation System

Technical ServiceThere are several options available for technical service, including help desk support, remote diagnosis, 24-hour emergency support, and software update service. Please complete and return the DeltaV system registration form supplied with your software license pack for detailed information.

If the information presented in this manual does not solve your problem, visit Emerson Process Management’s Reach Us website at http://www.emersonprocess.com/systems/reach/ and follow the directions for your world area.

Make sure you have the following information ready:

System Identification NumberSoftware Version NumberDescription of the problem

If you are calling, be at your DeltaV system if possible. This enables the Technical Support Representative to step you through the proper problem solving procedures.

Checking Out and Troubleshooting Your DeltaV System 3-43

3-44 Installing Your DeltaV Digital Automation System

Appendix A Environmental SpecificationsAll DeltaV system products meet the appropriate European standards for Electromagnetic Compatibility and carry the CE mark. All products meet CSA requirements. Contact the factory for details.

The following tables list the environmental specifications for normal operation of DeltaV system devices: Table A-1 lists temperature and relative humidity specifications. Table A-2 lists airborne contaminants, vibration, and shock specifications.

Table A-1 DeltaV System Environmental Specifications (1 of 2)

Device Operating Temperature Storage Temperature Relative Humidity

Workstation 10°C to 35°C (50°F to 95°F)maximum 10°C (18°F) change per hour

-20°C to 60°C (-4°F to 140°F)

20% to 80%, non-condensing

8-port hub 0°C to 40°C (32°F to 104°F) -30°C to 60°C (-22°F to 140°F)

0% to 90%, non-condensing

24-port twisted pair switch24-port twisted pair switch with 2 fiber- optic ports24-port fiber-optic switch

0°C to 45°C (32°F to 113°F) -25°C to 70°C (-13°F to 158°F)

10% to 85% non-condensing

MD Controllers, and pre-Series 2 I/O

0°C to 60°C (32°F to 140°F) -40°C to 85°C (-40°F to 185°F)

5% to 95%, non-condensing

MDPlus Controllers -40°C to 70°C (-40°F to 158°F)

-40°C to 85°C (-40°F to 185°F)

5% to 95%, non-condensing

Single Port Fiber SwitchRemote Interface Unit

-40°C to 70°C (-40°F to 158°F)

-40°C to 85°C (-40°F to 185°F)

5% to 95%, non-condensing

Pre-Series 2 Profibus, Pre-Series 2 DeviceNet

0 to 55°C (32°F to 131°F) -40°C to 85°C (-40°F to 185°F)

5% to 95%, non-condensing

Series 2 I/O -40°C to 70°C (-40°F to 158°F)

-40°C to 85°C (-40°F to 185°F)

5% to 95%, non-condensing

Environmental Specifications A-1

System power supplies

0 to 60°C (32°F to 140°F) -40°C to 70°C (-40°F to 158°F)

5% to 95%, non-condensing

System Power Supply (Dual DC/DC)

-40 to 70°C (-40°F to 158°F) -40°C to 70°C (-40°F to 158°F)

5% to 95%, non-condensing

Bulk power supplies 0 to 60°C (32°F to 140°F) at 300 W and altitude < 914 m (3000 ft)

-40°C to 85°C (-40°F to 185°F)

5% to 95%, non-condensing

Fiber-Optic Media Converter

0 to 60°C (32°F to 140°F) -40°C to 70°C (-40°F to 158°F)

5% to 95%

Fieldbus H1 Carrier -40°C to 70°C (-40°F to 158°F)

-40°C to 85°C (-40°F to 185°F)

5% to 95%, non-condensing

Table A-1 DeltaV System Environmental Specifications (1 of 2) (Continued)

Device Operating Temperature Storage Temperature Relative Humidity

A-2 Installing Your DeltaV Digital Automation System

Table A-2 DeltaV System Environmental Specifications (2 of 2)

Device Airborne Contaminants Vibration Shock

Workstation Refer to manufacturer’s specifications

Bottom only:0.25 g, 0-to-peak,3 Hz to 200 Hz sweep at2 octaves/min

Bottom only:½-sine pulse with∆velocity = 20 in/s

8-port hub Refer to manufacturer’s specifications

0.075 mm from 10 Hz to 58 Hz, 1.0 g from 58 Hz to 500 Hz

30 g ½-sine wave for 11 ms

24-port twisted pair switch24-port twisted pair switch with 2 fiber-optic ports24-port fiber-optic switch

Refer to manufacturer’s specifications

Refer to manufacturer’s specifications

Refer to manufacturer’s specifications

Fieldbus H1 carrier, system power supplies, controllers, Single Port Fiber Switch, Remote Interface Unit, pre-Series 2 I/O, and Series 2 I/O

ISA-S71.04-1985 Airborne Contaminants Class G3

1 mm peak-to-peak from5 Hz to 16 Hz,0.5 g from 16Hz to 150 Hz

10 g ½-sine wave for 11 ms

Bulk power supplies

ISA-S71.04-1985 Airborne Contaminants Class G2

MIL-STD-810D Method 514.3, Category 1, Procedure I

MIL-STD-810D Method 516.3, Procedure III

Environmental Specifications A-3

A-4 Installing Your DeltaV Digital Automation System

Appendix B Carrier SpecificationsThis appendix provides specifications for the following carriers:

2-Wide Power/Controller Carrier8-Wide I/O Interface Carrier4-Wide Vertical Power/Controller Carrier8-Wide Vertical I/O Interface CarrierFieldbus H1 CarrierIntrinsically Safe Power Supply CarrierIntrinsically Safe 8-Wide Horizontal CarrierIntrinsically Safe LocalBus Isolator Carrier

Information on the left and right carrier extenders and the one-wide carrier extenders is also provided.

Carrier Specifications B-1

2-Wide Power/Controller Carrier

Figure B-1 2-Wide Power/Controller Carrier Dimensions

Table B-1 2-Wide Power/Controller Carrier Specifications

Item Specification

Capacity One system power supply and one controller⎯ or ⎯

Two system power supplies

SideView Front View 7.0 cm

(2.8 in.)

10.0 cm(3.9 in.)

9.1 cm(3.6 in.)

16.5 cm(6.5 in.)

3.1 cm(1.2 in.)

8.4 cm(3.3 in.)

9.1 cm(3.6 in.)

Centerline of Mounting Screws for DIN Rail12

3

3

2

1

Clearance Recommended Above Carrier for Power WiringClearance Recommended Below Carrier for Field Wiring (Including Panduit)

Notes:

B-2 Installing Your DeltaV Digital Automation System

8-Wide I/O Interface Carrier

Figure B-2 8-Wide I/O Interface Carrier Dimensions

Table B-2 8-Wide I/O Interface Carrier Specifications

Item Specification

Capacity Eight I/O cards with terminal blocks.

Maximum current:

LocalBus (powers I/O cards) 8.0 A For large systems, use the LocalBus extenders to add more power. Refer to “Extending System Power to the I/O” on page J-6. for information.

Bussed field power bus (shared by multiple I/O card pairs)

6.5 A (for each connection)

LocalBus cable 1.2 m (3.9 ft) nominal length

3.1 cm(1.2 in.)

SideView Front View

10.0 cm(3.9 in.)

7.0 cm(2.8 in.)

9.1 cm(3.6 in.)

(6.5 in.)

34.3 cm(13.5 in.)

33.6 cm(13.2 in.)

Centerline of Mounting Screws for DIN Rail12

3

3

2

1

Clearance Recommended Above Carrier for Power WiringClearance Recommended Below Carrier for Field Wiring (Including Panduit)

Notes:

Right carrierextender

16.5 cm

4

4 Left carrier extender

Carrier Specifications B-3

B-4 Installing Your DeltaV Digital Automation System

Carrier ExtendersThe DeltaV system supports left and right carrier extenders and dual, one-wide carrier extenders. Install the carrier extenders onto the I/O carriers by sliding together the 48 pin connectors on the sides of the carriers. The left and right carrier extender assembly (KJ4001X1-HA1) includes a left and right carrier extender connected by a 37 pin cable. Figure B-3 shows the dimensions for the left and right carrier extenders.

Figure B-3 Left and Right Carrier Extender Dimensions

Left carrier extender

16.5 cm(6.5 in.)

4.2 cm(1.7 in.)

4.6 cm(1.8 in.)

10.2 cm(4.0 in.)

3.1 cm(1.2 in.)

SideView

Right carrier extender

The one-wide carrier extenders (right side is KJ4001X1-NA1 and left side is KJ4001X1-NB1) ship with one or two D-shell cables (KJ4002X1-BF2). Typically, one D-shell cable is used; however, two D-shell cables can also be used.

Note If two D-shell cables are used, they must be routed together from the same source to the same destination.

The dimensions for the one-wide carrier extenders are the same as those shown in Figure B-3 for the left and right carrier extenders. Figure B-4 shows the front view of the one-wide carrier extenders.

Figure B-4 Front View of One-Wide Carrier Extenders

LOCK

B

D

A

C

LOCK

B

C D

A

+ +

Black BNCconnector

Top D-Shellconnector(44 pins)

White BNCconnector

D-Shell connector(for dualcables only)

White BNC connector

Black BNC connector

Top D-Shell connector(44 pin)

D-Shell connector(for dual cables only)

48 Pinconnectors

Right one-wide carrier extender Left one-wide carrier extender

Carrier Specifications B-5

B-6 Installing Your DeltaV Digital Automation System

To add external power

Refer to Figure B-5.

1. Remove the jumper.

2. Insert a 12VDC power supply to the terminal block:• + to the center terminal• - to the - terminal

Figure B-5 Adding External Power

Jumper

Left Carrier

Left CarrierExternal Power

12 VDCExternal

Power

+ + -

+ + -

+ -

4-Wide Vertical Power/Controller Carrier

Figure B-6 4-Wide Power/Controller Carrier Dimensions

The dimensions for the bottom 4-wide power/controller carrier are the same as those for the top 4-wide power/controller carrier (shown above). The carrier connector on the bottom 4-wide power/controller carrier is located on the top of the carrier.

Table B-3 4-Wide Power/Controller Carrier (Top/Bottom) Specifications

Item Specification

Capacity Two system power supplies and two controllers⎯ or ⎯

Three system power supplies and one controller

Top Position4-Wide Carrier

(LEFT)DIN Rail

MinimumSpacingfor AirflowClearance

18.0 cm(7.1 in.)

18.3 cm(7.2 in.)

9.9 cm(3.9 in.)

Carrier Connector

MinimumSpacing forField-WiringBend RadiusClearance

3.8 cm(1.5 in.)

5.8 cm(2.3 in.)

DIN RailCenter2.9 cm

(1.2 in.)

Bottom View

Front View

p

Carrier Specifications B-7

8-Wide Vertical I/O Interface CarrierTable B-4 8-Wide Vertical I/O Interface Carrier Specifications

Item Specification

Capacity Eight I/O cards with terminal blocks.

Maximum current:LocalBus (powers I/O cards)Bussed field power bus

(shared by multiple I/O card pairs)

15.0 A6.5 A (for each connection)

LocalBus cableBottom cable extenderTop cable extender

1.0 m (3.3 ft) nominal length2.0 m (6.6 ft) nominal length

B-8 Installing Your DeltaV Digital Automation System

Figure B-7 8-Wide Vertical I/O Interface Carrier Dimensions

55.9 cm(22.0 in.)

Front View

Top View Top View

3.8 cm(1.5 in.)

3.8 cm(1.5 in.)

Notes:

Centerline of mounting screws for DIN rail

Clearance recommended on shield bar side of carrier for field wiring

1

2

2

1

18.3 cm(7.2 in.)

9.9 cm(3.9 in.)

9.9 cm(3.9 in.)

2.7 cm(1.05 in.)

2.7 cm(1.05 in.)

Bussed FieldPower Connector

Front View

Left Side Right Side

1

18.3 cm

(7.2 in.)

55.9 cm

(22.0 in.)

Carrier Specifications B-9

Fieldbus H1 CarrierThe fieldbus H1 carrier provides an H1 interface to an 8-channel discrete input card, an 8-channel discrete output card, and terminal blocks. To function correctly, the two cards must use the same voltage. The H1 carrier mounts on a DIN rail (T-rail only), wall, or panel and can be enclosed in the H1 carrier enclosure.

Table B-5 H1 Carrier Power Specifications

Item Specification

Input power rating +24 VDC ± 10% @ 500 mA (maximum)

Output power rating +12 VDC ± 5% @ 700 mA (maximum)

Bussed field power (shared by both I/O cards)

6.5 A (maximum)

Fieldbus Port Foundation Fieldbus H1 - 31.25Kbit/second

Fieldbus Power 9 to 32 VDC, 17.5 mA (maximum)

B-10 Installing Your DeltaV Digital Automation System

Figure B-8 H1 Carrier Dimensions

Side View

Front View

7.0 cm(2.8 in.)

10.0 cm(3.9 in.)

6.4 cm(2.5 in.)

2.5 cm(1.0 in.)

7.7 cm(3.0 in.)

8.9 cm(3.6 in.)

Centerline of Mounting Screws for DIN Rail12

3

4

4

3

2

1

Clearance Recommended Above Carrier for Power WiringClearance Recommended Below Carrier for Field Wiring (Including Panduit)NC/SH can be used to connect shield drain wire. No connection is made to ground on carrier.

Notes:

17.8 cm(7.0 in.)

16.75 cm(6.6 in.)

NC/SH

Fieldbus

FieldPower

+24VDC

DC ACLN

DI DO

Carrier Specifications B-11

Figure B-9 shows the dimensions for the H1 Carrier enclosure (optional).

Figure B-9 H1 Carrier Enclosure Dimensions

Note The H1 Carrier Enclosure must be grounded. The Enclosure Ground Kit and instructions for grounding are included with the enclosure.

35.0 cm(13.78 in.)

33.2 cm(13.07 in.)

23.50 cm(9.25 in.)

30.0 cm(11.81 in.)

20.0 cm(7.87 in.)

!

"

B-12 Installing Your DeltaV Digital Automation System

Intrinsically Safe Power Supply Carrier

Figure B-10 I.S. Power Supply Carrier Dimensions

Table B-6 I.S. Power Supply Carrier Specifications

Item Specification

Capacity One I.S. Power Supply

SideView Front View 7.0 cm

(2.8 in.)

10.0 cm(3.9 in.)

10.2 cm(4.0 in.)

16.5 cm(6.5 in.)

3.1 cm(1.2 in.)

8.4 cm(3.3 in.)

9.1 cm(3.6 in.)

Centerline of Mounting Screws for DIN Rail12

3

3

2

1

Clearance Recommended Above Carrier for Power WiringClearance Recommended Below Carrier for Field Wiring (Including Panduit)

Notes:

Carrier Specifications B-13

Intrinsically Safe 8-Wide Horizontal Carrier

Figure B-11 I.S. 8-Wide Horizontal Carrier Dimensions

Table B-7 I.S. 8-Wide Horizontal I/O Interface Carrier Specifications

Item Specification

Capacity Eight I.S. I/O cards with terminal blocks.

LocalBus cable 0.35 m (1.15 ft) nominal length0.85 m (2.79 ft) nominal length1.20 m (3.94 ft) nominal length

3.1 cm(1.2 in.)

SideView

Front View

10.0 cm(3.9 in.)

7.0 cm(2.8 in.)

10.2 cm(4.0 in.) 16.5 cm

(6.5 in.)

34.3 cm(13.5 in.)

33.6 cm(13.2 in.)

Centerline of Mounting Screws for DIN Rail12

3

3

2

1

Clearance Recommended Above Carrier for Power WiringClearance Recommended Below Carrier for Field Wiring (Including Panduit)

Notes:

B-14 Installing Your DeltaV Digital Automation System

Intrinsically Safe LocalBus Isolator Carrier

Figure B-12 I.S. LocalBus Isolator Carrier Dimensions

Table B-8 I.S. LocalBus Isolator Carrier Specifications

Item Specification

Capacity One LocalBus Isolator card

SideView Front View 7.0 cm

(2.8 in.)

10.0 cm(3.9 in.)

10.2 cm(4.0 in.)

16.5 cm(6.5 in.)

3.1 cm(1.2 in.)

8.4 cm(3.3 in.)

9.1 cm(3.6 in.)

Centerline of Mounting Screws for DIN Rail12

3

3

2

1

Clearance Recommended Above Carrier for Power WiringClearance Recommended Below Carrier for Field Wiring (Including Panduit)

Notes:

Carrier Specifications B-15

B-16 Installing Your DeltaV Digital Automation System

Appendix C Interface SpecificationsThis appendix provides specifications and wiring diagrams for all of the I/O cards and terminal blocks.

I/O CardsThe DeltaV I/O subsystem supports multiple types of I/O cards including analog and discrete input and output cards, HART input and output cards, serial cards, Thermocouple mV, RTD, ohms and intrinsically safe analog and discrete input and output cards. Bus cards such as the Fieldbus H1, Profibus DP, AS-Interface, and DeviceNet are also supported. In addition, some of the Series 2 versions of the cards are available in Redundant mode for high-availability applications. The I/O subsystem consists of terminal blocks that snap onto the carrier to provide screw termination for field wiring and the I/O cards which snap over the terminal blocks and onto the carrier. The I/O cards convert field signals to the appropriate format for control and communications.

Figure C-1 Standard I/O Card

Up to 64 I/O cards are supported by a single I/O subsystem.

To simplify installation and ensure that the I/O interface is suitable for the plant environment, I/O terminal blocks have field wiring protection keys that correspond to keys on the I/O cards. The keys ensure that the I/O card and the I/O terminal block match; an I/O card plugs into an I/O terminal block only if the keys agree.

DI Card120 VAC

Dry Contact

Ch. 8Ch. 7Ch. 6Ch. 5Ch. 4Ch. 3Ch. 2Ch. 1ErrorPower

Front View

Interface Specifications C-1

Warning Be sure that your I/O cards and terminal blocks are compatible before plugging in I/O cards. Card damage can result if an I/O card and terminal block are incompatible. Refer to Table C-71 on page 128 for non I.S. I/O card and terminal block compatibility and Table C-72 on page 132 for I.S. card and terminal block compatibility.

C-2 Installing Your DeltaV Digital Automation System

DeltaV Series 2 I/OThe following DeltaV Series 2 I/O cards support redundancy:

Series 2 AI, 4-20 mA with HARTSeries 2 AO, 4-20 mA with HARTSeries 2 DI, 8-Channel, 24 VDC, Dry ContactSeries 2 DO, 8-Channel, 24 VDC, High-SideSeries 2 H1Series 2 Serial

Series 2, redundant capable cards are configured, autosensed, upgraded, and operated just like the pre-Series 2 cards. Series 2 cards in Simplex mode can function as drop-in replacements for pre-Series 2 cards of the same type. With the exception of the Simplex mode Series 2 H1 card, which requires the Series 2 H1 terminal block, no wiring change is required to replace a pre-Series 2 card. Series 2 cards report their operating mode (simplex or redundant) to the DeltaV controller based on the type of terminal block on which they are installed. Redundant terminal blocks provide wiring terminations for the redundant cards. If a card is installed on a redundant terminal block, it reports itself as operating in Redundant mode; otherwise, it reports itself as operating in Simplex mode. Refer to “Redundant Terminal Blocks” on page C-108 for information.

Note Series 2 cards must be used with an MD controller when connected to a redundant terminal block and operated in Redundant mode.

Other than redundant terminal blocks, no additional software or hardware is required to support redundancy. A redundant terminal block spans two adjacent slots on the carrier. A redundant I/O card consists of two Series 2 cards installed in a redundant terminal block.

Note For both horizontal and vertical carriers, the lower slot number in a redundant pair must be odd and the upper slot number must be the next higher even number. For example, redundant pairs can be installed in slots 1 and 2, 3 and 4, 9 and 10. Redundant pairs cannot be installed in slots 6 and 7, 24 and 25. Configuration tools such as the DeltaV Explorer enforce this requirement.

Interface Specifications C-3

The double-wide redundant terminal blocks require only a single set of wires for each redundant channel or fieldbus segment. (The exception is the Redundant Interface terminal block which uses two sets of wires for the Series 2 Serial card. One set of wires is used for each interface such as a computer.) The redundant terminal blocks contain screw terminals appropriate for the card type and signals from the screw terminals are connected to both cards in a redundant pair.

If all cards are redundant, the controller can support up to 32 redundant pairs. Refer to DeltaV Books Online for more information on using Series 2 cards in a DeltaV system.

C-4 Installing Your DeltaV Digital Automation System

AI, 8-Channel, 4–20 mAThe DeltaV system supports the following types of AI, 8-Channel, 4-20 mA cards:

AI, 8-Channel, 4-20 mAAI, 8-Channel, 4–20 mA, HART (2 and 4-wire)Series 2 AI, 8-Channel, 4–20 mA, Simplex mode (2-wire)Series 2 AI, 8-Channel, 4–20 mA, HART, Simplex mode and Redundant mode (2 and 4-wire)

Installation NotesThe I/O terminal block is recommended to provide screw terminations for field wiring for the AI, 8-Channel, 4–20 mA, AI, 8-Channel, 4–20 mA, HART and the Series 2 AI, 8-Channel, 4–20 mA, HART cards. Refer to page C-96 for terminal block specifications. Optional terminal blocks are the fused and 4-wire I/O blocks, the 16 pin mass termination block for 2-wire applications, and the 24-pin mass termination block for 4-wire applications. Refer to page C-119 and page C-120 for mass termination block specifications.The Redundant Analog Input terminal block is recommended to provide screw terminations for field wiring for Series 2 Redundant AI, 8-Channel, 4–20 mA, HART cards for either 2-wire or 4-wire applications. Refer to page C-109 for terminal block specifications.To function correctly, the AI cards require that 24 VDC be supplied through the bussed field power connection. The 4-wire termination block is designed for use with 4-wire field-powered transmitters. Power for these transmitters must be provided from an appropriate external power source. See the transmitter specifications for power source information. For example, if you are using the DeltaV AI, 4–20 mA I/O card with a DeltaV 4-wire Termination Block, an external power source must be connected to the 4-wire transmitter.The open HART protocol layers digital information on the standard analog 4-20 mA process signal. Series 2 cards require the MD controller when connected to a redundant terminal block and operated in Redundant mode.

Interface Specifications C-5

Table C-1 AI, 8-Channel, 4–20 mA, Specifications (HART and Series 2)

Item Specification

Number of channels Eight

Isolation Each channel is optically isolated from the system and factory tested to 1500 VDC.

Nominal signal range (span) 4 to 20 mA

Full signal range 1 to 22.5 mA, with overrange checking

Valid range for LED indication 0.75 to 23 mA

LocalBus current (12 VDC nominal), per card

120 mA typical, 150 mA maximumSeries 2 (for each card in Redundant mode only1): 175 mA typical 250 mA maximum

1.Double for a redundant pair.

Field circuit power, per card 300 mA maximum at 24 VDC (± 10%)

Field circuit per channel 32 mA maximumSeries 2: 30 mA maximum

Accuracy over temperature range 0.1% of span

Resolution 16 bits

Repeatability 0.05% of span

Rolloff frequency -3 dB at 2.7 Hz, -20.5 dB at ½ the sampling frequency

Calibration None required

Communications Support (only for version with HART)

HART pass-through request/responseHART variable reportField device status report

HART scan time 600-800 ms (typical) per enabled channel

Optional fuse (Simplex mode only) 2.0 A

Mounting Assigned slot of I/O carrier

C-6 Installing Your DeltaV Digital Automation System

Figure C-2 Wiring Diagram for 2-Wire AI, 8-Channel, 4–20 mA and AI, 8-Channel, 4–20 mA, HART

+

+

-

-

Carrier

I/O CardTermination

(Odd no.)

(Even no.)250 Ω

Commonconnectionfor 8 channels

T

Lowpassfilter

Currentlimiter

A/DConverter

System

24 VDC Bussedfield power connection

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Optional fuse

2-Wire analogand/or HARTfield transmitter

I/O Terminal block

Interface Specifications C-7

Figure C-3 Wiring Diagram for Series 2, 2-Wire AI, 8-Channel, 4–20 mA, HART in Simplex Mode

+

+

-

-

Carrier

Termination I/O Card

(Odd no.)

(Even no.)

250 Ω

Commonconnectionfor 8 channels

T

Lowpassfilter

Currentlimiter

A/DConverter

System

24 VDC Bussedfield power connection

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Optional fuse

2-wire analogand/or HARTfield transmitter

I/OTerminal block

C-8 Installing Your DeltaV Digital Automation System

Figure C-4 Wiring Diagram for Series 2, 2-Wire AI, 8-Channel, 4–20 mA, HART in Redundant Mode

+ -

Carrier

2-Wireredundanttermination

Primary I/O card

Secondary I/O card

(Even no.)

Commonconnectionsfor 8 channels

System

+ -

-

+(Odd no.)

T

Low passfilter

Currentlimiter

250 Ω

System

Low passfilter

Mode

Currentlimiter

250 Ω

A/D

Converter

A/D

Converter

24 VDC Bussedfield power connection

1 2 3 4 5 6 7 8

Ch 1+ -

Ch 2+ -

Ch 3+ -

Ch 4+ -

9 10 11 12 13 14 15 16

Ch 5+ -

Ch 6+ -

Ch 7+ -

Ch 8+ -

2-Wire analogand/or HARTfield transmitter

Relay

Redundantanalog inputterminal block

Interface Specifications C-9

Figure C-5 Wiring Diagram for Series 2, 4-Wire AI, 8-Channel, 4–20 mA, HART in Simplex Mode

Commonconnectionfor 8 channels

+

+

-

-

Carrier

I/O Card4-Wiretermination

(Odd no.)

(Even no.)

250 ΩT

Lowpassfilter

SystemA/DConverter

24 VDC Bussedfield power connection

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

4-Wire analog and/orHART field transmitter(with user supplied powerand isolated current output)

4-Wire I/O terminal block

C-10 Installing Your DeltaV Digital Automation System

Figure C-6 Wiring Diagram for Series 2, 4-Wire AI, 8-Channel, 4–20 mA, HART in Redundant Mode

+ -

Carrier

4-wireredundanttermination

Primary I/O card

Secondary I/O card

(Even no.)

Commonconnectionsfor 8 channels

System

+ -

-

+(Odd no.)

T

250 Ω

System

Mode

250 Ω

Low passfilter

A/DConverter

Low passfilter

A/DConverter

24 VDC Bussedfield power connection

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Ch 1+ -

Ch 2+ -

Ch 3+ -

Ch 4+ -

Ch 5+ -

Ch 6+ -

Ch 7+ -

Ch 8+ -

4-Wire analogand/or HART fieldtransmitter (with usersupplied power andisolated current output)

Relay

Redundant analoginput terminal block

Interface Specifications C-11

AI, 8-Channel, 1–5 VDC

Installation NotesThe 4-wire I/O terminal block is recommended to provide screw terminations for field wiring for the AI, 8-Channel, 1–5 VDC card. Refer to page C-96 for terminal block specifications. The 24-pin mass termination block can also be used. Refer to page C-120 for specifications.The AI, 1–5 VDC card does not provide power to the field transmitter. To function correctly, the AI cards require that 24 VDC power be connected for field power.

Table C-2 AI, 8-Channel, 1–5 VDC Specifications

Item Specification

Number of channels Eight

Isolation Each channel is optically isolated from the system and factory tested to 1500 VDC.

Nominal signal range (span) 1 to 5 VDC

Full signal range 0.25 to 5.64 VDC, with overrange checking

Valid range for LED indication 0.18 to 5.77 VDC

LocalBus current (12 VDC nominal), per card

100 mA typical 150 mA maximum

Field circuit power, per card 100 mA (used on card) at 24 VDC (± 10%)

Input impedance 2 MΩ

Accuracy over temperature range 0.1% of span

Resolution 16 bits

Repeatability 0.05% of span

Rolloff frequency -3 dB at 1.3 Hz-25 dB at ½ the sampling frequency

Calibration None required

Optional fuse 2.0 A

Mounting Assigned slot of I/O carrier

C-12 Installing Your DeltaV Digital Automation System

Figure C-7 Wiring Diagram for AI, 8-Channel, 1–5 VDC

+ -

Carrier

4-Wiretermination

I/O Card

(Even no.)

Commonconnectionfor 8 channels

System

-

+(Odd no.)

T

Lowpassfilter

A/DConverter

24 VDC Bussedfield power connection

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

4-Wire analog and/orHART field transmitter(with user-supplied powerand isolated voltage output)

4-Wire I/O terminal block

Interface Specifications C-13

AI, 16-Channel, 4-20 mA, HARTThe DeltaV system supports the Series 2 AI, 16-Channel, 4-20 mA, HART card in Simplex mode. Only 2-wire transmitters are supported.

Installation NotesThe 16-channel Analog Input terminal block provides screw terminations for field wiring for the Series 2 AI, 16-Channel, 4-20 mA, HART card. Refer to page C-106 for specifications.To function correctly, the card requires that 24 VDC be supplied through the bussed field power connection.

Table C-3 AI, 16-Channel, 4-20 mA, HART (Series 2)

Item Specification

Number of channels 16

Isolation Field to system isolation is factory tested to 1500 VDC. No channel to channel isolation.

Nominal signal range (span) 4 to 20 mA

Full signal range 2 to 22 mA

2-wire transmitter power 13.5 V min. at 20 mA (current limited to 29 mA maximum)

LocalBus current (12 VDC nominal)

85 mA typical, 150 mA maximum

Field circuit power (per card) 600 mA maximum at 24 VDC (± 10%)

Field circuit per channel 30 mA maximum

Accuracy over temperature range

0.2% of span

Resolution 16 bits

C-14 Installing Your DeltaV Digital Automation System

Repeatability 0.05% of span

Filtering -3 db at 2.7 Hz-6 db at 4.6 Hz-20.5 db at 20 Hz-34 db at 50 Hz-90 db at 1200 Hz

Rolloff frequency -3 dB at 2.7 Hz, -20.5 dB at ½ the sampling frequency

Calibration None required

Communications support HART pass-through request/responseHART variable reportField device status report

HART scan time 600-800 ms (typical) per enabled channel

Mounting Assigned slot of I/O carrier

Table C-3 AI, 16-Channel, 4-20 mA, HART (Series 2) (Continued)

Item Specification

Interface Specifications C-15

Figure C-8 Wiring Diagram for Series 2 AI, 16-channel, 4-20 mA, HART

Commonconnectionfor 16 channels+

-

Carrier

I/O CardTermination

(Odd no.)

(Even no.)

System

+ -

24 VDC Bussedfield power connection

Lowpassfilter

Current limiter

A/DConverter

T

250 Ω

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-

+

-

Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Ch9

Ch10

Ch11

Ch12

Ch13

Ch14

Ch15

Ch16

2-Wire analog and/orHART field transmitter

AI 16-channelterminal block

C-16 Installing Your DeltaV Digital Automation System

AO, 8-Channel, 4–20 mA

The DeltaV system supports the following types of AO, 8-Channel, 4–20 mA cards:

AO, 8-Channel, 4–20 mAAO, 8-Channel, 4–20 mA, HARTSeries 2 AO, 8-Channel, 4-20 mA, HART (Simplex and Redundant modes)

Installation NotesThe I/O terminal block is recommended to provide terminations for field wiring for the AO, 8-Channel, 4–20 mA, AO, 8-Channel, 4–20 mA, HART and the Series 2 AO, 8-Channel, 4–20 mA, HART cards in Simplex mode. Refer to page C-96 for terminal block specifications. Optional terminal blocks are the fused I/O block and the 16-pin mass termination block. Refer to page C-119 and page C-119 for specifications.The Redundant Analog Output terminal block is recommended to provide terminations for field wiring for the Series 2 AO, 8-Channel, 4–20 mA, HART card in Redundant mode. Refer to page C-111 for specifications.The open HART protocol layers digital information on the standard analog 4-20 mA process signal.Series 2 cards require the MD controller when connected to a redundant terminal block and operated in Redundant mode.

Table C-4 AO, 8-Channel, 4–20 mA Specifications (HART and Series 2)

Item Specification

Number of channels Eight

Isolation Each channel is optically isolated from the system and factory tested to 1500 VDC.

Nominal signal range (span) 4 to 20 mA

Full signal range 1 mA to 23 mA

LocalBus current (12 VDC nominal), per card

120 mA typical, 150 mA maximumSeries 2 (for each card in Redundant mode only1:) 175 mA typical 250 mA maximum

Field circuit power, per card 300 mA maximum at 24 VDC (±10%)

Interface Specifications C-17

Accuracy over temperature range 0.25% of span (0 - 60°C)Series 2: 0.25% (0 to 60°C) 0.4% (-40 to 70°C)

Resolution 12 bits for AO, 8-channel, 4-20 mA14 bits for AO, 8-channel, 4-20 mA, HART14 bits for Series 2 AO, 8-channel, 4-20 mA, HART

Output compliance 20 mA at 21.6 VDC supply into 700 Ω load

Calibration Information stored on card

Communications Support (only for version with HART)

HART pass-through request/responseHART variable reportField device status report

HART scan time 600-800 ms (typical) per enabled channel

Optional fuse (Simplex mode only) 2.0 A

Mounting Assigned slot of I/O carrier

1.Double for a redundant pair.

Table C-4 AO, 8-Channel, 4–20 mA Specifications (HART and Series 2) (Continued)

Item Specification

C-18 Installing Your DeltaV Digital Automation System

Figure C-9 Wiring Diagram for Series 2 AO, 8-Channel, 4–20 mA, HART in Simplex Mode

+

+

-

-

Carrier

I/O Card Termination

(Odd no.)

(Even no.)

Commonconnectionfor 8 channels

System

A/DConverter

Load

24 VDC Bussedfield power connection

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

4-20 mA current source

4-20 mA device and/or HART

Optional fuse

I/O Terminal block

Interface Specifications C-19

Figure C-10 Wiring Diagram for Series 2 AO, 8-Channel, 4–20 mA, HART in Redundant Mode

+-

Carrier

Redundanttermination

Primary I/O card

Secondary I/O card

(Even no.)

Commonconnections

for 8 channels

System

+-

-

+(Odd no.)

System

Mode

Load

A/DConverter

A/DConverter

24 VDC Bussedfield power connection

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Ch 1+ -

Ch 2+ -

Ch 3+ -

Ch 4+ -

Ch 5+ -

Ch 6+ -

Ch 7+ -

Ch 8+ -

4-20 mA deviceand/or HART

Relay

Redundant analogoutput terminal block

C-20 Installing Your DeltaV Digital Automation System

AS-InterfaceThe Actuator Sensor-Interface (AS-i) is a digital, serial, bi-directional communications protocol and bus system that interconnects simple binary on/off devices such as actuators, sensors, and discrete devices in the field. The AS-Interface standard is defined by CENELEC standard EN 50295.

The two-conductor AS-Interface cable supplies both power and data for field devices. An AS-Interface network can include branches. The total cable length, (main line and all branches), cannot exceed 100 meters. Refer to Table C-5 for AS-Interface cable distance limits and to the AS-Interface standard (EN 50295) for design and engineering details on AS-Interface cable.

For more information on the AS-Interface and for information on installing AS-Interface devices, refer to the AS-Interface web site at http://www.as-interface.com.

Table C-5 AS-Interface Cable Distance Limits

Item Specification

Recommended cable

Unshielded AS-Interface yellow cable1

1. Any other cable, shielded or unshielded, can be used if the installation meets all theimpedance requirements specified in the AS-Interface standard (EN 50295).

Distance limits 100 meters total length (main line and branches) without repeater or extender300 meters total length (main line and branches) with two repeaters2

300 meters total length (main line and branches) with one extender and one repeater

2. Repeaters require an additional AS-Interface power supply on the far side of the repeater.

Interface Specifications C-21

Installation NotesThe Interface terminal block provides terminations for field wiring for the AS-Interface card. Refer to page C-99 for terminal block specifications.It is recommended that you do not connect the AS-Interface devices directly to the AS-Interface card terminals. Use one AS-Interface cable to connect the AS-Interface card to the power supply and use another AS-Interface cable to connect the devices to the power supply. If you are using extenders and repeaters, refer to the device data sheet for additional cabling recommendations.The AS-Interface bus requires a special AS-Interface power supply (purchased separately) that provides electrical isolation from the data signals. A standard power supply can be used but it must have a conditioning module added to its output. Refer to the AS-Interface standard (EN 50295) for design and engineering details on the AS-Interface power supply.Refer to Appendix J for information on extending power to an AS-Interface bus.

Table C-6 AS-Interface Specifications

Item Specification

Number of ports Two

Port Type Actuator Sensor-Interface – 167 kb/second

Isolation Each channel is optically isolated from the system and each other and factory tested to 1500 VDC.

LocalBus Current 300 mA (max)

24 VDC Field circuit power, per card

None

30 VDC AS-Interface field power per port

70 mA (max)

Mounting Assigned slot of I/O carrier

C-22 Installing Your DeltaV Digital Automation System

Figure C-11 Wiring Diagram for AS-Interface

I/O Card

Carrier

Termination

AS-iEncoder/decoder

System

10 AS-i (-)

12, 14, 16 AS-i (-)

9 AS-i (+)

11, 13, 15 AS-i (+)

2 AS-i (-)

4, 6, 8 AS-i (-)

3, 5, 7 AS-i (+)

1 AS-i (+)AS-i

Encoder/decoder

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Port1

Port2

Port1

Port2

AS-i +

AS-i -

Interface terminal block

Interface Specifications C-23

C-24 Installing Your DeltaV Digital Automation System

DeviceNetThe DeltaV system supports the DeviceNet card and Series 2 DeviceNet card in Simplex mode.

DeviceNet is an all digital, serial, bi-directional communication protocol that interconnects devices in the field. For information on installing DeviceNet devices, refer to the DeviceNet web site at http://www.odva.org.

Installation NotesThe Fieldbus H1 terminal block is recommended to provide terminations for field wiring for the DeviceNet card and Series 2 DeviceNet card in Simplex mode. The key on the H1 terminal block is set to D6 at the factory. Change the key position to D5 to match the key on the Series 2 DeviceNet card. Refer to page C-97 for specifications on the Fieldbus H1 terminal block.The DeviceNet and Series 2 DeviceNet card in Simplex mode require the MD controller.Refer to Appendix J for information on extending power to a DeviceNet network.

Table C-7 DeviceNet Interface Specifications (includes Series 2)

Item Specification

Number of Ports One

Port Type DeviceNet

LocalBus current (12 VDC nominal), per card

400 mA typical, 600 mA maximum

Field circuit power (24 VDC nominal), per card

40 mA maximum at 24 VDC (± 10%)

Mounting Assigned slot of I/O carrier

Figure C-12 Wiring Diagram for DeviceNet

I/O Card

Carrier

Termination

Regulator

System

1 2 3 4 5 6 7 8

+VV CL D CH

-

Fieldbus H1 terminalblock (change keyposition to D5)

2 CAN LO

8 Shield

4 CAN HI

3 Shield

1 24 VDC return

5 +24 VDC

Interface Specifications C-25

DI, 8-Channel, 24 VDC, Dry ContactThe DeltaV system supports the DI, 8-Channel, 24 VDC, Dry Contact card and the Series 2 DI, 8-Channel, 24 VDC, Dry Contact card (Simplex and Redundant modes).

Installation NotesThe Fused I/O terminal block is recommended to provide screw terminations for field wiring for the DI, 8-Channel, 24 VDC, Dry Contact and the Series 2 DI, 8-Channel, 24 VDC, Dry Contact in Simplex mode. Refer to page C-96 for terminal block specifications. Optional terminal blocks are the I/O terminal block and the 16-pin mass termination block. Refer to page C-119 for specifications on the 16-pin mass termination block.The Redundant Discrete terminal block is recommended to provide screw terminations for field wiring for the Series 2 DI, 8-Channel, 24 VDC, Dry Contact card in Redundant mode. Refer to page C-112 for specifications on this terminal block.Series 2 cards require the MD controller when connected to a redundant terminal block and operated in Redundant mode.Compatibility with NAMUR Sensors — NAMUR sensors that are designed to operate within an excitation voltage range of 5 to 18 V are compatible with Series 2 DI, 8-channel, 24 VDC, Dry Contact cards. At 24 VDC, enough wetting current and excitation voltage is provided to operate NAMUR sensors designed for an excitation voltage range of 5 to 18 V. NAMUR sensors not designed to operate in the 5 to 18 V range may not work with Series 2 DI, 8-channel, 24 VDC, Dry Contact cards.Line Fault Detection — The Series 2 DI, 8-Channel, 24 VDC Dry Contact card has line fault detection for detecting open or short circuits in field wiring. To use this capability you must:• Enable line fault detection in your configuration. Enable line fault detection

on a channel-by-channel basis when you configure the channels.• Connect the dry contact to external resistors. Connect the dry contact to a

6.8 KΩ resistor in parallel (allows the open circuit detection) and a 2.4 KΩ resistor in series (allows short circuit detection).

C-26 Installing Your DeltaV Digital Automation System

Figure C-13 External Line Fault Detection Resistors

Line Fault Detection in NAMUR Sensors — Line fault detection is built into NAMUR sensors. Do not use external resistors with NAMUR sensors; however, you must enable line fault detection in your configuration when using NAMUR sensors.

Line Fault Detection Value Detected

Short Circuit <100 Ω for guaranteed short circuit detection

Open Circuit >100 kΩ for guaranteed open loop detection

+

-

2.4KΩ

6.8KΩ

(Odd no.)

(Even no.)

Interface Specifications C-27

Table C-8 DI, 8-Channel, 24 VDC, Dry Contact Specifications (includes Series 2)

Item Specification

Number of channels Eight

Isolation Each channel is optically isolated from the system and factory tested to 1500 VDC.

Detection level for On > 2.2 mA

Detection level for Off < 1 mA

Impedance 5 kΩ

LocalBus current (12 VDC nominal), per card 75 mA typical100 mA maximumSeries 2: 90 mA typical 150 mA maximum

Field circuit power, per card 40 mA at 24 VDC (± 10%)

Optional fuse (Simplex mode only) 2.0 A

Mounting Assigned slot of I/O carrier

C-28 Installing Your DeltaV Digital Automation System

Figure C-14 Wiring Diagram for DI, 8-Channel, 24 VDC, Dry Contact

+

+

-

-

Carrier

I/O CardTermination

(Odd no.)

(Even no.)

Commonconnectionfor 8 channels

System

24 VDC Bussedfield power connection

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Optional fuse

I/O Terminal block

Interface Specifications C-29

Figure C-15 Wiring Diagram for Series 2 DI, 8-Channel, 24 VDC, Dry Contact in Simplex Mode

Carrier

Termination I/O Card

(Even no.)

Commonconnectionfor 8 channels

+ -

-

System5K Ω

Logic

+(Odd no.)

24 VDC Bussedfield power connection

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

I/O Terminal block

Optional fuse

C-30 Installing Your DeltaV Digital Automation System

Interface Specifications C-31

Figure C-16 Wiring Diagram for Series 2 DI, 8-Channel, 24 VDC, Dry Contact in Redundant Mode

+

+ -

Carrier

Redundanttermination

Primary I/O card

Secondary I/O card

(Even no.)

Commonconnectionsfor 8 channels

System

+ -

-

(Odd no.)

5K ΩMode

System5K Ω

Logic

Logic

24 VDC Bussedfield power connection

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Ch 1+ -

Ch 2+ -

Ch 3+ -

Ch 4+ -

Ch 5+ -

Ch 6+ -

Ch 7+ -

Ch 8+ -

Redundantdiscreteterminal block

Relay

DI, 8-Channel, 24 VDC, Isolated

Installation NotesThe I/O terminal block is recommended to provide screw terminations for field wiring for the DI, 8-Channel, 24 VDC, Isolated card. Refer to page C-96 for terminal block specifications. Optional terminal blocks are the fused I/O terminal block and the 16-pin mass termination block. Refer to page C-119 for specifications on the 16-pin mass termination block.If you use a mass termination block with the DI, 8-Channel, 24 VDC, Isolated card, refer to the termination block specifications for the input rating for each block. Those specifications might be more restrictive than the specifications listed in Table C-9.

Table C-9 DI, 8-Channel, 24 VDC, Isolated Specifications

Item Specification

Number of channels Eight

Isolation Each channel is optically isolated from the system and from each other and factory tested to 1500 VDC.

Detection level for On > 10 VDC

Detection level for Off < 5 VDC

Input impedance 5 kΩ

LocalBus current (12 VDC nominal), per card 75 mA typical100 mA maximum

Field circuit power, per card None

Optional fuse 2.0 A

Mounting Assigned slot of I/O carrier

C-32 Installing Your DeltaV Digital Automation System

Figure C-17 Wiring Diagram for DI, 8-Channel, 24 VDC, Isolated

+

-

I/O CardTermination

Carrier

(Odd no.)

(Even no.)

System5K Ω

24VDC

Source

-

+

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

I/O Terminal block

Optional fuse

Interface Specifications C-33

DI, 8-Channel, 120 VAC, Dry Contact

Installation NotesThe Fused I/O terminal block is recommended to provide screw terminations for field wiring for the DI, 8-channel, 120 VAC, Dry Contact card. An optional terminal block is the I/O block. Refer to page C-96 for specifications.

Table C-10 DI, 8-channel, 120 VAC, Dry Contact Specifications

Item Specification

Number of channels Eight

Isolation Each channel is optically isolated from the system at 250 VAC.

Detection level for On > 1.4 mA

Detection level for Off < 0.56 mA

Impedance 60 kΩ

LocalBus current (12 VDC nominal), per card

75 mA100 mA maximum

Field circuit power, per card 15 mA at 120 VAC

Optional fuse 2.0 A

Mounting Assigned slot of I/O carrier

C-34 Installing Your DeltaV Digital Automation System

Figure C-18 Wiring Diagram for DI, 8-Channel, 120 VAC, Dry Contact

L

+

-

N

Carrier

Termination I/O Card

(Odd no.)

(Even no.)

Commonconnectionfor 8 channels

System

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

120 VAC Bussedfield power connection

Optional fuse

I/O Terminal block

Interface Specifications C-35

DI, 8-Channel, 120 VAC, Isolated

Installation NotesThe I/O terminal block is recommended to provide screw terminations for field wiring for the DI, 8-channel, 120 VAC, Isolated card. An optional terminal block is the Fused I/O block. Refer to page C-96 for specifications.

Table C-11 DI, 8-Channel, 120 VAC, Isolated Specifications

Item Specification

Number of channels Eight

Isolation Each channel is optically isolated from the system at 250 VAC and from other channels at 250 VAC.

Detection level for On 84 VAC to 130 VAC

Detection level for Off 0 VAC to 34 VAC

Input load (contact cleaning) 2 mA at 120 VAC

Input impedance 60 kΩ

LocalBus current (12 VDC nominal), per card 75 mA typical100 mA maximum

Field circuit power, per card None

Optional fuse 2.0 A

Mounting Assigned slot of I/O carrier

C-36 Installing Your DeltaV Digital Automation System

Figure C-19 Wiring Diagram for DI, 8-Channel, 120 VAC, Isolated

L +

-N

Termination I/O Card

Carrier

(Odd no.)

(Even no.)

System

120VAC

Source

60K Ω

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Optional fuse

I/O Terminal block

Interface Specifications C-37

DI, 8-Channel, 230 VAC, Dry Contact

Installation NotesThe Fused I/O terminal block is recommended to provide screw terminations for field wiring for the DI, 8-channel, 230 VAC, Dry Contact card. An optional terminal block is the I/O block. Refer to page C-96 for specifications.

Table C-12 DI, 8-Channel, 230 VAC, Dry Contact Specifications

Item Specification

Number of channels Eight

Isolation Each channel is optically isolated from the system at 250 VAC.

Detection level for On > 0.71 mA

Detection level for Off < 0.28 mA

Impedance 238 kΩ

LocalBus current (12 VDC nominal), per card

75 mA100 mA maximum

Field circuit power, per card 7 mA at 230 VAC

Optional fuse 2.0 A

Mounting Assigned slot of I/O carrier

C-38 Installing Your DeltaV Digital Automation System

Figure C-20 Wiring Diagram for DI, 8-Channel, 230 VAC, Dry Contact

L

+

-

N

Carrier

Termination I/O Card

(Odd no.)

(Even no.)

Commonconnectionfor 8 channels

System

230 VAC Bussedfield power connection

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Optional fuse

I/O Terminal block

Interface Specifications C-39

DI, 8-Channel, 230 VAC, Isolated

Installation NotesThe I/O terminal block is recommended to provide screw terminations for field wiring for the DI, 8-channel, 230 VAC, Isolated card. An optional terminal block is the Fused I/O block. Refer to page C-96 for specifications.

Table C-13 DI, 8-Channel, 230 VAC, Isolated Specifications

Item Specification

Number of channels Eight

Isolation Each channel is optically isolated from the system at 250 VAC and from other channels at 250 VAC.

Detection level for On 168 VAC to 250 VAC

Detection level for Off 0 VAC to 68 VAC

Input load (contact cleaning) 1 mA at 230 VAC

Input impedance 238 kΩ

LocalBus current (12 VDC nominal), per card 75 mA100 mA maximum

Field circuit power, per card None

Optional fuse 2.0 A

Mounting Assigned slot of I/O carrier

C-40 Installing Your DeltaV Digital Automation System

Figure C-21 Wiring Diagram for DI, 8-Channel, 230 VAC, Isolated

L +

-N

Termination

Carrier

I/O Card

(Odd no.)

(Even no.)

System

230VAC

Source

238K Ω

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Optional fuse

I/O Terminal block

Interface Specifications C-41

DI, 32-Channel, 24 VDC, Dry ContactThe DeltaV system supports the DI, 32-Channel, 24 VDC, Dry Contact card and the Series 2 DI, 32-Channel, 24 VDC, Dry Contact card in Simplex mode.

Installation NotesThe 32-Channel terminal block is recommended to provide screw terminations for field wiring for the DI, 32-channel, 24 VDC, Dry Contact and Series 2 DI, 32-channel, 24 VDC, Dry Contact cards. Refer to page C-105 for specifications. The 40-pin mass termination block also can be used. Refer to page C-122 for specifications.The return connection for all 32 channels is the 24 VDC Field Power Ground. You must supply an external wire to make this connection. However the connection is internally made if the 40-pin mass termination block is used with the Series 2 DI, 32-Channel, 24 VDC, Dry Contact card and no external wire is required.

Table C-14 DI, 32-Channel, 24 VDC, Dry Contact (includes Series 2)

Item Specification

Number of channels 32

Isolation Each channel is optically isolated from the system and factory tested to 1500 VDC.

Detection level for ON > 2 mA

Detection level for OFF < 0.25 mA

Impedance 5 KΩ

LocalBus current (12VDC nominal), per card 50 mA typical75 mA maximum

Field circuit power, per card 150 mA at 24 VDC (± 10%)Series 2 150 mA at 24 VDC (-15%/+20%)

Mounting Assigned slot of I/O carrier

C-42 Installing Your DeltaV Digital Automation System

Figure C-22 Wiring Diagram for DI, 32-Channel, 24 VDC Dry Contact

+

Commonconnectionfor 32channels

System

+ -

Carrier

I/O CardTermination

24 VDC Bussedfield power connection

1

2

5

6

9

10

13

14

17

18

21

22

25

26

29

30

3

4

7

8

11

12

15

16

19

20

23

24

27

28

31

32

32-Channel terminalblock (the numbers

indicate the channelassigments)

Interface Specifications C-43

DO, 8-Channel, 24 VDC, High-SideThe DeltaV system supports the DO, 8-Channel, 24 VDC, High-Side card and the Series 2 DO, 8-Channel, 24 VDC, High-Side card (Simplex and Redundant modes).

Installation Notes The Fused I/O terminal block is recommended to provide screw terminations for field wiring for the DO, 8-channel, 24 VDC, High-Side and the Series 2 DO, 8-channel, 24 VDC, High-Side card in Simplex mode. Optional terminal blocks are the I/O terminal block, and the 10 and 16-pin mass termination blocks. Refer to page C-96 for specifications on the I/O terminal blocks and to page C-118 and page C-119for mass termination block specifications.If you use a mass termination block with the DO, 8-channel, 24 VDC, High-Side I/O card, refer to the termination block specifications for the output rating for each block. Those specifications might be more restrictive than the specifications listed in Table C-15.The Redundant Discrete terminal block is recommended to provide screw terminations for field wiring for the Series 2 DO, 8-channel, 24 VDC, High-Side card. Refer to page C-112 for terminal block specifications.Series 2 cards require the MD controller when connected to a redundant terminal block and operated in Redundant mode.Line Fault Detection — The Series 2 DO, 8-Channel, 24 VDC High-Side card has line fault detection that can be enabled on a channel-by-channel basis as a configuration item. When line fault detection is enabled, the card detects open and short line fault conditions by performing an internal readback of the output to verify its value in both on and off states. The card tests the opposite state of its current value by temporarily changing the output to that value, performing the internal readback, then returning the output to its configured output value. The pulses to the opposite state are never greater than 200 µSec. High speed inputs that connect to a DO channel with line fault enabled must consider these pulses in the input software scheme.When line fault detection is not enabled, a more limited detection of open and short line fault conditions is available on the active redundant card only. This is accomplished by the internal readback mechanism without pulsing the output to the opposite state. Therefore, shorts can be detected only when the DO channel is on, and opens can be detected only when the DO channel is off. When line fault detection is not enabled, and the card is simplex, line fault tests do not run and line fault conditions are not reported.

C-44 Installing Your DeltaV Digital Automation System

Note Total cable capacitance of less than 30nF is acceptable. Line fault detection does not work with large inductive or capacitive loads and must be disabled under these conditions.

Line Fault Detection Value Detected

Short Circuit < 5 Ω for > 3 seconds

Open Circuit >25 KΩ for guaranteed open loop detection< 8 KΩ for guaranteed no open loop detection

Table C-15 DO, 8-Channel, 24 VDC, High-Side Specifications (includes Series 2)

Item Specification

Number of channels Eight

Isolation Each channel is optically isolated from the system and factory tested to 1500 VDC.

Output range 2 VDC to 60 VDCSeries 2: 24 VDC± 10%

Output rating 1.0 A continuous per channel(inrush 4.0 A for <100 ms; 6.0 A for <20 ms);3.0 A maximum per card

Optional fuse (Simplex mode only) 2.0 A (inrush 5.0 A for <10 ms at 0.1% duty cycle)

Off-state leakage 1.2 mA maximum

LocalBus current (12 VDC nominal), per card

100 mA typical150 mA maximumSeries 2: 90 mA typical 150 mA maximum

Field circuit power, per card 3.0 A at 24 VDC (± 10%)

Interface Specifications C-45

Figure C-23 Wiring Diagram for Series 2 DO, 8-Channel, 24 VDC, High-Side in Simplex Mode

Configurable channel types:

Discrete Output Output stays in last state submitted by the controller.

Momentary Output Output is active for a pre-configured time period (100 ms to 100 s).

Continuous Pulse Output Output is active as a percentage of a pre-configured base time period (100 ms to 100 s). Resolution = 5 ms.

Mounting Assigned slot of I/O carrier

Table C-15 DO, 8-Channel, 24 VDC, High-Side Specifications (includes Series 2) (Continued)

Item Specification

+

+

-

-Termination

Carrier

I/O Card

(Odd no.)

(Even no.)

System

Load

Commonconnection

for 8channels

24 VDC Bussedfield power connection

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

I/O Terminal block

Optional fuse

C-46 Installing Your DeltaV Digital Automation System

Figure C-24 Wiring Diagram for Series 2 DO, 8-Channel, 24 VDC, High-Side in Redundant Mode

+ -

Carrier

Redundanttermination

PrimaryI/O card

SecondaryI/O card

(Even no.)

Commonconnections

for 8 channels

System

+ -

-

+(Odd no.)

Mode

Load

System

24 VDC Bussedfield power connection

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Ch 1+ -

Ch 2+ -

Ch 3+ -

Ch 4+ -

Ch 5+ -

Ch 6+ -

Ch 7+ -

Ch 8+ -

Relay

Redundant discreteterminal block

Interface Specifications C-47

DO, 8-Channel, 24 VDC, Isolated

Installation NotesThe I/O terminal block is recommended to provide screw terminations for field wiring for the DO, 8-channel, 24 VDC, Isolated card. Refer to page C-96 for specifications. Optional terminal blocks are the Fused I/O terminal block and 16-pin mass termination block. Refer to page C-119 for specifications on the 16-pin mass termination block.If you use a mass termination block with the DO, 8-channel, 24 VDC, Isolated card, refer to the termination block specifications for the output rating for each block. Those specifications might be more restrictive than the specifications listed in Table C-16.

Table C-16 DO, 8-Channel, 24 VDC, Isolated Specifications

Item Specification

Number of channels Eight

Isolation Each channel is optically isolated from the system and from each other and factory tested to 1500 VDC.

Output range 2 VDC to 60 VDC

Output rating 1.0 A (inrush 4.0 A for <100 ms; 6.0 A for <20 ms)

Off-state leakage 1.2 mA maximum

LocalBus current (12 VDC nominal), per card 100 mA typical150 mA maximum

Field circuit power, per card None

Configurable channel types:

Discrete Output Output stays in last state submitted by the controller.

Momentary Output Output is active for a pre-configured time period (100 ms to 100 s).

Continuous Pulse Output Output is active as a percentage of a pre-configured base time period (100 ms to 100 s). Resolution = 5 ms.

Optional fuse 2.0 A (inrush 5.0 A for <10 ms at 0.1% duty cycle)

Mounting Assigned slot of I/O carrier

C-48 Installing Your DeltaV Digital Automation System

Figure C-25 Wiring Diagram for DO, 8-Channel, 24 VDC, Isolated

+

-

+

-

TerminationI/O Card

Carrier

(Odd no.)

(Even no.)

System

DC

Power

supply

Load

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Optional fuse

I/O Terminal block

Interface Specifications C-49

DO, 8-Channel, 120 VAC/230 VAC, High-Side

Installation NotesThe Fused I/O terminal block is recommended to provide screw terminations for field wiring for the DO, 8-channel, 120/230 VAC, High-Side card. An optional terminal block is the I/O terminal block. Refer to page C-96 for specifications.

Table C-17 DO, 8-Channel, 120/230 VAC, High-Side Specifications

Item Specification

Number of channels Eight

Isolation Each channel is optically isolated from the system at 250 VAC.

Output range 20 VAC to 250 VAC

Output rating 1.0 A continuous per channel(inrush 5 A for < 100 ms; 20 A for < 20 ms)3.0 A maximum per card up to 50°C2.0 A maximum per card up to 60°C

Optional fuse 2.0 A (inrush 5A for <10 ms at 0.1% duty cycle)

Off state leakage 2 mA maximum at 120 VAC, 4 mA maximum at 230 VAC

LocalBus current (12 VDC nominal), per card

100 mA typical150 mA maximum

Field circuit power, per card 3.0 A at 120 VAC or 230 VAC per I/O Interface

Configurable channel types:

Discrete Output Output stays in last state submitted by the controller.

Momentary Output Output is active for a pre-configured time period (100 ms to 100 s).

Continuous Pulse Output Output is active as a percentage of a pre-configured base time period (100 ms to 100 s). Resolution = 5 ms.

Mounting Assigned slot of I/O carrier

C-50 Installing Your DeltaV Digital Automation System

Figure C-26 Wiring Diagram for DO, 8-Channel, 120 VAC/230 VAC, High-Side

+

-

Termination

Carrier

I/O Card

(Odd no.)

(Even no.)

System

Load

Commonconnection

for 8 channels

L N

120/230 VAC Bussed ACfield power connection

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Optional fuse

I/O Terminal block

Interface Specifications C-51

DO, 8-Channel, 120 VAC/230 VAC, Isolated

Installation NotesThe I/O terminal block is recommended to provide screw terminations for field wiring for the DO, 8-channel, 120/230 VAC, Isolated card. An optional terminal block is the Fused I/O block. Refer to page C-96 for specifications.

Table C-18 DO, 8-Channel, 120 VAC/230 VAC, Isolated Specifications

Item Specification

Number of channels Eight

Isolation Each channel is optically isolated from the system at 250 VAC and from other channels at 250 VAC.

Output range 20 VAC to 250 VAC

Output rating 1.0 A continuous per channel(inrush 5 A for <100 ms; 20 A for <20 ms)3.0 A maximum per card up to 50°C (122°F)2.0 A maximum per card up to 60°C (140°F)

Optional fuse 2.0 A (inrush 5A for <10 ms at 0.1% duty cycle)

Off state leakage 2 mA maximum at 120 VAC4 mA maximum at 230 VAC

LocalBus current (12 VDC nominal), per card

100 mA typical150 mA maximum

Field circuit power, per card None

Configurable channel types:

Discrete Output Output stays in last state submitted by the controller.

Momentary Output Output is active for a pre-configured time period (100 ms to 100 s).

Continuous Pulse Output Output is active as a percentage of a pre-configured base time period (100 ms to 100 s). Resolution = 5 ms.

Mounting Assigned slot of I/O carrier

C-52 Installing Your DeltaV Digital Automation System

Figure C-27 Wiring Diagram for DO, 8-Channel, 120 VAC/230 VAC, Isolated

+

-

TerminationI/O Card

Carrier

(Odd no.)

(Even no.)

System

Load

L N

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Optional fuse

I/O Terminal block

120/230 VAC Power

Interface Specifications C-53

DO, 32-Channel, 24 VDC, High-SideThe DeltaV system supports the DO, 32-Channel, 24 VDC, High Side card and the Series 2 DO, 32-Channel, 24 VDC, High Side card in Simplex mode.

Installation NotesThe 32-channel terminal block is recommended to provide screw terminations for field wiring for the DO, 32-channel, 24 VDC, High-Side and Series 2 DO, 32-Channel, 24 VDC, High Side cards. Refer to page C-105 for terminal block specifications. The 40-pin mass termination block also can be used. Refer to page C-122 for information on the 40-pin mass termination block.The return connection for all 32 channels is the 24 VDC Field Power Ground. You must supply an external wire to make this connection. However the connection is internally made if the 40-pin mass termination block is used with the Series 2 DO, 32-Channel, 24 VDC, High Side card and no external wire is required. A resettable 1A fuse protects each group of four channels (1-4, 5-8,...29-32) from a short circuit. Excessive current on any single channel can trip the fuse and disable all four channels in the group. If the fuse trips, turn off or disconnect the group of four channels and allow the fuse to cool and reset.

Table C-19 DO, 32-Channel, 24 VDC, High-Side (includes Series 2)

Item Specification

Number of channels 32

Isolation Each channel is optically isolated from the system and factory tested to 1500 VDC.

Output range 24 VDC (± 10%)Series 2 24 VDC (-15%/+20%)

Output rating 100 mA per channel

Off-state leakage 0.1 mA maximum

LocalBus current (12VDC nominal), per card 100 mA typical150 mA maximum

Field circuit power, per card 3.2 A at 24 VDC (± 10%)Series 2 3.2 A at 24 VDC (-15%/+20%)

Mounting Assigned slot of I/O carrier

C-54 Installing Your DeltaV Digital Automation System

Figure C-28 Wiring Diagram for DO, 32-Channel, 24 VDC, High-Side

+ -Termination

Carrier

Commonconnection for

32 channels

System

Load

24 VDC Bussedfield power connection

I/O Card

1

2

5

6

9

10

13

14

17

18

21

22

25

26

29

30

3

4

7

8

11

12

15

16

19

20

23

24

27

28

31

32

32-Channel terminalblock (the numbersindicate the channelassigments)

Interface Specifications C-55

Fieldbus H1 and Series 2 H1The DeltaV system supports the following types of H1 cards:

Fieldbus H1Series 2 H1 (Simplex and Redundant modes)

Fieldbus is an all digital, serial, bi-directional communication protocol that interconnects devices such as actuators, sensors, discrete devices, and controllers in the field. It is a Local Area Network (LAN) for instruments that enables basic control and I/O to be moved to the field device. Refer to the manual Fieldbus Installations in a DeltaV Digital Automation System for more information.

Installation NotesThe Fieldbus H1 terminal block is recommended to provide screw terminations for field wiring for the H1 card. Refer to page C-97 for information.The Series 2 H1 terminal block is recommended to provide screw terminations for field wiring for the Series 2 H1 card in Simplex mode. Refer to page C-98 for specifications.The Redundant H1 terminal block is recommended to provide screw terminations for field wiring for the Series 2 H1 card in Redundant mode. Refer to page C-113 for specifications.Series 2 cards require the MD controller when connected to a redundant terminal block and operated in Redundant mode.Refer to Appendix J for information on extending power to a fieldbus segment.

C-56 Installing Your DeltaV Digital Automation System

Figure C-29 Wiring Diagram for Fieldbus H1

Table C-20 DeltaV Fieldbus H1 and Series 2 H1 Specifications

Item Specification

Number of Ports Two

Port Type Foundation Fieldbus H1 - 31.25 Kbit/second

Isolation Each port is isolated from the system and from each other and factory tested to 1500 VDC.

LocalBus current (12VDC nominal), per card

400 mA typical, 600 mA maximumSeries 2: 200 mA typical 300 mA maximum

Field circuit power, per card None.

Fieldbus power (for Series 2 card) 9 to 32 VDC, 12 mA per port

Mounting Assigned slot of I/O carrier

System

1 +

+

2 +

4 -

3 -

System

5 +

6 +

8 -

7 -

I/O Card

Carrier

Termination

-+ - + -+ -

1 2 3 4 5 6 7 8

Port1

Port2

Port 1

Port 2

Fieldbus H1terminal block

Interface Specifications C-57

Figure C-30 Wiring Diagram for Series 2 H1 in Simplex Mode

1, 7 24 VIN (+) (optional)

2, 8 24 VIN (-) (optional)

4 Port 1 (-)

3 Port 1 (+)

5 Port 2 (+)

6 Port 2 (-)

I/O Card

Carrier

Termination

System

Port 2H1

encoder/decoder

Port 1H1

encoder/decoder

Optionalpower

module

Port1

Port2

Port 1

Port 2

+ - + -

1 2 3 4 5 6 7 8

Series 2 H1terminal block

C-58 Installing Your DeltaV Digital Automation System

Figure C-31 Wiring Diagram for Series 2 H1 in Redundant Mode

Carrier

PrimaryI/O card

Redundanttermination

System

2 , 8 24 VIN (-)

1, 7 24 VIN (+)Primarypower

module

10, 16 24 VIN (-)

9, 15 24 VIN (+)

Port 1

4, 12 -

3, 11 +

Secondarypower

module

+

+

-

-

Port 1H1 encoder/decoder

Port 2

6, 14 -

5, 13 +

+

+

-

-

Port 2H1 encoder/decoder

SecondaryI/O card

System

+-

Port 1H1 encoder/decoder

+-

Port 2H1 encoder/decoder

Port 1+ -

Port 2+ -

Port 1+ -

Port 2+ -

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

24 VDC Bussedfield power connection

Redundant H1terminal block

Optional

Optional

Interface Specifications C-59

Isolated InputThe DeltaV system supports the Series 2 Isolated Input card.

The Isolated Input card supports Thermocouple, MilliVolt, RTD, ohms, and Voltage input ranges.

Installation NotesThe Isolated Input Card uses the Isolated Input Terminal Block to provide terminations for wiring. Refer to “Isolated Input Terminal Block” on page C-100 for information.

Table C-21 Isolated Input Card Specifications

Item Specification

Number of channels 4

Isolation CAN/CSA-C22.2 No.10101-92 Installation Cat II, Pollution degree 2Channel to system - 600 VAC double insulationChannel to channel - 600 VAC basic insulation1

Each channel is optically isolated from the system and factory tested to 5000 VDCEach channel is optically isolated from each other and factory tested to 3100 VDC

1. Warning: When hazardous live voltages are present on a channel, adjacent channel wiring mustbe inaccessible.

ADC Resolution 16 bit

-3dB Filter Frequency 2.7 Hz

DC/50/60 Hz Common Mode Rejection 120 dB

Input Impedance 10 MΩ

Thermocouple Sensor Types B, E, J, K, N, R, S, T, Uncharacterized

RTD Sensor Types PT100, PT200, Ni120, Cu10, Resistance, User defined

mV and V ranges Refer to Table C-24 and Table C-27.

Input type mix Independently configurable

Ambient temperature -40 to 70°C

Calibration None required

Mounting Assigned slot of I/O carrier

LocalBus power rating 12 VDC, 350 mA, no field power required

C-60 Installing Your DeltaV Digital Automation System

Interface Specifications C-61

Table C-22 Isolated Input Card, Thermocouple and MilliVolt Input Specifications

Item Specification

Linearization error ± 0.003% Full Scale

Cold Junction Compensation Accuracy ± 1.0°C

Cold Junction Compensation types Off, local, remote

Cold Junction Compensation range -40 to 85°C

Temperature scale ITS90

Open circuit detection (Thermocouple only)

0.4 µA DC

Detection time 1 second

Table C-23 Isolated Input Card Thermocouple Input Range Specifications

Sensor Types 25°C Reference Accuracy1

1.Total error is made up of reading accuracy, CJC accuracy, and sensor accuracy.

Temperature Drift

Nominal Resolution

Full Scale Operating Range

B ± 1.2° C ± 0.116 ° C/ °C 0.09° C 250 to 1810° C 500 to 1810° C

E ± 0.5° C ± 0.004° C/ °C 0.05° C -200 to 1000° C -200 to 1000° C

J ± 0.6° C ± 0.005° C/ °C 0.06° C -210 to 1200° C -190 to 1200° C

K ± 0.5° C ±.013° C/ °C 0.05° C -270 to 1372° C -140 to 1372° C

N ± 1.0° C ±.015° C/ °C 0.05° C -270 to 1300° C -190 to 1300° C

R ± 1.7° C ±.083° C/ °C 0.06° C -50 to 1768° C 0 to 1768° C

S ± 1.8° C ±.095° C/ °C 0.08° C -50 to 1768° C 0 to 1768° C

T ± 0.7° C ±.025° C/ °C 0.04° C -270 to 400° C -200 to 400° C

Uncharacterizedno linearization or CJC

± 0.05 mV .0003 mV/ °C .0031 mV -100 to 100 mV -100 to 100 mV

Table C-24 Isolated Input Card MilliVolt Input Range Specifications

Sensor Type Input Ranges 25°C Reference Accuracy

Temperature Drift Maximum Resolution

20 mV ± 20 mV ± 0.02 mV 0.001 mV / °C 0.0008 mV

50 mV ± 50 mV ± 0.03 mV 0.0005 mV / °C 0.0017 mV

100 mV ± 100 mV ± 0.05 mV 0.0003 mV / °C 0.0031 mV

Table C-25 Isolated Input Card, RTD, ohms Input Specifications

Item Specification

Measurement configurations 2, 3, and 4 wire

Excitation current 100 µA DC

Temperature scale ITS90

Open sensor detection time 1 second

Short circuit detection time 1 second

Pt 100 and Pt 200 alpha 0.00385

Table C-26 Isolated Input Card, RTD, ohms Input Range Specifications

Sensor Type 25°C Reference Accuracy

Temperature Drift Resolution Sensor Input Range

Pt100 ± 0.5° C ± 0.018° C/°C 0.05° C -200 to 850° C

Pt200 ± 0.5° C ± 0.012° C/°C 0.05° C -200 to 850° C

Ni120 ± 0.2° C ± 0.006° C/°C 0.02° C -70 to 300° C

Cu10 ± 2.0° C ± 0.076° C/°C 0.23° C -30 to 140° C

Resistance ± 0.5 ohms ± 0.018 ohms/°C 0.02 ohms 1 to 1000 ohm

User defined ± 0.4 ohms ± 0.009 ohms/°C ~0.05 ohms 0 to 1000 ohms

C-62 Installing Your DeltaV Digital Automation System

Table C-27 Isolated Input Card, Voltage Input Range Specifications

Sensor Type Sensor Range 25°C Reference Accuracy

Temperature Drift Maximum Resolution

0 - 5 V 0 - 5 V ± 0.005 V ± 0.0002 V/° C 0.00009 V

0 - 10 V 0 - 10 V ± 0.010 V ± 0.0004 V/° C 0.00016 V

1 - 5 V 1 - 5 V ± 0.005 V ± 0.0002 V/° C 0.00009 V

1 V ± 1 V ± 0.0025 V ± 0.0002 V/° C 0.00015 V

5 V ± 5 V ± 0.005 V ± 0.0002 V/° C 0.00017 V

10 V ± 10 V ± 0.010 V ± 0.0004 V/° C 0.0003 V

Interface Specifications C-63

Figure C-32 Wiring Diagram for Series 2 Isolated Input

Termination

Carrier

I/O Card

Excitationcurrent1, 5, 9, 13

2, 6, 10, 14

3, 7, 11, 15

4, 8, 12, 16

+

-

4

wire

3

wire

2

wireA/D

Conv. Tosystem

TCmVV

+

- Sensor -

Sensor +

4-wire sensor excitation

Wire compensation

Ch1

Ch2

Ch3

Ch4

1

2

5

6

9

10

13

14

3

4

7

8

11

12

15

16

Isolated inputterminal block

C-64 Installing Your DeltaV Digital Automation System

Interface Specifications C-65

Multifunction

Installation NotesThe Multifunction card uses the 32-channel terminal block to provide terminations for wiring. Table C-28 lists the cable pin out connections for the Multifunction card. Refer to page C-105 for 32-channel terminal block specifications.

The Multifunction I/O Card discrete input channel has a switching hysteresis of 80 mV. Noise signals above this amplitude are detected by the input channel.

Table C-28 32-Channel Terminal Block used with Multifunction Card

Terminal on Termination

Block

Channel Nomenclature Terminal on Termination

Block

Channel Nomenclature

Terminal 1 Reserved for future use Terminal 17 DI or PIN (pulse input), Ch1+

Terminal 2 Reserved for future use Terminal 18 DI or PIN (pulse input), Ch1-

Terminal 3 Reserved for future use Terminal 19 Reserved for future use

Terminal 4 Reserved for future use Terminal 20 Reserved for future use

Terminal 5 Reserved for future use Terminal 21 DI or PIN (pulse input), Ch2+

Terminal 6 Reserved for future use Terminal 22 DI or PIN (pulse input), Ch2-

Terminal 7 Reserved for future use Terminal 23 Reserved for future use

Terminal 8 Reserved for future use Terminal 24 Reserved for future use

Terminal 9 Reserved for future use Terminal 25 DI or PIN (pulse input), Ch3+

Terminal 10 Reserved for future use Terminal 26 DI or PIN (pulse input), Ch3-

Terminal 11 +24 VDC Terminal 27 Reserved for future use

Terminal 12 - 24 VDC (return) Terminal 28 Reserved for future use

Terminal 13 Reserved for future use Terminal 29 DI or PIN (pulse input), Ch4+

Terminal 14 Reserved for future use Terminal 30 DI or PIN (pulse input), Ch4-

Terminal 15 +24 VDC Terminal 31 Reserved for future use

Terminal 16 - 24 VDC (return) Terminal 32 Reserved for future use

Table C-29 Multifunction Specifications

Item Specification

Number of channels 4

Isolation Each channel is optically isolated from the system and from each other and factory tested to 1500 VDC.

Detection level for ON 4.8 VDC (minimum)

Detection level for OFF 1.0 VDC (maximum)

Input impedance 3 to 25 mA at 5 to 24 VDC

Input accuracy 0.1% reading (over 10 Hz - 50 kHz signals)1

1. For a pulse input channel, filtering may be required to meet the accuracy specification.

Input frequency Sine wave - 10Hz to 50kHzSquare wave - 0.1 Hz to 50kHz

Resolution 1 pulse

Minimum pulse width 10 S

Maximum input voltage 26.4 VDC

Resolution counter 32 bits

LocalBus current 250 mA maximum

Mounting Assigned slot of I/O carrier

C-66 Installing Your DeltaV Digital Automation System

Figure C-33 Wiring Diagram for Multifunction 24 VDC

+

-

I/O CardTermination

Carrier

System750 Ω

24VDC

Source

+

-

1

2

5

6

9

10

13

14

17

18

21

22

25

26

29

30

3

4

7

8

11

12

15

16

19

20

23

24

27

28

31

32

Ch1

+

-

Ch2

Ch3

Ch4Use 32-channel

terminal block (referto table for pin outconnections andchannel nomenclature)

Interface Specifications C-67

Profibus DPThe DeltaV system supports the Profibus DP and Series 2 Profibus DP card in Simplex mode.

Profibus is an all digital, serial, bi-directional communication protocol that interconnects devices in the field. For information on installing Profibus devices, refer to the Profibus web site at http://www.profibus.com.

Installation NotesThe Profibus terminal block is recommended to provide screw terminations for field wiring for the Profibus DP card and Series 2 Profibus DP card in Simplex mode. Refer to page C-101 for terminal block specifications.

Table C-30 Profibus Interface Specifications (includes Series 2)

Item Specification

Number of Ports One

Port Type Profibus DP

LocalBus current (12 VDC nominal), per card 400 mA typical, 600 mA maximum

Field circuit power, per card None

Mounting Assigned slot of I/O carrier

C-68 Installing Your DeltaV Digital Automation System

Figure C-34 Wiring Diagram for Profibus DP

I/O Card

Carrier

Termination

1 A1

System

T in

T out

Terminator

3 B1

4 A2

6 B2

7 CTS

2 S

5 S

8 S

1 2 3 4 5 6 7 8

A1 A2B1 B2 CTS SS S

Profibus DPterminal block(refer to terminalblock specifications forterminator positions)

Interface Specifications C-69

RTD, ohms

Installation NotesThe RTD, ohms terminal block is recommended to provide screw terminations for field wiring for the RTD, ohms card. Refer to page C-103 for terminal block specifications.

Table C-31 RTD, ohms Specifications

Item Specification

Number of channels Eight

Sensor Types 2-wire, 3-wire, or 4-wire: Resistance, Pt100, Pt200, Pt500, Ni120, Cu10, user defined

Full scale signal range Selectable based on sensor. Refer to Table C-32.

LocalBus Power Rating 12 VDC, 160 mA

Ambient Temperature 0 to 60º C

Accuracy over temperature range Refer to Table C-32.

Resolution (Varies with sensor type. Refer to Table C-32).

16 bits conversion

Repeatability 0.05% of span

Normal Mode Rejection 100 dB at 50/60 Hz

Calibration None required

Mounting Assigned slot of I/O carrier

C-70 Installing Your DeltaV Digital Automation System

Table C-32 shows the full scale, operating range, reference accuracy, temperature drift, and resolution for the RTD, ohms sensor types.

Table C-32 RTD, ohms Sensor Type Specifications

Sensor Type Full Scale Operating Range 25° Reference Accuracy

Temperature Drift Resolution

Resistance 0 to 2,000 ohms 0 to 2,000 ohms ± 6.2 ohms ± 0.112 ohms/°C ~0.02 ohms

Pt100 -200 to 850°C -200 to 850°C ± 0.5° C ± 0.018° C/°C ~0.05° C

Pt200 -200 to 850°C -200 to 850°C ± 0.5° C ± 0.012° C/°C ~0.05° C

Pt500 -200 to 850°C -200 to 850°C ± 3.5° C ± 0.063° C/°C ~0.18° C

Ni120 -70 to 300°C -70 to 300°C ± 0.2° C ± 0.006° C/°C ~0.02° C

Cu10 -30 to 140°C -30 to 140°C ± 2.0° C ± 0.157° C/°C ~0.23° C

User defined 0 to 1000 ohms 0 to 1000 ohms ± 0.4 ohms ± 0.009 ohms/°C ~0.05 ohms

Interface Specifications C-71

Figure C-35 Wiring Diagram for RTD, ohms

Termination

Carrier

I/O Card

Excitationcurrent

Sensorexcitation

Sensorexcitation

Sensor +

+ Sensor

Circuitcommon

Circuitcommon

Sensor -

- Sensor

A/DConv.

4

wire

3

wire

2

wireSystem

Ch1

Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

RTD, ohmsTerminal block

C-72 Installing Your DeltaV Digital Automation System

Sequence of Events

Installation NotesThe 32-channel terminal block is recommended to provide screw terminations for field wiring for the Sequence of Events card. Refer to page C-105 for specifications. The 40-pin mass termination block also can be used. Refer to page C-122 for specifications. Table C-33 lists the cable pin out connections for the Sequence of Events card.

Table C-33 32-Channel Terminal Block used with Sequence of Events

Terminal Channel Nomenclature

Terminal Channel Nomenclature

Terminal 1 Channel 1+ Terminal 17 Channel 9+

Terminal 2 Channel 1- Terminal 18 Channel 9-

Terminal 3 Channel 2+ Terminal 19 Channel 10+

Terminal 4 Channel 2- Terminal 20 Channel 10-

Terminal 5 Channel 3+ Terminal 21 Channel 11+

Terminal 6 Channel 3- Terminal 22 Channel 11-

Terminal 7 Channel 4+ Terminal 23 Channel 12+

Terminal 8 Channel 4- Terminal 24 Channel 12-

Terminal 9 Channel 5+ Terminal 25 Channel 13+

Terminal 10 Channel 5- Terminal 26 Channel 13-

Terminal 11 Channel 6+ Terminal 27 Channel 14+

Terminal 12 Channel 6- Terminal 28 Channel 14-

Terminal 13 Channel 7+ Terminal 29 Channel 15+

Terminal 14 Channel 7- Terminal 30 Channel 15-

Terminal 15 Channel 8+ Terminal 31 Channel 16+

Terminal 16 Channel 8- Terminal 32 Channel 16-

Interface Specifications C-73

An MD controller and Network Time Server are required for a Sequence of Events card. Refer to “Setting Up a Network Time Server” on page 2-49 for information on using a Network Time Server with the DeltaV system.

Table C-34 Sequence of Events Specifications

Item Specification

Number of channels 16

Isolation Each channel is optically isolated from the system and factory tested to 1500 VDC.

Detection level for ON > 2 mA

Detection level for OFF < 0.25 mA

Impedance 5K Ω

LocalBus current (12VDC nominal), per card 50 mA typical75 mA maximum

Field circuit power, per card 75 mA at 24 VDC (± 10%)

Mounting Assigned slot of I/O carrier

C-74 Installing Your DeltaV Digital Automation System

Figure C-36 Wiring Diagram for Sequence of Events

Commonconnectionfor 16 channels

+

+

-

-

Carrier

I/O cardTermination

(Odd no.)

(Even no.)

System

24 VDC Bussedfield power connection

1

2

5

6

9

10

13

14

17

18

21

22

25

26

29

30

3

4

7

8

11

12

15

16

19

20

23

24

27

28

31

32

Ch2

+

-

+

-

Ch4

Ch6

Ch8

Ch10

Ch12

Ch14

Ch16

Ch1

Ch3

Ch5

Ch7

Ch9

Ch11

Ch13

Ch15

32-Channelterminal block

Interface Specifications C-75

Serial Card, 2 Ports, RS232/RS485The DeltaV system supports the Serial Card, 2 Ports, RS232/RS485 and the Series 2 Serial Card, 2 Ports, RS232/RS485.

The DeltaV Serial Card provides an interface to a variety of serial devices, such as PLCs (Programmable Logic Controllers) that use the Modbus RTU or ASCII protocol. With the DeltaV Explorer, you can configure each of the two ports provided on the serial card to support RS232, RS422/485 half duplex, or RS422/485 full duplex signals and you can configure the baud rate of each port.

Installation NotesFor CE compliance, use shielded cables to connect the serial card to external devices. Ground the cable shield at one end only. If the external device does not provide a mechanism to ground the cable shield, connect the shield to the DeltaV Carrier Shield Bar. If you use the RS422/485 ports, the shield must also provide the ground reference for the port. Connect the cable shield to the corresponding ground (GND) terminal on the interface terminal block.The Interface terminal block is recommended to provide screw terminations for field wiring for the Serial card and the Series 2 Serial card in Simplex mode. Refer to page C-99 for terminal block specifications.The Redundant Interface terminal block is recommended to provide screw terminations for field wiring for the Series 2 Serial card in Redundant mode. Refer to page C-114 for information.Refer to ANSI TIA/EIA-485-A for RS485 full duplex termination requirements.

The following tables define the terminal assignments for RS232, RS422/485 half duplex, and RS422/485 full duplex port types.

Table C-35 RS232 Terminal Assignments

Terminal Assignment

Terminal 1 Port 1 GND

Terminal 3 Port 1 TXD

Terminal 5 Port 1 RXD

Terminal 7 Port 1 DTR

Terminal 8 Port 1 DSR

Terminal 9 Port 2 GND

C-76 Installing Your DeltaV Digital Automation System

Note RS-485 Full Duplex is not supported when the card is configured as a Modbus slave in a multidrop environment.

Terminal 11 Port 2 TXD

Terminal 13 Port 2 RXD

Terminal 15 Port 2 DTR

Terminal 16 Port 2 DSR

Table C-36 RS422/485 Half Duplex Terminal Assignments

Terminal Assignment

Terminal 1 Port 1 GND

Terminal 2 Port 1 DATA+

Terminal 4 Port 1 DATA–

Terminal 9 Port 2 GND

Terminal 10 Port 2 DATA+

Terminal 12 Port 2 DATA–

Table C-35 RS232 Terminal Assignments (Continued)

Terminal Assignment

Interface Specifications C-77

Table C-37 RS422/485 Full Duplex Terminal Assignments

Terminal Assignment

Terminal 1 Port 1 GND

Terminal 2 Port 1 TXD+

Terminal 4 Port 1 TXD–

Terminal 6 Port 1 RXD+

Terminal 8 Port 1 RXD–

Terminal 9 Port 2 GND

Terminal 10 Port 2 TXD+

Terminal 12 Port 2 TXD–

Terminal 14 Port 2 RXD+

Terminal 16 Port 2 RXD–

Table C-38 Serial Card, 2 Ports, RS232/RS485 Specifications

Item Specification

Number of serial ports Two

Port types RS232, RS422/485 half duplex, RS422/485 full duplex (configurable with the DeltaV Explorer)

Isolation Each port is optically isolated from the system and from each other and factory tested to 1500 VDC. The ports must be grounded via the external device.

Baud rate Configurable with the DeltaV Explorer

Maximum cable lengths RS232: 15 m (50 ft)RS422/485: 610 m (2000 ft)

LocalBus current (12 VDC nominal), per card

200 mA typical, 300 mA maximum

Field circuit power, per card None

Mounting Assigned slot of I/O carrier

C-78 Installing Your DeltaV Digital Automation System

Figure C-37 shows a wiring scheme from Port 1 on the Interface terminal block for a Serial card and a Series 2 Serial card in Simplex mode to a Modicon Model 984 controller.

Figure C-37 Wiring Example, Interface Terminal Block, Serial Card

Bottom View

1 3 5 7 9 111315

2 4 6 810121416 ModiconModel 984 Controller

9-Pin Connector

(GND)

(TXD)

(RXD)

(DTR)

(DSR)

1

3

5

7

8

1

5

2

3

6

4

7

8

(SHIELD)

(GND)

(RXD)

(TXD)

(DSR)

(DTR)

(RTS)

(CTS)

TerminalBlock

Interface Specifications C-79

Figure C-38 shows an example for connecting a primary and secondary computer to a Redundant Interface terminal block for a Series 2 Serial card in Redundant mode. For each computer, use the same wiring scheme as shown in Figure C-37.

Figure C-38 Wiring Example for Redundant Interface Terminal Block

Bottom View

1 3 5 7 9111315

2 4 6 810121416

1 3 5 7 9111315

2 4 6 810121416

83.8 mm

mm39.0

To PrimaryComputer

To SecondaryComputer

C-80 Installing Your DeltaV Digital Automation System

Thermocouple, mV

Installation NotesThe Thermocouple, mV terminal block is recommended to provide screw terminations for field wiring for the Thermocouple, mV card. Refer to page C-104 for specifications. An optional terminal block is the I/O terminal block. Refer to page C-96 for specifications.When the Thermocouple, mV card is plugged into a Thermocouple terminal block, it functions as a Thermocouple card; when it is plugged into an I/O terminal block, it functions as an mV card.

Table C-39 Thermocouple, mV Specifications

Item Specification

Number of channels Eight

Sensor Types:mVThermocouple

Low level voltage sourceB, E, J, K, N, R, S, T, uncharacterized

Isolation Each channel is optically isolated from the system and factory tested to 1500 VDC.Channels 1, 2, 3, and 4 are isolated from channels 5, 6, 7, and 8 (verified by 1500 VDC factory test). Thermocouples attached to channels 1, 2, 3,and 4 are not electrically isolated and should be within± 0.7 VDC of each other. Thermocouples attached to channels 5, 6, 7,and 8 are not electrically isolated and should be within ± 0.7 VDC of each other.

Full scale signal range Selectable based on sensor type. Refer to Table C-40.

LocalBus Power Rating 12 VDC, 350 mA

Ambient Temperature 0 to 60º C

Accuracy over temperature range (linearized):

ThermocouplemV

Refer to Table C-40.Refer to Table C-41.

Interface Specifications C-81

Table C-40 shows specifications for the Thermocouple sensor types and Table C-41 shows specifications for the mV sensor types.

Cold Junction Compensation ± 1° C

Resolution (Varies with sensor type. Refer to Table C-40).

16 bits

Repeatability 0.05% of span

Normal Mode Rejection:mVThermocouple

-25 dB at 50/60 Hz-100 dB at 50/60 Hz

Calibration None required

Mounting Assigned slot of I/O carrier

Table C-40 Thermocouple Sensor Type Specifications

Sensor Type Full Scale Operating Range 25° Reference Accuracy1

1.Total error is made up of reading accuracy, CJC accuracy, and sensor accuracy.

Temperature Drift Resolution

Uncharacterized(No linearization, no cold junction compensation.)

-100 to 100 mV -100 to 100 mV 0.1 mV ± 0.002 mV/ °C ~ 0.003mV

B 250 to 1810° C 500 to 1810° C ± 2.4° C ± 0.056 ° C/ °C ~ 0.18° C

E -200 to 1000° C -200 to 1000° C ± 0.6° C ± 0.008° C/ °C ~ 0.07° C

J -210 to 1200° C -190 to 1200° C ± 0.8° C ± 0.011° C/ °C ~ 0.05° C

K -270 to 1372° C -200 to 1372° C ± 0.5° C ± 0.016° C/ °C ~ 0.18° C

N -270 to 1300° C -190 to 1300° C ± 1.0° C ± 0.007° C/ °C ~ 0.10° C

R -50 to 1768° C -50 to 1768° C ± 2.1° C ± 0.013° C/ °C ~ 0.14° C

S -50 to 1768° C -40 to 1768° C ± 2.2° C ± 0.067° C/ °C ~ 0.24° C

T -270 to 400° C -200 to 400° C ± 0.7° C ± 0.001° C/ °C ~ 0.04° C

Table C-39 Thermocouple, mV Specifications (Continued)

Item Specification

C-82 Installing Your DeltaV Digital Automation System

Figure C-39 Wiring Diagram for Thermocouple, mV

Table C-41 mV Sensor Type Specifications

Sensor Type Full Scale Operating Range 25° Reference Accuracy

Temperature Drift Resolution

Low Level Voltage Source

-100 to 100 mV -100 to 100 mV 0.1 mV 0.002 mV/ °C ~ 0.003 mV

+

-

I/O CardTermination

Carrier

(Odd no.)

(Even no.)

A/DConverter

System

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Thermocouple,mV terminal block

Interface Specifications C-83

Intrinsically Safe I/O CardsThe I/O subsystem supports the following types of Intrinsically Safe (I.S.) I/O cards:

I.S. AI, 8-Channel, 4-20 mA, HARTI.S. AO, 8-Channel, 4-20 mA and I.S. AO, 8-Channel, 4-20 mA, HARTI.S. DI, 16-ChannelI.S. DO, 4-Channel

C-84 Installing Your DeltaV Digital Automation System

I.S. AI, 8-Channel, 4-20 mA, HART

Installation NotesThe I.S. 8-channel terminal block is recommended to provide screw terminations for field wiring for the I.S. AI, 8-channel, 4-20 mA, HART card. An optional block is the I.S. loop disconnect 8-channel terminal block. Refer to page C-124 for specifications.

Table C-42 I.S. AI, 8-Channel, 4-20 mA, HART

Item Specification

Number of channels Eight

Isolation:LocalBus to any channelBetween channelsI.S. channel to non-I.S. rail

60 VACNone250 VAC

Nominal signal range (span) 4 to 20 mA

Full scale signal range 2 to 22 mA

Valid range for LED indication 0.78 to 21.9 mA

LocalBus current (12 VDC nominal), per card 600 mA

Line fault detection:Short circuitOpen circuit

>21.5 mA<0.5 mA

Accuracy over temperature range ± 0.006% of span per °C

Accuracy over EMC conditions 1% of span

Resolution 16 bits

Repeatability 0.05% of span

Calibration Not required

Communications Support HART pass-through request/responseHART variable reportField device status report

Optional loop disconnect Yes

Mounting Assigned slot of I/O carrier

Interface Specifications C-85

Warning Hand-held, two-way radios should not be keyed within 0.5 M (1.64 ft., 19.7 in.) of Intrinsically Safe Analog Input cards as the level of radiated emissions from these units can interfere with the operation of the system.

Figure C-40 Wiring Diagram for I.S. AI, 8-Channel, 4-20 mA, HART

Commonconnectionfor 8 channels

+

-

I/S Carrier

I/O CardIS Termination

(Odd no.)

(Even no.)

SystemA/DConverter

Loopdisconnect(optional)

12 VDC ISPower

IS Power

T

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

I.S. 8-channelterminal block

C-86 Installing Your DeltaV Digital Automation System

I.S. AO, 8-Channel, 4-20 mA The DeltaV system supports the I.S. AO, 8-channel, 4-20 mA card and the I.S. AO, 8-channel, 4-20 mA, HART card.

Installation NotesThe I.S. 8-channel terminal block is recommended to provide screw terminations for field wiring for the HART and non-HART versions of the I.S. AO, 8-channel, 4-20 mA card. An optional block is the I.S. loop disconnect 8-channel terminal block. Refer to page C-124 for specifications.

Table C-43 I.S. AO, 8-Channel, 4-20 mA (includes HART)

Item Specification

Number of channels Eight

Isolation:LocalBus to any channelBetween channelsI.S. channel to non-I.S. rail

60 VACNone250 VAC

Nominal signal range (span) 4 to 20 mA

Full scale signal range 1 to 22 mA

Voltage to load 13 V minimum @ 20 mA

Load resistance 450 Ω maximum650 Ω maximum with HART

LocalBus current (12 VDC nominal), per card

630 mA

Open circuit detection threshold 0.7 mA ± 0.2 mA

Accuracy (@ 25 °C) ± 20 µA

Accuracy over temperature range ± 0.006% of span per °C

Accuracy over EMC conditions 0.5% of span

Interface Specifications C-87

Warning Before substituting an I.S. AO, 4-20 mA card with an I.S. AO, 4-20 mA, HART card, you must perform a loop analysis or reassess the field parameters. Refer to the following documents for valid field parameters:12P1892, DeltaVTM Scalable Process System Class I Div.2 with Class I, II, III, Div. 1 Field Circuit Installation Instructions12P2524, DeltaVTM I.S. I/O Code of Practice for Installation and Maintenance in Zone 2 Hazardous Areas12P1990, DeltaVTM Scalable Process System with Zone 0 Field Circuits, Installation Instructions

Resolution 12 bits

Output compliance 20 mA stored into 450 ohm load; independent of supply (non-HART)20 mA stored into 650 ohm load; independent of supply (HART)

Optional loop disconnect Yes

Calibration Stored on card

Mounting Assigned slot of I/O carrier

Table C-43 I.S. AO, 8-Channel, 4-20 mA (includes HART) (Continued)

Item Specification

C-88 Installing Your DeltaV Digital Automation System

Figure C-41 Wiring Diagram for I.S. AO, 8-Channel, 4-20 mA

Commonconnection

for 8 channels

+

-

Carrier

I/O Card IS Termination

(Odd no.)

(Even no.)

System A/DConverter

Loopdisconnect(optional)

12 VDC ISPower

IS Power

Load

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

I.S. 8-channelterminal block

Interface Specifications C-89

Figure C-42 Wiring Diagram for I.S. AO, 8-Channel, 4-20 mA, HART

Commonconnection

for 8 channels

+

-

I/S Carrier

I/O Card IS Termination

(Odd no.)

(Even no.)

System A/DConverter

Loopdisconnect(optional)

12 VDC ISpower

IS Power

Load

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

I.S. 8-channelterminal block

C-90 Installing Your DeltaV Digital Automation System

I.S. DI, 16-Channel

Installation NotesThe I.S. 16-channel terminal block must be used to provide screw terminations for field wiring for the I.S. DI, 16-channel card. If this terminal block is not used, the card will not communicate with the DeltaV controller. Refer to page C-126 for information on this terminal block.

Table C-44 I.S. DI, 16-Channel

Item Specification

Number of channels Sixteen

Isolation:LocalBus to any channelBetween channelsI.S. channel to non-I.S. rail

60 VACNone250 VAC

Detection level for On >2.1 mA

Detection level for Off <1.2 mA

Voltage applied to sensor 7.0 to 9.0 V from 1 kΩ ± 10%

Line fault detection:Short circuitOpen circuit

<100 Ω> 50 kΩ

Maximum input frequency 20 Hz

Minimum pulse width detected 45 ms

Output impedance 100 Ω @ > 6 mA (wetting current)

LocalBus current 350 mA

Switching hysteresis 200 µA (nominal)

Optional loop disconnect Not offered

Mounting Assigned slot of I/O carrier

Interface Specifications C-91

Figure C-43 Wiring Diagram for I.S. DI, 16-Channel

+

-

IS Carrier

I/O Card

ISTermination

(Odd no.)

(Even no.)

System

12 VDC ISPower

Sensecircuit

680 Ω

22k Ω

Resistorsoptional

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

+

-

+

-

Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Ch9

Ch10

Ch11

Ch12

Ch13

Ch14

Ch15

Ch16

Commonconnectionfor 16 channels

I.S.16-channelterminal block

C-92 Installing Your DeltaV Digital Automation System

I.S. DO, 4-Channel

Installation NotesThe I.S. 8-channel terminal block is recommended to provide screw terminations for field wiring for the I.S. DO, 4-channel card. An optional block is the I.S. loop disconnect 8-channel terminal block. Refer to page C-124 for specifications.

Table C-45 I.S. DO, 4-Channel

Item Specification

Number of channels Four

Isolation:LocalBus to any channelBetween channelsI.S. channel to non-I.S. rail

60 VACNone250 VAC

Output range 22 V (open circuit)11 V at 45 mA25 VDC (maximum)

Output rating 45 mA (min.)

Off state leakage N/A

LocalBus current (12 VDC nominal), per card

560 mA

Current limit per channel 45 mA

Line fault detection:Short circuitOpen circuit

< 15 Ω>13 kΩ

Configurable channel types:Discrete outputMomentary outputContinuous pulse output

Output stays in the last state submitted by the controller.Output is active for a pre-configured time period (100 ms to 100 s).Output is active as a percentage of a pre-configured base time period (100 ms to 100 s). Resolution is 2 ms.

Optional loop disconnect Yes

Mounting Assigned slot of I/O carrier

Interface Specifications C-93

Figure C-44 Wiring Diagram for I.S. DO, 4-Channel

+

-

IS Termination

Carrier

I/O Card

Commonconnection for

4 channels (Odd no.)

System

12 VDC ISPower connection

(Odd no.)

Loopdisconnect(optional)IS Power

Load

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

I.S. 8-channelterminal block(refer to terminal blockspecifications forpin out connectionsand channelnomenclature)

C-94 Installing Your DeltaV Digital Automation System

Terminal BlocksThe DeltaV system supports Terminal Blocks, Redundant Terminal Blocks, Mass Termination Blocks, and Intrinsically Safe Termination Blocks.

The I/O subsystem supports the following types of terminal blocks:

I/O, Fused I/O, and 4-wire I/OFieldbus H1 Terminal BlockSeries 2 H1 Terminal BlockInterface Terminal BlockIsolated Input Terminal BlockProfibus DP Terminal BlockRTD, ohms Terminal BlockThermocouple, mV Terminal Block32-Channel Terminal Block16-Channel Analog Input Terminal Block

Note The terminal blocks contain a latch for quick release. To remove the terminal block, depress the latch with a screw driver or finger and pull the terminal block down and off.

The next sections provide information on Terminal Blocks. Refer also to “Redundant Terminal Blocks” on page C-108, “Mass Termination Blocks” on page C-116, and “Intrinsically Safe Terminal Blocks” on page C-124.

Interface Specifications C-95

I/O Terminal BlocksTable C-46 and Figure C-45 show specifications for the I/O, Fused I/O, and 4-wire I/O terminal blocks.

Figure C-45 I/O, Fused I/O, and 4-Wire I/O Terminal Block

Table C-46 I/O, Fused I/O, and 4-Wire I/O Terminal Block Specifications

Item Specification

Voltage ratingI/O and fused I/O4-wire I/O

250 VAC between non-connected signals30 VDC

Maximum current 1 A per I/O channel

Mounting Assigned slot of I/O carrier

Bottom ViewFront View

Keying depends upon

the card type. Refer to

"I/O Interface Keying"

for key position.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

+

-

C-96 Installing Your DeltaV Digital Automation System

Fieldbus H1 Terminal BlockThe DeviceNet and Fieldbus H1 cards use the Fieldbus H1 terminal block to provide terminations for wiring.

Figure C-46 Fieldbus H1 Terminal Block

Note Change the key position to D5 for the DeviceNet card.

Table C-47 Fieldbus H1 Terminal Block Specifications

Item Specification

Voltage Rating 32 VDC

Max Current 500 mA

Mounting Assigned slot of I/O carrier

++ - - ++ - -

1 2 3 4 5 6 7 8

Port1

Port2

Bottom ViewFront View

Keying (D6)

Interface Specifications C-97

Series 2 H1 Terminal BlockThe Series 2 H1 card uses the Series 2 H1 terminal block to provide terminations for wiring.

Figure C-47 Series 2 H1 Terminal Block

Table C-48 Series 2 H1 Terminal Block Specifications

Item Specification

Voltage Rating 35 VDC

Max Current 500 mA

Mounting Assigned slot of I/O carrier

1 2 3 4 5 6 7 8

Port1

Port2

+ - + -

H1

Bottom ViewFront View

Cover with

I/O labels

Keying (D6)

C-98 Installing Your DeltaV Digital Automation System

Interface Terminal BlockThe AS-Interface and Serial cards use the Interface terminal block to provide terminations for wiring.

Figure C-48 Interface Terminal Block

Table C-49 Interface Terminal Block Specifications

Item Specification

Voltage Rating 35 VDC

Max Current 1.0 A

Mounting Assigned slot of I/O carrier

Keying depends upon

the card type.

Refer to "I/O Interface

Keying" for key position.

Bottom ViewFront View

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Port1

Port2

Interface Specifications C-99

Isolated Input Terminal BlockThe Isolated Input card uses the Isolated Input terminal block to provide terminations for wiring.

Figure C-49 Isolated Input Terminal Block

Table C-50 Isolated Input Terminal Block Specifications

Item Specification

Voltage Rating 10 VAC/DC

Max Current 500 mA

Mounting Assigned slot of I/O carrier

Front View

+

-

Ch1

Ch2

Ch3

Ch4

1

2

5

6

9

10

13

14

3

4

7

8

11

12

15

16

Sensor -

Sensor +

4-wire sensor excitation

Wire compensation

Keying (C2)

Bottom View

C-100 Installing Your DeltaV Digital Automation System

Profibus DP Terminal BlockThe Profibus DP card uses the Profibus DP terminal block to provide terminations for wiring.

The Profibus terminal block has two terminator positions on the front of the unit. Terminator OUT is the bottom position; terminator IN is the top position. The terminal block is shipped in the IN position.

Figure C-50 Profibus DP Terminal Block

Table C-51 Profibus DP Terminal Block Specifications

Item Specification

Voltage Rating 5 VDC

Max Current 100 mA

Mounting Assigned slot of I/O carrier

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

IN

OUT

Bottom ViewFront View

Terminator in

Keying (D3)

A1 S S SB1 B2A2 CTS

Interface Specifications C-101

Gently tug on the jumper to remove it and then push the jumper onto a terminator position. The location of the terminal block on the segment determines the terminator position.

Terminal Block Position Terminator Position

End of segment IN

Middle of segment OUTNote When the terminator is in the OUT position, the connection through the terminal block continues to the next device on the segment.

C-102 Installing Your DeltaV Digital Automation System

RTD, ohms Terminal BlockThe RTD, ohms card uses the RTD, ohms terminal block to provide terminations for wiring.

Figure C-51 RTD, ohms Terminal Block

Table C-52 RTD, ohms Terminal Block Specifications

Item Specification

Voltage rating 5 VDC

Maximum current 200 mA

Mounting Assigned slot of I/O carrier

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Front View

Ch1

Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

+

-

Sensor -

Sensor +

Sensorexcitation

Circuit common

Keying (C3)

Bottom View

Interface Specifications C-103

Thermocouple, mV Terminal BlockThe Thermocouple, mV card uses the Thermocouple, mV terminal block to provide terminations for wiring.

Figure C-52 Thermocouple, mV Terminal Block

Table C-53 Thermocouple, mV Terminal Block

Item Specification

Voltage rating 5 VDC

Maximum current 100 mA

Mounting Assigned slot of I/O carrier

+

-

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Ch1

Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Bottom ViewFront View

Keying (C1)

Thermocouple

C-104 Installing Your DeltaV Digital Automation System

32-Channel Terminal Block

Figure C-53 32-Channel Terminal Block

Table C-54 32-Channel Terminal Block Specifications

Item Specifications

Voltage rating 30 VDC

Maximum current 1 A

Mounting Assigned slot of I/O carrier

The numbers on theterminal block indicatethe channel assigments.

Bottom View

Keying depends upon

the card type. Refer to

"I/O Interface Keying"

for key position.

1

2

5

6

9

10

13

14

17

18

21

22

25

26

29

30

3

4

7

8

11

12

15

16

19

20

23

24

27

28

31

32

Front View

Interface Specifications C-105

16-Channel Analog Input Terminal Block

Figure C-54 16-Channel Analog Input Terminal Block

Table C-55 16-Channel Analog Input Terminal Block Specifications

Item Specification

Voltage rating 30 VDC

Maximum current 100 mA

Mounting Assigned slot of I/O carrier

Bottom View

Ch1

Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Ch9

Ch10

Ch11

Ch12

Ch13

Ch14

Ch15

Ch16

+

-

+

-

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Front View

Keying (A2)

C-106 Installing Your DeltaV Digital Automation System

Table C-56 lists the cable pin out connections for the 16-channel analog input terminal block.

Table C-56 16-Channel Analog Input Terminal block

Terminal on Termination Block

Channel Nomenclature

Terminal on Termination Block

Channel Nomenclature

Terminal 1 Channel 1+ Terminal 17 Channel 9+

Terminal 2 Channel 1- Terminal 18 Channel 9-

Terminal 3 Channel 2+ Terminal 19 Channel 10+

Terminal 4 Channel 2- Terminal 20 Channel 10-

Terminal 5 Channel 3+ Terminal 21 Channel 11+

Terminal 6 Channel 3- Terminal 22 Channel 11-

Terminal 7 Channel 4+ Terminal 23 Channel 12+

Terminal 8 Channel 4- Terminal 24 Channel 12-

Terminal 9 Channel 5+ Terminal 25 Channel 13+

Terminal 10 Channel 5- Terminal 26 Channel 13-

Terminal 11 Channel 6+ Terminal 27 Channel 14+

Terminal 12 Channel 6- Terminal 28 Channel 14-

Terminal 13 Channel 7+ Terminal 29 Channel 15+

Terminal 14 Channel 7- Terminal 30 Channel 15-

Terminal 15 Channel 8+ Terminal 31 Channel 16+

Terminal 16 Channel 8- Terminal 32 Channel 16-

Interface Specifications C-107

Redundant Terminal BlocksThe DeltaV system can use the following types of redundant terminal blocks:

Redundant Analog Input Terminal BlockRedundant Analog Output Terminal BlockRedundant Discrete Terminal BlockRedundant H1 Terminal BlockRedundant Interface Terminal Block

Series 2 cards require the MD controller when connected to redundant terminal blocks and operated in Redundant mode.

Note The redundant terminal blocks contain a latch for quick release. To remove the terminal block, depress the latch with a screw driver or finger and pull the terminal block down and off. The Redundant Interface terminal block contains two latches. To remove the terminal block, depress both latches and pull the terminal block down and off.

C-108 Installing Your DeltaV Digital Automation System

Redundant Analog Input Terminal Block

Figure C-55 shows the Redundant Analog Input terminal block. You can change between two and four wire connections in groups of four channels. The 2-wire and 4-wire jumpers on the left are for channels 1-4 and the 2-wire and 4-wire jumpers on the right are for channels 5-8.

For 4-wire transmitter applications, rotate the jumper module 180° until the Field Type arrows on the terminal block point to the 4-wire transmitter on the jumper.

Table C-57 Redundant Analog Input Terminal Block Specifications

Item Specification

Voltage rating 30 VDC

Maximum Current 200 mA

Operating Temperature

-40°C to 60°C (-40°F to 140°F)

Mounting Assigned slots of I/O carrier. The lower slot number must be odd and the upper slot number must be the next higher even number. For example, slots 1 and 2, slots 3 and 4, and slots 5 and 6 are valid pairs. Slots 2 and 3 are not a valid pair.

Interface Specifications C-109

Figure C-55 Redundant Analog Input Terminal Block (shown as shipped)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Ch 1+ -

Ch 2+ -

Ch 3+ -

Ch 4+ -

Ch 5+ -

Ch 6+ -

Ch 7+ -

Ch 8+ -

Analog Input Field Type

2-W

IRE

4-W

IRE

2-W

IRE

4-W

IRE

Bottom View

Front View

I/O labels

Jumper module(shipped as 2-wiretransmitter field type)

2-W

IRE

4-W

IRE

Remove jumper module from the terminal block.

Rotate jumper module 180 degrees to the connected transmitter field type.

Place it back into the terminal block.

1.

2.

3.

To set the jumpersfrom 2-wire to 4-wiretransmitters:

(Keying A1)

C-110 Installing Your DeltaV Digital Automation System

Redundant Analog Output Terminal Block

Figure C-56 Redundant Analog Output Terminal Block

Table C-58 Redundant Analog Output Terminal Block Specifications

Item Specification

Voltage rating 30 VDC

Maximum Current 200 mA

Operating Temperature -40°C to 60°C (-40°F to 140°F)

Mounting Assigned slots of I/O carrier. The lower slot number must be odd and the upper slot number must be the next higher even number. For example, slots 1 and 2, slots 3 and 4, and slots 5 and 6 are valid pairs. Slots 2 and 3 are not a valid pair.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Ch 1+ -

Ch 2+ -

Ch 3+ -

Ch 4+ -

Ch 5+ -

Ch 6+ -

Ch 7+ -

Ch 8+ -

Bottom ViewFront View

(Keying A4)

I/O labelsRedundant Analog Output

Interface Specifications C-111

Redundant Discrete Terminal Block

Figure C-57 shows the Redundant Discrete terminal block. The key on the Redundant Discrete terminal block is set to B1 at the factory for use with the Series 2 DI, 8-channel, 24 VDC Dry Contact card. Change the key position to B6 to use this terminal block with the Series 2 DO, 8-channel, 24 VDC High-Side card.

Figure C-57 Redundant Discrete Terminal Block

Table C-59 Redundant Discrete Terminal Block Specifications

Item Specification

Voltage rating 30 VDC

Maximum current 1 A per I/O channel3 A per card

Mounting Assigned slots of I/O carrier. The lower slot number must be odd and the upper slot number must be the next higher even number. For example, slots 1 and 2, slots 3 and 4, and slots 5 and 6 are valid pairs. Slots 2 and 3 are not a valid pair.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Ch 1+ -

Ch 2+ -

Ch 3+ -

Ch 4+ -

Ch 5+ -

Ch 6+ -

Ch 7+ -

Ch 8+ -

Bottom ViewFront View

I/O labels

Keying B1 for

DI card (as

shown), B6

for DO card

Redundant Discrete

C-112 Installing Your DeltaV Digital Automation System

Redundant H1 Terminal Block

Figure C-58 Redundant H1 Terminal Block

Table C-60 Redundant H1 Terminal Block Specifications

Item Specification

Voltage rating 35 VDC

Maximum Current 500 mA

Mounting Assigned slots of I/O carrier. The lower slot number must be odd and the upper slot number must be the next higher even number. For example, slots 1 and 2, slots 3 and 4, and slots 5 and 6 are valid pairs. Slots 2 and 3 are not a valid pair.

Port 1+ -

Port 2+ -

Port 1+ -

Port 2+ -

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Bottom ViewFront View

I/O labels

Keying (D6)

Redundant H1

Interface Specifications C-113

Redundant Interface Terminal Block

The Series 2 Serial cards use the Redundant Interface terminal block. Figure C-59 shows the Redundant Interface terminal block.

Note The Redundant Interface terminal block contains two latches for quick release. To remove the terminal block, depress both latches with a screw driver or finger and pull the terminal block down and off.

Table C-61 Redundant Interface Terminal Block Specifications

Item Specification

Voltage rating 35 VDC

Maximum Current 1 A

Mounting Assigned slots of I/O carrier. The lower slot number must be odd and the upper slot number must be the next higher even number. For example, slots 1 and 2, slots 3 and 4, and slots 5 and 6 are valid pairs. Slots 2 and 3 are not a valid pair.

C-114 Installing Your DeltaV Digital Automation System

Figure C-59 Redundant Interface Terminal Block

Refer to Table C-35, Table C-36, and Table C-37 for information on the terminal assignments for the Redundant Interface terminal block.

Bottom View

Front View

Cover with

I/O labels

Refer to cardspecifications for pin outconnections and channelnomenclature.

Keying (D4)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Redundant Interface

Interface Specifications C-115

Mass Termination BlocksThe DeltaV system can use the following types of mass termination blocks:

10-Pin Mass Termination Block 16-Pin Mass Termination Block24-Pin Mass Termination Block40-Pin Mass Termination Block

The DeltaV mass termination blocks allow you to connect external marshalling panels and termination assemblies to your DeltaV system, significantly reducing wiring costs. The mass termination blocks provide a method to route the wiring within an enclosure and are used with low-level signals that are conducted over 0.093 mm2 (28 AWG) ribbon cable or round instrument cable. These mass termination blocks interface to a feed-through IDC-to-discrete-wire module such as the Phoenix Contact FLKM20 VARIOFACE ribbon connector module. For more information on these modules, visit the Phoenix Contact website (www.phoenixcon.com/deltav).

Note The above specifications might be more restrictive than those listed in Table C-9 (DI, 8-channel, 24 VDC, Isolated Specifications), Table C-16 (DO, 8-channel, 24 VDC, Isolated Specifications), and Table C-15 (DO, 8-channel, 24 VDC, High-Side Specifications).

Table C-62 Mass Termination Block Specifications

Item Specification

Models 10-pin mass termination block16-pin mass termination block24-pin mass termination block40-pin mass termination block

Voltage rating 30 VDC between non-connected signals

Maximum current 1 A per I/O channel (16-pin, 40-pin)1 A per cable (10-pin, 24-pin)

Maximum cable length 4 m (13.1 ft)

Mounting Assigned slot of I/O carrier

Key position Set key position based on I/O card type.Factory settings: 10-pin: B 6 16-pin: A 1 24-pin: A 3 40-pin: B 3

C-116 Installing Your DeltaV Digital Automation System

Figure C-60 Mass Termination Block

Interface Specifications C-117

10-Pin Mass Termination BlockThe 10-pin mass termination block is used for relay panels or optically isolated panels. The 10-pin assembly provides an interface to many off-the-shelf, 8-channel PLC terminations and to other termination panels that use a 10-pin cable pin out.

The two-row header accepts a 10-pin 0.093 mm2 (28 AWG) ribbon cable with 2x5 header connectors (AMP part #746288-1, Strain Relief #499252-5) that can interface to a Phoenix Contact UMK-8 RM Series VARIOFACE output module or other similar modules.

Table C-63 lists the cable pin out connections for the 10-pin mass termination block.

Table C-63 10-Pin Mass Termination Block Cable Pin Out

Pin on Mass Termination Block

Channel Nomenclature

Pin 1 Channel 1+

Pin 2 Channel 2+

Pin 3 Channel 3+

Pin 4 Channel 4+

Pin 5 Channel 5+

Pin 6 Channel 6+

Pin 7 Channel 7+

Pin 8 Channel 8+

Pin 9 No connection

Pin 10 Common channel return for all 8 channels

C-118 Installing Your DeltaV Digital Automation System

16-Pin Mass Termination BlockThe 16-pin mass termination block provides 1:1 signal transmission of eight signals to the external passive input/output modules. The two-row header accepts a 16-pin 1-for-1 passthrough, 0.093 mm2 (28 AWG) ribbon cable with 2x8 header connectors (AMP part #746288-3, Strain Relief #499252-8). The assembly interfaces to an IDC-to-discrete-wire module, such as the Phoenix Contact 2281034 FLKM16 VARIOFACE ribbon connector module, or other similar modules.

Table C-64 lists the cable pin out connections for the 16-pin mass termination block.

Table C-64 16-Pin Mass Termination Block Cable Pin Out

Pin on Mass Termination Block

Channel Nomenclature

Pin 1 Channel 1–

Pin 2 Channel 1+

Pin 3 Channel 2–

Pin 4 Channel 2+

Pin 5 Channel 3–

Pin 6 Channel 3+

Pin 7 Channel 4–

Pin 8 Channel 4+

Pin 9 Channel 5–

Pin 10 Channel 5+

Pin 11 Channel 6–

Pin 12 Channel 6+

Pin 13 Channel 7–

Pin 14 Channel 7+

Pin 15 Channel 8–

Pin 16 Channel 8+

Interface Specifications C-119

24-Pin Mass Termination BlockThe 24-pin mass termination block can be used with 4-wire Analog Input 4-20 mA and 1-5 VDC applications that are conducted over 0.093 mm2 (28 AWG) ribbon cable with 2x12 header connectors (AMP part # 746288-5, Strain Relief # 1-499252-0) or round instrument cable.

The Phoenix Contact 2301134 FLK16/24DV-AI/EZ-DR/100 24-pin to 16-pin conversion cable can be used with 4-wire applications. The conversion cable uses the Phoenix Contact 2281034 FLKM16 VARIOFACE ribbon connector module and comes in one meter (three foot) and other lengths.

Caution When using a 26-pin ribbon cable, there must be a slight fold in the cable at the cover opening. Damage might occur if the cable is pinched by the cover.

C-120 Installing Your DeltaV Digital Automation System

Table C-65 lists the cable pin out connections for the 24-pin mass termination block.

Note The 24 VDC return for the Analog Devices 7B power supply must be connected to the DeltaV 24 VDC return.

Table C-65 24-Pin Mass Termination Block Cable Pin Out

Pin on Mass Termination Block

Channel Nomenclature

Pin 1 Channel 1+

Pin 3 Common channel for Channels 1 and 2

Pin 5 Channel 2+

Pin 7 Channel 3+

Pin 9 Common channel for Channels 3 and 4

Pin 11 Channel 4+

Pin 13 Channel 5+

Pin 15 Common channel for Channels 5 and 6

Pin 17 Channel 6+

Pin 19 Channel 7+

Pin 21 Common channel for Channels 7 and 8

Pin 23 Channel 8+

Interface Specifications C-121

40-Pin Mass Termination BlockThe 40-pin mass termination block provides terminations for the 32-channel digital input and output cards and the Sequence of Events card.

For Use with 32-Channel DO and DI CardsThe 40-pin mass termination block has two, 20-pin IDC headers that split the 32 channels into two, 16-channel headers. Both of the two-row headers accept a 20-pin 1-for-1 passthrough, 0.093 mm2 (28 AWG) ribbon cable with 2x10 header connectors (AMP part #746288-3, Strain Relief #499252-10). The assembly interfaces to a feed-through IDC-to-discrete-wire module such as the Phoenix Contact FLKM20 VARIOFACE ribbon connector module. Phoenix Contact provides two ways to connect to the 20-pin connection:

1. A 20-pin to 2x14-pin configuration cable that connects to all 8-channel digital input and output modules. These modules include the PLC-RELAY with V-8 adapter, fuse, feed-through and relay (both solid-state (SSR) and electromechanical relays (EMR)).

2. A 20-pin 1-for-1 cable that is connected to 16-channel modules. These modules include feed-through, fuse, relay, (SSR and EMR) and relay modules with fuses on the relay contact commons.

The return connection is made internally when the 40-pin mass termination block is used with Series 2 DI and DO 32-channel cards. No external wire is required. Refer to the cards’ installation notes for more information.

For Use with SOE Cards The 40-pin mass termination block has two, 20-pin IDC headers that split the 16 channels into two, 8-channel headers. Both of the two-row headers accept a 20-pin 1-for-1 passthrough, 0.093 mm2 (28 AWG) ribbon cable with 2x10 header connectors (AMP part #746288-3, Strain Relief #499252-10). The assembly interfaces to a feed-through IDC-to-discrete-wire module such as the Phoenix Contact FLKM20 VARIOFACE ribbon connector module. Phoenix Contact provides the following way to connect to the 20-pin connection:

1. A 20-pin to 14-pin configuration cable that connects to all 8-channel digital input modules. These modules include the PLC-RELAY with V-8 adapter, fuse, feed-through and relay (both solid-state (SSR) and electromechanical relays (EMR)).

C-122 Installing Your DeltaV Digital Automation System

Table C-66 lists the cable pin out connections for the 40-pin mass termination block.

Table C-66 40-Pin Mass Termination Block Cable Pin Out

Left handPins (1-16) J3

Channel Nomenclature Right handPins (17-32) J4

Channel Nomenclature

32-channel DI and DO

SOE 32-channel DI and DO

SOE

Pin 1 Channel 1+ 1+ Pin 1 Channel 17+ 9+

Pin 2 Channel 2+ 1- Pin 2 Channel 18+ 9-

Pin 3 Channel 3+ 2+ Pin 3 Channel 19+ 10+

Pin 4 Channel 4+ 2- Pin 4 Channel 20+ 10-

Pin 5 Channel 5+ 3+ Pin 5 Channel 21+ 11+

Pin 6 Channel 6+ 3- Pin 6 Channel 22+ 11-

Pin 7 Channel 7+ 4+ Pin 7 Channel 23+ 12+

Pin 8 Channel 8+ 4- Pin 8 Channel 24+ 12-

Pin 9 Channel 9+ 5+ Pin 9 Channel 25+ 13+

Pin 10 Channel 10+ 5- Pin 10 Channel 26+ 13-

Pin 11 Channel 11+ 6+ Pin 11 Channel 27+ 14+

Pin 12 Channel 12+ 6- Pin 12 Channel 28+ 14-

Pin 13 Channel 13+ 7+ Pin 13 Channel 29+ 15+

Pin 14 Channel 14+ 7- Pin 14 Channel 30+ 15-

Pin 15 Channel 15+ 8+ Pin 15 Channel 31+ 16+

Pin 16 Channel 16+ 8- Pin 16 Channel 32+ 16-

Pin 17 no connection

noconnection

Pin 17 no connection

no connection

Pin 18 return N/A Pin 18 return N/A

Pin 19 no connection

noconnection

Pin 19 no connection

no connection

Pin 20 return N/A Pin 20 return N/A

Interface Specifications C-123

Intrinsically Safe Terminal BlocksThe system can use the following types of Intrinsically Safe terminal blocks:

I.S. 8-channel and I.S. loop disconnect 8-channelI.S. 16-Channel Terminal Block

I.S. 8-Channel Terminal BlockThe 8-channel I.S. terminal block uses standard and loop disconnects. Loop disconnects are located in odd numbered terminals.

Table C-68 lists the cable pin out connections for the I.S. 8-Channel Terminal Block and shows the channel nomenclature for the I.S. analog input and output cards (AI, 2-20 mA, 8-Channel with HART, AO, 2-20 mA, 8-Channel) and the discrete output card (DO, 4-Channel).

Table C-67 I.S. 8-Channel Terminal Block Specifications

Item Specification

Voltage rating 250 VAC between I.S. and non-I.S. circuits.

Maximum current Refer to the specifications table for the I.S. card in use. (Tables C-43, C-42, C-44, and C-45.)

Mounting Assigned slot of I.S. I/O carrier.

Table C-68 I.S. 8-Channel Terminal Block Cable Pin Outs and Channel Nomenclature

Pin on Termination Block Channel Nomenclature for Analog Cards

Channel Nomenclature for DO card

Terminal 1 Channel 1+ Channel 1+

Terminal 2 Channel 1-

Terminal 3 Channel 2+ Channel 1-

Terminal 4 Channel 2-

Terminal 5 Channel 3+ Channel 2+

Terminal 6 Channel 3-

Terminal 7 Channel 4+ Channel 2-

Terminal 8 Channel 4-

Terminal 9 Channel 5+ Channel 3+

C-124 Installing Your DeltaV Digital Automation System

Terminal 10 Channel 5-

Terminal 11 Channel 6+ Channel 3-

Terminal 12 Channel 6-

Terminal 13 Channel 7+ Channel 4+

Terminal 14 Channel 7-

Terminal 15 Channel 8+ Channel 4-

Terminal 16 Channel 8-

Table C-68 I.S. 8-Channel Terminal Block Cable Pin Outs and Channel Nomenclature (Continued)

Pin on Termination Block Channel Nomenclature for Analog Cards

Channel Nomenclature for DO card

Interface Specifications C-125

I.S. 16-Channel Terminal Block

Figure C-61 I.S. 16-Channel Terminal Block

Table C-69 I.S. 16-Channel Terminal Block Specifications

Item Specification

Voltage rating 250 VAC between I.S. and non-I.S. circuits.

Maximum current Refer to the specifications table for the I.S. card in use. (Tables C-43, C-42, C-44, and C-45.)

Mounting Assigned slot of I.S. I/O carrier.

Bottom View

Ch1

Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Ch9

Ch10

Ch11

Ch12

Ch13

Ch14

Ch15

Ch16

+

-

+

-

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Front View

Keying (B1)

C-126 Installing Your DeltaV Digital Automation System

Table C-70 lists the cable pin out connections for the I.S.16-channel terminal block.

Table C-70 I.S.16-Channel Terminal Block

Terminal on Termination Block

Channel Nomenclature

Terminal on Termination Block

Channel Nomenclature

Terminal 1 Channel 1+ Terminal 17 Channel 9+

Terminal 2 Channel 1- Terminal 18 Channel 9-

Terminal 3 Channel 2+ Terminal 19 Channel 10+

Terminal 4 Channel 2- Terminal 20 Channel 10-

Terminal 5 Channel 3+ Terminal 21 Channel 11+

Terminal 6 Channel 3- Terminal 22 Channel 11-

Terminal 7 Channel 4+ Terminal 23 Channel 12+

Terminal 8 Channel 4- Terminal 24 Channel 12-

Terminal 9 Channel 5+ Terminal 25 Channel 13+

Terminal 10 Channel 5- Terminal 26 Channel 13-

Terminal 11 Channel 6+ Terminal 27 Channel 14+

Terminal 12 Channel 6- Terminal 28 Channel 14-

Terminal 13 Channel 7+ Terminal 29 Channel 15+

Terminal 14 Channel 7- Terminal 30 Channel 15-

Terminal 15 Channel 8+ Terminal 31 Channel 16+

Terminal 16 Channel 8- Terminal 32 Channel 16-

Interface Specifications C-127

I/O Interface KeyingThere are two keys on the I/O terminal block and two keys on the I/O card. The keys on the I/O card are set at the factory; you can change the keys on the I/O terminal block to match the corresponding I/O card. Table C-71 lists the non-I.S. I/O card keying and the recommended I/O terminal blocks. Figure C-62 shows an example key setting.

Table C-71 Non-I.S. I/O Card Keying and Compatible I/O Terminal Blocks

I/O Card I/O Card Keying

RecommendedI/O Terminal Block

OptionalI/O Terminal Block

AI, 8-Channel, 4–20 mA

A 1 I/O terminal block Fused I/O terminal block4-wire I/O terminal block 16-pin mass termination block (2-wire connection)24-pin mass termination block(4-wire connection)

AI, 8-Channel,4–20 mA, HART and Series 2 AI, 8-Channel,4–20 mA, HART (Simplex mode)

A 1 I/O terminal block Fused I/O terminal block4-wire I/O terminal block 16-pin mass termination block (2-wire connection)24-pin mass termination block(4-wire connection)

Series 2 AI, 8-Channel, 4–20 mA HART (Redundant mode)

A 1 Redundant Analog Input terminal block

Series 2 AI, 16-Channel, 4–20 mA HART (Simplex mode)

A2 16-Channel Analog Input terminal block

AI, 8-Channel, 1–5 VDC

A 3 4-wire I/O terminal block

24-pin mass termination block

AO, 8-Channel,4–20 mA

A 4 I/O terminal block Fused I/O terminal block16-pin mass termination block

AO, 8-channel,4-20 mA, HART and Series 2 AO, 8-channel, 4-20 mA, HART (Simplex mode)

A 4 I/O terminal block Fused I/O terminal block16-pin mass termination block

Series 2 AO, 8-channel, 4-20 mA, HART (Redundant mode)

A 4 Redundant Analog Output terminal block

C-128 Installing Your DeltaV Digital Automation System

AS-Interface D 1 Interface terminal block

DeviceNet D5 Fieldbus H1 terminal block

DI, 8-Channel, 24 VDC, Isolated

B2 I/O terminal block Fused I/O terminal block16-pin mass termination block

DI, 8-Channel, 24 VDC, Dry Contact and Series 2 DI, 8-Channel, 24 VDC, Dry Contact (Simplex mode)

B1 Fused I/O terminal block

I/O terminal block16-pin mass termination block

Series 2DI, 8-Channel, 24 VDC, Dry Contact (Redundant mode)

B1 Redundant Discrete terminal block

DI, 8-Channel, 120 VAC, Isolated

E4 I/O terminal block Fused I/O terminal block

DI, 8-Channel, 120 VAC, Dry Contact

E1 Fused I/O terminal block

I/O terminal block

DI, 8-Channel, 230 VAC, Isolated

E5 I/O terminal block Fused I/O terminal block

DI, 8-Channel, 230 VAC, Dry Contact

E2 Fused I/O terminal block

I/O terminal block

DI, 32-channel, 24 VDC Dry Contact and Series 2 DI, 32-channel, 24 VDC Dry (Simplex mode)

B3 32-channel terminal block

40-pin mass termination block

DO, 8-Channel, 120 VAC/230 VAC, Isolated

F4 I/O terminal block Fused I/O terminal block

DO, 8-Channel, 120 VAC/230 VAC, High-Side

F1 Fused I/O terminal block

I/O terminal block

DO, 8-Channel, 24 VDC, Isolated

B5 I/O terminal block Fused I/O terminal block16-pin mass termination block

Table C-71 Non-I.S. I/O Card Keying and Compatible I/O Terminal Blocks (Continued)

I/O Card I/O Card Keying

RecommendedI/O Terminal Block

OptionalI/O Terminal Block

Interface Specifications C-129

DO, 8-Channel, 24 VDC, High-Side and Series 2 DO, 8-Channel, 24 VDC, High-Side (Simplex mode)

B6 Fused I/O terminal block

I/O terminal block10-pin mass termination block16-pin mass termination block

Series 2 DO, 8-Channel, 24 VDC, High-Side (Redundant mode)

B6 Redundant Discrete terminal block

DO, 32-Channel, 24 VDC High-Side and Series 2 DO, 32-Channel, 24 VDC High Side (Simplex mode)

B4 32-channel terminal block

40-pin mass termination block

Fieldbus H1 D6 Fieldbus H1 terminal block

Series 2 H1 (Simplex mode)

D6 Series 2 H1 terminal block

Series 2 H1 (Redundant mode)

D6 Redundant H1 terminal block

Series 2 Isolated Input (Simplex mode)

C2 Isolated Input terminal block

Multifunction C6 32-channel terminal block

Profibus DP D3 Profibus DP terminal block

RTD, ohms C3 RTD, ohms terminal block

Table C-71 Non-I.S. I/O Card Keying and Compatible I/O Terminal Blocks (Continued)

I/O Card I/O Card Keying

RecommendedI/O Terminal Block

OptionalI/O Terminal Block

C-130 Installing Your DeltaV Digital Automation System

Figure C-62 I/O Key Setting Example

Sequence of Events C5 32-channel terminal block

40-pin mass termination block

Serial Card, 2 Ports, RS232/RS485 and Series 2 Serial Card, 2 Ports, RS232/RS485 (Simplex mode)

D4 Interface terminal block

Series 2 Serial Card, 2 Ports, RS232/RS485 (Redundant mode)

D4 Redundant Interface terminal block

Thermocouple, mV C1 Thermocouple, mV terminal blockNote When the Thermocouple, mV card is plugged into a Thermocouple terminal block, it functions as a Thermocouple card.

I/O terminal blockNote When the Thermocouple, mV card is plugged into an I/O terminal block, it functions as an mV card.

Table C-71 Non-I.S. I/O Card Keying and Compatible I/O Terminal Blocks (Continued)

I/O Card I/O Card Keying

RecommendedI/O Terminal Block

OptionalI/O Terminal Block

AB

C

D

E

F

1

2

3

4

5

6

Setting Shown = D6

Note: Key position is indicated by the slot.

TerminalBlock

Slot

Interface Specifications C-131

Intrinsically Safe I/O Interface KeyingTable C-72 lists I.S. I/O card keying and the recommended I.S. terminal blocks. Figure C-63 shows an I.S. example key setting.

Figure C-63 I.S. I/O Example Key Setting

Table C-72 I.S. I/O Card Keying and Compatible I/O Terminal Blocks

I/O Card I/O Card Keying

Recommended I/O Terminal Block

Optional I/O Terminal Block

I.S. AI, 8-Channel, 4-20 mA, HART

A1 I.S. 8-channel terminal block

I.S. loop disconnect 8-channel terminal block

I.S. AO, 8-Channel, 4-20 mA (HART)

A4 I.S. 8-channel terminal block

I.S. loop disconnect 8-channel terminal block

I.S. DO, 4-Channel B5 I.S. 8-channel terminal block

I.S. loop disconnect 8-channel terminal block

I.S. DI, 16-Channel1

1.The I.S. DI, 16-channel card will not communicate with the DeltaV controller unless the I.S.16-channel terminal block is used.

B1 I.S. 16-channel terminal block

Setting Shown = A1

Intrinsically SafeTerminal Block(Blue)

1

2

3

4

5

6

AB

C

D

E

F

Note: Key position is indicated by the slot.

C-132 Installing Your DeltaV Digital Automation System

Appendix D Controller SpecificationsThis appendix provides specifications for the controller and specifications and installation information for the Remote Interface Unit and the Fiber-Optic Media Converter. It also explains how to install an Uninterruptible Power Supply (UPS) to backup the controller.

Table D-1 shows specifications for the MD and MDPlus controllers.

Table D-1 Controller Specifications

Item MD MDPlus

Power requirement (supplied by system power supply through 2-wide power/controller carrier)

+5 VDC at 1.4 A maximum +5 VDC at 1.4 A maximum

Fuse protection 3.0 A, non-replaceable fuses 3.0 A, non-replaceable fuses

Power dissipation 5.0 W typical7.0 W maximum

5.0 W typical7.0 W maximum

Mounting On right slot of power/controller carrier

On right slot of power/controller carrier

Controller Specifications D-1

Figure D-1 Controller Dimensions

15.9 cm(6.3 in)

Controller

ErrorPower

ActiveStandbyPri. CNSec. CN

10.7 cm (4.2 in)4.1 cm (1.6 in)

Side ViewFront View

D-2 Installing Your DeltaV Digital Automation System

Remote Interface Unit The Remote Interface Unit allows standard DeltaV I/O cards to be installed remotely from the controller. The remote subsystem, consisting of the Remote Interface Unit, system power supply, carriers, and I/O cards, can be located in Zone 2. The Remote Interface Unit communicates with the controller over redundant, Control Network (ethernet) connections.

Table D-2 shows specifications for the Remote Interface Unit.

Table D-2 Remote Interface Unit Specifications

Item Specification

Power requirement (supplied by system power supply through 2-wide power/controller carrier)

+3.3 VDC at 500 mA maximum+5 VDC at 200 mA maximum

Fuse protection 3.0 A, non-replaceable fuses

Power dissipation 3.0 W maximum

Mounting On right slot of power/controller carrier

Controller Specifications D-3

The Remote Interface Unit mounts in the controller slot of a 2-wide carrier and has redundant ethernet connections to the DeltaV Control Network switch or hub. Connect the primary port to the primary switch or hub and the secondary port to the secondary switch or hub. The primary Control Network connection is capable of 10/100 M ethernet while the secondary connection is limited to 10 M ethernet.

Figure D-2 Remote Interface Unit Dimensions

15. 9 cm(6. 3 in)

ErrorPower

ActiveStandbyPri. CNSec. CN

10. 7 cm (4. 2 in)4. 1 cm (1. 6 in)

Side ViewFront View

RemoteInterface

Unit

D-4 Installing Your DeltaV Digital Automation System

Uninterruptible Power Supply (UPS)This section describes connection with a UPS. Unless otherwise noted, the Liebert 600VA UPS sold with the workstation is assumed.

The UPS must be mounted upright on a level surface, such as a floor or a work surface, for proper operation. The UPS is not rack-mountable or DIN rail-mountable.

The type of DeltaV System Power Supply determines how the UPS backs up controller power.

If you use a System Power Supply (AC/DC) to provide power to your controller, one UPS backs up one controller (MD or MDPlus). Install the UPS between the AC main power source and the system power supply (or supplies), as shown in Figure D-3.

Figure D-3 UPS Installation for Controller Power Backup [System Power Supply (AC/DC)]

If you use a combination of the Bulk AC to 12 VDC Power Supply, a System Passthrough Power Supply (DC/DC), or a System Power Supply (Dual DC/DC) to provide power to your controller(s), use one UPS to back up each controller for maximum backup time. However, if you do not require maximum backup time, one UPS can back up as many as four controllers. Install the UPS between the AC main power source and the bulk power supply, as shown in Figure D-4.

AC Power Distribution

UninterruptiblePower Supply

SystemPowerSupply(AC/DC)

Controller I/O Subsystem

Controller Specifications D-5

Figure D-4 UPS Installation for Controller Power Backup [System Passthrough Power Supply (DC/DC)]

Note If you use the UPS as backup for your DeltaV Controller, only the system power is backed up; no field power backup is provided. If you require backup field power, you need additional UPSs to back up power connected to the I/O interface carrier(s).

If you have a system with only one controller that is powered by a DeltaV System Power Supply (AC/DC), you can use the smaller Liebert® PowerSure™ 250 V·A UPS for controller power backup. If you have a system with a server, you can use the larger Liebert® PowerSure™ 1400 V·A UPS for server power backup. The 250 V·A UPS is for controller backup only and the 1400 V·A UPS for server backup only. The 600 V·A UPS is required for workstation backup.

The 250 V·A UPS and 1400 V·A UPS are not standard Emerson Process Management products; you can purchase them from a local supplier. Refer to the documentation supplied with your UPS for specifications.

AC PowerDistribution

UninterruptiblePower Supply

Bulk AC to 12 VDCPower Supply

SystemPassthroughPower Supply(DC/DC)

Controller

I/O Subsystem

D-6 Installing Your DeltaV Digital Automation System

Liebert MultiLink SoftwareDeltaV systems and Liebert UPS support Liebert MultiLink software. The Liebert UPS connects to a DeltaV workstation by a custom serial cable (the serial cable ships in the box with the UPS or can be made based on the instructions in the Liebert documentation). The MultiLink software monitors several UPS-related events including:

UPS operating on battery powerLow batteryUPS returned from battery power

You can configure a variety of actions based on these events such as: popup messages, emails, pager messages, and orderly shutdowns.

MultiLink software and documentation are available from the Liebert website. The Liebert documentation and Liebert’s Software Technical Applications Support Center provide information on proper setup and use of the software.

Controller Specifications D-7

Fiber-Optic Media ConverterThis section describes controller connections with a fiber-optic media converter. The media converter converts 10BaseT TP to 10Base-FL ST fiber cable without repeating the signals and is used in conjunction with the controller to allow an Ethernet link to a range of 2000 meters. Refer to Appendix G for more information on media converters. Table D-3 shows the media converter specifications.

The media converter mounts on a 2-wide carrier next to (or close to) the controller and connects to the controller with two standard 12 to 16 inch twisted pair cables with shielded connectors on both ends of the cable. Figure G-10 shows the pin outs for both ends of the cable. The four fiber-optic cables connect transmit to receive between the Workstation’s media converter and the controller’s media converter as shown in Figure D-5. The dimensions for the fiber-optic media converter case are the same as the controller case. The connectors on the media converter extend one half inch above the case.

Table D-3 Fiber-Optic Media Converter Specifications

Item Specification

LAN interface Ethernet IEEE802.3 compatible

Port interface 10BaseT RJ45 compatible

Data rate 10 MBPS

Fiber interface 10Base-FL compatible

Fiber type Multimode 62.5/125 microns

LocalBus current (12 VDC nominal), per card

250 mA typical300 mA maximum

D-8 Installing Your DeltaV Digital Automation System

Figure D-5 Fiber-Optic Media Converter

1 2 3

ToController

2

1

Fiber opticmedia converter

Twisted pair cablewith shieldedconnectorson both ends

Controller

Top View

To 10Base-FLfiber optic hub ormedia converter

Power

Error

Pri F Link

Pri C Link

Sec F Link

Sec C Link

FrontView

Side View

Bottom View

Pri Sec

PriRx

PriTx

SecRx

SecTx

Notes:

1. Fiber Optic Media Converter may go in position 1, 2, or 3; but is shown mounted in position 2.2. Fiber Optic cables connect transmit to receive and receive to transmit.

Twisted pair cablewith shieldedconnectorson both ends

Controller Specifications D-9

D-10 Installing Your DeltaV Digital Automation System

Appendix E System Power Supply SpecificationsThis appendix provides specifications for the system power supplies:

System Power Supply (AC/DC)System Power Supply (Dual DC/DC)System Passthrough Power Supply (DC/DC)Intrinsically Safe System Power Supply

System Power Supply (AC/DC)Table E-1 System Power Supply (AC/DC) Specifications

Item Specification

Input 100 VAC to 264 VAC, 47 Hz to 63 Hz, single-phase

Inrush (soft start) 230 VAC input at 35 A peak maximum for one cycle or less

Output power 25 W total at 60ºC

Output voltages(25 W maximum)

+12 VDC at 2.1 A maximum+5 VDC at 2.0 A maximum+3.3 VDC at 0.5 A maximumCombined 5 VDC and 3.3 VDC output = 10 W maximum

Input protection Internally fused, non-replaceable fuses

Overvoltage protection Output protected at 110% to 120%

Hold-up time Output remains within 5% of nominal at full load and 115 VAC input for 20 ms.

Mounting On either slot of 2-wide power/controller carrier

External connectors:

Primary power AC input, 3-wire

Alarm contacts 2-wire normally open relays; relays are closed when outputs are within ±4% of nominal;30 VDC at 2.0 A, 250 VAC at 2.0 A

System Power Supply Specifications E-1

Figure E-1 System Power Supply (AC/DC) Dimensions

Note Ground connection is not required for the secondary 2-wide power/controller carrier.

15.9 cm(6.3 in)

SystemPower Supply

ErrorPower

10.7 cm (4.2 in)4.1 cm (1.6 in)

Side ViewFront View

(AC/DC)

E-2 Installing Your DeltaV Digital Automation System

Redundant AC Input Power

Figure E-2 Redundant AC Input Power for System Power Supply (AC/DC)

System Power Supply Specifications E-3

System Power Supply (Dual DC/DC)Table E-2 System Power Supply (Dual DC/DC) Specifications

Item Specification

Input 12 VDC (±5%)24 VDC (-15% - +20%)a

a. For model number KJ1501X1-BC1, input is 24 VDC (±5%).

11.4 VDC to 12.6 VDC20.4 VDC to 28.8 VDCb

b. For model number KJ1501X1-BC1, input specification is 22.8 VDC to 25.2 VDC.

Inrush (soft start) 12 A peak maximum for 5 ms over the 12 VDC input range (excluding 12 VDC output)20 A peak maximum for 5 ms over the 24 VDC input range (including 12 VDC outputs)

Output power rating -40 to 60ºCc

c. For model number KJ1501X1-BC1, output power rating is -20 to 60 ºC.

+ 12 VDC at 13.0 A (12 VDC input)+ 12 VDC at 4.5 A (24 VDC input)+ 5 VDC at 2.0 A3.3 VDC at 2.0 A10 W total (combined outputs of 5 VDC and 3.3 VDC)

Output power rating -40 to 70ºCd

d. For model number KJ1501X1-BC1, this output power rating is not applicable.

+ 12 VDC at 10.0 A (12 VDC input)+ 12 VDC at 3 A (24 VDC input)+ 5 VDC at 2.0 A3.3 VDC at 2.0 A10 W total (combined outputs of 5 VDC and 3.3 VDC)

Input protection Internally fused, non-replaceable fuses

Overvoltage protection Output protected at 110% to 120%

Hold-up time Output remains within 5% of nominal at full load and minimum input voltage for 5 ms (excluding 12 VDC current with 12 VDC input)

Mounting On either slot of 2-wide power/controller carrier

External connectors:Primary powerAlarm contacts

Alarm relay contact rating

DC input, 2-wire2-wire normally open relays; relays are closed when 3.3 and 5 VDC outputs are within ±4% of nominal

30 VDC at 2.0 A, 250 VAC at 2.0 A

E-4 Installing Your DeltaV Digital Automation System

Figure E-3 System Power Supply (Dual DC/DC) Dimensions

SystemPower Supply

ErrorPower

4.1 cm (1.6 in)

Front View

(Dual DC/DC)

15.9 cm(6.3 in)

10.7 cm (4.2 in)

Side View

System Power Supply Specifications E-5

System Passthrough Power Supply (DC/DC)Table E-3 System Passthrough Power Supply (DC/DC) Specifications

Item Specification

Input 11.4 VDC to 12.6 VDC

Inrush (soft start) 12 A peak maximum for 5 ms over 9 VDC to 18 VDC input range (excluding 12 VDC passthrough output)

Output power 10 W total at 60ºC (excluding 12 VDC passthrough output)

Output rating +12 VDC (passthrough diode) at 8.0 A+5 VDC at 2.0 A3.3 VDC at 1.2 A

Input protection Internally fused, non-replaceable fuses

Overvoltage protection Output protected at 110% to 120%

Hold-up time Output remains within 5% of nominal at full load and 9 VDC input for 5 ms (excluding 12 VDC passthrough current)

Mounting On either slot of 2-wide power/controller carrier

External connectors:

Primary power DC input, 2-wire

Alarm contacts 2-wire normally open relays; relays are closed when outputs are within ±4% of nominal;30 VDC at 2.0 A, 250 VAC at 2.0 A

E-6 Installing Your DeltaV Digital Automation System

Figure E-4 System Passthrough Power Supply (DC/DC) Dimensions

15.9 cm(6.3 in)

SystemPassthrough

ErrorPower

10.7 cm (4.2 in)4.1 cm (1.6 in)

Side ViewFront View

(DC/DC)Power Supply

System Power Supply Specifications E-7

Redundant DC Input Power

Figure E-5 Redundant DC Input Power and Grounding for System Passthrough Power Supply (DC/DC)

See Appendix J, Figure J-7 and Figure J-8 for power supply overview.

E-8 Installing Your DeltaV Digital Automation System

Intrinsically Safe System Power Supply

Figure E-6 I.S. System Power Supply Dimensions

Table E-4 I.S System Power Supply Specifications

Item Specification

Input 18.5 to 36 VDC (24 VDC nominal)

Output 12 VDC ± 5%

Output current 5 A

Input to output isolation 250 VAC rms

Holdup time 1.8 ms

Input protection Internally fused, non-replaceable fuses

Over voltage protection 110% to 120%

Input power 80 Watts

Mounting I.S. Power Supply Carrier

External connectors DC input 2-part screw terminal

15.9 cm(6.25 in.)

8.4 cm(3.3 in.)

10.9 cm(4.3 in.)

Front View Side View

System Power Supply Specifications E-9

E-10 Installing Your DeltaV Digital Automation System

Appendix F Workstation and Server SpecificationsThis appendix provides information on DeltaV workstations, the Fault-Tolerant Server, Dual Monitors, and Touch Screens. Refer to the following sources for current DeltaV Workstation and Fault-Tolerant Server configuration details and for current Ethernet card specifications:

DeltaV Workstation Product Data SheetsThe PC manufacturer’s (Dell Computer Corporation) specificationsYour local Emerson Process Management Representative

Primary and Secondary Channel Ethernet Card Specifications - Plant LAN Interface Card

The DeltaV system uses Ethernet to create the DeltaV Control Network, both primary and secondary channels. All network cards used in DeltaV Workstations must be 10/100BaseT Ethernet network cards.

Fault-Tolerant ServerThe Stratus® ftServer 3210 and ftServer 3300 can be used as a hardware platform for DeltaV Application stations. These servers provide fault-tolerance through redundancy of the major hardware sub-systems (CPU/Memory, PCI Bus, storage, and power supplies).

For information on installing the ftServer 3300, refer to “Installing the Fault-Tolerant Server” on page 2-51. Refer to earlier versions of this DeltaV manual for information on installing the ftServer 3210. For information on configuring the ftServer 3300 to run the DeltaV system, refer to DeltaV Books Online. For complete technical information on the fault-tolerant servers, refer to the Stratus hardware and software manuals and to the electronic documentation installed on the servers.

Workstation and Server Specifications F-1

Dual MonitorsDual monitors work together like one large screen and are driven by the same workstation. Dual monitors can be placed side-by-side for a horizontal orientation, or one on top of the other for a vertical orientation. Refer to the video card manufacturer’s documentation for information on how to connect dual monitors.

Touch ScreensConnect the cable from the workstation’s serial port to the external box on the touch screen monitor. Touch screens can be used on both single and dual monitor workstations. For dual monitor touch screens viewed from the front, connect the right serial port to touch screen one (left) and connect the left serial port to touch screen two (right). Figure F-1 shows connections for dual monitor touch screens.

Figure F-1 Touch Screen Monitor Connections on Dual Monitors

Serial PortConnectors

Back ofTouch Screen #2

(Right)

Back ofTouch Screen #1

(Left)

F-2 Installing Your DeltaV Digital Automation System

Appendix G Control Network SpecificationsThis appendix provides information and specifications for the DeltaV Control Network. Refer to the following sources for current DeltaV Network configuration details:

DeltaV Product Data Sheets and the DeltaV Site Preparation Guide and System Planning GuideThe network equipment manufacturers’ specificationsYour local Emerson Process Management representative

Hubs, Switches, and CableThe following pages provide specifications for the hubs, switches, and cable.

Important DeltaV systems require a specific version of Cisco switch software and a special switch configuration. The use of other versions of the switch software or an improperly configured switch could cause serious problems with the operation of the DeltaV system. Switches ordered from Emerson Process Management are shipped with the supported software version and are pre-configured to operate properly with the DeltaV system. To ensure that you have the proper switch configuration and the correct switch software for your DeltaV system, you should purchase the switch though normal Emerson channels. The DeltaV supported software version of the switch may not be the version that is currently shipping on off-the-shelf Cisco switches.If you want to verify the configuration of a switch supplied by Emerson Process Management, refer to the System Administration and Maintenance manual in the DeltaV Books Online. This documentation provides written examples of correct, DeltaV specific switch configuration for the supported revision level of the switch software. Emerson Process Management does not provide the Cisco operating software separately for field configuration. If you purchase Cisco switches from sources other than Emerson Process Management, the switch must be configured to DeltaV instructions and the supplier is responsible for ensuring that the switch software is at the supported revision level.

Control Network Specifications G-1

10Mbit 8-Port Ethernet Hub

100Mbit 24-Port Fiber Switch

Figures G-1 and G-2 show the front and rear views of the 100Mbit 24-port fiber switch.

Figure G-1 Front View of the 100Mbit 24-Port Fiber Switch

Figure G-2 Rear View of the 100Mbit 24-Port Fiber Switch

Table G-1 10Mbit 8-Port Ethernet Hub Specifications

Item Specification

Model 3Com® OfficeConnect® Hub 8/TPO (3C16700A)

Type 10BaseT Ethernet (3C16440A)

Table G-2 100Mbit 24-Port Fiber Switch Specifications

Item Specification

Model Cisco 24-Port MTRJ Fiber-Optic Switch1

(WS-C3550-24-FX-SMI)

1 Refer to the important information about Cisco switch configuration on page G-1.

Type 100Mbit Fiber Ethernet

100Base-FX ports GBIC

Module slots

RJ-45

Console port

G-2 Installing Your DeltaV Digital Automation System

10/100Mbit 24-Port Switch with 2 MTRJ Fiber-Optic Ports

Figures G-3 and G-4 show the front and rear views of the 10/100Mbit 24-Port Switch with 2 MTRJ Fiber-Optic Ports.

Figure G-3 Front View of the 10/100Mbit 24-Port Switch with 2 MTRJ Fiber-Optic Ports

Figure G-4 Rear View of the 10/100Mbit 24-Port Switch with 2 MTRJ Fiber-Optic Ports

Table G-3 10/100Mbit 24-Port Switch with 2 MTRJ Fiber-Optic Ports Specifications

Item Specification

Model Cisco 24-Port Twisted Pair with 2, MTRJ Fiber-Optic Ports1

(WS-C2950C-24)

1 Refer to the important information about Cisco switch configuration on page G-1.

Type 24, 10/100BaseT Ethernet2, 100Base FX Fiber-Optic

10/100 Ports 100BASE-FX

ports

RJ-45

Console port

Control Network Specifications G-3

10/100Mbit 24-Port Switch

Figure G-5 shows the front view of the 24-port switch. The rear view is the same as the 10/100Mbit 24-Port Switch with 2 MTRJ Fiber-Optic Ports as shown in Figure G-4.

Figure G-5 Front View of the 24-Port Switch

Note Refer to the Cisco documentation for more detailed specifications.

Table G-4 10/100Mbit 24-Port Switch Specifications

Item Specification

Model Cisco 24-Port Twisted Pair1

(WS-C2950-24)

1 Refer to the important information about Cisco switch configuration on page G-1.

Type 10/100BaseT Ethernet

10/100 Ports

G-4 Installing Your DeltaV Digital Automation System

Single Port Fiber SwitchThe Single Port Fiber Switch is a five port (one 100BaseFx port and four 10/100BaseTx ports) Ethernet switch. It can be mounted on a DIN rail and provides comprehensive LED diagnostics as described in Chapter 3. The switch can be mounted in Zone 2 and provides connection to Zone 1 components over the certified energy-limited fiber port. Primarily the switch is the fiber port connection to the Zone 1 components; however, it can be used for all Control Network applications. Refer to the Installing Your DeltaV Zone 1 Intrinsically Safe Hardware manual in Books Online for information on connecting to the DeltaV Intrinsically Safe system. Table G-5 shows the specifications for the Single Port Fiber Switch. Figure G-6 shows the top view and Figure G-7 shows the bottom view of the switch.

Figure G-6 Top View of the Single Port Fiber Switch

Table G-5 Single Port Fiber Switch Specifications

Item Specification

Input voltage 24 VDC ±20%

Input current 0.25 A

Fiber interface 100 BaseFx with MT-RJ receptacle, full duplex only

Fiber type Refer to Table G-6

Maximum fiber distance 2 km

Twisted pair ports 10/100 BaseT, RJ45 compatible

Cable type Category 5e screened twisted pair (ScTP)

100

BaseFX

port

Power

inputs

Management

port

Control Network Specifications G-5

G-6 Installing Your DeltaV Digital Automation System

Figure G-7 Bottom View of the Single Port Fiber Switch

4-10/100Base-TX ports

Ethernet Cable Specifications and Installation RulesCable that meets Category 5 specifications can be purchased from Emerson Process Management or directly from the manufacturer (CommScope). Visit the CommScope website for the most current specifications for Category 5 Screened 4 Twisted Pair Cable (ScTP).

CommScope type 5ES4 cable meets the minimum requirements for Category 5 cable used in 100Mbit Ethernet networks for DeltaV systems.

Follow these rules during cable installation to protect the electrical performance of the cables:

A cable is under loaded conditions when it is being pulled or it is under pressure. Under loaded conditions do not exceed:• 25 pounds pulling tension• 16 times the Outside Diameter (OD) of the cable (3.2 inches) for the

minimum bend radius while pulling the cableA cable is under no load or unloaded conditions when the cable is being placed with no tension. Under unloaded conditions do not exceed:• 8 times the OD of the cable (1.6 inches) for the minimum bend radiusUnder both loaded and unloaded conditions, do not:• Install the cable unless the temperature is between 0°C and 60°C• Operate cable in environments outside the operating temperature range of

-20°C and 60°C

Control Network Specifications G-7

Fiber-Optic Cable Specifications

Cable Accessory Specifications

Table G-6 Fiber-Optic Cable Specifications

Item Specification

Type 62.5/125 micron multimode, graded index, glass silica, fiber core1

1 Not available from Emerson Process Management

Minimum number of fibers Two per communications channel

Attenuation ≤ 4.0 dB per km

Temperature rating -40ºC to 80ºC (-40ºF to 176ºF)

Connectors depend upon the device. Refer to the device specifications for the fiber-optic connector type.

SC, MTRJ, and ST are typically used

Table G-7 Twisted Pair Control Network Cable Accessory Specifications

Item Specification

Connectors Category 5, 8-position RJ45 plug connectors1

1 Available from Emerson Process Management

Terminating tool Hand or automatic machine tool for 8-position connectors1

Boots, color-coded Yellow = primary control network cable1

Black = secondary control network cable1

Vinyl plastic tapeNote Color marking tape also can be used.

YellowBlack

Cable markers Vinyl film, self-laminating1

G-8 Installing Your DeltaV Digital Automation System

Building Twisted Pair Cable AssembliesStraight-through and crossover twisted pair cable assemblies are used in DeltaV Control Networks. Both shielded, metal-enclosed and isolated or unshielded, plastic-enclosed RJ45 connectors are used on both types of assemblies.

You will need to build four types of cable assembly combinations:

1. Crossover cable with one end shielded (metal-enclosed RJ45 connector) and one end isolated (plastic-enclosed RJ45 connector)

2. Crossover cable with both ends shielded (metal-enclosed RJ45 connectors)

3. Straight-through cable with one end shielded (metal-enclosed RJ45 connector) and one end isolated (plastic-enclosed RJ45 connector)

4. Straight-through cable with both ends shielded (metal-enclosed RJ45 connectors)

Before building any of these assemblies, you will need to determine the correct combination of shielded and unshielded RJ45 connectors for your DeltaV Control Network. Refer to Figures G-12 to G-17 to make this determination. These figures contain notes that indicate where metal-enclosed and plastic-enclosed RJ45 connectors are required and where straight-through and crossover cable are needed.

When building cable assemblies with shielded and unshielded connectors, always refer to the connector and tool manufacturer’s latest assembly instructions and application specifications. These specifications show the correct jacket and shield preparation length for the specific connectors being used.

Figure G-8 shows an unshielded, plastic-enclosed RJ45 connector. First the boot is slid onto the cable, next the load bar is loaded with the eight inner cable conductors, then the load bar/cable assembly is inserted into the connector housing and crimped. Finally, the boot is slid over the assembly for additional strain relief.

Control Network Specifications G-9

Figure G-8 Unshielded Connector

Figure G-9 shows a shielded, metal-enclosed RJ45 connector. First the boot is slid onto the cable, then the cable shield and drain wire are folded back, next the load bar is loaded with the eight inner cable conductors, then the load bar/cable assembly is inserted into the connector housing and crimped. Finally, the boot is slid over the assembly for additional strain relief.

Figure G-9 Shielded Connector

Plastic-enclosedRJ45 connector

Cableconductors

Load bar

Load bar/cableassembly

Boot

Metal-enclosedRJ45 connector

Cableconductors

Shielding

Boot

Drain wire

Load bar/cableassembly

Load bar

G-10 Installing Your DeltaV Digital Automation System

Straight-Through Cable Pin OutsFigure G-10 shows the pin outs for building a straight-through cable assembly. The same pin outs are used for both ends of the cable.

Figure G-10 Straight-Through Cable Pin Outs for Both Ends

W/O W/G W/BL W/BRO BL G BR

1 2 3 4 5 6 7 8

Pair1

Pair2

Pair4

Pair3

T568B

Cable Pin Out (Both Ends)

Control Network Specifications G-11

Crossover Cable Pin OutsFigure G-11 shows the pin outs for building a crossover cable assembly. Different pin outs are used for each end of the cable.

Figure G-11 Crossover Cable Pin Outs for Both Ends

W/G W/O W/BL W/BRG BL O BR

1 2 3 4 5 6 7 8

W/O W/G W/BL W/BRO BL G BR

1 2 3 4 5 6 7 8

Pair1

Pair1

Pair3

Pair2

Pair4

Pair4

Pair2

Pair3

T568AT568B

Cable Pin Out (Other End)Cable Pin Out (One End)

G-12 Installing Your DeltaV Digital Automation System

DeltaV Control NetworksThe following DeltaV Control Network examples are designed according to the IEEE 802.3 Local and Metropolitan Area Networks standards. The topologies shown in the examples are a small subset of the control network topologies that conform to the Ethernet 802.3 standard. Network topologies vary depending upon the plant layout. One plant layout may require a large number of hubs in one wiring closet rather than single hubs in several wiring closets or rack rooms located throughout the plant. Another plant layout may require a centralized hub or switch in a star topology that branches to several remote locations. These and other network configurations are possible and fully supported by Emerson Process Management. Consult your sales representative for assistance with network configuration.

The examples begin with simple 10 megabit per second (abbreviated here as 10Mbit) twisted pair network implementations, and end with more complex 10/100Mbit twisted pair networks with a combination of fiber-optic and twisted pair segments. In all cases, the examples show the maximum cable distances and the maximum number of intermediate Ethernet hubs. These maximum limits assure you that any network design that exactly matches the example, or is a subset of the example, is guaranteed to operate according to Ethernet rules and will provide the necessary performance for your DeltaV system. The examples that go beyond the simple 10Mbit network are intended to help you visualize some of the possibilities for control network expansion and growth.

Hop RulesAdvanced Ethernet models used for the calculation of maximum packet transmission distances over copper cabling can be found in Ethernet 802.3 standards. For simplicity, this Appendix uses general Ethernet rules. For example, the number of repeater hops is limited to four (four repeater hubs physically connected together in series) for 10Mbit networks, and to two (two repeater hubs physically connected together in series) for 100Mbit networks. This limitation on the number of repeater hops allows for a minimum amount of space (Inter Frame Gap) between each packet that is transmitted over the network so that the physical medium’s receivers and transmitters located on each repeater port have time to distinguish between the end of one packet and the beginning of the next. As a packet travels between end nodes on a network, each repeater through which the packet travels reduces the Inter Frame Gap by a small amount. If too many repeater hubs are in the path between two end nodes, the overall net Inter Frame Gap shrinkage will result in an Inter Frame Gap that is too small and packet information will be corrupted by the time it reaches the receiving device. When all repeater hubs used in a network, such as the repeater hubs that are qualified for use with the DeltaV system, are designed in compliance with Ethernet

Control Network Specifications G-13

G-14 Installing Your DeltaV Digital Automation System

standards, the generalized two hop/ four hop rules can be used. Otherwise, a custom calculation would have to be performed on a case by case basis for every network connection.

10Mbit Hub ExamplesEthernet design rules apply for the maximum distance between workstation A and workstation B (the furthest points) when four repeaters are in series that are connected by twisted pair link segments for the 10Mbit networks shown in Figure G-12. Each port on each hub can have a 100 meter (328 feet) maximum length twisted pair cable attached. This allows a total network diameter of 500 meters (1640.5 feet) end to end. This configuration can be implemented at installations having several wiring closets or rack rooms configured within a single building with stable environmental conditions and a common ground.

The 3Com mini-hubs in Figure G-12 have the following specifications:

8 port non-stackabletable top or wall mountexternal wall plug power supplyno upgrade options for Fiber-Optic Transceivers

Note Make a ground connection to the mini-hub chassis with a 12 AWG wire for the twisted pair cable shield ground.

Figure G-12 10Mbit Copper with 8 Port Hub

In figure G-12 any port on any hub can be used for DeltaV Workstation, Controller, and Application Station connections. However, port 8 on each hub is a special port used for the hub to hub connections. The hub to hub connection through these special ports allows the use of a standard straight-through twisted pair cable. A push button next to these ports is for the crossover function. When the crossover function is not used, the port can be used for regular workstation and controller connections.

Notes for Figure G-12 10Mbit Copper with 8 Port Hub

100 m (max) straight-through cable. To prevent ground loops, build this cable assembly with a shielded, metal-enclosed RJ45 connector on one end and an isolated, plastic-enclosed RJ45 connector on the other end. The metal connector end of this cable assembly/link can be placed on either hub. Refer to “Building Twisted Pair Cable Assemblies” on page G-9.

100 m (max) straight-through cable. The shield on the controller’s RJ45 connector connects only to a Faraday cage in the controller; not to the controller’s DC ground. Therefore, the RJ45 connectors are floating and the single point of ground is made at the hub or switch to which the controller is connected. Build this cable assembly with a shielded, metal-enclosed RJ45 connector on both ends. Refer to “Building Twisted Pair Cable Assemblies” on page G-9 for information.

100 m (max) straight-through cable. To prevent ground loops, build this cable assembly with a shielded, metal-enclosed RJ45 connector on one end and an isolated, plastic-enclosed RJ45 connector on the other end. The metal connector end of this cable assembly/link must be placed on the switch and hub but not on the PC. Refer to “Building Twisted Pair Cable Assemblies” on page G-9 for information.

WorkstationA

WorkstationB3Com 8-port

10 Mbit Officeconnect hub

2 2

1

2

1

2

1 33

1

2

3

Control Network Specifications G-15

G-16 Installing Your DeltaV Digital Automation System

Extending a DeltaV Control Network with Media ConvertersMedia converters are sometimes used to add a point-to-point fiber-optic link between buildings for ground isolation and noise immunity. Media converters may be more cost effective than an entire hub or switch fitted with a fiber-optic transceiver on both ends of the link. Sometimes, small form factor Ethernet switches are used as media converters and are often a better choice than a typical media converter.

Consider the following guidelines when choosing between a media converter and small form factor switches:

With Ethernet media converters, the entire link must operate at the same speed and duplex or severe communication problems can occur. This means that both fiber-optic and twisted pair devices must operate at the same speed and duplex. For example, the twisted pair link cannot operate at 100Mbit while the fiber-optic link operates at 10Mbit. The lower speed of the two attached devices determines the maximum speed for the link. Likewise, the twisted pair port of the media converter cannot operate at half duplex while its fiber-optic port operates at full duplex. For 100Mbit half duplex operation between a half duplex MD controller and a half duplex fiber-optic media converter attached to a switch’s fiber-optic port, fiber-optic distance is limited to less than 300 meters because the entire link is half duplex. The actual fiber cable distance must be calculated on a case-by-case basis depending upon the manufacturer’s specifications for propagation delay through the media converter.With small form factor Ethernet switches such as the DeltaV Single Port Fiber Switch, a twisted pair port on the switch operates with independent collision domain timing from all other ports including the fiber-optic ports. This ensures that the fiber-optic distance can always be two kilometers and the twisted pair distance can always be 100 meters. Due to advances in switch technology and new components, the cost of a multi-port small form factor switch is about the same as a two port media converter. In addition, more devices can be added to this small switch as the system grows.

Figure G-13 applies to both primary and secondary networks.

Figure G-13 Fiber-Optic and Twisted Pair Network Star

Cisco 2950Ctwisted pair switchwith 2 MTRJ ports

Switchmanagement

stationPro+

station

Operator stations

Controllers

Cisco 2950twisted pair switch

Cisco 3550FXfiber optic switch

7 788

7

7 7

7

7 7

7 7

7

6

8

8 8

8

8

4,6

4,64,6

4,6

4,61,3

1,3

1,31,3

1,36

6

6

6

6

6

2

2

2

9

22

6

8 7

5,6

7

6

6

Control Network Specifications G-17

Figure G-14 Fiber-Optic and Twisted Pair Network Using the Single Port Fiber Switch

The notes in Figures G-13 and G-14 are explained on the next page.

PowerError

Port 1 Port 4

Port 2 Port 5

Port 3

PowerError

Port 1 Port 4

Port 2 Port 5

Port 3

PowerError

Port 1 Port 4

Port 2 Port 5

Port 3

PowerError

Port 1 Port 4

Port 2 Port 5

Port 3

PowerError

Port 1 Port 4

Port 2 Port 5

Port 3

PowerError

Port 1 Port 4

Port 2 Port 5

Port 3

Switchmanagement

stationPro+

station

Operator stations

Cisco 3550FXfiber optic switch

78

7 7

7 7

7

7

8

7

7

8

4,61,3

6

2

2

6

2

2

10

10

78

7

7

8

10

10

8

10

10

9

5,6

7

G-18 Installing Your DeltaV Digital Automation System

Notes for Figure G-13 Fiber-Optic and Twisted Pair Network Star and Figure G-14 Fiber-Optic and Twisted Pair Network Using the Single Port Fiber Switch

100 m (max) crossover cable. Cat. 5e Screened Twisted Pair crossover cable (transmit and receive) is required between switches. Refer to “Ethernet Cable Specifications and Installation Rules” on page G-7 and to “Building Twisted Pair Cable Assemblies” on page G-9 for information.

2 km (max) full duplex Multimode Fiber with MTRJ Connectors. Refer to “Fiber-Optic Cable Specifications” on page G-8 for information.

To prevent ground loops, build this cable assembly with a shielded, metal-enclosed RJ45 connector on one end and an isolated, plastic-enclosed RJ45 connector on the other end. The metal connector end of this cable assembly/link can be placed on either switch. Refer to “Building Twisted Pair Cable Assemblies” on page G-9.

The two MTRJ ports on this switch are set by Cisco to 100Base-FX full duplex operation. Neither the speed nor duplex can be changed. Ensure that any devices attached to these ports are properly configured for 100Base-FX full duplex operation before making the connection.

All ports have been preconfigured by Emerson Process Management to 100Base-FX full duplex operation in order to meet the most typical network configuration requirements. It is good practice to check each port’s duplex setting before connecting to them since it is possible to configure each of these ports to half duplex operation. Half duplex operation is not recommended when using switch-to-switch connections as shown in Figure G-13. A duplex mismatch can cause serious communications problems.

If switch management is to be used over the network via telnet or a web browser, be aware that access privileges and port configuration requirements exist for both fiber-optic and twisted pair switch-to-switch links. Refer to “Managing Cisco Switches” on page G-29 for information. Refer to “Reserved DeltaV IP Addresses” on page G-26 for the list of reserved IP addresses that are allowed for switches on DeltaV systems. Refer to the Cisco documentation for web management information. A dedicated non-DeltaV PC is required for switch management. Use an IP address from the address range allowed for switches for this PC.

100 m (max) straight-through cable. To prevent ground loops, build this cable assembly with a shielded, metal-enclosed RJ45 connector on one end and an isolated, plastic-enclosed RJ45 connector on the other end. The metal connector end of this cable assembly/link must be placed on the switch and not on the PC. Refer to “Building Twisted Pair Cable Assemblies” on page G-9 for information.

100 m (max) straight-through cable. The shield on the controller’s RJ45 connector connects only to a Faraday cage in the controller; not to the controller’s DC ground. Therefore, the RJ45 connectors are floating and the single point of ground is made at the hub or switch to which the controller is connected. Build this cable assembly with a shielded, metal-enclosed RJ45 connector on both ends. Refer to “Building Twisted Pair Cable Assemblies” on page G-9 for information.

The Switch Management Station has special hardware and software requirements. Refer to “Connecting the Switch Management Station” on page G-30 before connecting the station to the DeltaV Control Network.

The cable shields connected to the Single Port Fiber Switch must be grounded. To ground the shields, connect the shield GND to ground or use a twisted pair cable with both shield ends connected and installed in a grounded port.

1

2

3

4

5

6

7

8

9

10

Control Network Specifications G-19

Figure G-15 applies to both primary and secondary networks.

Figure G-15 Twisted Pair Network Star Using Cisco 2950 Twisted Pair Switches

The notes in Figure G-15 are explained on the next page.

Switchmanagement

station Pro Plus stations

Operator stations

All Cisco 2950twisted pair switches

3

5

33

5 5

3

3 3

3

1,2

1,2

1,2

1,2

1,2

1,2

5

5

3

5

3

1,2

1,2

5

3

4

4

4

4

4

4 4

4

4

4

4

43

1,2

53

55

3

1,2

5

3

5

3

1,2

5

6

G-20 Installing Your DeltaV Digital Automation System

Notes for Figure G-15 Twisted Pair Network Star Using Cisco 2950 Twisted Pair Switches

100 m (max) crossover cable. Cat. 5(e) Screened Twisted Pair crossover cable (transmit and receive) is required between switches. Refer to “Ethernet Cable Specifications and Installation Rules” on page G-7 and to “Building Twisted Pair Cable Assemblies” on page G-9 for information.

To prevent ground loops, build this cable assembly with a shielded, metal-enclosed RJ45 connector on one end and an isolated, plastic-enclosed RJ45 connector on the other end. The metal connector end of this cable assembly/link can be placed on either switch. Refer to “Building Twisted Pair Cable Assemblies” on page G-9 for information.

100 m (max) straight-through cable. To prevent ground loops, build this cable assembly with a shielded, metal-enclosed RJ45 connector on one end and an isolated, plastic-enclosed RJ45 connector on the other end. The metal connector end of this cable assembly/link must be placed on the switch and not on the PC. Refer to “Building Twisted Pair Cable Assemblies” on page G-9 for information.

100 m (max) straight-through cable. The shield on the controller’s RJ45 connector connects only to a Faraday cage in the controller; not to the controller’s DC ground. Therefore, the RJ45 connectors are floating and the single point of ground is made at the hub or switch to which the controller is connected. Build this cable assembly with a shielded, metal-enclosed RJ45 connector on both ends. Refer to “Building Twisted Pair Cable Assemblies” on page G-9 for information.

If switch management is to be used over the network via telnet or a web browser, be aware that access privileges and port configuration requirements exist for the twisted pair switch-to-switch links. Refer to “Managing Cisco Switches” on page G-29 for information. Refer to “Reserved DeltaV IP Addresses” on page G-26 for the list of reserved IP addresses that are allowed for switches on DeltaV systems. Refer to the Cisco documentation for web management information. A dedicated non-DeltaV PC is required for switch management.

The Switch Management Station has special hardware and software requirements. Refer to “Connecting the Switch Management Station” on page G-30 before connecting the station to the DeltaV Control Network.

1

2

3

4

5

6

Control Network Specifications G-21

G-22 Installing Your DeltaV Digital Automation System

Figure G-16 applies to both primary and secondary networks.

Figure G-16 Twisted Pair Cascaded Network Using Cisco 2950 Twisted Pair Switches

The notes in Figure G-16 are explained on the next page.

Switchmanagement

station

Pro Plus stations

Operator stations

35

5

54

4

3

33

433

3

1,2

1,2

1,2

5

5

5

1,2

1,2

4

34

34

All Cisco 2950twisted pair switches

6

Notes for Figure G-16 Twisted Pair Cascaded Network Using Cisco 2950 Twisted Pair Switches

100 m (max) crossover cable. Cat. 5(e) Screened Twisted Pair crossover cable (transmit and receive) is required between switches. Refer to “Ethernet Cable Specifications and Installation Rules” on page G-7 and to “Building Twisted Pair Cable Assemblies” on page G-9 for information.

To prevent ground loops, build this cable assembly with a shielded, metal-enclosed RJ45 connector on one end and an isolated, plastic-enclosed RJ45 connector on the other end. The metal connector end of this cable assembly/link can be placed on either switch. Refer to “Building Twisted Pair Cable Assemblies” on page G-9 for information.

100 m (max) straight-through cable. To prevent ground loops, build this cable assembly with a shielded, metal-enclosed RJ45 connector on one end and an isolated, plastic-enclosed RJ45 connector on the other end. The metal connector end of this cable assembly/link must be placed on the switch and not on the PC. Refer to “Building Twisted Pair Cable Assemblies” on page G-9 for information.

100 m (max) straight-through cable. The shield on the controller’s RJ45 connector connects only to a Faraday cage in the controller; not to the controller’s DC ground. Therefore, the RJ45 connectors are floating and the single point of ground is made at the hub or switch to which the controller is connected. Build this cable assembly with a shielded, metal-enclosed RJ45 connector on both ends. Refer to “Building Twisted Pair Cable Assemblies” on page G-9 for information.

If switch management is to be used over the network via telnet or a web browser, be aware that access privileges and port configuration requirements exist for the twisted pair switch-to-switch links. Refer to “Managing Cisco Switches” on page G-29 for information. Refer to “Reserved DeltaV IP Addresses” on page G-26 for the list of reserved IP addresses that are allowed for switches on DeltaV systems. Refer to the Cisco documentation for web management information. A dedicated non-DeltaV PC is required for switch management.

The Switch Management Station has special hardware and software requirements. Refer to “Connecting the Switch Management Station” on page G-30 before connecting the station to the DeltaV Control Network.

1

2

3

4

5

6

Control Network Specifications G-23

G-24 Installing Your DeltaV Digital Automation System

Figure G-17 applies to both primary and secondary networks.

Figure G-17 Twisted Pair Cascaded Networks with Fiber Links Using Cisco 2950C

The notes in Figure G-17 are explained on the next page.

Switchmanagement

station

Pro Plus stations

Operator stations

5

3

3

3

1,2

4

4

5

55

4 55

5

1,2

1,2

1,2

4

5

1,2

4

5

1,2

4

All Cisco 2950Ctwisted pair switches

with 2 MTRJ fiber optic ports

3

3

6

Notes for Figure G-17 Twisted Pair Cascaded Networks with Fiber Links Using Cisco 2950C

The two MTRJ ports on this switch are set by Cisco to 100Base-FX full duplex operation. Neither the speed nor duplex can be changed. Ensure that any devices attached to these ports are properly configured for 100Base-FX full duplex operation before making the connection.

If switch management is to be used over the network via telnet or a web browser, be aware that access privileges and port configuration requirements exist for both fiber-optic and twisted pair switch-to-switch links. Refer to “Managing Cisco Switches” on page G-29 for information. Refer to “Reserved DeltaV IP Addresses” on page G-26 for the list of reserved IP addresses that are allowed for switches on DeltaV systems. Refer to the Cisco documentation for web management information. A dedicated non-DeltaV PC is required for switch management. Use an IP address from the address range allowed for switches for this PC

2Km (max) full duplex Multimode Fiber with MTRJ Connectors. Refer to “Fiber-Optic Cable Specifications” on page G-8 for information.

100 m (max) straight-through cable. The shield on the controller’s RJ45 connector connects only to a Faraday cage in the controller; not to the controller’s DC ground. Therefore, the RJ45 connectors are floating and the single point of ground is made at the hub or switch to which the controller is connected. Build this cable assembly with a shielded, metal-enclosed RJ45 connector on both ends. Refer to “Building Twisted Pair Cable Assemblies” on page G-9 for information.

100 m (max) straight-through cable. To prevent ground loops, build this cable assembly with a shielded, metal-enclosed RJ45 connector on one end and an isolated, plastic-enclosed RJ45 connector on the other end. The metal connector end of this cable assembly/link must be placed on the switch and not on the PC. Refer to“Building Twisted Pair Cable Assemblies” on page G-9 for information.

The Switch Management Station has special hardware and software requirements. Refer to “Connecting the Switch Management Station” on page G-30 before connecting the station to the DeltaV Control Network.

1

2

3

4

5

6

Control Network Specifications G-25

Reserved DeltaV IP AddressesThe DeltaV system automatically assigns IP addresses to the ProfessionalPLUS, Operator and Application stations, and Controllers. In addition, there are reserved IP addresses that can be used on the DeltaV system for optional, non-DeltaV equipment. Table G-8 shows the IP addresses that are reserved for external Network Time Protocol Servers. This table can be copied and kept for your records. Check the empty box next to the address to indicate that a server has been configured at that address.

Note If the Network Time Protocol Server is a DeltaV workstation, it is automatically assigned an IP address.

Table G-9 shows the IP addresses that are reserved for Ethernet managed switches. This table can be copied and kept for your records. Use the Checklist column to indicate that a device has been configured at an address and use the Device column to indicate the device name. Be sure to read the important table footnote.

Table G-8 Network Time Protocol Server IP Addresses

Primary Network Ethernet Reservations Secondary Network Ethernet Reservations

Server Address Server Address

Primary NTP server 10.4.128.1 Primary NTP server 10.8.128.1

Backup NTP server 10.4.128.2 Backup NTP server 10.8.128.2

G-26 Installing Your DeltaV Digital Automation System

Table G-9 Ethernet Managed Switch IP Addresses

Checklist Primary Ethernet Reservation Secondary Ethernet Reservation

Pri. Sec. IP Address1 Device name IP Address1 Device name

10.4.128.16 10.8.128.16

10.4.128.17 10.8.128.17

10.4.128.18 10.8.128.18

10.4.128.19 10.8.128.19

10.4.128.20 10.8.128.20

10.4.128.21 10.8.128.21

10.4.128.22 10.8.128.22

10.4.128.23 10.8.128.23

10.4.128.24 10.8.128.24

10.4.128.25 10.8.128.25

10.4.128.26 10.8.128.26

10.4.128.27 10.8.128.27

10.4.128.28 10.8.128.28

10.4.128.29 10.8.128.29

10.4.128.30 10.8.128.30

10.4.128.31 10.8.128.31

10.4.128.32 10.8.128.32

10.4.128.33 10.8.128.33

10.4.128.34 10.8.128.34

10.4.128.35 10.8.128.35

10.4.128.36 10.8.128.36

10.4.128.37 10.8.128.37

10.4.128.38 10.8.128.38

10.4.128.39 10.8.128.39

10.4.128.40 10.8.128.40

Control Network Specifications G-27

Pri. Sec. IP Address1 Device name IP Address1 Device name

10.4.128.41 10.8.128.41

10.4.128.42 10.8.128.42

10.4.128.43 10.8.128.43

10.4.128.44 10.8.128.44

10.4.128.45 10.8.128.45

10.4.128.46 10.8.128.46

10.4.128.47 10.8.128.47

1 For DeltaV systems running the NT4.0 operating system, Backup Domain Controllers (BDCs) arenot supported on nodes that are installed with the DeltaV system software. A Primary DomainController (PDC) is supported on the ProfessionalPLUS workstation. However, an NT node with noDeltaV system software installed can be used as a BDC on DeltaV systems running the NToperating system. If a BDC is used on NT 4.0 systems, assign it the following IP addresses:

10.4.128.16 for the primary control network 10.8.128.16 for the secondary control network 255.254.0.0 for the subnet mask

It is not necessary to reserve IP addresses for BDCs on DeltaV systems running the XP andWindows 2003 operating systems. It is recommended that 10.4.128.17 and 10.8.128.17 be assigned to a TFTP server and/or anEthernet switch management station. (A TFTP server and an Ethernet switch management stationcan be created on the same device.) A TFTP server can be used to flash Ethernet switches orarchive Ethernet switch configurations. Refer to “Managing Cisco Switches” on page G-29 for moreinformation. It is recommended that the remaining addresses in this block be assigned to themanaged Ethernet switches.

Table G-9 Ethernet Managed Switch IP Addresses (Continued)

Checklist Primary Ethernet Reservation Secondary Ethernet Reservation

G-28 Installing Your DeltaV Digital Automation System

Managing Cisco SwitchesThere are three ways to manage Cisco switches:

1. Command line management through the switch’s serial port

2. Telnet command line management over the DeltaV LAN

3. Web-based switch management through Cisco Systems’ Cisco Cluster Management Suite software

Command Line and Telnet Switch Management

On the ProfessionalPLUS workstation only, the switches can be managed from the command line over the serial port or managed through Telnet from the command line over the Primary and Secondary DeltaV Control Networks. The Cisco Cluster Management Suite is not supported on the ProfessionalPLUS workstation or any DeltaV workstation. Refer to “Setting Up the ProfessionalPLUS Workstation for Telnet Switch Management” in the System Administration and Maintenance manual in the DeltaV Books Online. The following section provides information on running the Cisco Cluster Management Suite on a separate PC.

Web-Based Switch Management

The Cisco Cluster Management Suite, web-based network management software, is supported only on a separate and qualified PC called a switch management station that is available from Emerson Process Management. The Cisco Cluster Management Suite is embedded on every managed Ethernet switch on the DeltaV Control Network. The software suite provides graphs of network statistics and displays front panel views of the switch and its ports. It allows switch configuration, diagnostics, and troubleshooting in addition to network management. Because this type of graphical web management requires additional CPU resources and memory, it is not supported on any DeltaV workstation. To view all of the graphics that are embedded in the Cisco switch, the switch management station must run Internet Explorer, Windows XP, and Java software Version 1.4.0. Java1.4.0 can be downloaded from the Cisco website.

Any PC connected to the DeltaV Control Network must have the same hardware qualifications as DeltaV workstations even if the PC is not installed with the DeltaV software.

If a switch management station connected to the DeltaV control network is also connected to another network for plant area access outside of the DeltaV system, it is imperative that the switch management station is properly maintained with the latest Microsoft security patches and virus software. This ensures that the switch management station does not become infected with viruses that could affect the

Control Network Specifications G-29

operation of the DeltaV control system equipment. Like other DeltaV stations, the switch management station’s outside network connection, which is usually a third NIC card in the PC, must be isolated via a router to other local area networks and a firewall to the wide area network or internet. If you do not have the resources or expertise to connect to the outside world using a properly configured router and firewall, then do not attach the switch management station to both the DeltaV control network and other networks outside the DeltaV control system. This way, the switch management station will have the same protection as the ProfessionalPLUS and Operator Stations.

A TFTP server application can be installed on the switch management station. A TFTP server can be used to flash Ethernet switches or archive Ethernet switch configurations. Do not confuse a switch management station with a Simple Network Management Protocol (SNMP) station that contains additional network management software. The switch management station is a basic PC with a web browser that can access the switch using its IP address and is capable of displaying graphics of the switch, switch network statistics, and bar and line graphs.

Emerson Process Management cannot be responsible for the operation of a DeltaV system if these requirements for a switch management station are not strictly followed.

Connecting the Switch Management StationThe switch management station can be physically connected to a switch in two ways:

1. Connect the switch management station to the Primary and Secondary Control Networks with shielded twisted pair cable as shown in the figures in this Appendix. This enables the switch management station to access any switch on the network and creates one central location for switch management.Qualified Ethernet cables that are described in all DeltaV network figures in this Appendix must be used to connect a switch management station to the DeltaV Control Network. When considering cable shielding, treat the switch management station like a DeltaV device.

2. Connect the switch management station to the switch through the “Comm Port” of the switch management station and the “Console Port” of the switch. The Console Port of the switch is a rear-facing port and is a low speed serial connection. This port is used to set up the switch for telnet and web management and to give the switch an IP address, name, and password protection. Once the switch has an IP address, the serial port connection can be disconnected and the switch can be managed from anywhere on the network using the switch management station’s web browser or telnet. Optionally, the

G-30 Installing Your DeltaV Digital Automation System

serial connection can be kept intact and the link can be used to observe network statistics, configure ports, and save switch data to the switch management station. The disadvantage of serial port management is that the switch management station must be physically moved from switch to switch to make the physical connections to each switch’s Console port.

Gaining access to each switch over the Control Network or serial port is not required for proper DeltaV system operation. However, switch access and management can be used occasionally to monitor general network health or for troubleshooting purposes.

Switch management is required to set up fiber-optic ports on switches especially if the network contains a mixture of equipment from different vendors (qualified for use with a DeltaV system). If equipment from different vendors is used, the speed or duplex settings for some ports may need to be changed. These changes can be made using the embedded Original Equipment Manufacturer’s (OEM) switch management software and the additional switch management station. Fiber-optic port configuration can be implemented using a telnet session, a web browser, or the console port serial interface. Use of the console port serial interface does not require an IP addresses because it is a local and direct connection to each switch. If a small system is being installed, it might be just as easy to manage the switch permanently using the console port serial interface rather than implementing IP addressing. Determining which management method to use is a user preference and depends on the complexity of the network and the availability of dedicated network management stations.

For information on configuring the Cisco 2950, 2950C, and 3550FX switches for use with the DeltaV system, refer to the topics under “Configuring Cisco Switches” in the System Administration and Maintenance manual in the DeltaV Books Online. These topics:

Describe the DeltaV-tested versions of the Cisco switches’ operating softwareExplain how to verify that the correct defaults have been configured on each switch and provide configuration information in case the defaults are not foundExplain how to enable each switch for telnet and web managementExplain how to enable CDP for Cisco cluster management and reboot each switchProvide information on configuring port duplex on a Cisco 3550FX switch

Control Network Specifications G-31

G-32 Installing Your DeltaV Digital Automation System

Appendix H Bulk Power Supply SpecificationsBulk power supplies supply power to the system or to field devices. Power to the system is isolated from power to field devices. Figure H-1 shows one method of providing system power and bussed field power.

Figure H-1 System Power and Bussed Field Power Example

24 VDCfrom PlantDistribution

Bulk 24 VDCto 12 VDCPower Supply

12 VDC Bussed FieldPower Connection

SystemPassthroughPower Supply

I/O Interface Carrier

Bulk Power Supply Specifications H-1

You can purchase DeltaV Bulk Power Supplies or use third-party bulk power supplies. There are three types of DeltaV Bulk Power Supplies:

Bulk AC to 24 VDC Power Supply – Accepts 120/230 VAC power and supplies 24 VDC power to field devices and System Power Supplies (Dual DC/DC). Panel-mounted and DIN rail-mounted versions of this power supply can be purchased from Emerson Process Management.Bulk AC to 12 VDC Power Supply – Accepts 120/230 VAC power and supplies 12 VDC power to System Passthrough Power Supplies (DC/DC) and System Power Supplies (Dual DC/DC). Panel-mounted and DIN rail-mounted versions of this power supply can be purchased from Emerson Process Management.Bulk 24 VDC to 12 VDC Power Supply – Accepts 24 VDC power and supplies 12 VDC power to System Passthrough Power Supplies (DC/DC).

H-2 Installing Your DeltaV Digital Automation System

DIN Rail-Mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC

Figure H-2 is a top view of the DIN rail-mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC power supplies. It shows the dimensions and connectors. Figure H-3 shows a front view with dimensions.

Table H-1 DIN Rail-Mounted Bulk AC to 24 and AC to 12 VDC Power Supply Specifications

Item Specification

AC input 120/230 VAC nominal, 90 VAC to 264 VAC range,47 Hz to 63 Hz, single-phase

Output power rating 60°C 24.6 VDC at 12.0 A12.3 VDC at 12.0 A

Output power rating 70°C 24.6 VDC at 9.0 A12.3 VDC at 9.0 A

Input 3.6 A at 12 VDC4.5 A at 24 VDC

Inrush current 40/25 A maximum (hot/cold start)

Hold-up time 20 ms (from 90 to 264 VAC input)

Ripple and Noise 1% PK to PK max (Bandwidth 20 MHz)

Output overvoltage protection 110% - 120%

Power factor 0.98 at full rated load

Input protection Internally fused, non-replaceable fuses.Note: The internal fuse is for an internal fault condition only. Shorts and overload will not cause the fuse to fail.

Alarm relay contact rating 30 VDC at 2.0 A, 250 VAC at 2.0 A

Redundancy output isolation diode Integrated in unitIsolation diode not required

Dimensions on horizontal DIN rail:Height (max)Width (max)Depth (max)

13.5 cm (5.3 in.)24.0 cm (9.5 in.)10.6 cm (4.2 in.)

Bulk Power Supply Specifications H-3

Figure H-2 Top View DIN Rail-Mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC Power Supply

Figure H-3 Front View DIN Rail-Mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC Power Supply

EN

A

V O

UT

V O

UT

RT

N

RT

N

SH

AR

E

EN

A R

TN

AC

+

AC

24 cm (9.5 in.)

10.6 cm

(4.2 in.)

AC OK

DC OK

M A G N E T E K

12V 12A13.5 cm

(5.3 in.)

24 cm (9.5 in.)

H-4 Installing Your DeltaV Digital Automation System

Panel-Mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC

Figure H-4 is a top view of the panel-mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC power supply. It shows the dimensions and connectors.

Table H-2 Panel-Mounted Bulk AC to 24 VDC and AC to 12 VDC Power Supply Specifications

Item Specification

AC input 120/230 VAC nominal, 90 VAC to 264 VAC range,47 Hz to 63 Hz, single-phase

Output rating 24 VDC at 12.5 A12 VDC at 25 A

DC output power options 300 W at 60°C

Input 5 A

Inrush current 100/40 A maximum (hot/cold start )

Hold-up time 20 ms (from 90 to 264 VAC input)

Ripple and Noise 1% PK to PK max (Bandwidth 20 MHz)

Output overvoltage protection 125% (±5%)

Power factor 0.98 at full rated load

Fuse protection 15 A, 250 VAC 3AB or equivalent, non-replaceable fuses.Note: The internal fuse is for an internal fault condition only. Shorts and overload will not cause the fuse to fail.

Dimensions with mounting plate:HeightWidthDepth

12.70 cm (5 in.)39.37 cm (15.5 in.)6.35 cm (2.5 in.)

Bulk Power Supply Specifications H-5

Figure H-4 Top View, Panel-Mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC Power Supply

Figure H-5 is an end view. It shows dimensions and provides more detail on the connectors.

Figure H-5 End View, Panel-Mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC Power Supply

12.70 cm(5.0 in.)

39.37 cm (15.5 in.)

Mountingholes

Slottedmounting

holes

Fan

DC Outputbus bar

connections

3.17 cm (1.25 in.)1.90 cm (0.75 in.)

1.09 cm (0.43 in.)

1.27 cm(0.5 in.)

1.27 cm(0.5 in.)

12.70 cm(5.0 in.)

6.35 cm(2.5 in.)

DC Output bus bar connectionsAC input terminals

1.2.

1

2

H-6 Installing Your DeltaV Digital Automation System

Bulk 24 VDC to 12 VDCTable H-3 Bulk 24 VDC to 12 VDC Power Supply Specifications

Item Specification

DC input voltage 24 VDC nominal (30 VDC maximum)

Output rating 12 VDC at 25 A

DC output power options 300 W at 60°C and altitude ≤ 914 m (3000 ft)

Power requirement 20 A

Inrush current 25 A/peak (cold start)

Hold-up time 20 ms after loss of nominal DC input voltage for specified load regulation

Fuse protection GMA-15, 15 A/125 V, non-replaceable fuses Note: The internal fuse is for an internal fault condition only. Shorts and overload will not cause the fuse to fail.

Dimensions:HeightDepthWidth

12.70 cm (5 in.)30.50 cm (12 in.)6.35 cm (2.5 in.)

Weight 1.6 kg (3.5 lb)

Bulk Power Supply Specifications H-7

H-8 Installing Your DeltaV Digital Automation System

Appendix I Cabinet and Enclosure SpecificationsThis appendix explains how to select an enclosure and provides power dissipation information.

Note All enclosures must conform to applicable federal, state, and local codes and regulations. In addition, when designing cabinets for the European Union you must ensure that the appropriate EU Directives have been considered as required (for example, 73/23/EEC Low Voltage Directive and 89/336/EEC Electromagnetic Compatibility, with amendments).

Selecting an EnclosureTo choose an enclosure for your DeltaV system, consider the following items:

System environmentWire managementHeat dissipation

You can choose from a wide variety of suitable enclosures to protect your system from adverse environmental conditions. The enclosures range from simple sheet metal boxes to NEMA 4X-rated enclosures. Select the appropriate type for your specific application.

Figure I-1 and Figure I-2 show example arrangements for mounting your DeltaV system in a horizontal enclosure. Figure I-3 shows an example arrangement for mounting your DeltaV system in a vertical enclosure. These figures indicate areas available for wire management. You can access wiring through gland plates or through conduited entries. The enclosure supplier can help you select the proper arrangement for your application.

The enclosure must be designed to dissipate the heat generated within the enclosure properly and to maintain an ambient temperature in the enclosure that is below the rated temperature for any devices located in the enclosure. The information you need to properly design the enclosure includes:

Maximum external ambient temperature for the applicationAmbient rating of any equipment mounted in the cabinetPower dissipation of each device

The internal temperature of the enclosure cannot exceed the rated temperature for any devices located in the enclosure.

Cabinet and Enclosure Specifications I-1

Figure I-1 Enclosure Example #1

Top View

Front View Side View

61.0 cm (24.02 in.)

61.0 cm(24.02 in.)

22.3 cm(8.78 in.)

8.1 cm(3.17 in.)

9.1 cm(3.60 in.)

11.4 cm(4.50 in.)

Wall MountEnclosure

OptionalAC PowerDistribution

MountingPlate

Bulk Power Supply

Bundled Cable Area

OptionalWire Way5.0 x 7.5 cm(2 x 3 in.)

DINRail

I-2 Installing Your DeltaV Digital Automation System

Figure I-2 Enclosure Example #2

Top View

Front View Side View

22.3 cm(8.78 in.)

14.3 cm(5.65 in.)

9.1 cm(3.60 in.)

15.1 cm(5.96 in.)

Wall MountEnclosure

OptionalAC PowerDistribution

MountingPlate

BulkPower Supply

Optional Wire Way5.0 x 7.5 cm (2 x 3 in.)

DINRail

121.9 cm (48.00 in.)

76.2 cm(30.0 in.)

Bundled Cable Area

Cabinet and Enclosure Specifications I-3

Figure I-3 Enclosure Example #3

10.2 cm (4.0 in.)

Front View

Top View

DIN Rail

Edge ofMounting Surface

MountingSurface

BundledCable Area5.8 cm

(2.3 in.)

185.9 cm(73.2 in.)

71.1 cm(28.0 in.)

71.1 cm(28.0 in.)

I-4 Installing Your DeltaV Digital Automation System

Power Dissipation ConsiderationsThe power dissipated within the enclosure generates heat. The enclosure supplier uses power dissipation figures to determine the air flow requirements needed to maintain the allowable heat rise. As the internal heat rise increases, the allowable external ambient temperature decreases.

The power dissipation in an enclosure is dependent on the power requirements of the enclosed equipment, including the:

Power required to operate devices in the enclosure Field power dissipation within the cabinet Power dissipated by the power supplies located in the enclosure

Cabinet and Enclosure Specifications I-5

I-6 Installing Your DeltaV Digital Automation System

Power consumption for DeltaV products is listed in the specifications in Appendices B through G. Table I-1 lists maximum power dissipation for each DeltaV component. To determine total power dissipation in an enclosure, sum the power requirements of all components to be mounted within the enclosure.

Table I-1 Maximum Power Dissipation for DeltaV Products

Product Type Power 1

Controller (MDPlus) 14 W

Controller (MD) 14 W

Remote Interface Unit 6.0 W

I/O Subsystem

AI, 8-Channel, 4–20 mA 10.1 W

AI, 8-Channel, 4–20 mA, HART 10.1 W

AI, 8-Channel, 1–5 VDC 10.1 W

AO, 8-Channel, 4–20 mA 11.9 W

AO, 8-Channel, 4-20 mA, HART 11.9 W

AS-Interface 9.6 W

DeviceNet 11.4 W

DI, 8-Channel, 24 VDC, Isolated 3.6 W

DI, 8-Channel, 24 VDC, Dry Contact 2.9 W

DI, 8-Channel, 120 VAC, Isolated 3.4 W

DI, 8-Channel, 120 VAC, Dry Contact 3.4 W

DI, 8-Channel, 230 VAC, Isolated 3.6 W

DI, 8-Channel, 230 VAC, Dry Contact 3.6 W

DI, 32-Channel, 24 VDC, Dry Contact 5.7 W

DO, 8-Channel, 120/230 VAC, Isolated 6.1 W

DO, 8-Channel, 120/230 VAC, High Side 6.1 W

DO, 8-Channel, 24 VDC, Isolated 4.9 W

DO, 8-Channel, 24 VDC, High Side 3.7 W + load dependent power dissipation (25 W maximum at 24 V)2

DO, 32-Channel, 24 VDC, High-Side 3.0 W + load dependent power dissipation (27 W maximum at 24 V)3

Fieldbus H1 card 10.2 W

Multifunction 8.2 W

Profibus DP 10.1 W

RTD, ohms 2.7 W

Sequence of Events 3.5 W

Serial Card, 2 Ports, RS232/RS485 5.1 W

Thermocouple, mV 5.9 W

Series 2 I/O Cards

Series 2 AI, 4-20 mA with HARTSimplex/Redundant 8.4 W

9.1 W (per card)

Series 2 AI, 16-channel, 4-20 mA HARTSimplex 12.7 W

Series 2 AO, 4-20 mA with HARTSimplex/Redundant 10.2 W

10.2 W (per card)

Series 2 DeviceNetSimplex 11.4 W

Series 2 DI, 8-Channel, 24 VDC Dry ContactSimplex/Redundant 3.7 W (per card)

Series 2 DI, 32-Channel, 24 VDC Dry ContactSimplex 5.7 W

Series 2 DO, 8-Channel, 24 VDC, High-SideSimplex/Redundant 3.7 W (per card)

Series 2 DO, 32-Channel, 24 VDC, High-SideSimplex

3.0 W + load dependent power dissipation (27 W maximum at 24 V)4

Series 2 H1Simplex/Redundant 6.1 W (per card)

Series 2 Isolated InputSimplex 5.9 W

Series 2 ProfibusSimplex 10.1 W

Table I-1 Maximum Power Dissipation for DeltaV Products (Continued)

Product Type Power 1

Cabinet and Enclosure Specifications I-7

Series 2 SerialSimplex/Redundant 5.1 W (per card)

Intrinsically Safe I/O Cards

I.S. AI, 8-Channel, 4-20, mA, HART 9.8 W

I.S. AO, 8-Channel, 4-20, mA (and HART) 11.3 W

I.S. DI, 16-Channel 7.6 W

I.S. DO, 4-Channel 10.1 W

Power Supplies

DIN rail-mounted Bulk AC to 12 VDC Power Supply

12 W

DIN rail-mounted Bulk AC to 24 VDC Power Supply

12 W

Panel-mounted Bulk AC to 12 VDC Power Supply

22 W

Panel-mounted Bulk AC to 24 VDC Power Supply

22 W

Bulk 24 VDC to 12 VDC Power Supply 14.5 W

System Passthrough Power Supply (DC/DC) 3.4 W

System Power Supply (AC/DC) 4.4 W

System Power Supply (Dual DC/DC)12 VDC Input24 VDC Input

2.0 W5.2 W

DeltaV SIS Components

Simplex Logic Solver 21.4 W

Redundant Logic Solvers 32.0 W

SISNet Repeaters 9.6 W (per Repeater)

Auxiliary Relay Modules, Energize to Actuate and De-Energize to Actuate, 24 VDC

4.65 W

Auxiliary Relay Diode Module 2.25 W

Table I-1 Maximum Power Dissipation for DeltaV Products (Continued)

Product Type Power 1

I-8 Installing Your DeltaV Digital Automation System

Miscellaneous Components

Fieldbus H1 carrier 5.2 W5

Media Converter 5.1 W

Single Port Fiber Switch 8.2 W

I.S. LocalBus Isolator 1.2 W

I.S. System Power Supply 1.5 W

1.The power dissipation for each DC-powered discrete and analog card includes theloss of a power supply which is 75% efficient. If the power supply is not included inthe enclosure or a supply with a different efficiency is used, adjust the dissipationaccordingly.

2.Power dissipation in this card is based on a full load of 3 A at 24 V. Actual dissipationis determined by the following equation: Supply Voltage x Actual Load Current (8channels) x [(1/Power Supply Efficiency) - 1] A typical value for eight channels drivinga 24 V solenoid is 16.4 W.

3.Power dissipation in this card is based on a full load of 3.2 A at 24 V. Actualdissipation is determined by the following equation: Supply Voltage x Actual LoadCurrent (32 channels) x [(1/Power Supply Efficiency) - 1]

4.Power dissipation in this card is based on a full load of 3.2 A at 24 V. Actualdissipation is determined by the following equation: Supply Voltage x Actual LoadCurrent (32 channels) x [(1/Power Supply Efficiency) - 1]

5.Does not include I/O card dissipation or 2.2 W power supply dissipation. (Assumespower supply is not in the same enclosure as the H1 carrier.)

Table I-1 Maximum Power Dissipation for DeltaV Products (Continued)

Product Type Power 1

Cabinet and Enclosure Specifications I-9

Enclosure Selection Procedure

To select the proper enclosure for your DeltaV system

1. Determine the allowable temperature rise by subtracting the expected ambient temperature from the lowest rated temperature of the components to be mounted in the enclosure.

2. Determine the power dissipation for the components to be mounted in the enclosure (see Table I-1).

3. Using the temperature rise and power dissipation information, the enclosure supplier can determine the enclosure surface area and cooling options required for your application.

I-10 Installing Your DeltaV Digital Automation System

Example Enclosure Selection CalculationsAssume the system consists of the following components:

Assume ambient temperature is 35ºC. The DeltaV components are rated for an ambient temperature of 60ºC. Therefore, the enclosure design temperature rise must be less than 60 - 35 = 25ºC with 105.1 W of heat dissipation within it.

If the surface area of the enclosure is insufficient to dissipate the heat, you can use cooling options such as fans or blowers to improve heat dissipation.

Note The actual temperature rise varies with layout, enclosure location, and other factors. If the application is critical or if the exact conditions are undetermined, follow your standard corporate/plant safety standards. Cabinet manufacturers recommend a safety margin of 25%.

Table I-2 Example Enclosure Components

Quantity Product Type Power Dissipation from Table I-1

1 Controller (MD) 14 W

1 AI, 8-channel, 4-20 mA, HART 10.1 W

1 AO, 8-channel, 4-20 mA 11.9 W

1 DI, 8-channel, 24 VDC, isolated 3.6 W

1 DO, 8-channel, 24 VDC, high side (driving 8 solenoids)

3.7 W + 16.4 W

2 DO, 8-channel, 120/230 VAC, isolated

12.2 W

2 DI, 8-channel, 120 VAC, isolated 6.8 W

1 System power supply (AC/DC) 4.4 W

1 Bulk AC to 24 VDC power supply 22 W

Total power 105.1 W

Cabinet and Enclosure Specifications I-11

I-12 Installing Your DeltaV Digital Automation System

Appendix J System Power GuidelinesThis appendix contains important information about DeltaV system power. Refer to the DeltaV Site Preparation Guide for additional information.

Sizing System Power SuppliesThe following sections provide sizing information for System Power Supplies and Bulk Power Supplies.

System Power Supply (AC/DC)One System Power Supply (AC/DC) is sufficient for many small systems. The power supply provides 1.25 A of LocalBus power, enough for:

8 discrete I/O cardsor

8 analog I/O cards or4 serial I/O cards or4 Series 2 H1 cards

Refer to Appendix N for complete information on calculating system power for all I/O card combinations.

For systems that require additional power, use another System Power Supply (AC/DC) for load sharing. For systems that require redundant power, connect a second System Power Supply (AC/DC). Refer to Appendix N for power sizing calculations.

Other options for systems that require additional power are the System Passthrough Power Supply (DC/DC) or the System Power Supply (Dual DC/DC) with a bulk power supply. These options do not require an additional two-wide carrier and are good choices when future expansion is anticipated.

System Power Guidelines J-1

System Power Supply (Dual DC/DC)When it is operated on 12 VDC, the System Power Supply (Dual DC/DC) is rated for a maximum of 13 A of LocalBus power which is sufficient for most large DeltaV systems. Refer to Appendix N for power sizing calculations.

When it is operated on 24 VDC, the System Power Supply (Dual DC/DC) is rated for a maximum of 4.5 A of LocalBus power. For systems that require additional power, use another System Power Supply (Dual DC/DC). For systems that require redundant power, use a second System Power Supply (Dual DC/DC). Refer to Table N-1 for power sizing calculations.

System Passthrough Power Supply (DC/DC)One System Passthrough Power Supply (DC/DC) is sufficient for most large DeltaV systems. The power supply is rated for a maximum of 8 A of LocalBus power. For systems that require redundant power, use a second System Passthrough Power Supply. Refer to Appendix N for power sizing calculations.

I.S. System Power SupplyThe I.S. System Power Supply accepts locally available 24 VDC (nominal) power and converts it to 12 VDC for powering I.S. I/O cards. Each I.S. power supply is rated at 5 A and can power from eight to fifteen cards depending upon the type and mix of cards. You can have up to ten I.S. power supplies and add an additional power supply for redundancy. (The total number of I.S. power supplies for a redundant system is eleven.) When using multiple I.S. system power supplies, intersperse the power supplies among the cards.

Note The I.S. Power Supply supplies 60 W and draws 80 W for 24 VDC bulk power supply calculations at the rated load.

Bulk Power Supplies for System PowerThe bulk AC to 12 VDC and 24 VDC to 12 VDC power supplies provide 12 VDC power to the System Passthrough Power Supply and System Power Supply (Dual DC/DC) for one or more controllers and their associated I/O subsystems. However, if you are using the bulk power supply to provide power for more than one DeltaV system or for other equipment, refer to the I/O card specifications in Appendix C or use the simplified calculations in Appendix N to determine if there is sufficient capacity.

J-2 Installing Your DeltaV Digital Automation System

Bulk Power Supply for Bussed Field Power and System PowerThe bulk AC to 24 VDC power supply provides power to field devices and System Power Supplies (Dual DC/DC). In general, AI cards, AO cards, and dry contact DI cards use small amounts of current. Thus, the bulk AC to 24 VDC power supply provides enough power for approximately 40 of these types of I/O cards.

If you are supplying power to DO cards with high side switches, you must evaluate the power requirements carefully. Refer to the manufacturer’s specifications for your field devices to determine the load and use the simplified calculations in Appendix N to determine your power requirements

Using Multiple System Power SuppliesThere are three reasons to use more than one power supply for a system application:

1. To provide load sharing if more than 100 percent of the output of a single supply is required

2. To supply separate power supplies for redundant equipment

3. To provide a backup for one or more power supplies in a system

Do not use different product types in multiple system power supply applications. Use the same product type with the same input voltage (12 VDC or 24 VDC) for either load sharing applications or redundant applications that use multiple system power supplies.

Note Your individual requirements for system availability determine where to provide redundancy in a system. Corporate/plant standards or “Hazardous Operations Procedures” for your site often provide guidelines.

The system power supplies provide OR-ing diodes to isolate faults on one supply from the output provided by the other supply.

Different system constraints apply to each type of DeltaV Power Supply. The following sections discuss considerations for each type of power supply.

System Power Guidelines J-3

J-4 Installing Your DeltaV Digital Automation System

System Power Supply (AC/DC)The System Power Supply (AC/DC) converts AC input power to 12 VDC for the I/O subsystem (I/O power is expressed as LocalBus power in the power calculation worksheets in Appendix N). In addition, it converts some input power to supply the requirements of the controller if it is mounted directly to the left of the controller or on the right slot of a second 2-wide power/controller carrier.

Note The left slot of the second 2-wide power/controller carrier will NOT provide power to the controller, only to the I/O subsystem.

Supplying System Power to the I/O

For some system sizes, I/O power requirements cannot be met by a single supply. In these cases, you must use multiple supplies for load sharing. By adding a second system power supply (or more) and additional carriers, you can increase the power available for the I/O. You may need as many as four supplies for a full system of analog I/O cards.

For load sharing, mount the second supply in either slot of the second power/controller carrier. Additional supplies mount to the left of the second supply or on a third power/controller carrier, if needed. Figure J-1 shows an example of four system power supplies used for load sharing.

Figure J-1 System Power Supply Mounting for Load Sharing with a Simplex Controller

Note In an application requiring redundant power to the controller rather than load sharing, the second system power supply in Figure J-1 would provide only 15 W to the I/O and 10 W to the controller. Refer to “Supplying Redundant System Power to the Controller” on page J-7. Refer also to Table J-1 for information on LocalBus current provided to the I/O in various controller/power redundancy situations.

The first system power supplyprovides 10 W power to controllerand 15 W power to I/O.

FourthSystemPowerSupply

ThirdSystemPowerSupply

SecondSystemPowerSupply

FirstSystemPowerSupply

Controller

Third 2-WidePower/ControllerCarrier

Second 2-WidePower/ControllerCarrier

First 2-WidePower/ControllerCarrier

EmptySlot

For load sharing, these system powersupplies provide 25 W power to the I/O .

System Power Guidelines J-5

Extending System Power to the I/O

The LocalBus power is specified and limited to 8 A. Some cards consume up to 0.5 A of system power each. Because of this, a system with several cards such as AS-Interface, Profibus, DeviceNet, and Fieldbus cards can exceed the ratings.

The power can be extended by modifying the wiring associated with the LocalBus Extender cable. For most applications, the wiring supplied by the factory is correct. However, when the power must be extended, the black and red auxiliary wires should be removed from the assembly (at both ends). Additional power can be supplied through the screw terminals on the left extender. The screw terminals are marked HVCC + and -. Provide 12 VDC at these screw terminals.

Figure J-2 shows how to extend power using 1-wide cable extenders. Figure B-3 shows the dimensions for the left and right extenders

.

Figure J-2 Extended Power Diagram

J-6 Installing Your DeltaV Digital Automation System

Supplying Redundant System Power to the Controller

To provide redundant power to the controller, install a secondary system power supply in the right slot of the second power/controller carrier, as shown in Figure J-3. You must mount the secondary supply in the right slot of the second carrier to provide power to the controller.

Figure J-3 System Power Supply Mounting for Redundant Controller Power

If you require redundant power to the controller and additional system power supplies for I/O load sharing, you must mount the secondary system power supply for the controller in the right slot of the second carrier, as shown in Figure J-3.

A controller can receive power only fromsystem power supplies in these slots.

SecondSystemPowerSupply

FirstSystemPowerSupply

Controller

Second 2-WidePower/ControllerCarrier

First 2-WidePower/ControllerCarrier

EmptySlot

System Power Guidelines J-7

LocalBus Current Provided to the I/O Based on Controller/Power Redundancy

The following table shows the LocalBus current provided to the I/O based on the number of System Power Supplies (AC/DC) and the controller/power redundancy used in the configuration.

System Power Supply (Dual DC/DC)The System Power Supply (Dual DC/DC) provides 12 VDC LocalBus power to the I/O subsystem when it is operated on either 12 VDC or 24 VDC input power. In addition, it converts some input power to supply the requirements of the controller if it is mounted directly to the left of the controller or on the right slot of a second 2-wide power/controller carrier.

Supplying System Power to the I/O

You can add a second system power supply to provide I/O power redundancy. The second supply mounts in the right slot of the second 2-wide power/controller carrier, as shown in Figure J-4. Power this supply from a separate bulk power supply to provide power if the primary bulk supply fails.

Table J-1 LocalBus Current Provided to the I/O

Number of System Power Supplies (AC/DC)

Controller/Power Redundancy

Simplex Controller and Simplex Power

Simplex Controller and Redundant Power

Redundant Controller and Redundant Power

1 1.25 A N/A N/A

2 3.35 A 1.25 A 1.25 A

3 5.45 A 3.35 A 2.50 A

4 7.55 A 5.45 A 4.6 A

J-8 Installing Your DeltaV Digital Automation System

.

Figure J-4 System Power Supply (Dual DC/DC) Mounting for Redundant Power

System Passthrough Power Supply (DC/DC)The System Passthrough Power Supply (DC/DC) passes 12 VDC input power to the I/O subsystem. In addition, it converts some input power to supply the requirements of the controller if it is mounted directly to the left of the controller or on the right slot of a second 2-wide power/controller carrier.

Supplying System Passthrough Power to the I/O

You can add a second system passthrough power supply to provide I/O power redundancy. The second supply mounts on the right slot of the second 2-wide power/controller carrier, as shown in Figure J-5. Power this supply from a separate bulk power supply to provide power if the primary bulk supply fails.

SecondSystemPowerSupply

FirstSystemPowerSupply

Controller

Second 2-WidePower/ControllerCarrier

First 2-WidePower/ControllerCarrier

A controller can receive power only fromsystem power supplies in these slots.

System Power Guidelines J-9

Figure J-5 System Passthrough Power Supply Mounting for Redundant I/O Power

Supplying Redundant Passthrough Power to the Controller

To provide redundant power to the controller, install a secondary system passthrough power supply in the right slot of the second power/controller carrier, exactly as the system power supply mounts in Figure J-5. You must mount the secondary supply in the right slot to provide power to the controller.

The power conversion from 12 VDC is done inside of the system passthrough supply. Because of this, you could decide that it is acceptable to supply power to both system supplies from a single bulk supply if your application can support that single point of failure.

SecondSystemPass-

throughPowerSupply

FirstSystemPass-

throughPowerSupply

Controller

Second 2-WidePower/ControllerCarrier

First 2-WidePower/ControllerCarrier

A controller can receive power only fromsystem power supplies in these slots.

J-10 Installing Your DeltaV Digital Automation System

System Power Guidelines J-11

Using Multiple Bulk Power SuppliesThe bulk AC to 24 VDC and bulk AC to 12 VDC power supplies are available as both DIN rail and panel-mounted units. Both types of power supplies can be used in redundant systems and the DIN rail-mounted supply can be used in systems requiring load sharing as well as redundancy. The panel-mounted power supply cannot be used in systems that require load sharing.

If you have redundant system passthrough power supplies, connect the redundant DIN rail-mounted bulk AC to 12 VDC power supplies to different system passthrough power supplies on each controller and I/O subsystem.

The DIN rail-mounted bulk AC to 24 VDC power supply provides 24 VDC power to field devices and System Power Supplies (Dual DC/DC). This power supply provides enough power for approximately 40 AI, AO, and dry contact DI cards.

The DIN rail-mounted bulk power supplies have an integrated OR-ing diode. If the DIN rail-mounted bulk power supply is used in a system that requires redundancy or load sharing, connect the SHARE terminals on the top of the power supplies as shown in Figure J-6. If the panel-mounted bulk power supply is used in a system that requires redundancy, use external OR-ing diodes (such as the Weidmuller USA #996541 dual rectifier diode module) to isolate faults on one supply from the power supplied to the bussed field power connections.

Figure J-6 Connecting the DIN Rail-Mounted Bulk Power Supply for Redundancy or Load Sharing

AC+ ACRTNVOUT

Bulk AC to 12 or 24 VDCpower supply

+ +

AC+ ACRTNVOUT

Bulk AC to 12 or 24 VDCpower supply

+ +

+

sharesh

are

sh

are

J-12 Installing Your DeltaV Digital Automation System

The following table shows the current provided to the system based on the number of DIN rail-mounted Bulk Power Supplies (AC to 12 and 24 VDC) and whether simplex or redundant power is used in the configuration.

Table J-2 Bulk Power Provided to the System

Number of Bulk Power Supplies

(AC to 24 VDC and AC to 12 VDC)

System Current Provided by Simplex Power

System Current Provided by Redundant

Power

1 12 A N/A

2 24 A 12 A

3 36 A 24 A

4 48 A 36 A

5 N/A 48 A

System Power Guidelines J-13

Figure J-7 Power Supply AC-DC Overview

AC+ ACRTNVOUT

Bulk AC to 24 VDCpower supply

+ +

1GNLFrom AC

powerdistribution

DC return ground

24 VDC

return (-)24 VDC (+)

24 VDCreturn (-)

DCreferenceground

Fuse block

To isolated common ground referenceor DeltaV instrumentation ground (DIG) Isolated local

ground reference

LEGEND:L LineN NeutralG Ground

Ground bar

Bussed fieldpowerconnectors

Notes:

1. A fuse block and fuse are optional. If you are providing bussed-field power to several carriers from one power supply, it is recommended that you fuse the line to each carrier.

N

G

L

From ACpowerdistribution

+

J-14 Installing Your DeltaV Digital Automation System

Figure J-8 System Power Supply DC/DC and System Power Supply (Dual DC/DC) Overview

8 DC modules

8-Wide carrier

1

24 VDC

return (-)

24

VDC (+)

24

VDC (+)

24 VDCreturn (-) Fuse block

Bussed fieldpowerconnectors

+

24 VDC

return (-)N

G

L

From ACpowerdistribution

+

AC+ ACRTNVOUT

Bulk AC to 12 or 24 VDCpower supply

+ +

N

G

L

AC+ ACRTNVOUT

Bulk AC to 24 VDCpower supply

+ +

2-Widecarrier

Controller

To isolated common ground reference orDeltaV instrumentation ground (DIG)

Isolated localground reference

LEGEND:L LineN NeutralG Ground

Carrier shield bar

Notes:

1. A fuse block and fuse are optional. If you are providing bussed-field power to several carriers from one power supply, it is recommended that you fuse the line to each carrier.

System Power Guidelines J-15

J-16 Installing Your DeltaV Digital Automation System

Appendix K Bussed Field Power GuidelinesMany of the I/O cards use 24 VDC bussed field power to power their devices. These cards are designed to operate at 21.6 to 26.4 VDC (24 VDC ± 10%). To minimize field wiring, you can connect a power source directly to the I/O interface carrier to provide power to field devices that are connected to these cards. The power source can be a DeltaV Bulk Power Supply or your own source. Be sure that the power supply allows the voltage to the carrier to be within the 21.6 to 26.4 VDC range required for the cards that use bussed field power. Some I/O cards use a voltage other than 24 VDC and others do not use bussed field power to power their associated field devices. Refer to the I/O card specifications tables in Appendix C for details.

Note The bussed field power connection on the top of the carrier provides power to the field through the I/O cards only. Extending power from this connection to additional field devices is not supported or appropriate.

If the system requires redundant bulk power supplies or multiple bulk power supplies for load sharing, it is recommended that the DIN rail-mounted bulk AC to 24 and 12 VDC power supplies with integrated OR-ing diodes be used. Refer to Figure J-6 for information on connecting redundant DIN rail-mounted bulk power supplies. If panel-mounted or third party bulk power supplies are used for redundancy use external OR-ing diodes (such as the Weidmuller USA #996541 dual rectifier diode module) to isolate faults on one supply from the power supplied to the bussed field power connections.

DI and DO Applications

Observe the following guidelines if you implement bussed field power for DI and DO applications.

If you use DeltaV discrete inputs (isolated or dry contact) to sense a contact closure in a field device, use an arc suppression device at the contact. This arc suppression device can be an R-C snubber or a varistor, as shown in Figure K-1 for isolated discrete inputs. Refer to “Sizing R-C Snubbers” on page K-5 for information on selecting R-C snubbers.

Bussed Field Power Guidelines K-1

Figure K-1 Arc Suppression Device Examples for Contact Closure Detection (Isolated Discrete Inputs)

Table K-1 lists example R-C values based on the load provided by the input card and the formulas provided in “Sizing R-C Snubbers” on page K-5.

If you use DeltaV isolated discrete inputs to sense solid state devices such as triacs, you may need to place some resistance in parallel with the input to avoid false triggering due to leakage currents. Size the resistor so that the voltage level generated by leakage current through the switch is less than the upper limit for OFF voltage at the input card. The resistor wattage must support the following calculation for dissipation when the switch is ON:

where

V = voltageR = resistance

Table K-1 Example R-C Values

Load from Input Card R Value C Value

24 VDC 5 KΩ 2.4 nF

120 VAC 60 Ω 0.12 nF

230 VAC 115 Ω 0.01 nF

Power PowerOR

DeltaVDiscreteInputCard

DeltaVDiscreteInputCard

FieldDevicese

FieldDevices

Watts V VR---⋅=

K-2 Installing Your DeltaV Digital Automation System

You can use DeltaV dry contact discrete inputs to sense a solid state device only if the leakage of the switch is less than the upper limit for OFF current of the input card. Table K-2 lists the upper limit of the OFF current for the DeltaV input cards.

If you use DeltaV AC discrete outputs (high-side or isolated) to drive inductive loads such as relay coils, it is recommended that the kickback from the coil be suppressed at the coil with an R-C snubber or a varistor. Figure K-2 is a wiring diagram example for a high-side discrete output. Sizing for the suppressor is load-dependent; refer to “Sizing R-C Snubbers” on page K-5 and to the documentation for the field device or suppressor.

Figure K-2 Examples for Driving Inductive Loads with AC Outputs (High-Side Discrete Output)

Table K-2 OFF Current Limits for Input Cards

Input Card Voltage Level Upper Limit of OFF Current

24 VDC 1 mA

120 VAC 0.56 mA

230 VAC 0.28 mA

Load LoadOR

DeltaV DiscreteeOutput

DeltaV DiscreteOutput

FieldDevices

FieldDevices

Bussed Field Power Guidelines K-3

If you use DC discrete outputs to drive inductive loads such as relay coils, it is recommended that the kickback from the coil be suppressed at the coil by a parallel reverse-biased diode (such as a 1N4004). Figure K-3 is a wiring diagram example for a high-side discrete output.

Figure K-3 Example for Driving Inductive Loads with DC Outputs (High-Side Discrete Output)

Load

DeltaV DiscreteOutput

FieldDevices

K-4 Installing Your DeltaV Digital Automation System

If your field device has low current requirements, you can connect a loading resistor in parallel with your load to limit the effect of leakage currents on DeltaV discrete AC outputs. Size the resistor to provide a total load of 10 mA and to handle the heat dissipation for this load. For example, a 12 KΩ, 2 W resistor is appropriate for 120 VAC and a 23 KΩ, 3 W resistor is appropriate for 230 VAC.In electrically noisy environments, place one varistor in parallel with the field terminal blocks at the I/O card and another varistor in parallel with the bussed field power connection to the carrier. Size the varistor for 20% above the nominal line voltage.

Sizing R-C SnubbersR-C (resistor-capacitor) snubbers are used to suppress arcing when a contact is opened or to suppress kickback when a coil is de-energized. Pre-assembled R-C snubbers are available in a variety of ratings (QUENCHARC® and RIFA RC-units are two trade names) or you can assemble R-C snubbers from discrete components. Because the resistor is in series with the capacitor, the wattage requirements are low (less than 0.25 W).

Use the following calculations to size the R-C snubber that is appropriate for your application. Always round up to the next value available.

DC Applications

For example, using a 24 VDC source, and driving a 0.5 A load:

R VDCILOAD---------------=

C ILOAD 0.5µFA

-------⋅=

R 240.5------- 48Ω= =

C 0.5 0.5⋅ 0.250µF= =

Bussed Field Power Guidelines K-5

AC Applications

for each 10 V·A of steady state load

For example, using a 120 VAC source and driving a 0.5 A load:

R 0.5 Vrms⋅=

C 0.005µF=

R 0.5 120⋅ 60Ω= =

C 0.00510

-------------⎝ ⎠⎛ ⎞ 120 0.5⋅( )⋅ 0.03µF= =

K-6 Installing Your DeltaV Digital Automation System

Appendix L Controller RedundancyThe DeltaV system supports redundant controllers. Figure L-1 shows a simple system with redundant controllers and a redundant Control Network.

Figure L-1 Redundant Controller Network Example

ScTP Cat. 5(e)cable maximumlength:100 m (330 ft)

ScTP Cat. 5(e)cable maximumlength:100 m (330 ft)

Workstation

Primary hub

Secondary hub

Controller

ControllerUnshieldedconnectors

LEGEND: = Shielded connectors

Controller Redundancy L-1

Figure L-2 Redundant Controller Installation Example

A redundant controller system requires an additional two-wide carrier to support the additional controller and power supply. Figure L-2 shows a redundant controller installation.

Refer to Figure L-2:

Controller 1 receives 5V and 3.3V power from power supply 1.Controller 2 receives 5V and 3.3V power from power supply 2.Both power supplies provide 12V, load sharing power to the I/O cards.

For redundant I/O power, ensure that there is enough power for the active controller and I/O if one power supply fails. If the two power supplies are not capable of providing redundant power to the controllers and I/O cards, you can install an additional carrier and power supplies to the left of the controller carrier.

Power Supply 1 Power Supply 2 Controller 2Controller 1

L-2 Installing Your DeltaV Digital Automation System

Installing a Redundant Controller1. Assign appropriate redundancy license to the simplex Controller you want to

make redundant in DeltaV Explorer.

2. Plug in a second 2-wide carrier to the left of the current 2-wide carrier.

3. Insert the appropriate power supply in the left slot of the left 2-wide carrier and plug in the power cord to supply power.

4. Insert an MD or MDPlus Controller (Controller type should match what is already in the right 2-wide carrier) into the right slot of the left 2-wide carrier.

5. The added Controller's Power LED should turn on and the Error LED should blink for a few seconds. Then, all 6 of the LEDs should turn on for about 2 seconds, followed by the LEDs turning off except for the Power LED, which should always remain on. At this point, the Standby LED and the two communications LEDs should start to blink (Standby Controller becomes Commissioned).

6. Download the ProfessionalPLUS workstation. (Use the DeltaV Explorer to perform the downloads.)

7. Download the setup data to the controller. The two communications LEDs should continue to blink for a few minutes and the Standby LED should turn on solid (Standby Controller becomes configured). The Standby Controller is now ready to take over if the Active Controller fails.

Controller Redundancy L-3

L-4 Installing Your DeltaV Digital Automation System

Appendix M DeltaV Vertical CarriersDeltaV vertical carriers mount on standard 35 mm. (1.38 in.) T- or G-type DIN rails. See “DIN Rail Recommendations” on page M-11 for more information on vertical DIN rails.

There are 4 types of carriers for mounting vertically in a cabinet:

Two types of 4-wide power/controller carriersTwo types of 8-wide I/O interface carriers

There are two separate cable lengths for connecting the 8-wide I/O interface carriers:

1 meter bottom cable extender2 meter top cable extender

The LocalBus, including all cabling, cannot be longer than 6.5 m (21.3 ft). Refer to the description of the LocalBus in “DeltaV System Equipment” on page 1-2 for more information.

Note In this Appendix, references to left and right, top and bottom, assume that you are facing the equipment.

DeltaV 4-Wide Power/Controller Carriers

Important The vertical carriers are mounted properly when the lettering is in the upright position.

The 4-wide power/controller carriers supply power and communications connections for vertically mounted controller(s) and I/O cards. There are two types of 4-wide power/controller carriers:

Top 4-wide power/controller carriers connect to the left 8-wide I/O interface carrier. The 96 pin connector is at the bottom of this carrier. (The left 8-wide I/O interface carrier holds cards 1-8 from top to bottom.)Bottom 4-wide power/controller carriers connect to the right 8-wide I/O interface carrier. The 96 pin connector is at the top of this carrier. (The right 8-wide I/O interface carrier holds cards 8-1 from top to bottom.)

Up to two controllers (primary and secondary) and two system power supplies mount on the 4-wide power/controller carriers.

DeltaV Vertical Carriers M-1

Figure M-1 shows the top and bottom 4-wide carriers.

Figure M-1 4-Wide Power/Controller Carriers

DeltaV 8-Wide Vertical I/O Interface CarriersThe vertically mounted I/O interface carriers provide power and communications connections for the I/O subsystem. There are two types of 8-wide I/O interface carriers:

Left 8-wide I/O interface carrier (card positions 1-8 from top to bottom)Right 8-wide I/O interface carrier (card positions 8-1 from top to bottom)

Top Position4-Wide Carrierfor Vertical DINRail Mounting

Bottom Position4-Wide Carrierfor Vertical DINRail Mounting

DIN Rail

Carrier Connector

Carrier Connector

18.0 cm(7.1 in)

18.3 cm(7.2 in)

M-2 Installing Your DeltaV Digital Automation System

DeltaV Vertical Carriers M-3

Figure M-2 shows the left and right 8-wide I/O interface vertical carriers.

Figure M-2 Left and Right 8-Wide I/O Interface Vertical Carriers

CarrierConnector

CarrierConnector

Jumper

Jumper

Plug onRIGHT Carrier

Socket onLEFT Carrier

DIN Rail

(LEFT)8-Wide VerticalMount Carrier

(RIGHT)8-Wide VerticalMount Carrier

I/O Module(Numbers1 - 8 areprinted oncarrier forreference)

18.3 cm(7.2 in.)

56.0 cm(22.0 in.)

ToCenterof DINRail

9.9 cm(3.9 in.)

Bussed FieldPower Connector

M-4 Installing Your DeltaV Digital Automation System

Note The vertical 8-wide I/O carriers are designed with a split high-side power plane and a shared common return plane. A jumper bridges both high-side planes for a continuous conductive path. If additional power is required, you can break this high-side path and add another power source to the unpowered end.

To decide when to use external power, calculate the power used per position on the carrier. Add these values to determine if they exceed the power supply’s capabilities. If the calculation of a given position exceeds the power supply’s capabilities:

Locate the terminal block with jumper that is just before this position (count from the power supply end).Insert additional power at this node.

To add external power

Refer to Figure M-3.

1. Remove the jumper.

2. Insert a 12 VDC power supply to the terminal block:• + to the center terminal• - to the - terminal

Figure M-3 Remove Jumper for Additional Power Supply

Jumper

LEFT Carrier LEFT Carrier

External Power 12 VDCExternalPower

DeltaV Vertical Carriers M-5

A typical configuration has up to six, 8-wide I/O interface carriers — three on each DIN rail — as shown in Figure M-4.

Figure M-4 Typical Vertical Mount Configuration

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"!

"!$%

"! $

"!$ $&

"! &

'( )*+ ,

-. )*+ ,( !

,*/0 )*+ ,( !

.1

M-6 Installing Your DeltaV Digital Automation System

Another configuration uses the top cable extender to bridge a left to right 8-wide I/O Interface carrier, as shown in Figure M-5.

Figure M-5 Top Cable Extender Bridging Left and Right I/O Interface Carriers

Another configuration, shown in Figure M-6, shows a bottom 4-wide carrier connected to a right 8-wide I/O interface carrier. A top cable extender bridges the right I/O carrier to a left I/O carrier on the back side of the cabinet.

Figure M-6 Bottom 4-Wide Carrier

BussedFieldPowerConnector

AddressingPositions01 - 08

AddressingPositions25 - 32

AddressingPositions09 - 16

BottomPosition4-WideCarrier

DIN Rail

DIN Rail

Carrier #2 Top Cable Extender

Carrier #4

AddressingPositions17 - 24

Carrier #3

Carrier #1

DeltaV Vertical Carriers M-7

M-8 Installing Your DeltaV Digital Automation System

CablesTwo types of cables are used to connect the 8-wide I/O carriers:

The bottom cable extender connects a left I/O carrier (card position 1-8) to a right I/O carrier (card positions 8-1) at the bottom of the DIN rails. The bottom cable extender exits in a downward direction.The top cable extender connects a right I/O carrier (card position 8-1) to a left I/O carrier (card positions 8-1) on the opposite side of the cabinet at the top of the DIN rails. The top cable extender exits in an upward direction.

Figure M-4 shows how the bottom cable extender is used in a typical configuration and Figure M-5 shows how the top cable extender is used as a bridge.

Note Failure to use the correct cables can result in a corrupt addressing scheme.

Calculating the Total Length of a Vertically Mounted SystemFor both vertically and horizontally mounted systems, the length of the LocalBus, including all cabling is the same ⎯ it cannot exceed 6.5 m (21.3 feet). (Refer to “DeltaV System Equipment” on page 1-2 for more information on the LocalBus.) However, there is a difference in how maximum length is calculated between the vertically and horizontally mounted systems. The following figure shows a standard configuration for an eight carrier, 64 card system.

Figure M-7 Standard Configuration for an Eight Carrier Vertical System

The length to carriers 6 and 7 (C6 and C7) is not counted in the overall length calculation since C6 and C7 are considered spurs and are not in series with the rest of the system. Spur lengths are equal to or less than the total system length.

1

2

34

5

6

7

8 12

34

56

78

1

2

34

5

6

7

8

1

2

34

5

6

7

8

1

2

34

5

6

7

812

34

56

78

1

22

34

5

6

7

8 12

34

56

78

1 2 3 4

Bottom cable extender (1 meter/39.37 inches)

C1 addressing positions 01-08C2 addressing positions 09-16C3 addressing positions 17-24C4 addressing positions 25-32C5 addressing positions 33-40C6 addressing positions 41-48C7 addressing positions 49-56C8 addressing positions 57-64

4-wide carrierTop

C1

C2

C3 C4

C5

C6

C7

C8

Bussed fieldpower connector

Top cable extender (2-meters/78.74 inches)

Notes

Each carrier (C1-C8) is 22 inches long

DeltaV Vertical Carriers M-9

Refer to Figure M-7. There are three carrier ends: 6, 7, and 8. For a vertically mounted system, the signal path starts at the first carrier. The following table shows how to calculate the lengths to the three carrier ends. The cable lengths are 1m. (39.37 in.) or 2m (78.74 in.) and the carrier lengths (C) are 22 inches.

Note Do not connect additional carriers to spurs as this will corrupt the addressing scheme. Referring to Figure M-7, if you connect a carrier to the end of carrier 6, it will become carrier 7. In the addressing scheme shown in Figure M-7, carrier 7 already exists at the end of the 2 meter cable.

Table M-1 Cable Length Calculations

Total length to the end of carrier:

Calculation

6 C1 + C2 + C3 + 1m + C4 +C5 + C6 = 14.3 ft

7 C1 + C2 + C3 + 1m + C4 +C5 + 2m + C7 = 20.8 ft

8 C1 + C2 + C3 + 1m + C4 +C5 + 2m + C8 = 20.8 ft

M-10 Installing Your DeltaV Digital Automation System

DIN Rail Recommendations Figure M-8 shows suggested spacing for vertical DIN rail installation.

Figure M-8 Vertical DIN Rail Installation

Installing the 4-Wide Power/Controller Carriers

To install the 4-wide power/controller carriers

Refer to Figure M-9.

1. Mount the DIN rail at the appropriate location.

2. Turn the screws counter-clockwise on the power/controller carrier to disengage the latch.

3. Place the carrier on the rail and tighten the screws clockwise to latch.

Note The middle two screws are for G-rail mounting and the outer screws are for T-rail mounting.

RIGHTDIN Rail

HorizontalSystemBars

LEFTDIN Rail

38.1 cm(15.0 in.)

(Max)

38.1 cm(15.0 in.)(Typical)

10.16 cm(4.0 in.)(Min)

10.16 cm(4.0 in.)(Min)

Side Edge ofMounting Surface

DeltaV Vertical Carriers M-11

Installing the 8-Wide Vertical I/O Interface Carriers

To install the 8-wide vertical I/O Interface carriers

Refer to Figure M-9.

1. Mount the DIN rail at the appropriate location.

2. Connect each 8-wide carrier to any adjacent carriers by sliding the 96-pin connectors at the top or bottom of the carriers together. Hold the carrier in position to ensure that it does not fall.

3. Turn the screws counter-clockwise to disengage the latch. With the carrier on the rail, tighten the screws clockwise to latch.

Note The middle two screws are for G-rail mounting and the outer screws are for T-rail mounting.

4. If you are mounting 8-wide carriers on separate rails, use the bottom cable extender for a left-to-right bridge and the top cable extender for a right-to-left bridge. Refer to “Cables” on page M-8 for more information.

5. Install ground wiring as shown in Figure M-10. For a good connection, use a signal ground cable and a block spade terminal, sized for AC/DC system power.

M-12 Installing Your DeltaV Digital Automation System

Figure M-9 8-Wide I/O Interface Carrier Installation

!

"

DeltaV Vertical Carriers M-13

Figure M-10 Ground Wiring for System Power Supplies

Dedicated Plant GroundGrid Point

Isolated CommonGround Reference

I/O CarrierShield Bar

DCReferenceGround

Connects ToShield Bar onNext I/O Carrier

BussedFieldPowerConnector

M-14 Installing Your DeltaV Digital Automation System

Installing the CablesRefer to Figure M-4 and Figure M-5.

To install the cables

Use the bottom cable extender to connect a left I/O carrier to a right I/O carrier at the bottom of the DIN rails. Use the top cable extender to connect a right I/O carrier to a left I/O carrier on the opposite side of the cabinet at the top of the DIN rails.

Note Be sure that the bottom cable extender exits in a downward position and the top cable extender exits in an upward position.

Caution Be careful when inserting sockets and plugs. The connectors are fragile and bend easily. Ensure that the pins are straight before connecting the cable ends.

1. Connect the plugs and sockets on the carriers.

2. Tighten the two mounting screws on each cable end.

DeltaV Vertical Carriers M-15

M-16 Installing Your DeltaV Digital Automation System

Appendix N Installation WorksheetsThis appendix provides worksheets to calculate your system power supply requirements and includes a checklist that you can use to create your own worksheets to document your installation.

Installation Information ChecklistDocument the following information about your system and archive it for use in the event that any problems arise.

Create a diagram of the Control Network equipment and cables, include:• Equipment location • Cable routing• Cable lengths• Type of connectors at each end of the cables• The manufacturer and type of cable• Boot color on the cables• Certification report for each 10BaseT cable• Certification report for each fiber-optic cableCreate a diagram of the power supplies and power and ground wiring, include:• Power supply locations• Power sizing calculations (Refer to Tables N-1 through N-6.)• Wiring routing • Wiring gauges and lengths• Current flow through the wiring (measured after startup)Document the sizing and heat rise calculations for any enclosures (Refer to “Power Dissipation Considerations” on page I-5.)Document each I/O terminal block and I/O card types for each slot. Refer to Appendix C for I/O card and terminal block information.

Installation Worksheets N-1

Worksheets for Calculating Power RequirementsUse Tables N-1 through N-5 to calculate your power supply requirements for system power supplies and bulk power supplies for non-I.S. systems.

Use Table N-6 to determine the number of power supplies required for Intrinsically Safe systems and add the total number of I.S. power supplies to Table N-2.

Make a copy of the tables and use them for each DeltaV system in your plant. If you are using redundant power, remember to include calculations for redundant system power in Table N-3 or Table N-4 and redundant bulk power in Table N-5.

Calculating Power Requirements

Follow these steps to calculate your power requirements:

1. For products that use 12 VDC LocalBus power and 24 VDC bussed field power, use Table N-1 to record quantity for each product and multiply quantity by the required amperage to determine the:• 12 VDC LocalBus power requirements for each product• 24 VDC bussed field power requirements for each productEnter the totals in the appropriate column (12 VDC or 24 VDC) in Table N-1 on page N-5.Add the total amperage requirements to get a subtotal of amperage requirements for all products and enter the subtotal as Subtotal 1 at the end of Table N-1.

2. For products that use 24 VDC power, use Table N-2 on page N-9 to record quantity for each product and multiply quantity by the required amperage to determine the:• 24 VDC power requirements for each product• Number of Intrinsically Safe power supplies (if I.S. cards are used) required

for I.S. systems and add the total number of I.S. power supplies to Table N-2 on page N-9. Use Table N-6 on page N-16 to determine the number of I.S. power supplies.

• Enter the totals in the 24 VDC column in Table N-2.• Add the total amperage requirements to get a subtotal of amperage

requirements for all products and enter as Subtotal 2 at the end of Table N-2.

Now, depending upon your system power input requirements (12 or 24 VDC), go to either Step 3 or Step 4.

N-2 Installing Your DeltaV Digital Automation System

24 VDC Systems

3. For 24 VDC systems, use Table N-3 on page N-11 to determine the:• Number of system power supplies required to power the I/O cards in

Table N-1.• Amperage required from the bulk 24 VDC power supplies to power the

system power supplies and bussed field power requirements.

12 VDC Systems

4. For 12 VDC systems, use Table N-4 on page N-13 to determine the:• Number of system power supplies required to power the I/O cards in

Table N-1.• Amperage required from the Bulk 12 VDC Power Supplies to power the

system power supplies and 24 VDC bussed field power requirements.

5. Use Table N-5 on page N-15 to determine the number of bulk power supplies required.

Installation Worksheets N-3

Worksheet for Products Using 12 V LocalBus Power and 24 VDC Bussed Field PowerUse Table N-1 to calculate the power requirements for products that use 12 VDC LocalBus power and 24 VDC bussed field power.

N-4 Installing Your DeltaV Digital Automation System

Table N-1 Worksheet for Products Using 12 V LocalBus Power and 24 VDC Bussed Field Power

Product Type Quantity Current Required for Each Product Total for Product Type

12 VDC LocalBus Power

24 VDC Bussed Field Power

12 VDC 24 VDC

Controller (MDPlus) 0.0a 0.0a

Controller (MD) 0.0a 0.0a

Remote Interface Unit 0.0a 0.0a

I/O Cards

AI, 8-Channel, 4-20 mA 0.150 0.300

AI, 8-Channel, 4-20 mA, HART

0.150 0.300

AI, 8-Channel, 1-5 VDC 0.150 0.100

AO, 8-Channel, 4-20 mA 0.150 0.300

AO, 8-Channel, 4-20 mA, HART

0.150 0.300

AS-Interface 0.300 N/A

DeviceNet 0.600 N/A

DI, 8-Channel, 24 VDC, Isolated

0.100 N/A

DI, 8-Channel, 24 VDC, Dry Contact

0.100 0.040

DI, 8-Channel, 120 VAC, Isolated

0.100 N/A

DI, 8-Channel, 120 VAC, Dry Contact

0.100 N/A

DI, 8-Channel, 230 VAC, Isolated

0.100 N/A

DI, 8-Channel, 230 VAC, Dry Contact

0.100 N/A

DI, 32-Channel, 24 VDC, Dry Contact

0.075 0.150

Installation Worksheets N-5

Product Type Quantity Current Required for Each Product Total for Product Type

12 VDC LocalBus Power

24 VDC Bussed Field Power

12 VDC 24 VDC

DO, 8-Channel, 120/230 VAC, Isolated

0.150 N/A

DO, 8-Channel, 120/230 VAC, High Side

0.150 N/A

DO, 8-Channel, 24 VDC, Isolated

0.150 N/A

DO, 8-Channel, 24 VDC, High Side

0.150 depends upon field devices (max 3 A total each card)

DO, 32-Channel, 24 VDC, High-Side

0.150 depends upon field devices (max 3.2 A total each card)

Fieldbus H1 card 0.600 N/A

Media Converter 0.300 N/A

Multifunction 0.250 N/A

Profibus DP 0.600 N/A

RTD, ohms 0.160 N/A

Sequence of Events 0.075 0.075

Serial Card, 2 Ports, RS232/RS485

0.300 N/A

Thermocouple, mV 0.350 N/A

Table N-1 Worksheet for Products Using 12 V LocalBus Power and 24 VDC Bussed Field Power (Continued)

N-6 Installing Your DeltaV Digital Automation System

Series 2 I/O Cardsb

Product Type Quantity Current Required for Each Product Total for Product Type

12 VDC LocalBus Power

24 VDC Bussed Field Power

12 VDC 24 VDC

Series 2 AI, 4-20 mA with HART

SimplexRedundant

.150

.250 (each card).300.200 (each card)

Series 2 AI, 16-Channel, 4-20 mA, HART

Simplex .150 .600

Series 2 AO, 4-20 mA with HART

SimplexRedundant

.150

.250 (each card).300.200 (each card)

Series 2 DI, 8-Channel, 24 VDC Dry Contact

SimplexRedundant

.150

.150 (each card).040.020 (each card)

Series 2 DI, 32-Channel, 24 VDC, Dry Contact

Simplex 0.075 0.150

Series 2 DO, 8-Channel, 24 VDC, High-Side

Simplex

Redundant

.150

.150 (each card)

depends upon field devices(max 3 A total each card)

depends upon field devices(max 1.5 A each card)

Series 2 DO, 32-Channel, 24 VDC, High-Side

Simplex 0.150

depends upon field devices(max 3.2 A total each card)

Table N-1 Worksheet for Products Using 12 V LocalBus Power and 24 VDC Bussed Field Power (Continued)

Installation Worksheets N-7

Product Type Quantity Current Required for Each Product Total for Product Type

12 VDC LocalBus Power

24 VDC Bussed Field Power

12 VDC 24 VDC

Series 2 H1SimplexRedundant

.300

.300 (each card)N/AN/A

Series 2 Isolated Input .350 N/A

Series 2 DeviceNet .600 N/A

Series 2 Profibus DP .600 N/A

Series 2 SerialSimplexRedundant

.300

.300 (each card)N/AN/A

Subtotal 1

a. Require no LocalBus current as they are powered separately by the system power supply.b. For Series 2 cards in redundant applications, the numbers shown in the table are for each card of a

redundant pair. For example, the power required for a redundant pair of Series 2 DO cards is .300 A at 12 VDC anda maximum of 3 A at 24 VDC for 24 VDC field power.

Table N-1 Worksheet for Products Using 12 V LocalBus Power and 24 VDC Bussed Field Power (Continued)

N-8 Installing Your DeltaV Digital Automation System

Worksheet for Products Using Only 24 VDC PowerUse Table N-2 to calculate power requirements for products that use only 24 VDC power.

Table N-2 Worksheet for Products Using Only 24 VDC Power

Miscellaneous Products

Product Type Quantity Amps Required for Each Product Total for Product Type

12 VDC 24 VDC 12 VDC 24 VDC

H1 carrier input power

Bussed field power

N/A

N/A

0.02 mA (carrier only) 0.500 mA (max with cards)

Add the current required for the cards installed on the carrier unless accounted for elsewhere in the calculation in Table N-1.

N/A

Logic Solver N/A 1 A plus DO field power 4 A (max)

N/A

Redundant Logic Solvers

N/A 2 A plus DO field power N/A

SISNet Repeaters N/A 300 mA (per Repeater) N/A

Auxiliary Relay Modules, Energize to Actuate and De-Energize to Actuate, 24 VDC

N/A 10 mA plus field power 5 A (max)

N/A

Power Supplies

Fieldbus Power Supply N/A .010 - .030 per powered fieldbus device.45 max each power supply

N/A

I.S. Fieldbus Power Supply

N/A .010 -.030 per powered fieldbus device.22 max each power supply

N/A

Installation Worksheets N-9

I.S. System Power Supply(Refer to Table N-6 for calculations.)

N/A 3.4

Subtotal 2 N/A

Table N-2 Worksheet for Products Using Only 24 VDC Power (Continued)

Miscellaneous Products

N-10 Installing Your DeltaV Digital Automation System

Worksheet for System Power Requirements - 24 VDC Power InputTo calculate the number and type of system power supplies required to power the system based on the 12 VDC LocalBus power requirements calculated in Table N-1, use Table N-3 for systems in which the system power supply is powered by a 24 VDC supply or use Table N-4 for systems in which the system power supply is powered by a 12 VDC supply. Remember to not exceed 8 A on the horizontal carrier and 15 A on the vertical carrier and remember to include calculations for redundant system power. Add Subtotal 1 from Table N-1 and Subtotal 2 from Table N-2 to do the calculation.

Table N-3 System Power Requirements - 24 VDC Input

Product Type Quantity Amps Required for Each Product

Total for Product Type

12 VDC 24 VDC 12 VDC 24 VDC

System Power Supply (Dual DC/DC) 24 V inputProvides 4.5 Amps @ 12 V(Subtotal 1 /4.5 A = Quantity)

N/A 4.0 max N/A

Redundant system Power Supply (Dual DC/DC) 24 V input for either Simplex or Redundant controllers (if applicable)

NA 1.0 maxa

a. If your system requires redundant system power, a redundant system power supply can be added to either a 2-wide horizontal carrier, (may require an additional 2-wide carrier) or to the 4-wide vertical carrier. If the systemrequires more than 4.5 A LocalBus power for horizontally mounted systems, the addition of a 2-wide carrier isrequired when adding the redundant system power supply. If the system requires more than 4.5 A LocalBuspower for vertically mounted systems, a redundant system power supply can be added only if both supplies usethe 12 VDC input instead of 24 VDC input. Refer to Table N-4 to do the calculations.

N/A

Add for Subtotal 3 Subtotal 3 N/A

Add Subtotal 1 (24 VDC only) from Table N-1.

Subtotal 1 N/A

Add Subtotal 2 from Table N-2

Subtotal 2 N/A

Add Subtotals 1, 2, and 3 for total 24 VDC power required.

Grand Total N/A

Installation Worksheets N-11

Example Calculation for 24 VDC InputAs an example, suppose your calculations from Table N-1 showed that the total 12 VDC LocalBus power requires 6.1 A using a Dual DC/DC power supply with a 24 VDC input. Calculate the number of power supplies that you will need as follows:6.1 A/4.5 A/supply = 1.35 or 2 system power supplies for simplex power.

If redundant power is required, an additional 2-wide carrier is necessary for a horizontally mounted DeltaV system. The Dual DC/DC power supply, used with 12 VDC input instead of 24 VDC, is an alternate solution that does not require the additional 2-wide carrier for redundant power. For vertically mounted systems, redundant power can only be used in this example system if the Dual DC/DC power supply with a 12 VDC input is used. Use Table N-5 to calculate the number of bulk supplies required to power the system for each type based on the 12 and 24 VDC power requirements calculated in Table N-3.

N-12 Installing Your DeltaV Digital Automation System

Worksheet for System Power Requirements - 12 VDC InputFor systems in which the system power supply is powered from a 12 VDC supply, use Table N-4 to calculate the number and type of system power supplies required to power the system based on the 12 VDC LocalBus power requirements calculated in Table N-1. Remember to not exceed 8 A on the horizontal carrier and 15 A on the vertical carrier and remember to include calculations for redundant system power. Add Subtotal 1 from Table N-1 and Subtotal 2 from Table N-2 to do the calculation.

Table N-4 System Power Requirements - 12 VDC Input

Product Type Quantity Amps Required for Each Product

Total for Product Type

12 VDC 24 VDC 12 VDC 24 VDC

System Power Supply (Dual DC/DC) 12 V inputProvides 13 Amps @ 12 V(Subtotal 1 /13 A = Quantity)

1.8a

a.The current required for I/O cards is included in the calculations in Table N-1 and is transferred from Table N-1 toTable N-4 as Subtotal 1. The system power supply requires 1.8 A from the Bulk 12 VDC Power Supply to providethe power for each controller (one controller assumed for each system power supply.) If on a large system, thecurrent exceeds: the 8 A limit for horizontally mounted systems, the 15 A limit for vertically mounted systems, or the13 A system power supply limit, use the cable extender and split the 12 VDC as described in Appendix J

N/A N/A

Redundant System Power Supply for either Simplex or Redundant controllers (if applicable)

1.8b

b.The system power supply requires 1.8 A from the Bulk 12 VDC Power Supply to provide the power for eachcontroller (one controller assumed for each system power supply.)

N/A

Add for Subtotal 4 Subtotal 4 N/A

Add Subtotal 1 from Table N-1. Subtotal 1

Add Subtotal 2 from Table N-2 Subtotal 2

Add Subtotals 1, 2, and 4 for total 12 and 24 VDC power required.

Grand Total

Installation Worksheets N-13

Example Calculation for 12 VDC InputSuppose your calculations from Table N-1 showed that the total 12 VDC power requires 6.1 A using a Dual DC/DC power supply with a 12 VDC input. Calculate the number of power supplies required as follows:

6.1 A/13 A/supply =.47 or 1 system power supply for simplex power and 2 system power supplies for redundant power.

If on a large system, the currents exceeds: the 8 A limit for a horizontally mounted systems, the 13 A system power supply limit, or the 15 A limit for vertically mounted systems, use the cable extender and split out the 12 VDC as described in Appendix J.

N-14 Installing Your DeltaV Digital Automation System

Worksheet for Bulk Power RequirementsUse Table N-5 to calculate the number of bulk supplies required to power the system for each type based on the 12 VDC and 24 VDC power requirements calculated in Table N-4.

Table N-5 Bulk Power Requirements

Product Type Quantity Total Amps Needed for System

Total Amps Available for system

12 VDC 24 VDC 12 VDC 24 VDC

DIN rail-mounted Bulk Power Supply 12 VDCProvides 12 Amps each(Grand Total Table N-3 or Table N-4 / 12 A = Quantity)

N/A N/A

DIN rail-mounted Bulk Power Supply 24 VDCProvides 12 Amps each (Grand Total Table N-3 or Table N-4 /12 A = Quantity)

N/A N/A

Redundant DIN rail-mounted 12 VDC Bulk Power Supply (if applicable)

N/A N/A

Redundant DIN rail-mounted 24 VDC Bulk Power Supply (if applicable)

N/A N/A

Panel-mounted Bulk Power Supply 12 VDCProvides 25 Amps each(Grand Total Table N-3 or Table N-4 /25 A = Quantity)

N/A N/A

Panel-mounted Bulk Power Supply 24 VDCProvides 12.5 Amps each(Grand Total Table N-3 or Table N-4 /12.5 A = Quantity)

N/A N/A

Redundant Panel-mounted 12 VDC Bulk Power Supply (if applicable)a

a. An OR-ing diode is required for redundant bulk power supplies. Refer to Appendix I for information.

N/A N/A

Redundant Panel-mounted 24 VDC Bulk Power Supply (if applicable)a

N/A N/A

Installation Worksheets N-15

Worksheet for Intrinsically Safe System Power RequirementsUse Table N-6 to size I.S. power for I.S. systems and add the total number of required I.S. power supplies to Table N-2.

Table N-6 I.S. System Power Requirements

Product Type Quantity Amps Required for Each Product Total for Product Type

I.S AI, 4-20, mA, 8-Channel with HART

0.600

I.S. AO, 4-20 mA, 8-Channel (with HART)

0.630

I.S. DI, 16-Channel 0.350

I.S. DO, 4-Channel 0.560

I.S. LocalBus Isolator 0.060

Grand total

I.S. System Power Supply (5 A max each)Provides 5 A @ 12 V (Grand Total / 5A = Quantity)

Redundant I.S. System Power Supplies (1 max)

Total number of power supplies (add to Table N-2)

N-16 Installing Your DeltaV Digital Automation System

Appendix O Intrinsically Safe I/OThe DeltaV system includes the following Intrinsically Safe I/O components:

I/O cards — Refer to “Intrinsically Safe I/O Cards” on page C-84.• I.S. DI, 16-Channel• I.S. DO, 4-Channel• I.S. AI, 8-Channel, 4-20, mA HART• I.S AO, 8-Channel, 4-20 mA and I.S AO, 8-Channel, 4-20 mA HARTTerminal Blocks — Refer to “Intrinsically Safe Terminal Blocks” on page C-124.• I.S. 8-Channel terminal block• I.S. 16-Channel terminal blockI.S. Power Supply — Refer to “Intrinsically Safe System Power Supply” on page E-9.I.S. LocalBus IsolatorRight and left hand carrier extendersCarriers — Refer to Appendix B.• I.S. 8-Wide carrier• Power Supply carrier• Isolator carrier

Warning Be sure that your I.S. I/O cards and terminal blocks are compatible before plugging in I/O cards. Card damage can result if an I/O card and terminal block are incompatible. Refer to Table C-72 on page C-132 for I.S. card and terminal block compatibility.

Warning In any hazardous area installation it is important to read and follow the device manufacturer's design and installation documents. Failure to follow the documentation could result in an unapproved and unsafe application.Additionally, in hazardous locations follow your plant's procedures for making the area safe during installation and maintenance operations.

Intrinsically Safe I/O O-1

You can use both I.S. and non-I.S. I/O cards within one DeltaV system. However, you must separate the I.S. cards from the non-I.S. cards with a LocalBus Isolator to protect the I.S. cards from damaging voltages. Only one LocalBus Isolator can be used in the DeltaV system. Plan your I/O subsystem carefully because you cannot add non-I.S. cards beyond the LocalBus Isolator. If you use multiple I.S. system power supplies, intersperse the power supplies among the cards. Figure O-1 shows a LocalBus Isolator separating non-I.S. and I.S. cards. (Figure O-3 shows the dimensions for the LocalBus Isolator.)

Figure O-1 DeltaV Intrinsically Safe I/O Overview

Important Field power is provided by the I.S. I/O cards. Do not connect to the connectors on the top of the I.S. 8-wide carrier.

System PowerSupply

ControllerNon-IS I/O Cards(Gray Terminal Blocks)

IS I/O Cards(Blue Terminal Blocks)

LocalbusIsolator

IS I/O Cards IS I/O Cards IS I/O Cards

RH CarrierExtender

LH CarrierExtender

Non-IS IS

ISPower Supply

O-2 Installing Your DeltaV Digital Automation System

Intrinsically Safe I/O O-3

Figure O-2 shows the grounding requirements for an I.S. I/O subsystem.

Figure O-2 Grounding Requirements for I.S. I/O

Several documents pertaining to Hazardous Area installations are supplied on the DeltaV CD. Refer to “DeltaV Installation and Instruction Manuals” on page 3-41 for a list of these documents.

Intrinsically Safe LocalBus IsolatorThe I.S. LocalBus Isolator separates non-I.S. components such as I/O cards and controllers from I.S. components. Figure O-3 shows the I.S. LocalBus Isolator dimensions.

Note The controller is non-I.S. You must always use an I.S. LocalBus Isolator to isolate the controller from I.S. cards.

Figure O-3 I.S. LocalBus Isolator Dimensions

Table O-1 I.S. LocalBus Isolator Specifications

Item Specification

Input 12 V @ 60 mA maximum

Output 12 V @ 60 mA maximum

Power dissipation within module 1.2 W maximum

Mounting LocalBus Isolator carrier

15.9 cm(6.3 in)

10.7 cm (4.2 in)4.1 cm (1.6 in)

Side ViewFront View

O-4 Installing Your DeltaV Digital Automation System

Intrinsically Safe Carrier ExtendersI.S. carrier extenders bridge two I.S. carriers to make one complete I.S. system. I.S. carrier extenders can be used to build a system around obstacles such as cabinet walls or pipes.

Figure O-4 Right and Left I.S. Carrier Extenders

Right HandCarrier

Extender

Left HandCarrier

Extender

SideView

10.2 cm(4.0 in.)

3.1 cm(1.2 in.)

16.5 cm(6.5 in.)

4.2 cm(1.7 in.)

4.6 cm(1.8 in.)

Intrinsically Safe I/O O-5

O-6 Installing Your DeltaV Digital Automation System

Appendix P Product Type Numbers for DeltaV ProductsTable P-1 shows the product type numbers for all DeltaV products.

Table P-1 DeltaV Products Crossed Referenced to Product Type Numbers

Product Type Number DeltaV Product Name Page

KJ1501X1-BC2 System Power Supply (Dual DC/DC) E-4

KJ1700X1-BA1 Fiber-Optic Media Converter D-8

KJ1710X1-BA1 Single Port Fiber Switch G-5

KJ2003X1-BB1 MDPlus Controller D-1

KJ2003X1-BA2 MD Controller D-1

KJ3001X1-BA1 DI, 8-Channel, 24 VDC, Isolated card C-32

KJ3001X1-BB1 DI, 8-Channel, 24 VDC, Dry Contact card C-26

KJ3001X1-BG1 DO, 8-Channel, 24 VDC, Isolated card C-48

KJ3001X1-BJ1 DO, 8-Channel, 24 VDC, High-Side card C-44

KJ3001X1-CA1 DI, 32-Channel, 24 VDC, Dry Contact card C-42

KJ3001X1-CB1 DO, 32-Channel, 24 VDC, High-Side card C-54

KJ3002X1-BA1 AI, 8-Channel, 4-20 mA, HART card C-5

KJ3002X1-BB1 AO, 8-Channel, 4-20 mA card C-17

KJ3002X1-BC1 AI, 8-Channel, 4-20 mA card C-5

KJ3002X1-BD1 AI, 8-Channel, 1-5 VDC card C-12

KJ3002X1-BE1 AO, 8-Channel, 4-20 mA, HART card C-17

KJ3002X1-BF1 RTD, ohms card C-70

KJ3002X1-BG2 Thermocouple, mV card C-81

KJ3003X1-BA1 Serial Card, 2 Ports, RS232/RS485 C-76

KJ3003X1-EA1 Interface terminal block C-99

KJ3004X1-EA1 Fieldbus H1 terminal block C-97

KJ3005X1-BA1 AS-Interface card C-21

KJ3006X1-BA1 Multifunction card C-65

KJ3007X1-BA1 Profibus DP card, pre-Series 2 C-68

Product Type Numbers for DeltaV Products P-1

KJ3007X1-EA1 Profibus DP terminal block C-101

KJ3008X1-BA1 Sequence of Events card C-73

KJ3009X1-BA1 DeviceNet card C-24

KJ3201X1-BA1 DI, 8-Channel, 24 VDC, Dry Contact card C-26

KJ3201X1-EA1 Redundant Discrete terminal block C-112

KJ3202X1-BA1 Series 2 DO, 24 VDC, High-Side card C-44

KJ3203X1-BA1 Series 2 DI, 32-Channel, 24 VDC, Dry Contact C-42

KJ3204X1-BAI Series 2 DO, 32-Channel, 24 VDC, High Side C-54

KJ3221X1-BA1 Series 2 AO, 8-Channel, 4-20 mA, HART card C-17

KJ3221X1-EA1 Redundant Analog Output terminal block C-111

KJ3222X1-BA1 Series 2 AI, 8-Channel, 4-20 mA, HART card C-5

KJ3222X1-EA1 Redundant Analog Input terminal block C-109

KJ3223X1-BA1 Series 2 AI, 16-Channel, 4-20 mA HART C-14

KJ3223X1-EA1 16-Channel terminal block C-106

KJ3231X1-BA1 Series 2 Isolated Input card C-60

KJ3231X1-EA1 Isolated Input terminal block C-100

KJ3241X1-BA1 Series 2 Serial Card, 2 Ports, RS232/RS485 C-76

KJ3241X1-EA1 Redundant Interface terminal block C-114

KJ3242X1-BA1 Series 2 H1 card C-56

KJ3243X1-BA1 Series 2 Profibus DP card C-68

KJ3242X1-EA1 Series 2 Simplex H1 terminal block C-98

KJ3242X1-FA1 Series 2 Redundant H1 terminal block C-98

KJ3244X1-BA1 Series 2 DeviceNet card C-24

KJ4001X1-BA2 2-Wide Power/Controller Carrier B-2

KJ4001X1-BB1 8-Wide I/O Interface Carrier B-3

KJ4001X1-BE1 8-Wide I/O Interface Carrier with Shield Bar B-3

KJ4001X1-CA1 I/O terminal block C-96

KJ4001X1-CB1 Fused I/O terminal block C-96

Table P-1 DeltaV Products Crossed Referenced to Product Type Numbers (Continued)

Product Type Number DeltaV Product Name Page

P-2 Installing Your DeltaV Digital Automation System

KJ4001X1-CC1 4-Wire terminal block C-96

KJ4001X1-CD1 10-Pin Mass termination block C-118

KJ4001X1-CE1 16-Pin Mass termination block C-119

KJ4001X1-CF1 24-Pin Mass termination block C-120

KJ4001X1-CG1 Thermocouple, mV terminal block C-104

KJ4001X1-CH1 RTD, ohms terminal block C-103

KJ4001X1-CJ1 32-Channel terminal block C-105

KJ4001X1-HA1 Horizontal LocalBus Cable Extender B-4

KJ4002X1-BA1 Left 8-Wide Vertical Carrier B-8

KJ4002X1-BB1 Right 8-Wide Vertical Carrier B-8

KJ4002X1-BC2 Top 4-Wide Vertical Carrier B-7

KJ4002X1-BD2 Bottom 4-Wide Vertical Carrier B-7

KJ4002X1-BE1 Top Extender Cable Assembly M-8

KJ4002X1-BF1 Bottom Extender Cable Assembly M-8

KJ4010X1-BF1andKJ4001X1-HC1

Left Carrier Extender B-4

KJ4010X1-BG1andKJ4001X1-HB1

Right Carrier Extender B-4

KJ4001X1-HA1 Left and right carrier extenders and cable B-4

KJ4001X1-NA1 One-wide right carrier extender B-5

KJ4001X1-NB1 One-wide left carrier extender B-5

KJ4002X1-BF2 D-shell cables for connecting left and right one-wide carrier extenders

B-5

KJ4020X1-BD1 Fieldbus Power Conditioner Refer to the Fieldbus Installations in a DeltaV Digital Automation System manual.

Table P-1 DeltaV Products Crossed Referenced to Product Type Numbers (Continued)

Product Type Number DeltaV Product Name Page

Product Type Numbers for DeltaV Products P-3

KJ6001X1-BA1 Fieldbus H1 Carrier with Enclosure B-12

KJ6001X1-CA1 Fieldbus H1 Carrier B-10

Table P-1 DeltaV Products Crossed Referenced to Product Type Numbers (Continued)

Product Type Number DeltaV Product Name Page

P-4 Installing Your DeltaV Digital Automation System

Glossary

Units Used in This Manual

Symbol Units

Ω, kΩ ohm, kilo-ohm

ºC degrees Celsius

ºF degrees Fahrenheit

A ampere

BTU British thermal units

cm centimeter

dB decibel

g gram

Hz hertz

in. inch

in-lb inch-pounds

kB kilobyte

kg kilogram

kJ kiloJoule

lb pound

Mb Megabit

Mbps Megabits per second

MB Megabyte

MHz Megahertz

m meter

mA milliampere

mm millimeter

ms millisecond

mV millivolt

Glossary Glossary-1

Acronyms Used in This Manual

Nm Newton-meter

nF nanoFarad

pF picoFarad

s second

V volt

V·A volt-ampere

W watt

µF microFarad

Acronym Definition

AC Alternating Current

A/D Analog-to-Digital

AI Analog Input

AO Analog Output

AWG American Wire Gauge

CD Compact Disk

CPU Central Processing Unit

CSA Canadian Standards Association

DC Direct Current

DIMM Double In-line Memory Module

DI Discrete Input

DIN Deutsche Institut für Normung

DO Discrete Output

DRAM Dynamic Random Access Memory

EMI Electromagnetic Interference

FCC Federal Communications Commission

Glossary-2 Glossary

IEC International Electrotechnical Commission

IEEE Institute of Electrical and Electronic Engineers

I/O Input/Output

IP Internet Protocol

ISA Instrument Society of America

ISO International Standards Organization

LAN Local Area Network

LED Light-Emitting Diode

MDI Medium Dependent Interface

MIL Military Standard

NVM Non-Volatile Memory

OLE Object Linking and Embedding

OPC OLE for Process Control

OTDR Optical Time Domain Reflectometer

RAM Random-Access Memory

ROM Read-Only Memory

SIMM Single In-Line Memory Module

UL Underwriters Laboratory

UPS Uninterruptible Power Supply

UTP Unshielded Twisted Pair

VAC Volts Alternating Current

VDC Volts Direct Current

Glossary Glossary-3

Terms Used in This Manual

Term Definition

2-wide power/controller carrier Assembly that provides power and communications connections for the DeltaV Controller and the DeltaV System Power Supply.

8-wide I/O interface carrier Assembly that provides power and communication connections for the DeltaV I/O Interface.

10BaseT IEEE standard for a 10-Megabit per second (Mbps) baseband network on twisted-pair wiring.

American Wire Gauge (AWG) Usual system of wire size measurement in the United States. A 14 AWG wire has a cross-sectional area of 2.08 mm; a 000 AWG wire has a cross-sectional area of 85.02 mm. Note that the smaller the AWG value, the larger the wire.

Bit Electrical equivalent of a 0 or a 1 that represents the basic unit of computer communication.

CD-ROM Compact disk used as a computer information storage medium. CD-ROMs can store a large amount of information.

Central processing unit (CPU) Portion of a computer that manipulates and modifies data and carries out software instructions.

Control Network Communications network for the DeltaV system.

Daisy chain To connect one device to another in sequence.

Deutsche Institute für Normung (DIN) The German standards organization.

Device Piece of electronic hardware that performs one or more prescribed functions.

Diagnostics One or more programs in a computer or microprocessor that can detect and pinpoint a hardware fault or a configuration error.

Ethernet Local area network (LAN) specification that uses baseband signaling at 10 Megabits per second (Mbps).

Federal Communications Commission (FCC)

A United States government communications standards group.

Fiber-optic cable Thin, transparent fibers of glass or plastic that transmit data through pulses of light from a laser or light-emitting diode (LED).

Hub Device in a network that consolidates wiring connections and routes communications. All communications devices on a hub-based network connect to one or more hubs.

Institute of Electrical and Electronic Engineers (IEEE)

Independent technical organization that defines standards for the electrical, electronic, and computer industries.

Glossary-4 Glossary

IEEE 802.3 Set of specifications from the Institute of Electrical and Electronic Engineers (IEEE) for local area networks (LANs). This specification provides standards for media access control.

Input/Output (I/O) Signal reception and transmission or signal interfacing. Input, for an instrument, involves accepting and processing signals from field devices. Output, for an instrument, involves converting commands into electrical signals to field devices.

International Standards Organization (ISO)

International organization that defines manufacturing standards.

Instrument Society of America (ISA) Independent organization that defines instrumentation standards.

Intrinsically Safe field circuits Circuits that are designed to limit the amount of energy provided to field devices to levels below those that are required to ignite specific types of hazardous materials under fault and no fault conditions.

Intrinsically Safe I/O Equipment that contains intrinsically safe field circuits.

Light-emitting diode (LED) Electronic component that generates a small focused beam of light in response to a current passing through the component.

Local Area Network (LAN) Communications network within a limited physical area that provide high-speed data transmission.

LocalBus A DeltaV Power/Controller Carrier, its associated DeltaV I/O Interface Carriers, and the cables that connect them.

Megabit (Mb) One million binary bits.

Military standard (MIL) Standard requirements as set by United States military organizations.

Node Communication device, such as a workstation or controller, attached to the Control Network.

Object linking and embedding (OLE) Software standard governing the relationship between software document files.

OLE for Process Control (OPC) Software standard for OLE applications in process control.

Operating range A sensor type’s input signal range over which the accuracy is stated.

Port Physical connection between an electronic device and a cable.

Random-access memory (RAM) Type of semiconductor memory. The user can read from and write to RAM as often as desired.

Read-only memory (ROM) Type of semiconductor memory. Information is stored permanently on ROM; the user can examine ROM contents as often as desired but cannot change the contents.

Single in-line memory module (SIMM) Plug-in random-access memory (RAM) unit for a computer.

Underwriters Laboratory (UL) Independent organization that defines electrical standards.

Uninterruptible power supply (UPS) Battery that supplies continuous power to a computer system if there is a failure or an interruption in the AC power source.

Glossary Glossary-5

Glossary-6 Glossary

Index

Numerics10/100BaseT Ethernet cards F-1

10/100Mbit 24-Port Switchspecifications G-4

10/100Mbit 24-Port Switch with 2 fiber-optic portsspecifications G-3

100Mbit 24-Port Fiber Switchspecifications G-2

10Mbit 8-Port Ethernet Hubspecifications G-2

10-Pin Mass Termination Block cable pin out C-118

16-channel analog input terminal block C-106specifications C-106

16-Pin Mass Termination Block cable pin out C-119, C-123

24-Pin Mass Termination Block cable pin out C-121

2-Wide Power/Controller Carrierdimensions B-2installing 2-13specifications B-2

32-channel terminal block C-105specifications C-105

4-Wide Power/Controller Carrierdescription M-1dimensions B-7installing M-11specifications B-7

4-wire I/O terminal blocks C-96

8-Wide I/O Interface Carrierdimensions B-3installing 2-14specifications B-3vertically mounted M-2

8-Wide Vertical I/O Interface Carrierdescription M-2

dimensions B-9installing M-12specifications B-8

AAC to 24 VDC and bulk AC to 12 VDC bulk power sup-

pliestop and end views H-6

Actuator Sensor-Interface C-21

Adding power J-6

AI cardsLED indicators 3-9

AI, 8-Channel, 1-5 VDC specifications C-12

AI, 8-Channel, 4-20 mA specifications C-6

AI, 8-Channel, 4-20 mA, HART specifications C-6

Airborne contaminants A-3

AO cardsLED indicators 3-12

AO, 8-Channel, 4-20 mA specifications C-17

AO, 8-Channel, 4-20 mA, HART specifications C-17

AS-i card C-21

AS-Interface cardLED indicators 3-14

AS-Interface specifications C-22

ATEX Instruction Sheetslocation of 3-42

Autosense cards 3-36

BBooks Online 3-41

Bulk power supplies 1-4

Bulk power supply24 VDC to 12 VDC

Index Index -1

description H-2specifications H-7

AC to 12 VDCdescription H-2specifications H-3, H-5

AC to 24 VDCdescription H-2specifications H-3, H-5using multiple J-11

description H-1DIN rail mounted H-2DIN rail-mounted H-2environmental specifications A-2, A-3ground wiring 2-46input wiring 2-46installing 2-46mounting plate 2-46panel-mounted H-2Panel-mounted AC to 24 VDC and bulk AC to 12

VDCtop and end views H-6

sizing J-2specifications for DIN rail-mounted H-3specifications for panel-mounted H-5wiring for bussed field power 2-20

Bussed field powerconnecting 2-17guidelines K-1wiring 2-20

CCabinets

See Enclosures

Cable10BaseT

installation requirements 2-38accessories specifications G-8Category 5 2-38color-coded boot 2-41ethernet 1-4fiber-optic

installation requirements 2-38specifications G-8

for vertical mounted carriers M-8installing 2-40pinout for no hub system G-12testing 3-2

Cable accessory specifications G-8

Cable shields 2-36

Calculating system power requirements N-1

CardsSee I/O Cards

Carrierinstalling ground wiring for 2-15

Carrier extendersdimensions B-4dual carrier extenders B-1left and right carrier extenders B-1

Carrier shield bar 2-10

Carriers2-wide power/controller B-24-wide vertical power/controller B-78-wide I/O interface B-38-wide vertical I/O interface B-7, B-8Fieldbus H1 B-10I.S. 8-wide horizontal B-14I.S. LocalBus isolator B-15I.S. power supply B-13installing multiple 2-11specifications B-1

Category 5 cablesrequirements for using 2-38

Checklistinstallation K-1, N-1

Cisco switchesmanaging G-29

Class I Div. 2 with Class I, II, III Div. 1 field circuitsinstallation instructions for a DeltaV system 3-42

Class I Division 2installation instructions for a DeltaV system 3-42

Class I Division 2 installations 2-1

Index-2 Installing Your DeltaV Digital Automation System

CommandsAutosense I/O cards 3-36Install 3-35Install Setup 3-35Install Setup Data 3-39

Components 1-1controllers D-1I/O subsystem C-1system 1-1System Power Supplies E-1

Connecting power to the system 2-46

Control Networkconnecting to a LAN 2-44description 1-4, 2-36examples G-13extending with media converters G-16installation requirements 2-38installing 2-40setting up 2-36status indicators 3-36

Controller redundancydiagram L-1

Controller specifications D-1

Controllersdimensions D-2environmental specifications A-1installing 2-28LED indicators 3-4specifications D-1

Current provided to I/O J-8

DDeltaV

carriers4-wide power/controller carrier M-18-wide I/O interface vertical carrier M-2

documentation 3-41environmental specifications A-1help on using DeltaV applications 3-41installing 2-1Intrinsically Safe I/O O-1

overview to the system 1-1starting DeltaV applications 3-41system components 1-1system equipment 1-2troubleshooting the installation 3-1

DeltaV Application Station 2-36

DeltaV Control Networkconnecting to a LAN 2-44

DeltaV Controller 1-3

DeltaV Diagnosticsstarting 3-35status indicators 3-36using 3-37

DeltaV Explorerstarting 3-35status indicators 3-36using 3-35

DeltaV Fieldbus H1 Interface card specifications C-57

DeltaV I/O subsystem 1-3

DeltaV Remote Network 1-7setting up 2-49

DeltaV system documentationSee Documentation 3-42

DeltaV system manuals 3-41

DeltaV system power 1-4

DeviceNet cardLED indicators 3-15

DeviceNet specifications C-24

DI cardsLED indicators 3-16

DI, 32-Channel, 24 VDC, Dry Contact specifications C-42

DI, 8-channel, 120 VAC, Dry Contact specifications C-34

DI, 8-Channel, 120 VAC, Isolated specifications C-36

DI, 8-Channel, 230 VAC, Dry Contact specifications C-38

Index Index -3

DI, 8-Channel, 230 VAC, Isolated specifications C-40

DI, 8-Channel, 24 VDC, Dry Contact specifications C-28

DI, 8-Channel, 24 VDC, Isolated specifications C-32

Diagnostics programSee DeltaV Diagnostics 3-35

Dimensions2-wide power/controller carrier B-24-wide power/controller carrier B-78-wide I/O interface carrier B-38-wide vertical I/O interface carrier B-9carrier extenders B-4controller D-2H1 carrier B-11H1 carrier enclosure B-12I.S. 8-wide horizontal carrier B-14I.S. LocalBus isolator carrier B-15I.S. power supply carrier B-13I.S. system power supply E-9I/O terminal block C-96Remote Interface Unit D-4system passthrough power supply (DC/DC) E-7system power supply ((Dual DC/DC) E-5system power supply (AC/DC) E-2

DIN rail-mounted bulk power supply H-2

DIN railsinstalling 2-10, 2-11spacing for vertical carriers M-11

DO cardsLED indicators 3-18

DO, 32-Channel, 24 VDC, High-Side C-54

DO, 32-Channel, 24 VDC, High-Side specifications C-54

DO, 8-Channel, 120 VAC/230 VAC, High-Sidespecifications C-50

DO, 8-Channel, 120 VAC/230 VAC, Isolatedspecifications C-52

DO, 8-Channel, 24 VDC, High-Side specifications C-45

DO, 8-Channel, 24 VDC, Isolated specifications C-48

Documentation 3-41ATEX 3-42DeltaV IS I/O Code of Practice for Installation and Mainte-

nance in Zone 2 Hazardous Areas 3-42DeltaV NAMUR Installation Instructions 3-42DeltaV Scalable Process System with Zone 0 Field Circuits In-

stallation Instructions 3-42DeltaV Scalable Process System, Class I Div. 2 with Class I,

II, III Div. 1 Field Circuits InstallationInstructions 3-42

DeltaV Scalable Process System, Class I Division 2 Installa-tion Instructions 3-42

DeltaV Scalable Process System, Zone 2 InstallationInstructions 3-42

DeltaV system 3-41DeltaV Type KJ7000 Series Zone 1 I/O System Installation

Instructions 3-42fieldbus 3-41hazardous area 3-42NAMUR 3-42

Download commands 3-35

Dual carrier extenders B-1

Dual monitors F-2

EEarth Ground

See Site Preparation Guide for DeltaV Automation Systems

Enclosurespower dissipation I-5selecting I-1

Environmental specifications A-1

Ethernet 2-36cards F-1hubs 2-36LAN 1-4switches 2-36

Ethernet cableinstallation rules G-7

Ethernet cable specifications G-7

Ethernet cards F-1

Index-4 Installing Your DeltaV Digital Automation System

Ethernet interfaceDeltaV Application Station

ProfessionalPLUS 2-36

ExplorerSee DeltaV Explorer 3-35

Extender cablesinstalling 2-22

Extendersdimensions for carrier extenders B-4

Extending power J-6

Extension cablesspecifications B-3

FFault-tolerant server 1-4

installing 2-51, F-1

Fiber-optic cable specifications G-8

Fiber-optic media convertersSee Media converters

Fiber-optic switchenvironmental specifications A-1

FieldbusSee also, Fieldbus Installations in a DeltaV Digital Automa-

tion System

Fieldbus H1 carrierdimensions B-11enclosure B-12environmental specifications A-2, A-3

Fieldbus H1 carrier enclosuredimensions B-12

Fieldbus H1 Interface card specifications C-57

Fieldbus Installations in a DeltaV Digital AutomationSystem 3-41

ftServer 3210 F-1

ftServer 3300 2-51

Fused I/O terminal blocks C-96

GGround isolation 1-5

Ground wiringfor bulk power supply 2-46for carrier 2-15for H1 carrier enclosure B-12for workstations 2-34See Site Preparation Guide for DeltaV Automation Systems

GroundingSee Site Preparation Guide for DeltaV Automation Systems

Grounding terminalsI/O subsystem 2-4

HH1 card C-56

H1 carrier enclosuregrounding B-12

Hazardous area installationsdocumentation 3-42

HelpBooks Online 3-41context sensitive 3-41

Hopsnumber of 2-37

Hubs 2-36environmental specifications A-1installing 2-39network example 1-7

II.S. AI, 8-Channel, 4-20 mA, HART card

LED indicators 3-29

I.S. AI, 8-Channel, 4-20 mA, HART specifications C-85

I.S. AO, 8-Channel, 4-20 mA cardLED indicators 3-31

I.S. AO, 8-Channel, 4-20 mA HART cardLED indicators 3-31

I.S. AO, 8-Channel, 4-20, mA HART specifications C-

Index Index -5

87

I.S. AO, 8-Channel, 4-20, mA specifications C-87

I.S. DI, 16-Channel cardLED indicators 3-32

I.S. DI, 16-Channel specifications C-91

I.S. DO 4-Channel cardLED indicators 3-33

I.S. DO, 4-Channel specifications C-93

I/Ocurrent provided to J-8

I/O card keying and compatible I/O terminal blocks C-128

I/O CardsAI, 8-Channel, 1-5 VDC

installation notes C-12specifications C-12wiring diagrams C-12

AI, 8-Channel, 4-20 mAinstallation notes C-5specifications C-5wiring diagram C-5

AI, 8-Channel, 4-20 mA, HARTinstallation notes C-5specifications C-5wiring diagram C-5

AO, 8-Channel, 4-20 mAinstallation notes C-17specifications C-17wiring diagram C-17

AO, 8-Channel, 4-20 mA, HARTinstallation notes C-17specifications C-17wiring diagram C-17

AS-Interfaceinstallation notes C-22specifications C-22wiring diagram C-23

DeviceNet C-24installation notes C-24specifications C-24wiring diagram C-25

DI, 32-Channel, 24 VDC, Dry Contact C-42installation notes C-42specifications C-42wiring diagram C-43

DI, 8-Channel, 120 VAC, Dry Contactinstallation notes C-34specifications C-34wiring diagram C-35

DI, 8-Channel, 120 VAC, Isolatedinstallation notes C-36specifications C-36wiring diagram C-37

DI, 8-Channel, 230 VAC, Dry Contactinstallation notes C-38specifications C-38wiring diagram C-39

DI, 8-Channel, 230 VAC, Isolatedinstallation notes C-40specifications C-40wiring diagram C-41

DI, 8-Channel, 24 VDC, Dry Contactinstallation notes C-26specifications C-28wiring diagram C-26, C-29

DI, 8-Channel, 24 VDC, Isolatedinstallation notes C-32specifications C-32wiring diagram C-33

DI,32-Channel, 24 VDC, Dry Contactinstallation notes C-42specifications C-42wiring diagram C-42

DO, 32-Channel, 24 VDC, High-Side C-54installation notes C-54specifications C-54wiring diagram C-55

DO, 8-Channel, 120 VAC/230 VAC, High-Sideinstallation notes C-50specifications C-50wiring diagram C-51

DO, 8-Channel, 120 VAC/230 VAC, Isolatedinstallation notes C-52specifications C-52wiring diagram C-53

DO, 8-Channel, 24 VDC, High-Side

Index-6 Installing Your DeltaV Digital Automation System

installation notes C-44specifications C-44wiring diagram C-44

DO, 8-Channel, 24 VDC, Isolatedinstallation notes C-48specifications C-48wiring diagram C-49

Fieldbus H1installation notes C-56specifications C-56, C-57wiring diagram C-57

I.S. AI, 8-Channel, 4-20 mA, HARTinstallation notes C-85specifications C-85wiring diagram C-86

I.S. AO, 8-Channel, 4-20 mAinstallation notes C-87specifications C-87wiring diagram C-89

I.S. AO, 8-Channel, 4-20 mA HARTinstallation notes C-87specifications C-87wiring diagram C-89

I.S. DI, 16-Channelinstallation notes C-91specifications C-91wiring diagram C-92

I.S. DO, 4-Channelinstallation notes C-93specifications C-93wiring diagram C-94

installing 2-25Multifunction

installation notes C-65specifications C-66wiring diagram C-67

number supported by single subsystem C-1overview C-1Profibus DP

installation notes C-68specifications C-68wiring diagram C-69

RTD, ohmsinstallation notes C-70specifications C-70

wiring diagram C-72Sequence of Events C-74

installation notes C-73specifications C-74wiring diagram C-75

Serial card, 2 portsinstallation notes C-76specifications C-78terminal assignments C-76terminal block wiring C-79

Series 2 AI, 16-Channel, 4-20 mA, HARTinstallation notes C-14specifications C-14wiring diagrams C-14

Series 2 AI, 8-Channel, 4-20 mA, HARTinstallation notes C-5specifications C-5wiring diagrams C-5

Series 2 AO, 8-Channel, 4-20 mA, HARTinstallation notes C-17specifications C-17wiring diagrams C-17

Series 2 DeviceNetSee DeviceNet C-24

Series 2 DI, 8-Channel, 24 VDC, Dry Contactinstallation notes C-26specifications C-28wiring diagrams C-26

Series 2 DO, 8-Channel, 24 VDC, High-Sideinstallation notes C-44specifications C-44wiring diagrams C-44

Series 2 H1installation notes C-56specifications C-56wiring diagrams C-58, C-59

Series 2 Isolated Inputinstallation notes C-60specifications C-60wiring diagrams C-60

Series 2 Profibus DPSee Profibus DP C-68

Thermocouple, mVinstallation notes C-81specifications C-81

Index Index -7

wiring diagram C-83

I/O carriers 1-2

I/O Interfaceinstalling 2-23keying C-128

I/O subsystemgrounding terminals 2-4

I/O Terminal Block specifications C-96

I/O Terminal Blocksinstalling 2-23specifications C-96wiring 2-24

Icons 3-36

Indicators 3-2

Installation2-wide power/controller carrier 2-138-wide I/O interface carrier 2-14bulk power supply 2-46bussed field power 2-20checklist K-1, N-1control network cable 2-40controller 2-28DIN rails 2-10ethernet cable G-7extender cables 2-22getting started 2-6hardware 2-6hubs 2-39I/O cards 2-25I/O interface 2-23I/O terminal block 2-23Marine Certified 2-1planning 2-2redundant controllers L-1redundant I/O cards 2-27redundant I/O terminal blocks 2-27requirements 2-38system power supply 2-29tools required 2-3torque limits 2-5UPS 2-36

wiring guidelines 2-3workstation 2-34

Installation notesAI, 8-Channel, 4-20 mA cards C-5AO, 8-Channel, 4-20 mA cards C-17AS-Interface card C-22DeviceNet card C-24DI, 32-Channel, 24 VDC, Dry Contact card C-42DI, 8-Channel, 120 VAC, Dry Contact card C-34DI, 8-Channel, 120 VAC, Isolated card C-36DI, 8-Channel, 230 VAC, Dry Contact card C-38DI, 8-Channel, 230 VAC, Isolated card C-40DI, 8-Channel, 24 VDC, Dry Contact cards C-26DI, 8-Channel, 24 VDC, Isolated card C-32DO, 32-Channel, 24 VDC, High-Side card C-54DO, 8-Channel, 120 VAC/230 VAC, High-Side

card C-50DO, 8-Channel, 120 VAC/230 VAC, Isolated

card C-52DO, 8-Channel, 24 VDC, High-Side cards C-44DO, 8-Channel, 24 VDC, Isolated card C-48H1 cards C-56I.S. AI, 8-Channel, 4-20 mA, HART card C-85I.S. AO, 8-Channel, 4-20 mA card C-87I.S. AO, 8-Channel, 4-20 mA HART card C-87I.S. DI, 16-Channel card C-91I.S. DO, 4-Channel card C-93Isolated Input C-60Multifunction card C-65Profibus DP card C-68RTD, ohms card C-70Sequence of Events card C-73Serial cards C-76Thermocouple, mV card C-81

installation notes C-54

Installation worksheets N-1

Installing DeltaV System 2-1

Instruction SheetsATEX 3-42

Interface terminal block specifications C-99

Intrinsically Safe 8-wide horizontal carrierdimensions B-14

Index-8 Installing Your DeltaV Digital Automation System

Intrinsically Safe carrier extenders O-5

Intrinsically Safe components8-wide horizontal carrier B-14carrier extenders O-5LocalBus isolator O-4LocalBus isolator carrier B-15power supply carrier B-13system power supply E-9terminal blocks C-124

Intrinsically Safe I/O C-84, O-1

Intrinsically Safe I/O cardsI.S. AI, 8-Channel, 4-20, mA, HART C-84I.S. AO, 8-Channel, 4-20, mA C-84I.S. DI, 16-Channel C-84I.S. DO, 4-Channel C-84using with non-I.S. I/O O-2

Intrinsically Safe LocalBus isolator O-4dimensions B-15

Intrinsically Safe System Power Supply E-9dimensions E-9sizing calculation worksheet N-16specifications E-9using multiple J-2

Intrinsically Safe terminal blocksI.S. 16-Channel C-126I.S. 8-channel C-124

IP addressesfiltering 2-36

Isolated Input card C-60

KKeying

description C-1scheme C-128

KJ numbers P-1

LLAN

connecting application station to 2-44

connecting Control Network to 2-44description 1-4installation requirements 2-38

LED indicators32-channel, DI card 3-17AI cards 3-9AO cards 3-12AS-Interface card 3-14controllers 3-3DeviceNet card 3-15DI cards 3-16DI, 32-channel, 24 VDC, Dry Contact card 3-17, 3-

26DO cards 3-18Fieldbus H1 cards 3-20I.S. AI, 8-Channel, 4-20 mA, HART card 3-29I.S. AO, 8-Channel, 4-20 mA, card 3-31I.S. DO 4-Channel card 3-33I.S.DI, 16-Channel card 3-32Isolated Input card 3-22media converter 3-7Multifunction card 3-23Profibus DP card 3-24Remote Interface Unit 3-6RTD, ohms and Thermocouple, mV cards 3-25Sequence of Events card 3-26Serial card 3-27Single Port Fiber Switch 3-7system power supply 3-3

Left and right carrier extenders B-1

Liebert MultiLink software D-7

Line fault detectionSeries 2 DI, 8-Channel, 24 VDC, Dry Contact C-26Series 2 DO, 8-Channel, 24 VDC, High Side C-44

Local Area NetworkSee LAN

LocalBus 1-2cable 2-11

LocalBus cable specifications B-3

Index Index -9

MManuals

DeltaV system 3-41

Marine Certified installations 2-1

Mass termination block specifications C-116

Mass termination blocks10-pin C-11816-pin C-11924-pin C-12040-pin C-122

MD controllerSee Controllers

MD Controllersenvironmental specifications A-1

MDPlus controllerSee Controllers

Media converters 2-38, D-8environmental specifications A-2extending the control network with G-16LED indicators 3-7specifications D-8

Millivolt card C-81

ModulesSee I/O Cards

Mounting screwstorque limits on 2-5

Multifunction cardLED indicators 3-23specifications C-65terminal block usage C-65

MultiLink software D-7

Multiple power supplies J-3

mV card C-81

NNAMUR installations 2-1

documentation 3-42

Network Time Serversetting up 2-49

Network topologyexamples of G-13

Nodes 2-36

OOnline Help 3-41

Operating temperature A-1

PPanel-mounted bulk power supply H-2

Plant-wide LAN 2-36

Plug N Play 3-39

Powerextending J-6notes J-1supply calculation worksheet N-2using multiple supplies J-3

Power dissipationcalculating I-6for DeltaV products I-5

Power requirementsworksheets for calculating N-2

Power/controller carriers 1-2

Product type numbers P-1

ProfessionalPLUS 2-36

Profibus DP cardLED indicators 3-24specifications C-68terminal block usage C-68

Profibus terminal block specifications C-101

RRedundant

AC input power E-3DC input power E-8

Index-10 Installing Your DeltaV Digital Automation System

Redundant controllersinstalling L-1

Redundant I/O cardsinstalling 2-27

Redundant I/O terminal blocksinstalling 2-27

Redundant terminal blocks C-108

Related documentation 2-xx

Relative humidity A-1

Remote Access Server (RAS) 1-7

Remote Interface Unitdimensions D-4LED indicators 3-6specifications D-3

Remote network 1-7setting up 2-49

Repeater hopsmaximum number of 2-38

Requirementsinstallation 2-38

Router 2-36

RS232 terminal assignments C-76

RS422/485 Full Duplex terminal assignments C-78

RS422/485 Half Duplex terminal assignments C-77

RTD, ohms card C-70LED indicators 3-25specifications C-70terminal block specifications C-103

SScTP

screened twisted pairstandard category 5 wiring 1-5

Sensor typesRTD, ohms C-71Thermocouple, mV C-82

Sequence of Events card C-73

LED indicators 3-26specifications C-74terminal block usage C-73

Serial cardLED indicators 3-27

Serial card, 2 ports, RS232/RS485 specifications C-78

Series 2 AI, 16-Channel, 4-20 mA, HARTspecification C-14

Series 2 AI, 8-Channel, 4-20 mA, HARTspecifications C-6

Series 2 AO, 8-Channel, 4-20 mA, HARTspecifications C-17

Series 2 DI, 8-Channel, 24 VDC, Dry Contactline fault detection C-26

Series 2 DI, 8-Channel, 24 VDC, Dry Contactspecifications C-28

Series 2 DO, 8-Channel, 24 VDC, High-Sideline fault detection C-44

Series 2 DO, 8-Channel, 24 VDC, High-Sidespecifications C-45

Series 2 H1 specifications C-56

Shieldingcable 2-36

Shock A-3

Simplex control network 2-40

Single Port Fiber Switchenvironmental specifications A-1LED indicators 3-7specifications G-5

Specifications16-channel analog input terminal block C-1062-wide power/controller carrier B-232-channel terminal block C-1054-wide power/controller carrier B-78-wide power/controller carrier B-38-wide vertical I/O interface carrier B-8AI, 8-Channel, 4 mA to 20 mA, HART C-5AI, 8-Channel, 4-20 mA and 4-20 mA, HART C-6

Index Index -11

AO, 8-Channel, 4-20 mA, and 4-20 mA, HART C-17

AS-Interface card C-22bulk power supply H-1cable accessories G-8Control Network G-1Controller D-1, E-1DI, 32-Channel, 24 VDC, Dry Contact C-42DI, 8-Channel, 120 VAC, Dry Contact C-34DI, 8-Channel, 120 VAC, Isolated C-36DI, 8-Channel, 230 VAC, Dry Contact C-38DI, 8-Channel, 230 VAC, Isolated C-40DI, 8-Channel, 24 VDC, Dry Contact C-28DI, 8-Channel, 24 VDC, Isolated C-32DO, 32-Channel, 24 VDC, High-Side C-54DO, 8-Channel, 120 VAC/230 VAC, High-Side C-

50DO, 8-Channel, 120 VAC/230 VAC, Isolated C-52DO, 8-Channel, 24 VDC, High-Side C-45environmental A-1Fieldbus H1 C-57Fieldbus H1 card C-68Fieldbus H1 carrier B-10I.S. 8-wide horizontal I/O interface B-14I.S. AI, 8-Channel, 4-20 mA, HART C-85I.S. AO, 8-Channel, 4-20 mA C-87I.S. DI, 16-Channel C-91I.S. DO, 4-Channel C-93I.S. LocalBus Isolator carrier B-15I.S. System Power Supply E-9I.S. system power supply carrier B-13I/O card dimensions C-1I/O terminal block C-96Multifunction C-66Profibus DP card C-68Remote Interface Unit D-3RTD, ohms C-70RTD, ohms sensor types C-62, C-63, C-71RTD, ohms terminal block C-103Sequence of Events card C-73Serial card, 2 ports C-78Series 2 AI, 8-Channel, 4-20 mA, HART C-5Series 2 DI, 8-Channel, 24 VDC, Dry Contact C-28Series 2 DO, 8-Channel, 24 VDC, High-Side C-45Series 2 H1 C-57

Series 2 Isolated Input C-60Single Port Fiber Switch G-5system A-1Thermocouple, mV C-81Thermocouple, mV sensor types C-82Thermocouple, mV terminal blocks C-104

Status indicators 3-36

Storage temperature A-1

STP 1-4

Switch management station G-29

Switchesmanaging G-29

System Checkout 3-2LED indicators 3-2testing field wiring connections 3-34

System equipment 1-2bulk power supplies 1-4DeltaV controller 1-3DeltaV I/O subsystem 1-3DeltaV system identifier 1-4DeltaV system power 1-4fault-tolerant server 1-4I/O carriers 1-2LocalBus 1-2power/controller carriers 1-2Uninterruptible Power Supply 1-4workstations 1-4

System Identifier 1-4installing 2-34

System Overview 1-1

System Passthrough Power Supplyusing multiple J-9

System Passthrough Power Supply (DC/DC)specifications E-6

System powerextending J-6

System Power Supplyalarm contact wiring 2-32description 2-29

Index-12 Installing Your DeltaV Digital Automation System

dimensions E-2Dual DC/DC E-4environmental specifications A-3installing 2-29LED indicators 3-3specifications E-1wiring 2-29worksheets for calculating power requirements N-2

System Power Supply (AC/DC)specifications E-1using multiple J-4

System Power Supply (Dual DC/DC) E-4specifications E-4

TTechnical Service 3-43

Terminal block usageAI, 8-Channel, 1-5 VDC C-12AI, 8-Channel, 4-20 mA C-5AI, 8-Channel, 4-20 mA, HART C-5AO, 8-Channel, 4-20 mA C-17AO, 8-Channel, 4-20 mA, HART C-17AS-Interface C-22DeviceNet C-24DI, 32-Channel, 24 VDC, Dry Contact C-42DI, 8-Channel, 120 VAC, Dry Contact C-34DI, 8-Channel, 120 VAC, Isolated C-36DI, 8-Channel, 230 VAC, Dry Contact C-38DI, 8-Channel, 230 VAC, Isolated C-40DI, 8-Channel, 24 VDC, Dry Contact C-26DI, 8-Channel, 24 VDC, Isolated C-32DO, 32-Channel, 24 VDC, High-Side C-54DO, 8-Channel, 120 VAC/230 VAC, Isolated C-52DO, 8-Channel, 120/230 VAC, High-Side C-50DO, 8-channel, 24 VDC High-Side C-44DO, 8-Channel, 24 VDC, Isolated C-48H1 C-56I.S. AI, 8-Channel, 4-20 mA, HART C-85I.S. AO, 8-Channel, 4-20 mA C-87I.S. AO, 8-Channel, 4-20 mA HART C-87I.S. DI, 16-Channel C-91I.S. DO, 4-Channel C-93Isolated Input C-60

Multifunction C-65Profibus DP C-68RTD,ohms C-70Sequence of Events C-73Serial C-76Series 2 AI, 16-Channel, 4-20 mA, HART C-14Series 2 AI, 8-Channel, 4-20 mA, HART C-5Series 2 DI, 8-Channel, 24 VDC, Dry Contact C-26Series 2 DO, 8-channel, 24 VDC High-Side C-44Series 2 H1 C-56Series 2 Redundant AI, 8-Channel, 4-20 mA,

HART C-5Series 2 Redundant AO, 8-Channel, 4-20 mA,

HART C-17Series 2 Redundant DI, 8-Channel, 24 VDC, Dry

Contact C-26Series 2 Redundant DO, 8-channel, 24 VDC, High-

Side C-44Series 2 Redundant H1 C-56Series 2 Redundant Serial C-76Series 2 Serial C-76Series 2 Simplex AO, 8-Channel, 4-20 mA,

HART C-17Series 2 Simplex H1 C-56Thermocouple, mV C-81

Terminal blocks16-channel analog input C-10632-channel C-105AS-Interface C-99dimensions C-95Fieldbus H1 C-97I/O

fused I/O C-96Interface C-99Intrinsically Safe C-124Isolated Input C-100Mass Termination blocks

10-pin C-11816-pin C-11924-pin C-12040-pin C-122

Profibus DP C-101Redundant Analog Input C-109Redundant Analog Output C-111

Index Index -13

Redundant Discrete C-112Redundant H1 C-113Redundant Interface C-114RTD, ohms C-103Series 2 H1 C-98Thermocouple, mV C-104

Testing wiring connectionstest access points 3-34

Thermocouple card C-81

Thermocouple, mV cardLED indicators 3-25terminal block specifications C-104

Toolsfor DeltaV installation 2-3

Topologyexamples of network topology G-13

Torque limits 2-5on mounting screws 2-5

Touch screens F-2

Troubleshooting 3-1, 3-35guide 3-37See also LED indicators 3-1status indicators 3-36

Twisted pair switchesenvironmental specifications A-1

UUninterruptible Power Supply 1-4

UPSconnecting D-5installing 2-36Liebert MultiLink software D-7

VVertical carriers M-1

Vibration A-3

WWiring

bulk power supply input 2-46bussed field power 2-20guidelines 2-4I/O terminal block 2-24system power supply alarm contacts 2-32system power supply input 2-29testing 3-34

wiring diagram C-54

Wiring diagramsAI, 8-Channel, 1-5 VDC C-13AI, 8-Channel, 4-20 mA, and 4-20 mA, HART 4-

wire C-11AI, 8-Channel, 4-20 mA, and AI, 8-Channel, 4-20 mA,

HART, 2-wire C-7AO, 8-Channel, 4 to 20 mA C-19AO, 8-Channel, 4-20 mA, HART C-19AS-Interface C-23DeviceNet C-25DI, 32-Channel, 24 VDC Dry Contact C-43DI, 8-Channel, 120 VAC, Dry Contact C-35DI, 8-Channel, 120 VAC, Isolated C-37DI, 8-Channel, 230 VAC, Dry Contact C-39DI, 8-Channel, 230 VAC, Isolated C-41DI, 8-Channel, 24 VDC, Dry Contact C-29DI, 8-Channel, 24 VDC, Isolated C-33DO, 32-Channel, 24 VDC, High-Side C-55DO, 8-Channel, 120 VAC/230 VAC, High-Side C-

51DO, 8-Channel, 120 VAC/230 VAC, Isolated C-53DO, 8-Channel, 24 VDC, High-Side C-46DO-8-Channel, 24 VDC, Isolated C-49Fieldbus H1 C-57I.S. AI, 8-Channel, 4-20 mA, HART C-86I.S. AO, 8-Channel, 4-20 mA C-89I.S. AO, 8-Channel, 4-20 mA HART C-89I.S. DI, 16-Channel C-92I.S. DO, 4-Channel C-94Profibus DP C-69RTD, ohms C-72Sequence of Events C-75Series 2 AI, 16-Channel, 4-20 mA, HART C-16

Index-14 Installing Your DeltaV Digital Automation System

Series 2 AI, 8-Channel, 4-20 mA, HART 4-wire(Redundant) C-11

Series 2 AI, 8-Channel, 4-20 mA, HART 4-wire(Simplex) C-10

Series 2 AI, 8-Channel, 4-20 mA, HART, 2-wire(Redundant) C-9

Series 2 AI, 8-Channel, 4-20 mA, HART, 2-wire(Simplex) C-8

Series 2 AO, 8-Channel, 4-20 mA, HART(Redundant) C-20

Series 2 AO, 8-Channel, 4-20 mA, HART(Simplex) C-19

Series 2 DI, 8-Channel, 24 VDC, Dry Contact(Redundant) C-31

Series 2 DI, 8-Channel, 24 VDC, Dry Contact(Simplex) C-30

Series 2 DO, 8-Channel, 24 VDC, High-Side(Redundant) C-47

Series 2 DO, 8-Channel, 24 VDC, High-Side(Simplex) C-46

Series 2 H1 (Redundant) C-59Series 2 H1 (Simplex) C-58Series 2 Isolated Input C-64Thermocouple, mV C-83

Worksheetpower supply calculation N-2

Workstationdiagnostics 3-37dual monitor F-2environmental specifications A-1, A-3grounding 2-34installing 2-34network cards used in F-1touch screen F-2

Workstations 1-4

ZZone 0 field circuits

installation instructions for a DeltaV system 3-42

Zone 2installation instructions for a DeltaV system 3-42

Zone 2 hazardous areas

code of practice for DeltaV installation andmaintenance 3-42

Zone 2 installations 2-1

Index Index -15

Index-16 Installing Your DeltaV Digital Automation System