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    OMC Internal Revision No. 2.0Issue Date. Jan'2005

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    MICROLAND

    Six Sigma

    DMAIC Green Belt Training

    DEFINE

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    DEFINE

    DEFINE Learn ing Object ives

    To identify the process or product for improvement

    To identify customers and translate the customer needs

    into CTQs

    To develop a team charterProblem/goal statement, project scope, business case, team roles, andmilestones

    To develop a high-level process map for the most

    significant four to five steps of the process

    To obtain formal project approval

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    DEFINE

    DEFINE - Steps

    Define Process Map

    - Define Process- Connect the Customer

    to Your Process- Map Business Process- Verify Process Map

    Define Measure

    Analyze

    Improve

    Control

    Identify Customer& Project CTQs

    - Identify Customer(s)- Compile & Evaluate- Data for ExistingCustomers

    - Analyze Voice of the

    Customer(s)- Translate CustomerNeeds IntoRequirements (CTQs)

    - Integrate CTQs withBusiness Strategies

    - Identify Project CTQs

    Develop TeamCharter

    -Develop The Problemand Goal Statements

    -Develop The BusinessCase

    -Determine ProjectScope

    -Select Team & DefineRoles

    -Set Project MilestonesObtain key stake holders

    signoff

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    DEFINE

    Identify Cu stom ers

    Customers

    Internal

    External

    are those who utilize your product or

    service as an input to their process to deliver

    output for the next internal customer or the

    external customer

    are those who use your end product or

    service

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    DEFINE

    C r itical To Q ua lity

    CTQs (Critical to Quality) are the key measurable characteristics of a

    product or process whose performance standards or specification

    limits must be met in order to satisfy the customer. They align

    improvement or design efforts with customer requirements.

    CTQs represent the product or service characteristics that are defined

    by the customer (internal or external). They may include the upper and

    lower specification limits or any other factors related to the product or

    service. A CTQ usually must be interpreted from a qualitative customer

    statement to an actionable, quantitative business specification.

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    Tr an slate VOC to C r itical To qu ality m easur es ( CT Q s )

    Tools Used

    Affinity Diagram - Too Many Requirements

    Kano model - All Requirements Equally Important

    CTQ tree - Unspecific Customer RequirementComplex Broad Needs

    DEFINE

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    Affin ity Diagr am

    A tool used to organize and present large amounts of data (ideas, issues,

    solutions, problems) into logical categories based on user perceived

    relationships and conceptual frame working.

    Often used in form of "sticky notes" send up to front of room in brainstorming

    exercises, then grouped by facilitator and workers. Final diagram shows

    relationship between the issue and the category. Then categories are ranked,

    and duplicate issues are combined to make a simpler overview.

    DEFINE

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    DEFINE

    Affin ity Diagr am

    Idea

    Header

    Verbatim VOC High-Level Needs

    Header Header Header Header

    Idea

    Idea

    Idea

    IdeaIdea

    Idea

    Idea

    Idea

    Idea

    IdeaIdea

    Idea

    Idea

    Idea

    Idea

    Idea

    Idea

    Idea

    Idea

    Idea

    Idea

    Idea

    Idea

    Idea

    Idea

    Idea

    Idea

    Idea

    Idea

    Exercise

    How MICROLAND can improve its Customer Satisfaction ?

    You being a part of internal customer are required to collect your

    views/ideas and then carry out an Affinity Diagram exercise to figure out

    the high level needs.

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    DEFINE

    Ka no M odel

    Kano (a Japanese researcher), stated that there are four types of customer

    needs, or reactions to product characteristics / attributes:

    1. The 'Surprise & Delight'factors. These really make your product stand out

    from the others. Example, a passenger jet that could take off vertically.

    2. The 'More is Better '. E.g. a jet airliner that uses a little less fuel than the

    competition.

    3. The 'must be'things. Without this, you'll never sell the product. E.g. A jet

    airliner that cannot meet airport noise regulations.

    4. Finally, there are the 'dissatisfiers' , the things that cause your customers

    not to like your product. E.g. a jet airliner that is uncomfortable to ride in.

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    DEFINE

    Ka no M odel

    Delighters

    Innovation

    Less functional

    Satisfaction

    Functional

    Dissatisfaction

    Must be

    Critical Priorities

    One Dimensional

    Competitive Priority

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    DEFINE

    CT Q Tree

    A CTQ tree is a tool that aids in translating Customers Language into

    Quantified requirements of our product/ service.

    Purpose: - Translates broad customer requirements into specific critical to quality

    requirements

    Helps team to move from high level to detailed specification

    Ensue that all aspects of need are identified

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    CT Q Tree

    Response (Y)

    Measurement definition

    Customer Requirement Target

    Specification Limits

    USL

    LSL

    Maximum allowable defect rate

    Response (Y)

    Measurement definition

    Customer Name Customer Requirement Target

    Specification Limits

    USL

    LSL

    Maximum allowable defect rate

    Response (Y)

    Measurement definition

    Customer Requirement Target

    Specification Limits

    USL

    LSL

    Maximum allowable defect rate

    DEFINE

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    Example CT Q Tr ee - IM Sev 3 Ticket

    DEFINE

    Big Y Small Y's Detail Y's Measurement SLA

    Tkt ack Response Y1 ack time " mints"

    Measurment definition

    From the time the time at which a tkt is

    opened at CHD andtill the time an

    Engineer gives the ack 60 mints

    Target

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    DEFINE

    DEFINE - Steps

    Define Process Map

    - Define Process- Connect the

    Customer to YourProcess

    - Map Business Process

    - Verify Process Map

    Define Measure Analyze Improve Control

    Identify Customer

    & Project CTQs

    - Identify Customer(s)-Compile & Evaluate-Data for ExistingCustomers

    -Analyze Voice of the

    Customer(s)-Translate CustomerNeeds IntoRequirements (CTQs)

    - Integrate CTQs withBusiness Strategies

    - Identify Project CTQs

    Develop Team

    Charter

    -Develop The Problemand Goal Statements

    -Develop The BusinessCase

    -Determine Project

    Scope-Select Team & Define

    Roles-Set Project Milestones

    Obtain key stake holders

    signoff

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    Why is the project worth doing?

    What are the consequences of NOTdoing it now?

    Why is it a priority?

    What are the advantages of doing it now?

    How does it fit with business initiatives and targets?

    Business C ase

    DEFINE

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    Should answer: What is wrong or not meeting our customers need?

    When and where do the problem occurs?

    Whom is it impacting?

    How big is the problem? What is the impact of the problem?

    Should NO T answer:

    Potential cause Conclusions or potential solutions

    Description of pain.

    What, When, Where, Whom, Which

    How much?

    Pr oblem Statem ent

    DEFINE

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    Pr oblem Statem ent

    DEFINE

    Poor Example:

    Our customer are highly dissatisfied because of the Sev 3 ticket closure issue

    Improved Example:

    In the month of March-04( when), the average TAT for Sev 3 tickets ( what) is

    105 hrs i.e.~ 4 days ( how much). This ranges from a minimum of 40 mins to

    a max of 1147 hrs. This is a breach of SLA ( impact) for TAT of tickets and

    hence effort should be there to reduce TAT within 72 hrs.

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    Definition of improvement the team is seeking to

    accomplish

    Starts with a verb (reduce, eliminate, control, increase)

    Should be realistic and not aggressive

    Transforms vision into a discrete statement of direction

    Should be SMART (Specific, Measurable, Attainable,

    Relevant,Time-Bound)

    G oal Statement

    DEFINE

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    Purpose: To clearly describe and gain agreement on the logical

    boundaries of the project

    In Scope

    Out of scope

    What is within the boundaries of the project and what is outside thoseboundaries.

    What is the start point and what is the stop point?

    P r oject Scope

    DEFINE

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    Pro ject Scope In F ram e Out F r ame

    DEFINE

    This is a visual tool based on the analogy of a picture frame. It challenges

    the team to identify those aspects of the project (the type and extent of end

    results or deliverables, the people impacted, timing, product lines impacted,

    sites involved,etc.) which are

    in the frame (meaning clearly within the scope of work),

    out of the frame,

    or half-in-half-out (meaning this is either up for debate, or some aspects

    are in the scope of work but only in a partial way.)

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    Reference point marking major events in a project

    High level Project plan with dates

    Typically dates of completing DMAIC phases

    Consider the effort and flow of data in defining dates

    Aggressive but realistic

    M ile Stone

    DEFINE

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    Role of Champion

    Role of BB

    Role of GB

    Role of Project Team

    Frequency of interaction

    Purpose of Interaction

    Process of Interaction

    Roles Responsibilities

    DEFINE

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    What: A tool to determine individuals and/or groups whose

    commitment is essential for project success

    Why: To ensure that the project leader has identified Key Stakeholders

    How: List individuals/groups involved in the process and identify

    project function

    ARM I M odel

    DEFINE

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    A Approval of team decisions outside their charter authorities, i.e., sponsor,business leader

    RResource to the team, one whose expertise, skills, or clout may be needed on an

    ad hoc basis

    MMember of team, with the authorities and boundaries of the charter

    I Interested party, one who will need to be kept informed on direction, findings, if

    later support is to be forthcoming

    Keystakeholders

    Startup/planning

    PROJECT

    Implementation

    PHASE

    Evaluation

    ARM I M odel

    DEFINE

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    This tool is based on a simple model for team formation. It

    challenges the team to consider four critical and interrelated

    aspects of teamwork: Goals, Roles, Processes and

    Interpersonal relationships. It is invaluable in helping a groupbecome a team.

    G .R .P.I C heck L ist

    DEFINE

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    GOALS How clear and in agreement are we on the

    mission and goals of our team/projects?

    ROLES- How well do we understand, agree on, and

    fulfill the roles and responsibilities for our team?

    PROCESSES - To what degree do we understand

    and agree on the way well approach our project

    AND our team? (Procedures and approaches for

    getting our project work done? For running our

    team?)

    INTERPERSONAL- Are the relationships on our

    team working well so far? How is our level of

    openness, trust, and acceptance?

    1 2 3 4 5

    1 2 3 4 5

    1 2 3 4 5

    1 2 3 4 5

    G.R.P.I Checklist Low High

    G .R .P.I Team M odel

    DEFINE

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    DEFINE

    DEFINE - Steps

    Define Process Map

    - Define Process- Connect the

    Customer to YourProcess

    - Map Business Process- Verify Process Map

    Define Measure Analyze Improve Control

    Identify Customer& Project CTQs

    - Identify Customer(s)-Compile & Evaluate-Data for ExistingCustomers

    -Analyze Voice of theCustomer(s)

    -Translate Customer

    Needs IntoRequirements (CTQs)

    - Integrate CTQs withBusiness Strategies

    - Identify Project CTQs

    Develop TeamCharter

    -Develop The Problemand Goal Statements

    -Develop The BusinessCase

    -Determine ProjectScope

    -Select Team & DefineRoles

    -Set Project Milestones

    Obtain key stake holderssignoff

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    Process A series of actions, changes, or functions on an input bringing about an

    output that are value to the customer

    Process Mapping

    Technique for creating a common vision and shared language for

    improving business results

    Graphical display of steps, events and operations that constitute a

    process

    Process boundary

    The limits of a particular process, that define the start and stop

    points of the process

    P r ocess E xplained

    DEFINE

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    Starts With the Customer . . .

    . . . Ends With the Customer

    SIPOC - Process Flow

    COPIS - Process Thinking

    SSuppliers

    I PProcess

    OOutputs

    CCustomer

    Measures Measures

    Requirements Requirements

    XsInputs Ys

    Its goal is to connect the customer to the process and identify key

    inputs and requirements.

    H igh L evel P r ocess M ap

    DEFINE

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    M essaging Sev3 tickets H igh L evel P r ocess M ap

    SIPOC

    DEFINE

    Suppliers Input Process (High Level) Output Customers

    1 1 Problem Description Start Point: 1

    Work Around /

    Temporary Fix 1 GE E-Mail Users

    2 User Details 2

    Permanent Fix of the

    Incident

    3

    Snap shots or

    attachements if required 3 Resolved Incident

    2 1 Problem Description 1 Acknowledge the ticket

    2 User Details 2

    TSE works to resolve the

    problem

    3

    Snap shots or

    attachements if required 3

    TSE Resolves the call

    and restores the ticket

    4

    TSE requests for

    confirmation from User

    to close call

    End Point:

    Ticket closed in Service Centre

    TS/TAM/SM

    GE Businesses

    Operation or Activity

    Service Centre Ticket assigned

    to Messaging TSE