define presentation
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MICROLAND
Six Sigma
DMAIC Green Belt Training
DEFINE
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DEFINE
DEFINE Learn ing Object ives
To identify the process or product for improvement
To identify customers and translate the customer needs
into CTQs
To develop a team charterProblem/goal statement, project scope, business case, team roles, andmilestones
To develop a high-level process map for the most
significant four to five steps of the process
To obtain formal project approval
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DEFINE
DEFINE - Steps
Define Process Map
- Define Process- Connect the Customer
to Your Process- Map Business Process- Verify Process Map
Define Measure
Analyze
Improve
Control
Identify Customer& Project CTQs
- Identify Customer(s)- Compile & Evaluate- Data for ExistingCustomers
- Analyze Voice of the
Customer(s)- Translate CustomerNeeds IntoRequirements (CTQs)
- Integrate CTQs withBusiness Strategies
- Identify Project CTQs
Develop TeamCharter
-Develop The Problemand Goal Statements
-Develop The BusinessCase
-Determine ProjectScope
-Select Team & DefineRoles
-Set Project MilestonesObtain key stake holders
signoff
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DEFINE
Identify Cu stom ers
Customers
Internal
External
are those who utilize your product or
service as an input to their process to deliver
output for the next internal customer or the
external customer
are those who use your end product or
service
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DEFINE
C r itical To Q ua lity
CTQs (Critical to Quality) are the key measurable characteristics of a
product or process whose performance standards or specification
limits must be met in order to satisfy the customer. They align
improvement or design efforts with customer requirements.
CTQs represent the product or service characteristics that are defined
by the customer (internal or external). They may include the upper and
lower specification limits or any other factors related to the product or
service. A CTQ usually must be interpreted from a qualitative customer
statement to an actionable, quantitative business specification.
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Tr an slate VOC to C r itical To qu ality m easur es ( CT Q s )
Tools Used
Affinity Diagram - Too Many Requirements
Kano model - All Requirements Equally Important
CTQ tree - Unspecific Customer RequirementComplex Broad Needs
DEFINE
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Affin ity Diagr am
A tool used to organize and present large amounts of data (ideas, issues,
solutions, problems) into logical categories based on user perceived
relationships and conceptual frame working.
Often used in form of "sticky notes" send up to front of room in brainstorming
exercises, then grouped by facilitator and workers. Final diagram shows
relationship between the issue and the category. Then categories are ranked,
and duplicate issues are combined to make a simpler overview.
DEFINE
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DEFINE
Affin ity Diagr am
Idea
Header
Verbatim VOC High-Level Needs
Header Header Header Header
Idea
Idea
Idea
IdeaIdea
Idea
Idea
Idea
Idea
IdeaIdea
Idea
Idea
Idea
Idea
Idea
Idea
Idea
Idea
Idea
Idea
Idea
Idea
Idea
Idea
Idea
Idea
Idea
Idea
Exercise
How MICROLAND can improve its Customer Satisfaction ?
You being a part of internal customer are required to collect your
views/ideas and then carry out an Affinity Diagram exercise to figure out
the high level needs.
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DEFINE
Ka no M odel
Kano (a Japanese researcher), stated that there are four types of customer
needs, or reactions to product characteristics / attributes:
1. The 'Surprise & Delight'factors. These really make your product stand out
from the others. Example, a passenger jet that could take off vertically.
2. The 'More is Better '. E.g. a jet airliner that uses a little less fuel than the
competition.
3. The 'must be'things. Without this, you'll never sell the product. E.g. A jet
airliner that cannot meet airport noise regulations.
4. Finally, there are the 'dissatisfiers' , the things that cause your customers
not to like your product. E.g. a jet airliner that is uncomfortable to ride in.
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DEFINE
Ka no M odel
Delighters
Innovation
Less functional
Satisfaction
Functional
Dissatisfaction
Must be
Critical Priorities
One Dimensional
Competitive Priority
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DEFINE
CT Q Tree
A CTQ tree is a tool that aids in translating Customers Language into
Quantified requirements of our product/ service.
Purpose: - Translates broad customer requirements into specific critical to quality
requirements
Helps team to move from high level to detailed specification
Ensue that all aspects of need are identified
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CT Q Tree
Response (Y)
Measurement definition
Customer Requirement Target
Specification Limits
USL
LSL
Maximum allowable defect rate
Response (Y)
Measurement definition
Customer Name Customer Requirement Target
Specification Limits
USL
LSL
Maximum allowable defect rate
Response (Y)
Measurement definition
Customer Requirement Target
Specification Limits
USL
LSL
Maximum allowable defect rate
DEFINE
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Example CT Q Tr ee - IM Sev 3 Ticket
DEFINE
Big Y Small Y's Detail Y's Measurement SLA
Tkt ack Response Y1 ack time " mints"
Measurment definition
From the time the time at which a tkt is
opened at CHD andtill the time an
Engineer gives the ack 60 mints
Target
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DEFINE
DEFINE - Steps
Define Process Map
- Define Process- Connect the
Customer to YourProcess
- Map Business Process
- Verify Process Map
Define Measure Analyze Improve Control
Identify Customer
& Project CTQs
- Identify Customer(s)-Compile & Evaluate-Data for ExistingCustomers
-Analyze Voice of the
Customer(s)-Translate CustomerNeeds IntoRequirements (CTQs)
- Integrate CTQs withBusiness Strategies
- Identify Project CTQs
Develop Team
Charter
-Develop The Problemand Goal Statements
-Develop The BusinessCase
-Determine Project
Scope-Select Team & Define
Roles-Set Project Milestones
Obtain key stake holders
signoff
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Why is the project worth doing?
What are the consequences of NOTdoing it now?
Why is it a priority?
What are the advantages of doing it now?
How does it fit with business initiatives and targets?
Business C ase
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Should answer: What is wrong or not meeting our customers need?
When and where do the problem occurs?
Whom is it impacting?
How big is the problem? What is the impact of the problem?
Should NO T answer:
Potential cause Conclusions or potential solutions
Description of pain.
What, When, Where, Whom, Which
How much?
Pr oblem Statem ent
DEFINE
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Pr oblem Statem ent
DEFINE
Poor Example:
Our customer are highly dissatisfied because of the Sev 3 ticket closure issue
Improved Example:
In the month of March-04( when), the average TAT for Sev 3 tickets ( what) is
105 hrs i.e.~ 4 days ( how much). This ranges from a minimum of 40 mins to
a max of 1147 hrs. This is a breach of SLA ( impact) for TAT of tickets and
hence effort should be there to reduce TAT within 72 hrs.
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Definition of improvement the team is seeking to
accomplish
Starts with a verb (reduce, eliminate, control, increase)
Should be realistic and not aggressive
Transforms vision into a discrete statement of direction
Should be SMART (Specific, Measurable, Attainable,
Relevant,Time-Bound)
G oal Statement
DEFINE
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Purpose: To clearly describe and gain agreement on the logical
boundaries of the project
In Scope
Out of scope
What is within the boundaries of the project and what is outside thoseboundaries.
What is the start point and what is the stop point?
P r oject Scope
DEFINE
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Pro ject Scope In F ram e Out F r ame
DEFINE
This is a visual tool based on the analogy of a picture frame. It challenges
the team to identify those aspects of the project (the type and extent of end
results or deliverables, the people impacted, timing, product lines impacted,
sites involved,etc.) which are
in the frame (meaning clearly within the scope of work),
out of the frame,
or half-in-half-out (meaning this is either up for debate, or some aspects
are in the scope of work but only in a partial way.)
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Reference point marking major events in a project
High level Project plan with dates
Typically dates of completing DMAIC phases
Consider the effort and flow of data in defining dates
Aggressive but realistic
M ile Stone
DEFINE
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Role of Champion
Role of BB
Role of GB
Role of Project Team
Frequency of interaction
Purpose of Interaction
Process of Interaction
Roles Responsibilities
DEFINE
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What: A tool to determine individuals and/or groups whose
commitment is essential for project success
Why: To ensure that the project leader has identified Key Stakeholders
How: List individuals/groups involved in the process and identify
project function
ARM I M odel
DEFINE
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A Approval of team decisions outside their charter authorities, i.e., sponsor,business leader
RResource to the team, one whose expertise, skills, or clout may be needed on an
ad hoc basis
MMember of team, with the authorities and boundaries of the charter
I Interested party, one who will need to be kept informed on direction, findings, if
later support is to be forthcoming
Keystakeholders
Startup/planning
PROJECT
Implementation
PHASE
Evaluation
ARM I M odel
DEFINE
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This tool is based on a simple model for team formation. It
challenges the team to consider four critical and interrelated
aspects of teamwork: Goals, Roles, Processes and
Interpersonal relationships. It is invaluable in helping a groupbecome a team.
G .R .P.I C heck L ist
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GOALS How clear and in agreement are we on the
mission and goals of our team/projects?
ROLES- How well do we understand, agree on, and
fulfill the roles and responsibilities for our team?
PROCESSES - To what degree do we understand
and agree on the way well approach our project
AND our team? (Procedures and approaches for
getting our project work done? For running our
team?)
INTERPERSONAL- Are the relationships on our
team working well so far? How is our level of
openness, trust, and acceptance?
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
G.R.P.I Checklist Low High
G .R .P.I Team M odel
DEFINE
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DEFINE
DEFINE - Steps
Define Process Map
- Define Process- Connect the
Customer to YourProcess
- Map Business Process- Verify Process Map
Define Measure Analyze Improve Control
Identify Customer& Project CTQs
- Identify Customer(s)-Compile & Evaluate-Data for ExistingCustomers
-Analyze Voice of theCustomer(s)
-Translate Customer
Needs IntoRequirements (CTQs)
- Integrate CTQs withBusiness Strategies
- Identify Project CTQs
Develop TeamCharter
-Develop The Problemand Goal Statements
-Develop The BusinessCase
-Determine ProjectScope
-Select Team & DefineRoles
-Set Project Milestones
Obtain key stake holderssignoff
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Process A series of actions, changes, or functions on an input bringing about an
output that are value to the customer
Process Mapping
Technique for creating a common vision and shared language for
improving business results
Graphical display of steps, events and operations that constitute a
process
Process boundary
The limits of a particular process, that define the start and stop
points of the process
P r ocess E xplained
DEFINE
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Starts With the Customer . . .
. . . Ends With the Customer
SIPOC - Process Flow
COPIS - Process Thinking
SSuppliers
I PProcess
OOutputs
CCustomer
Measures Measures
Requirements Requirements
XsInputs Ys
Its goal is to connect the customer to the process and identify key
inputs and requirements.
H igh L evel P r ocess M ap
DEFINE
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M essaging Sev3 tickets H igh L evel P r ocess M ap
SIPOC
DEFINE
Suppliers Input Process (High Level) Output Customers
1 1 Problem Description Start Point: 1
Work Around /
Temporary Fix 1 GE E-Mail Users
2 User Details 2
Permanent Fix of the
Incident
3
Snap shots or
attachements if required 3 Resolved Incident
2 1 Problem Description 1 Acknowledge the ticket
2 User Details 2
TSE works to resolve the
problem
3
Snap shots or
attachements if required 3
TSE Resolves the call
and restores the ticket
4
TSE requests for
confirmation from User
to close call
End Point:
Ticket closed in Service Centre
TS/TAM/SM
GE Businesses
Operation or Activity
Service Centre Ticket assigned
to Messaging TSE