dcs800 hardware options, part 2 - abb · pdf fileto sdcs-con-4 board, ddcs ... dcs800 hardware...

© ABB Group February 2, 2010 | Slide 1DCS800_HARDWARE_OPTIONS_02R0101

DCS800 Hardware Options, part 2Size D1 – D4

E-Learning, DC drives

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Objectives

This training module covers:

DDCS options for DCS800

Branching unit NDBU-95

AIMA-01 Module adapter

Finger protection

Extension lug bars

EMC filters

NETA-01 Remote Monitoring

http://search.abb.com/library/ABBLibrary.asp?DocumentID=9AKK101130D4959&LanguageCode=en&DocumentPartId=&Action=Launch

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Options for DDCS communication

If the SDCS-COM-8 board is connected to SDCS-CON-4 board, DDCS communication is possible

This board provides 4 channels for connection of external devices

Here are some examples:

NDBU-95 Branching Unit

AIMA-01 Module Adapter

Advant Controller

Which communication channel is required depends on the devices


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DDCS branching unit NDBU-95For D1 to D7 module sizes

NDBU-95 is located outside of the drive and can thus be used for all D1 – D7 modules sizes

NDBU-95 is used to provide the star topology for communication to ABB overriding control systems and for the DriveWindow fiber optic network

NDBU-95 provides 9 output channels thus it is possible to serve up to 9 drives


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NDBU-95 connection diagramExample: Channel 0 communication


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NDBU-95 connection diagramExample: Channel 3 communication (Software Tool)


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AIMA-01 is used to expand I/Os via extension modules

Each AIMA-01 board can be equipped with up to 3 extension modules

Typical each extension module gets its own ID node because of serial communication


Help


AIMA-01 Module AdapterConnection to COM-8

Connect the AIMA-01 board with the COM-8 board on channel 1

Optical connection is limited to 200 m

Optical link, up to 200 m


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AIMA-01 Module AdapterSeries connection


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AIMA-01 Module AdapterMounting

Extension modules from R-series fit to connectors on the AIMA-01 board

Fix the modules in addition with two screws to get proper grounding

After that the extension module is ready for operation if the power is switched-on

Note that incorrect mounting of the extension module on the AIMA-01 board can damage electronic boards!


Help


AIMA-01 Module AdapterExample: Settings on the extension module

On each extension module there are switches and selectors to specify communication

Node ID selector (S1) is used to set-up the node ID of the extension module. Read DCS800 documentation to find out the required settings!

Some modules have DIP-switches for some additional settings like filter settings, voltage- or current scaling


Help


Terminal options, part 1Finger protections

Typical DCS800 converter modules have IP00 protection

Therefore hot parts (AC and DC) are exposed and could cause accidents

To avoid this finger protection is available as option for D1 to D4 sizes

Finger protection comes is 3 sizes

D1 and D2 module size

D3 module size

D4 module size

Modules size D1 and D2


Help



Here are some examples of finger protection

Module size D3


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Terminal options, part 3Extension lug bars

Size D4 modules can deliver DC current up to 1000A

In some cases the standard DC terminals are not large enough for needed DC power cables

In this case it is beneficial to use the extension lug bars

In general the extension lug bars provide more space to connect the DC cables


Help


Auxiliary transformer T2For module sizes D1 to D7:

The auxiliary transformer (T2) is located outside of the drive

All converter units require various auxiliary voltages, e.g. 115 or 230 VAC

Electronics or power supply

Cooling fans (115 or 230 VAC)

Auxiliary transformer (T2) is especially designed to supply the drives electronics and the cooling fan

This transformer can be connected to incoming voltages up to 690 VAC

Maximum power is 1400 VA


Help


EMC filters, part 1Connection diagram

EMC filters are needed to reduce harmonics in the AC supply network

When using an EMC filter, correct mounting order with line reactors and fuses has to be taken in account

Line reactors and fuses have to be connected directly to the drive

EMC filter has to be connected ‘upstream’ of the line reactors

C1

W1V1U1

Drive

D1

F3

L3

EMC filter


Help


EMC filters, part 2For module sizes D1 to D6


Help


NETA-01Remote monitoring

The NETA-01 Ethernet Adapter module is an optional device for browser-based remote monitoring of ABB drives via Ethernet

Monitor the drive

Read and adjust drive parameter values / actual signals

Read and clear the contents of the fault log and save it to a file

Control the drive

Give control commands

Feed a motor speed or torque reference to the drive

Reset a drive fault


Help


Summary

Key points of this module are:




Finger protection

Extension lug bars

EMC filter



Help


Additional information

Hardware Manual (3ADW000194)


1


DCS800 Hardware Options, part 2Size D1 – D4

E-Learning, DC drives

Welcome to the DCS800 Hardware Options training module for ABB DC drives.

If you need help navigating this module, please click the Help button in the top right-hand corner.

To view the presenter notes as text, please click the Notes button in the bottom right corner.

2

Help


Objectives





Finger protection

Extension lug bars

EMC filters



• DDCS options for DCS800

• Branching unit NDBU-95

• AIMA-01 Module adapter

• Finger protection

• Extension lug bars

• EMC filters

• NETA-01 Remote Monitoring

3

Help


Options for DDCS communication

If the SDCS-COM-8 board is connected to SDCS-CON-4 board, DDCS communication is possible

This board provides 4 channels for connection of external devices

Here are some examples:

NDBU-95 Branching Unit


Advant Controller

Which communication channel is required depends on the devices

• In the ABB fiber optic world there are many options for DDCS communication. For the DCS800, the communication interface is the SDCS-COM-8 board which provides DDCS communication channels.

• This board provides 4 channels for connection of external devices for DDCS.

• Here are some examples:

o NDBU-95, branching unit,

o AIMA-01, module adapter,

o Advant controller, the ABB PLC system

• Which communication channel is required, depends on the devices.

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Help


DDCS branching unit NDBU-95For D1 to D7 module sizes

NDBU-95 is located outside of the drive and can thus be used for all D1 – D7 modules sizes

NDBU-95 is used to provide the star topology for communication to ABB overriding control systems and for the DriveWindow fiber optic network

NDBU-95 provides 9 output channels thus it is possible to serve up to 9 drives

• The NDBU-95 is located outside of the drive and can thus be used for all D1 to D7 modules sizes.

• The DDCS branching unit NDBU-95 is used to provide the star topology for communication to ABB overriding control systems and for the DriveWindow fiber optic network. Star topology allows connected drives to become unpowered without disabling the communication of the other connected drives.

• The NDBU-95 provides nine output channels thus it is possible to serve up to nine drives. If the amount of drives has to be increased, it is possible to connect several NDBU-95 in parallel, in series or in any combination to build up a network.

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Help


NDBU-95 connection diagramExample: Channel 0 communication

• Here is an example for DDCS wiring of channel 0 data transfer.

• Several drives are connected to the NDBU-95 via fiver optic cables.

• On the master input there is an ABB overriding control system connected.

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NDBU-95 connection diagramExample: Channel 3 communication (Software Tool)

• Another example for DDCS topology is shown in the picture.

• Each NDBU-95 is connected with 8 drives. If more drives should be connected, NDBUs can be connected in series to multiply output connections.

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Help



AIMA-01 is used to expand I/Os via extension modules

Each AIMA-01 board can be equipped with up to 3 extension modules

Typical each extension module gets its own ID node because of serial communication

• AIMA-01 is used to expand I/Os via extension modules. All types of R-modules can be plugged into connectors.

• Each AIMA-01 board can be equipped with up to 3 extension modules.

• Typically, each extension module gets its own ID node because of a serial communication.

8

Help


AIMA-01 Module AdapterConnection to COM-8

Connect the AIMA-01 board with the COM-8 board on channel 1

Optical connection is limited to 200 m

Optical link, up to 200 m

• The AIMA-01 board has to be connected to the COM-8 board. The COM-8 board provides channel 1 communication for this purpose.

• Note that the optical connection is limited to 200 meters.

• Do not forget that this is a serial communication. Therefore node IDs have to be set according to description.

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Help


AIMA-01 Module AdapterSeries connection

If more than one AIMA-01 board is used, all boards will be connected in series. One fiber cable from the first AIMA-01 board and one fiber cable from the last AIMA-01 board is connected to the COM-8 board of the DCS800.

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Help


AIMA-01 Module AdapterMounting

Extension modules from R-series fit to connectors on the AIMA-01 board

Fix the modules in addition with two screws to get proper grounding

After that the extension module is ready for operation if the power is switched-on

Note that incorrect mounting of the extension module on the AIMA-01 board can damage electronic boards!

• Extension modules from the R-series fit to connectors on the AIMA-01 board

• Fix the modules in addition with two screws to get proper grounding

• After that, the extension module is ready for operation if the power is switched-on

• Note that incorrect mounting of the extension module on the AIMA-01 board can damage electronic boards!

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Help


AIMA-01 Module AdapterExample: Settings on the extension module

On each extension module there are switches and selectors to specify communication

Node ID selector (S1) is used to set-up the node ID of the extension module. Read DCS800 documentation to find out the required settings!

Some modules have DIP-switches for some additional settings like filter settings, voltage- or current scaling

• On each extension module there are switches and selectors to specify communication

• Node ID selector (S1) is used to set-up the node ID of the extension module. Read the DCS800 documentation to find out the required settings!

• Some modules have DIP-switches for some additional settings like filter settings, voltage- or current scaling

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Help



Typical DCS800 converter modules have IP00 protection

Therefore hot parts (AC and DC) are exposed and could cause accidents

To avoid this finger protection is available as option for D1 to D4 sizes

Finger protection comes is 3 sizes

D1 and D2 module size

D3 module size

D4 module size

Modules size D1 and D2

• Typical DCS800 converter modules only have IP00 protection.

• Therefore, hot parts (AC and DC connectors) are exposed and could cause accidents.

• To avoid this, finger protection is available as an option for size D1 to D4 converters.

• Finger protection comes in three sizes,

o one for units D1 and D2,

o one for unit D3 and

o one for unit D4.

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Help



Here are some examples of finger protection

Module size D3

Here are some examples of finger protection.

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Help


Terminal options, part 3Extension lug bars

Size D4 modules can deliver DC current up to 1000A

In some cases the standard DC terminals are not large enough for needed DC power cables

In this case it is beneficial to use the extension lug bars

In general the extension lug bars provide more space to connect the DC cables

• Size D4 modules can deliver DC-currents up to 1000 A.

• In some cases the standard DC-terminals are not large enough for the needed DC-power cables.

• In these cases it is beneficial to use the extension lug bars for easier connection of the DC-cables.

• The extension lug bars provide more space to connect the DC-cables.

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Help


Auxiliary transformer T2For module sizes D1 to D7:

The auxiliary transformer (T2) is located outside of the drive

All converter units require various auxiliary voltages, e.g. 115 or 230 VAC

Electronics or power supply

Cooling fans (115 or 230 VAC)

Auxiliary transformer (T2) is especially designed to supply the drives electronics and the cooling fan

This transformer can be connected to incoming voltages up to 690 VAC

Maximum power is 1400 VA

• The auxiliary transformer T2 is located outside of the drive and can thus be used for all D1 to D7 modules sizes.

• All Converter units require various auxiliary voltages, e.g. 115 or 230 Volts AC are needed for the electronics of D1 to D7 unit sizes, the cooling fans of D1 to D5 unit sizes also need 115 or 230 VAC as supply.

• The auxiliary transformer T2 is especially designed to supply the drives electronics and the cooling fan.

• The auxiliary transformer T2 can be connected to incoming voltages up to 690 VAC and provides either 115 or 230 VAC at its secondary winding. The power is 1400 Volt-Ampere and the current on the secondary side is 6 Amps for 230 VAC and 12 A for 115 VAC.

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Help


EMC filters, part 1Connection diagram

EMC filters are needed to reduce harmonics in the AC supply network

When using an EMC filter, correct mounting order with line reactors and fuses has to be taken in account

Line reactors and fuses have to be connected directly to the drive

EMC filter has to be connected ‘upstream’ of the line reactors

C1

W1V1U1

Drive

D1

F3

L3

EMC filter

• EMC filters are needed to reduce harmonics in the AC supply network.

• When using an EMC filter, correct mounting order with line reactors and fuses has to be taken into account.

• The line reactors and the fuses have to be connected directly to the drive.

• The EMC filter has to be connected ‘upstream’ of the line reactors

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Help


EMC filters, part 2For module sizes D1 to D6

• The EMC filters are located outside of the drive. EMC filters are available for D1 to D6 modules sizes of up to 3000 ADC.

• EMC filters are necessary to fulfill the standard for emitted interference. For more information about the necessity of an EMF filter, please see the DCS800 Hardware Manual chapter entitled EMC filters.

• The table shows the type of drive with its rated DC-current and the D1 to D6 unit sizes.

• Here are the types of EMF filters listed according to converter type and incoming voltage.

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Help


NETA-01Remote monitoring

The NETA-01 Ethernet Adapter module is an optional device for browser-based remote monitoring of ABB drives via Ethernet

Monitor the drive

Read and adjust drive parameter values / actual signals

Read and clear the contents of the fault log and save it to a file

Control the drive

Give control commands

Feed a motor speed or torque reference to the drive

Reset a drive fault

• The NETA-01 Ethernet Adapter module is an optional device for browser-based remote monitoring of ABB drives via Ethernet

• Monitor the drive

o Read and adjust drive parameter values / actual signals

o Read and clear the contents of the fault log and save it to a file

• Control the drive

o Give control commands

o Feed a motor speed or torque reference to the drive

o Reset a drive fault

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Help


Summary





Finger protection

Extension lug bars

EMC filter



• DDCS options for DCS800

• Branching unit NDBU-95

• AIMA-01 Module adapter

• Finger protection

• Extension lug bars

• EMC filters

• NETA-01 Remote Monitoring

20

Help


Additional information

Hardware Manual (3ADW000194)

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dcs800 hardware options, part 2 - abb · pdf fileto sdcs-con-4 board, ddcs ... dcs800 hardware...

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