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Oosterhout

A27

A16

A27

A59

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A59

A59

Weststad

9

De Biesbosch

TANIS onfectioneryDistributieweg 104906 AD OosterhoutThe NetherlandsTel. +31 (0)88 523 5400Fax +31 (0)88 523 5401sales@tanisconfectionery.euwww.tanisconfectionery.eu

Craftsmanship

Shiny, transparent, smooth and consistent flavour and colour... the secret of hard candy is in the production process. The trick is heating up and cooling the ingredients as quickly as possible in order to keep process inversion low and colouring to a minimum. Tanis Confectionery performs this trick well, because we understand the craft of making confectionery. We use these skills to develop and manufacture machines that deliver optimal results. We are happy to share our expertise with you, right from the development phase.

Flexibility

Each machine delivered by Tanis Confectionery is custom-made on the basis of modules. As our client, you decide the production volume. You decide which raw materials, the number of colours, flavours and acids to be added. You decide the end result, because you know your market and your clients. We translate your recipe into a concept and a working plan. All applied techniques are in-house developments and one hundred percent suitable for the production of hard candy. The result of years of experience and advancing expertise.

European refinement

The entire installation can be placed in one or more frames making it easier to transport, taking relatively little space and making it quick to erect and to connect. As far as possible, the dimensions of the installation are kept within the pre-set requirements adjusting the machine its area of location. Its round contours and stainless steel body look very smart and are a model of hygiene and durability.

Tanis Confectionery a recipe for success

From concept to final productTanis Confectionery is the expert in designing and

manufacturing process equipment for the production of

sugar confectionery. Our production lines weigh, add,

mix, heat, boil, cool and shape the ingredients of your

final product. However, supplying process equipment

for candy production is only half the story.

Due to a unique combination of knowledge and

experience, Tanis not only knows how to design the

perfect candy production line, but also masters every

detail of the production process. We know what it

takes to make it work.

That’s why we take candy confectionery again one step

further. Not only do we have the technical know-how

for making customized process equipment, but we also

have the vision to create an entire production line.

From start to finish, we are proud of our reputation as

process designers.

Why Tanis Confectionery?

• Wehaveyearsofexperienceintheconfectionery

industry all over the world.

• WehaveourownTanisCandyInnovationCentre.

• Wehavehighlyqualified,enthusiastic,and

professional personnel.

• WeofferTotalSolutionsfromstarttofinish.

Weighing, dosing and mixing

Crucial for the production process of hard candy is the careful weighing, adding and mixing of the raw materials for both sugar and sugar-free mass, exactly according to recipe. During the mixing process, the solution is rapidly pre-heated and pre-dissolved to pre-set DS contents by natural convection and then stored in a buffer vessel.

Conveying / dosing system

•Hopper,contentsapprox.200litreswithdumpinggrate.

•Stainlesssteelconveyingscrew.•Optionalisasubframeinwhichthehopperofthe

screw conveyor will be mounted with a hoist to lift the BigBag/SuperSack.

•Furtheroption:dumpingcabinetwithdustexhaust and filter.

Controls

The operators in the industry are - in general - craftsmen knowing how to manufacture a good product and not just technicians. Each control system is built and programmed to operate the plant with the skills to understand the process. No extensive knowledge of computer systems is necessary.

Based on the process flow diagram, the lay-out, the required level of automation and the availability of hard- and software, a system is selected with, for example, a local operator panel (HMI) and / or, central control with SCADA (Supervisory Control and Data Acquisition), networks and hardware. This allows for a selection of the soft- and hardware already in use in the factory resulting in less investment in programming tools and spare parts.

Advantages

• Nohandlingofbags;avoidsriskofback

injuries

• Nocontaminationoftheproductwithdirt

from the floor and / or paper

• Theconveying/dosingscrewhoppercan-

for those ingredients not available in Big Bag

- be used as a dumping station of bags.

• Thecompleteproductionunitcanbeinstalled

without any modification of the site.

• Allingredientsareweighed,mixedandwhere

requiredpre-heatedperbatch.Theresult:

fewer (expensive) raw materials lost in the

process.

Starters

The chef’s secret is in the...

Cooker

The production process is all about heating up and cooling down the solution as rapidly as possible, which is essential for keeping the inversion process and discolouration to a minimum. For the cooking of the mass, Tanis Confectionery has designed an all-stainless steel dynamic heat exchanger to keep the mass in constant motion and thereby prevent burning. The design also makes cooking under vacuum possible again to keep the temperature as low as possible. This is a special technique which has proven to be effective many times over for all types of die-formed and deposited hard candy.

Combined Flash-off /vacuum chamber

This combination is used to expand the mass to atmospheric and evaporate excess water in combination with lowering the temperature. As and when required – depending on type of final product- a vacuum can be applied to both sections to cook under lower temperatures and so avoid process inversion of the sugars and colouring. One or more extraction units can be fitted to divide the mass and make more colours possible.

PreCooker

To make the hard candy process realy efficient Tanis Confectionery offers a Tube In Shell PreCooker. A combination of low operating steam pressure with a high evaporation makes this unit the ideal PreCooker for hard Candy production.

Options & extras

• Creaminjection.Intotheturbinecooker‘cream’

canbeinjectedfortheproductionof‘milky’hard

candy products. The dosing pump is connected to a

holding container with cream

• Cookingundervacuum

• Largerangeincapacities

• CIP-prepared

• Skidbuiltforeasyinstallation

• Pre-wiredandpre-tested

Cream injection

Into the film cooker “cream” can be injected for the production of “milky” hard candy products. The dosing pump has to be connected to a holding container with cream.

AMS

In-linecontinuousdosingsystem‘AdditiveMixingSystem’ using static in-line - or dynamic mixers and dosing pumps for the addition of liquid colour, flavour, alcohol and acid. To ascertain better control of dosing flow indicators can be applied. For quick change-over extra tanks can be fitted with by-passes for easy cleaning.

Dynamic ‘pin’ mixer

Lowpressuresteamheatedjacketedstainlesssteeldynamic mixer with connections for the addition of colour, flavour and acid solution to the cooked and vacuumized hard candy mass. This mixer can also be used for the addition of powdered acid(s) or other dry inclusions and for the injection of preheated compressed air (optional) to create a productwitha‘silky’appearance.Themixerwillhave to be mounted over the cooling conveyor and discharges directly onto it.

Adjust temperatures

For hard candy to be processed (shaped) by

die- or rotary chain former, the Tanis Tempering

Conveyor will bring the mass to the required

temperature and plasticity. The mass can directly

be fed into the batch roller. The total length of

the conveyor is dependant on the capacity. The

unit is constructed in sections with stainless

steel frame and adjustable feet to accommodate

any unevenness of the floor and make spirit level

installation possible.

Colour & more...

Depositing

•Depositingamaximumoftworowsatthesametime for the simultaneous deposit of two colours for:-‘Swirl’typeproduct- Side-by-side product- Centre-in-Shell

•Depositingamaximumoffourrowsatthesametimeforasinglecolourproduct‘mono’

•Minimumof16x2pistonsoverwidthoftheline•Maximumof48x2pistonsoverwidthoftheline•Speed,20to50strokes/minute,dependingon

product type and viscosity•Pumpandhoppersheated

Moulds

•PFTE-coatedaluminiumforbetterheattransfer•Ejectorpinineachcavity•Mouldsegmentsfittedinalloyframe•Segmentscanbeexchangedwhendamaged,so

the complete mould does not need to be replaced•Sizeandshapedesignedtoorder

Moulding and Cooling

Oscillatingde-mouldingsystemfor‘AluminiumPFTEcoated (impregnated) moulds’•Independentpusherforeach8pistonswithits

own pressing cylinder•Pushingcanbeinfluencedwithsequence

programmes, depending on dimensions of the product in the mould.

•Productsarede-mouldedonawiremeshbelt.

Cooling Tunnel•Stainlesssteelframe.•Allmouldsaresupportedinachainwithoutany

cross-overs •Stainlessinsulatedsteeldoorsandpanels

Refrigeration module•Tunnelsuppliedwithcoilstobewater-cooled•Blower•Humiditycontrol

Shape it...SpicesThe result of depositing a hard candy in PFTE-coated aluminium moulds. Mono products in one colour or multiple colours at the same time, cream or fruit-flavoured.

• Layered• Centre-in-Shellor...• ‘Swirl’typeproducts• Centre-filledproductswithahardorsoftcentre

All these are possible with the Tanis Confectionery starch-free depositing plants. Tanis Confectionery has a team of specialists available to design the ideal configuration to meet your requirements and capacities. The final capacity depends on the weight per piece, combinations of colour & flavour, flow-characteristics and / or type and percentage of centre. Tanis Confectionery depositing plants are unique in design. The following design criteria have been our focus of attention during the engineering stage of the productionline:

• Flexibility• Easyaccessforeasymaintenance• Chainsupportandbearingsaccessiblefromthe

outside• Easyandquickcleaningcapabilities• Servocontrolfordepositing,mouldmovement

de-moulding.• Allmouldsaresupportedinachainwithoutany

cross-overs, so no timing issues• Easyremovalofthemoulds• PLCcontrol• Touchpadoperatingscreen• Multi-coloureddepositcapabilities,uptothree

colours in one depositing stroke• Flexibleinsmallandhighcapacities• Closedloopcooling• Mouldmovementcontinuousordiscontinuous,

depending on the product

Centre-in-shell

We ensure a complete setting with integrated

dissolving and cooling of the centre-in-shell

mass. The ready premix is dissolved in-line

followed by immediate cooling, likewise

in-line. This process allows for the use of, for

example, high percentages of fruit concentrate

and / or incorporation of alcohol as the heat

load on the mass is short and so discolouration

or loss of alcohol is non-existent.

Milk components

Fully-automated preparation of reconstituted milk with a weighing / mixing vessel, automatic powder dosing and buffer vessel with circulation pumpfitted in one frame for ease of installation and connection.

Rework vessel

An insulated and jacketed vessel to which the first and last mass leaving the cooker during start-up and shut-down is directed. This mass can be adjusted in dry solids by the (manual) addition of water, where upon it can be used as an ingredient, so avoiding excess raw material losses and waste.

Fat melter / buffer

Fat melting and buffering tank with dosing pump. The blocks of fat are placed on a heated grid and drop into the tank for complete melting. The fat can then be kept at the correct temperature and used when required.

Side orders

Shape it...

Colour and more...

Starters

The Chef’s Secret

Cook & Reduce Dissolve or cook

Caramelize...

Combine to taste

Do it in the mix

A final course...

Shape it...

Give it air and structure

Enrobing

T-Brown

T-Bar

T-Chew

T-Cream

T-Rock

T-Gel

Packaging

We will be happy to put you into contact with suppliers of wrapping and packaging machines to complete your production line.

The final courseTanis Candy Innovation CentreProcess evaluationIn the 'Tanis Candy Innovation Centre' it is possible to test your recipe on Tanis designed and produced machines. For this we can choose equipment (connected)asastandardsolution;whichmaybebest way to produce your candy. Also it is possible to combine equipment in new configurations to create NEW solutions for NEW products with NEW flavours, combinations and shapes.

Research & DevelopmentBecause Tanis know how to produce candy we can help to develop your 'new' product. Tanis can advice what to choose for the ingredients and how to weigh, add, mix, heat, boil cool and form. This we can then test in 'The Tanis Kitchen'. Training and analysesTo make start-up, commisioning and instruction of the ordered plant as short and effecient as possible, we can run tests with supervisors / operators with a set-up simular to the line to be supplied so the process parameters can be set in advance.

SC

colour flavour acidcolourflavouracid

SC

colour flavour acidcolourflavouracid

Our menu

+ +

or

OIL

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Specifications and dimensions shown are standard

and correct at the time of printing. They may be

modified to meet specific customer requirements.

Tanis Confectionery reserves the right to change or

alter specifications and designs or to discontinue

manufacture without notice or obligation.

PUMP030,032

STOP MACHINERYTO CLEAN, LUBRICATE

OR REPAIR.

CAUTIO

N

350015650

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CAUTION

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OR REPAIR.

CAUTION

CL pump

CL pump

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TO CLEAN, LUBRICATE

OR REPAIR.

CAUTION

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CAUTIO

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A final product