datam - pcr cash · the calibration for the fuel consumption of hdm4 is performed by measuring fuel...

19
1 23 Wireless Personal Communications An International Journal ISSN 0929-6212 Volume 89 Number 3 Wireless Pers Commun (2016) 89:959-975 DOI 10.1007/s11277-016-3353-2 An Economic Calibration Method for Fuel Consumption Model in HDM4 Kwang-Ho Ko, Byung-Koo Moon, Tong- Won Lee, Won-Ho Lee, Ink-Yoon Yoo, Sooh-Yung Lee, Dae-Seok Han & Seung- Hyun Jeong

Upload: others

Post on 24-Jan-2021

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

1 23

Wireless Personal CommunicationsAn International Journal ISSN 0929-6212Volume 89Number 3 Wireless Pers Commun (2016)89:959-975DOI 10.1007/s11277-016-3353-2

An Economic Calibration Method for FuelConsumption Model in HDM4

Kwang-Ho Ko, Byung-Koo Moon, Tong-Won Lee, Won-Ho Lee, Ink-Yoon Yoo,Sooh-Yung Lee, Dae-Seok Han & Seung-Hyun Jeong

Page 2: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

1 23

Your article is protected by copyright and all

rights are held exclusively by Springer Science

+Business Media New York. This e-offprint is

for personal use only and shall not be self-

archived in electronic repositories. If you wish

to self-archive your article, please use the

accepted manuscript version for posting on

your own website. You may further deposit

the accepted manuscript version in any

repository, provided it is only made publicly

available 12 months after official publication

or later and provided acknowledgement is

given to the original source of publication

and a link is inserted to the published article

on Springer's website. The link must be

accompanied by the following text: "The final

publication is available at link.springer.com”.

Page 3: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

An Economic Calibration Method for Fuel ConsumptionModel in HDM4

Kwang-Ho Ko1 • Byung-Koo Moon1 • Tong-Won Lee1 •

Won-Ho Lee1 • Ink-Yoon Yoo2 • Sooh-Yung Lee2 •

Dae-Seok Han2 • Seung-Hyun Jeong3

Published online: 10 May 2016� Springer Science+Business Media New York 2016

Abstract HDM4 developed by Worldbank is the calculation software which is widely

used in estimating various costs such as highway construction cost and vehicle operating

cost (VOC). The necessary data such as weather condition, traffic volume, running speed,

road curvature and road gradient should be input to calculate fuel consumption in HDM4.

In conventional HDM4 calibration, calibration factors are determined by the average fuel

consumption which has been measured for various vehicles for long period. The vehicles

which are released after the calibration factors are determined or those with new tech-

nology could be low in terms of fuel consumption. This paper has proposed a fuel con-

sumption testing method for quick and easy determination of the calibration factors in

HDM4 VOC calculation. The calibration for the fuel consumption of HDM4 is performed

by measuring fuel consumption for round trips on two flat and straight roads at several

steady speeds for a short period. By this calibration method the factors for driving resis-

tance ranged from 0.13 to 0.30. Latest cars are lower than HDM4 models in terms of

tractive resistance and power loss with more efficient fuel economy. Therefore, it appears

that the calibration factors would further decrease over time. In case of HDM4, however,

separate calibration factors are not provided for aerodynamic resistance. Therefore, it is

reasonable to regard that the difference in aerodynamic resistance has been reflected to the

two calibration factors.

Keywords HDM � Fuel consumption � HDM calibration � Fuel economy � Tractionresistance

& Byung-Koo [email protected]

1 Division of Automotive Engineering, Ajou Motor College, Boryeong-si, Chungnam 355-769,Korea

2 Highway and Transportation Research Insitute, Korea Institute of Civil Engineering and BuildingTechnology, 283, Goyangdae-ro, Ilsanseo-gu, Goyang-si, Gyeonggi-do, Korea

3 ECOTRUMENT, 501, Doorae Business Center, 239, Namdongdai-ro, Namdong-gu, Incheon,Korea

123

Wireless Pers Commun (2016) 89:959–975DOI 10.1007/s11277-016-3353-2

Author's personal copy

Page 4: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

1 Introduction

As the world becomes stricter on CO2 emissions, fuel economy improving technology has

dramatically developed. The sales of Hybrid or electric vehicles have been on the rise even

though a demand for them is not so strong yet. Therefore, it is necessary to calibrate fuel

consumption on new vehicles more frequently. For this, instead of performing a fuel

consumption test for a long time in consideration of diverse conditions, it is required to

carry out the test in a simple and fast manner. Therefore, it appears that the test method

proposed in this paper would be effective.

To calculate fuel consumption which accounts for a big portion in VOC using the

HDM4 program, it is necessary to determine two calibration factors (rolling resistance

calibration factor, calibration factor for total engine and accessories power) for the char-

acteristics of road and vehicles [1]. After comparing the fuel consumption measured

through the test with the fuel consumption calculated through HDM4 before calibration

factors are determined, then the proper calibration factors should be set to get the two

values matched each other.

In case of HDM4, necessary information such as weather condition, traffic volume,

running speed, road curvature and road gradient should be input to calculate fuel con-

sumption. The calibration factors that should be determined to calculate of fuel con-

sumption are rolling resistance calibration factor (Kcr2) and calibration factor for total

engine and accessories power (Kpea). Therefore, the calibration for fuel consumption of

HDM4 can be performed even though a fuel consumption test is conducted while the

factors which have nothing to do with the two factors (rolling resistance, engine and

accessories power loss) are set aside. In other words, calibration can be easily done without

the whole vehicle test over time to measure average fuel consumption changes depending

on weather condition, traffic volume, road gradient or curvature.

This paper has proposed a fuel consumption testing method for quick and easy deter-

mination of these calibration factors. The calibration for the fuel consumption of HDM4 is

performed by measuring fuel consumption with round trips on two flat and straight roads at

several steady speeds for a short period. If tested on flat and straight two types of roads

(round trip), fuel consumption changes by road gradient, curvature and wind direction can

be removed. In addition, fuel consumption changing factors by weather condition (tem-

perature, humidity, rainfall, snowfall) can be eliminated by conducting a test for a short

period of time. And fuel consumption changing factors by traffic volume can also be

removed by measuring fuel consumption at several speed levels. In this paper, three

passenger cars (small, mid and large) with large market share in Korea have been chosen.

After driving on two flat and straight roads with different surface roughness at 40–100 km/

h, fuel consumption was measured. Based on the test results, the fuel consumption com-

ponent of HDM4 has been calibrated.

2 Related Work

2.1 HDM4 Fuel Consumption Model

In HDM4, fuel consumption is calculated based on the fact that fuel is consumed to

generate engine output power which is necessary to maintain running speed as shown in

Eq. (1) below [2]:

960 K.-H. Ko et al.

123

Author's personal copy

Page 5: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

IFC ¼ max½Idle Fuel; ZETA � PTOT � ð1þ dFuelÞ� ð1Þ

where IFC instantaneous fuel consumption (mL/s), Idle_Fuel rate of fuel consumption

during idle (mL/s), ZETA fuel-to power efficiency factor (mL/kW/s), PTOT total power

requirement for steady-state motion (kW), dFuel additional fuel consumption factor due to

acceleration noise.

In case of heavy traffic or traffic congestion, the fuel consumption during idle becomes

the final fuel consumption. If fuel consumption during driving is high, the fuel con-

sumption necessary to maintain running speed would be the final fuel consumption value.

In Eq. (1), total engine requirement (PTOT) is the sum of tractive resistance and engine

and accessories power loss. In general, tractive resistance consists of rolling resistance,

aerodynamic resistance, acceleration resistance, gradient resistance and curvature resis-

tance. In case of cruise driving on a flat and straight road as in this study, tractive resistance

would be the sum of rolling resistance and aerodynamic resistance.

Rolling resistance is estimated based on road roughness and type of tire while aero-

dynamic resistance is determined based on aerodynamic resistance coefficient, frontal area

of vehicle and running speed. In addition, engine and accessories power loss is estimated

based on the fact that it increases in proportion to engine RPM. The equation which is used

to calculate tractive resistance, engine and accessories power loss, fuel consumption and

the default coefficients of small, mid and large passenger cars in HDM4 are summarized in

Table 1.

Even during cruise driving, speed variation occurs on the road due to interaction with

other vehicles or a driver’s distraction. The irregular repetition of acceleration and

deceleration even during a cruise causes increase in fuel consumption [3]. To consider this

increase in fuel consumption, ‘dFuel’ is included in the Eq. (1). In most passenger cars, it

ranges from 0.09 to 0.12 at 60–100 km/h. The fuel consumption is higher by about 10 %

compared to the fuel consumption during a cruise [4].

2.2 Calibration Procedure of HDM4 Fuel Consumption Model

HDM4 calculates fuel consumption necessary to generate engine output power against

tractive resistance and engine and accessories power loss. The final rolling resistance and

engine and accessories power loss are calculated by multiplying rolling resistance and

engine and accessories power loss by calibration factors in order to reflect the character-

istics of road and vehicles. To determine these calibration factors, average fuel con-

sumption is measured under diverse conditions by driving various vehicles on the road for

a long time. Then, the two calibration factors are determined to adjust the calculated values

to the calculated ones by HDM4. Specifically, calibration factors which minimize the

difference between the calculated values by HDM4 before calibration and test result (sum

of square of errors: SSE) are determined using ‘least sum of square of errors’ [5].

The names of the two calibration factors which are aimed to calculate the fuel con-

sumption of HDM4 are Kcr2 (rolling resistance calibration factor) and Kpea (calibration

factor for total engine and accessories power). The default values for the both factors are

1.0 before calibration. If the value after calibration is\1.0, fuel consumption decreases

because both rolling resistance and engine and accessories power loss become lower. If the

value is [1.0, resistance and fuel consumption increases accordingly. Therefore it’s

important to set the right values for these factors to calculate accurate fuel consumption by

HDM4.

An Economic Calibration Method for Fuel Consumption Model… 961

123

Author's personal copy

Page 6: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

Table

1HDM4fuel

consumptionspecification

HDM4fuel

consumptionspecification

SFC

SFC:specificfuel

consumption(m

L/km)

HDM4defaultvalue

SFC=

1000*IFC/V;V

(m/s)

Small

Mid

Large

IFC

IFC:instantaneousfuel

consumption(m

L/s)

IFC=

MAX

[IDLE_FUEL,ZETA

*PTOT*(1

?dFUEL)]

IDLE_FUEL:idle

rate

offuel

consumption(m

L/s)

0.25

0.36

0.48

ZETA

ZETA:fuel-to-power

efficiency

factor(m

L/kW/s)

ZETA

=ZETAB*(1

?EHP*(PTOT-

PCTPENG

*PENGACCS/100)/PRAT)

EHP:decreasein

engineefficiency

factor

0.25

0.25

0.25

PCTPENG:percentageoftotalpower

ofengineandaccessories

80

80

80

PRAT:maxim

um

ratedpower

(kW)

60

70

90

ZETAB:basefuel-to-power

efficiency

factor(m

L/kW/s)

0.067

0.067

0.067

PTOT

PTOT:totalpower

requirem

entforsteady-state

motion(kW)

PTOT=

PTR/EDT?

PENGACC

EDT:drivetrainefficiency

0.9

0.9

0.9

PTR

PTR:tractivepower

toovercomeresistance

(kW)

PTR=

FTR*V/1000:tractivepower

FTR

FTR:totalresistance

tosteady-state

motion(N

)

FTR=

FA

?FR

FA

FA:aerodynam

icresistance

(N)

FA

=0.5

*RHO

*CDmult*CD

*AF*V2

RHO

(airdensity)(kg/m

3)

1.2

1.2

1.2

CDmult(aerodynam

icdragcoefficientmultiplier)

1.1

1.1

1.1

CD

(aerodynam

icdragcoefficient)

0.40

0.42

0.45

AF(vehicle

projected

frontalarea)(m

2)

1.8

1.9

2.1

WGT_OPER:operatingweight(kg)

1000

1200

1400

962 K.-H. Ko et al.

123

Author's personal copy

Page 7: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

Table

1continued

HDM4fuel

consumptionmodel

FR

FR:rollingresistance

(N)

FR=

FCLIM

*CR2*(b11*wheelno.?

b12*CR1*weight?

CR1*b13*V2)

FCLIM

(climatic

adj.factor)=

1?

0.003*PCTDS?

0.002*PCTDW

PCTDS(percentageofsnow

covered)

PCTDW

(percentageofwater

covered)

CR1(tiretypedependentcoeff.ofrollingresistance)=

1.0

(small)/1.0

(mid)/1.0

(large)

CR2=

Kcr2*(CR_CR2_a0

?CR_CR2_a1

*TD

?CR_CR2_a2

*RI)

Kcr2(rollingresistance

calibrationfactor)

CR_CR2_a0

(rollingresistance

model

param

eter)=

0.9

(forallpassenger

cars)

CR_CR2_a1

(rollingresistance

model

param

eter)=

0.022(forallpassenger

cars)

CR_CR2_a2

(rollingresistance

model

param

eter)=

0.022(forallpassenger

cars)

TD

(pavem

enttexture

depth)=

3mm

RI(international

roughnessindex)=

2.38(road

A)/6.23(road

B)(m

/km)

b11(rollingresistance

param

eter)=

CR_B_a0

*wheeldia.

b12(rollingresistance

param

eter)=

CR_B_a1/wheeldia.

b13(coefficientrelatedto

aerodynam

ic)=

CR_B_a2

*wheelno./wheeldia.2

CR_B_a1,CR_B_a0,CR_B_a2:model

coeff.=

37/0.064/0.012

Wheelno.:number

ofwheel=

4

Wheeldia.:diameter

ofwheel=

0.60(smallandmid);0.66(large)

(m)

An Economic Calibration Method for Fuel Consumption Model… 963

123

Author's personal copy

Page 8: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

Table

1continued

HDM4fuel

consumptionmodel

PENGACCS

PENGACCS:engineandaccessories

frictionpower

loss

(kW)

PENGACCS=

Kpea

*PRAT*[PACC_a1

?(PACCS_a0

-PACCS_a1)*(RPM

-RPM_ID

LE)/(RPM100-

RPM_ID

LE)]

Kpea:calibrationfactorfortotalengineandaccessories

power

PRAT:maxim

um

ratedpower

(kW)=

60(small);70(m

id);90(large)

RPM_ID

LE:idle

enginespeed=

800rpm

PACCS_a0:ratioofdragto

power

at100km/h

=0.2

PACCS_a1:model

param

eter

={-b?

(b2–4*a*c)

1/2}/(2*a)

a=

ZETAB*EHP*Kpea

2*PRAT*(100-

PCTPENG)/100

b=

ZETAB*Kpea

*PRAT

c=

-ID

LE_FUEL

RPM:enginespeed=

RPM_a0

?RPM_a1

*Vp?

RPM_a2

*V2

RPM_a0,RPM_a1.RPM_a2:model

param

eter

=2280rpm/17rpm/(m/s)/0.83rpm/(m/s)2

(smallandmid);1709/7.16/0.99(large)

RPM100:enginespeedcalculatedat

100km/h

=RPM_a0

?RPM_a1

*27.8

?RPM_a2

*27.82

964 K.-H. Ko et al.

123

Author's personal copy

Page 9: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

For calibration of the fuel consumption component of HDM4, it is necessary to fix

rolling resistance and total engine and accessories power calibration factors. The cali-

bration factor can be easily determined by measuring fuel consumption on a flat and

straight road because calibration procedure for road gradient and curvature is not available

in HDM4. The gradient and curvature calibration are performed in other test procedure, i.e.

the whole road test and it takes very long time for various vehicles. Since fuel consumption

can change by atmospheric conditions such as temperature and humidity, in addition, it is

necessary to perform a test for a short period under averaged weather conditions to get

more accurate calibration factors [6].

In reality, furthermore, running speed can change depending on traffic volume. If speed

changes, fuel consumption changes as well. Therefore, calibration factors can be easily set

by repeating a cruise on a flat and straight road at several speed levels. The fast and

Table 2 Characteristics of test vehicles

Model Small (i30) Mid (NF Sonata) Large (Grandeur TG)

Manufacturer Hyundai Hyundai Hyundai

Transmission Automatic Automatic Automatic

Model year 2009 2008 2008

Mileage (km) 20,000 60,000 70,000

Engine displacement (cc) 1591 1998 2656

No. of cylinder L4 L4 V6

Rated power 124 ps/6200 rpm 144 ps/6000 rpm 259 ps/6200 rpm

Fuel Gasoline Gasoline Gasoline

Certified fuel economy(km/L)

13.8 10.8 10.6

HDM4 vehicle class Passenger small Passenger medium Passenger large

Picture

Table 3 Characteristics of test roads

ID Pavement Average IRI(m/km)

Length(km)

Speed limit(km/h)

Test speed(km/h)

Ambient temperature andhumidity

A Asphalt 2.38 0.68 60 40, 60, 80,100

10–15 �C65–75 %

B Asphalt 6.23 0.59 60 40, 60, 80,100

An Economic Calibration Method for Fuel Consumption Model… 965

123

Author's personal copy

Page 10: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

convenient fuel consumption test which is aimed to set calibration factors can be proposed

as follows:

• Measure fuel consumption on two flat and straight roads having different surface

roughness.

• Measure fuel consumption under annual mean temperature and humidity conditions for

a short period of time.

• Measure fuel consumption while cruising at several speed levels.

To perform the fuel consumption test mentioned above, fuel consumption while cruising

at 40, 60, 80 and 100 km/h was repeatedly measured for three Korean passenger cars

[small (1600 cc), mid (2000 cc) and large (2700 cc)] having high market share in Korea on

two flat and straight roads with different surface roughness.

3 Test Procedure and Discussion

3.1 Measuring Fuel Consumption

Three passenger cars and two straight roads were chosen for calibration tests of fuel

consumption. The vehicle and road characteristics are described in Tables 2 and 3.

Fig. 1 LCD displaying the fuel consumption and test vehicle driven on the test road

Table 4 Measured fuel consumption data (averaged for round trip)

Test road Speed (km/h) Measured fuel consumption (mL/km) Average IRI (m/km)

Small (1600 cc) Mid (2000 cc) Large (2700 cc)

A 40 46.5 50.8 73.0 2.38

60 44.5 43.3 51.3

80 50.3 51.0 57.3

100 61.8 61.0 62.5

B 40 49.5 53.5 75.0 6.23

60 47.0 46.5 53.5

80 53.5 53.5 64.0

100 68.5 65.5 71.0

966 K.-H. Ko et al.

123

Author's personal copy

Page 11: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

According to HDM4’s classification of vehicles, the three test vehicles are small (1600 cc),

mid (2000 cc) and large (2700 cc) passenger car categories each. The default vehicle

characteristic coefficients in HDM4 such as frontal area, maximum horse power and

vehicle weight were used unchanged. Because it’s not easy to get the accurate data of

vehicle specification for the manufacture’s policy, the default values were used. Then, the

difference of fuel consumption were minimized by these two calibration factors mentioned

above.

The two test roads are flat and straight with 1.2–1.4 km in terms of mileage for round

trip. The international roughness index (IRI) was 2.38 and 6.23 m/km each. These roads

are good to measure fuel consumption while cruising at four speed levels (40, 60, 80 and

100 km/h) thanks to the low traffic volume. The test was conducted in May under the

average annual mean temperature (12 �C) and humidity (70 %) conditions [7].

The fuel consumption (mcc) was measured at 1 MHz of sampling speed with a

flowmeter connected to the inlet and outlet of fuel pump. All tests were performed eight

times, and the mean excluding both maximum and minimum values has been taken as the

final values. For the test, there was only one person (driver) per vehicle. The impact of

wind direction and slight road gradient has been eliminated through a round-trip drive [8].

The measured fuel consumption can be checked in realtime basis through the LCD

display, and the related data are saved in a personal computer. Figure 1 shows the fuel

consumption display and test drive.

3.2 Results of Test and HDM4 Calculation

The measured fuel consumption is summarized in Table 4. The minimum value was

observed at 60 km/h. The fuel consumption increases as road roughness and engine vol-

ume is higher. The fuel consumption measured on two flat and straight roads for round trip

with three passenger cars (small, mid and large) ranged from 43 to 75 mL/km. You can see

it’s very high fuel economy value of 13–23 km/L converted to the usual unit (km/L). The

road and driving conditions make the fuel economy high, i.e. there’s no gradient resistance,

curvature resistance for the flat and straight roads and the acceleration resistance is also

zero for the steady vehicle speed.

Table 5 Calculated fuel consumption with HDM4 (calibration factors are set 1.0, i.e. without calibration)

Test road Speed (km/h) Estimated fuel consumption (mL/km) Average IRI (m/km)

Small (1600 cc) Mid (2000 cc) Large (2700 cc)

A 40 104.3 127.0 148.2 2.38

60 91.2 108.8 126.9

80 94.1 109.9 128.1

100 106.7 122.3 141.8

B 40 106.0 128.9 150.2 6.23

60 93.2 110.9 129.1

80 96.4 112.4 130.6

100 109.5 125.3 144.8

An Economic Calibration Method for Fuel Consumption Model… 967

123

Author's personal copy

Page 12: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

To calculate fuel consumption with before calibration, the calibration factor for Kcr2

and Kpea was set to default value of 1.0 while road gradient and curvature were set to 0.

These values are default ones in HDM4. After inputting standard coefficients provided by

HDM4 for vehicle characteristics, mean fuel consumption has been calculated, and the

results were summarized in Table 5. Just like the road test result, minimum fuel con-

sumption was observed at 60 km/h. However, the calculated values ranged from 91 to

150 mL/km, about twice greater than measured fuel consumption. It means that the cal-

culated fuel consumption is higher than measured value. Therefore, the calculated values

of tractive resistance and engine and accessories power loss are larger than they really are.

Therefor the calibration factors should be less than ‘1.0’ to get the actual value of the road

test result in the HDM4 calculation with these conditions.

If fuel consumption is calculated using HDM4 without calibration, the calculated fuel

consumption is about twice greater than the fuel consumption measured while cruising on a

flat and straight road as shown in this paper. The characteristics of the vehicles used in

HDM4 (frontal area, vehicle weight and aerodynamic resistance coefficient) are disad-

vantageous compared to the characteristics of actual vehicles in terms of fuel economy.

Recently, many cars are streamlined by decreasing aerodynamic resistance coefficient and

frontal area. In addition, vehicle weight has been reduced to improve fuel economy. The

fuel-power conversion factor titled ‘ZETA’ in HDM4 modeling should be used in order to

calculated fuel consumption which is necessary to generate engine power enough to cover

tractive resistance and engine and accessories power loss. Somewhat high value could be

used in HDM4 (for example, for small passenger cars, default value of ZETA is 0.07 mL/

kW/s). The test vehicles used in this study ranged from 2008 to 2009 in terms of model

year with high fuel economy (10–13 km/L). In particular, the large passenger car (2700 cc)

shows 10.6 km/L in terms of certified fuel economy. Therefore, it appears that these

vehicles have characteristics which are advantageous in fuel economy compared to the

default characteristics and fuel-power conversion factors of the vehicles used in HDM4. In

other words, the vehicle specifications used in HDM4 doesn’t fit latest vehicles for fuel

economy. Therefore, the calculated fuel consumption tends to be greater than measured

fuel consumption. That’s why it is necessary to calibrate fuel consumption for latest cars

more often.

The calibration factors are determined based on the average fuel consumption measured

for various vehicles for a long time in the conventional HDM4 calibration procedure. The

vehicles released after the calibration procedure and those applied with new technology

could be low in terms of the number of vehicles. However they can decrease the calibration

factors of HDM4. In Korea, for example, gasoline direct injection (GDI) technology is

applied to most gasoline cars released in 2011. This new technology can improve fuel

economy by about 10 % [9]. In addition, variable geometry turbo (VGT) technology has

been widely applied to diesel cars to improve fuel efficiency. As CO2 emissions-related

laws become stricter, engine has been downsized by reducing engine displacement and the

number of cylinders. As a result, fuel consumption would further decline. It is also

expected that the number of hybrid and electric cars would increase. Therefore, it would be

necessary to perform calibration tests more often to calculate accurate HDM4-based fuel

consumption.

It’s reasonable to partially correct the calibration factors through an analysis on the

percentage of the new vehicles after calibration procedure with a simple fuel consumption

test for new vehicles as proposed in this study.

968 K.-H. Ko et al.

123

Author's personal copy

Page 13: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

3.3 Discussion of the Calibration Results

The calibration factors minimizing the difference between measured fuel consumption

values and calculated ones are shown in Table 5. In a small passenger car, for example,

Kcr2 and Kpea are 0.30 each. In mid and large passenger cars, they are 0.13 and 0.17,

respectively. The mid and large cars are greater than a small car in terms of the fuel

consumption calculated by HDM4. It means that the calibration factors should be lower in

mid and large cars. In fact, these calibration factors are lower than the usual calibration

factor levels [10]. As mentioned above, latest vehicles showing high fuel economy have

been used for the test. It’s the reason for the smaller calibration factors.

Because calibration factors ranged from 0.13 to 0.30, rolling resistance and engine and

accessories power loss were 13–30 %, compared to the default specifications used in

HDM4. As mentioned above, latest cars are lower than HDM4 default models in terms of

tractive resistance and power loss thanks to efficient fuel economy characteristics. It

appears that the calibration factors would further decrease over time as the high-tech

applies to the vehicles. In case of HDM4, however, separate calibration factors are not

provided for aerodynamic resistance. Therefore, it is reasonable to see that the difference in

aerodynamic resistance has been reflected to the two calibration factors [11].

SSE is the difference between measured fuel consumption and calculated fuel con-

sumption. SSE in the Table 6 is generally high, ranging from 17 to 37 mL/km for the

classes of the test vehicles [12]. In particular, the highest value of SSE is observed in the

large passenger car because the large car used in this test is as efficient as 10.6 km/L of

certified fuel economy. In order for a large car to reach this level of fuel economy, a variety

of fuel economy improving technologies, for example, light material, streamlining design,

should be applied. In this case, the default vehicle models used in HDM4 make the fuel

consumption calculation inaccurate [13]. That’s why the calibration procedure should be

performed more often and you need a simple and economic calibration test procedure.

As mentioned above, this paper is aimed to propose a test method for calibration factors

of vehicle operating cost component in HDM4. The test should be performed in a short

Table 6 Results of calibration for fuel consumption

IRI (m/km) Speed(km/h)

Fuel consumption (mL/km)

Small passenger Medium passenger Large passenger

Measured Calibrated Measured Calibrated Measured Calibrated

2.38 40 46.5 51.8 50.8 52.9 73.0 66.7

60 44.5 46.4 43.3 46.3 51.3 56.9

80 50.3 50.5 51.0 50.0 57.3 60.0

100 61.8 60.7 61.0 60.1 62.5 70.6

6.23 40 49.5 52.3 53.5 54.9 75.0 68.9

60 47.0 46.9 46.5 47.6 53.5 58.5

80 53.5 51.1 53.5 50.9 64.0 61.3

100 68.5 61.5 65.5 60.8 71.0 71.7

Calibration Factor Kcr2 0.30 0.13 0.13

Kpea 0.30 0.17 0.17

SSE (mL/km) 20.6 16.8 37.3

An Economic Calibration Method for Fuel Consumption Model… 969

123

Author's personal copy

Page 14: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

Fig. 2 Calibrated and measuredfuel consumption

970 K.-H. Ko et al.

123

Author's personal copy

Page 15: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

period of time. It would be appropriate to cruise at four speed levels on two flat and straight

roads eliminating road gradient, curvature and acceleration-caused tractive resistance.

In addition, fuel economy has significantly being improved recently. Because modern

vehicles can be different from the default vehicle model in HDM4, it is necessary to

perform calibration more frequently. Therefore, the fuel consumption test proposed in this

paper seems effective (Fig. 2).

4 Conclusions

The two calibration factors for rolling resistance and engine and accessories power loss

should be determined for the road and vehicle conditions to calculate fuel consumption

taking a great portion in VOC with HDM4. A simple and economic fuel consumption

measurement test method for the calibration factors is proposed in the study.

HDM4 provides only two calibration factors for fuel consumption component. They are

for the rolling resistance coefficients (Kcr2) and engine and accessories power loss coef-

ficients (Kpea). And there’s no calibration factors for the road gradient and road curvature.

The calibration factors can be easily determined if the fuel consumption is measure on flat

and straight roads because it’s not necessary to consider road gradient and curvature. In

addition, it is proper to perform the calibration test for a short period under averaged

weather conditions as the fuel consumption can change with regard to atmospheric tem-

perature and humidity. In reality, furthermore, running speed can change by traffic volume.

If speed changes, fuel consumption changes as well. Therefore, calibration factors can be

easily set by repeating a cruise on a flat and straight road at several speed levels.

According to calibration of the fuel consumption for the three Korean passenger cars

(small, mid and large) with the proposed test method, rolling resistance calibration factor

(Kcr2) is 0.17–0.30 while the calibration factor for total engine and accessories power

(Kpea) ranged from 0.13 to 0.30. The rolling resistance is 17–30 % and engine and

accessories power loss is 13–30 % of the default values after calibration. It means that the

fuel consumption calculated by HDM4 has significantly decreased for the smaller two

calibration factors fixed by simple and quick fuel consumption test method.

SSE, the difference between measured fuel consumption values and calculated ones

after calibration, ranges from 17 to 37 mL/km. In particular, the highest value of SSE is

observed for the large passenger car. It’s for the large car used in this test is as efficient as

10.6 km/L in terms of certified fuel economy. A variety of fuel economy improving

technologies should be applied in order for a large car to reach this level of fuel economy.

In addition, SSE is high even after calibration. That’s why it is necessary to perform the

calibrate fuel consumption test for latest vehicles more frequently.

As CO2 emissions-related laws become stricter around the world [14], so many new

technologies such as GDI, VGT and engine downsizing have been developed and applied

to modern vehicles. Therefore, it tends to decrease in fuel consumption rate over time. It is

also expected that the number of hybrid and electric cars would increase. Therefore, it

would be necessary to perform calibration test more frequently to calculate accurate

HDM4-based fuel consumption.

It’s reasonable to partially correct calibration factors through an analysis on the per-

centage of new vehicles after determining calibration factors through a simple fuel con-

sumption test on new vehicles as proposed in the study.

An Economic Calibration Method for Fuel Consumption Model… 971

123

Author's personal copy

Page 16: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

References

1. Bennett, C. R., & Greenwood, I. D. (2003). Volume 5: HDM-4 calibration reference manual. InISOHDM World Road Association (PIARC) (pp. 174–181).

2. Odoki, J. B., & Kerali, H. G. (2000). HDM-4 volume four: Analytical framework and modeldescriptions. In HDM-4: Highway Development and Management, the Highway Development andManagement Series, World Road Association (PIARC) (pp. 245–255).

3. Hussain, R., Rezaeifar, Z., & Oh, H. (2015). A paradigm shift from vehicular ad hoc networks toVANET-based clouds. Wireless Personal Communications, 83(2), 1131–1158.

4. Greenwood, D., Dunn, R. C., & Raine, M. R. R. (2007). Estimating the effects of traffic congestion onfuel consumption and vehicle emissions based on acceleration noise. Journal of Transportation Engi-neering, 133(2), 124–126.

5. Barrachina, J., Garrido, P., Fogue, M., Martinez, F. J., Cano, J., Calafate, C. T., et al. (2015). A V2I-based real-time traffic density estimation system in urban scenarios. Wireless Personal Communica-tions, 83(1), 259–280.

6. Kurmis, M., Andziulis, A., Dzemydiene, D., Jakovlev, S., Voznak, M., & Gricius, G. (2015). Coop-erative context data acquisition and dissemination for situation identification in vehicular communi-cation networks. Wireless Personal Communications, 85(1), 49–62.

7. Lee, S. H., & Kim, Y. S. (2004). Observation of climate change in korea during the past four decades.Journal of Korea Atmospheric Engineering, 506–512.

8. Hasan, S. F., Siddique, N. H., & Chakraborty, S. (2014). Developments and constraints in 802.11-basedroadside-to-vehicle communications. Wireless Personal Communications, 69(4), 1261–1287.

9. Lecointe, B., & Monnier, G. (2003). Downsizing a gasoline engine using turbocharging with directinjection. Transaction of SAE, Issue 2003-01-0542, 211–222.

10. Odoki, J. B., & Akena, R. (2008). Energy balance framework for appraising road projects. Proceedingsof the ICE Transport, 161(1), 23–35.

11. Altamira, A., de Solminihac, H., Harrison, R., & Covarrubias, J. P. (2004). Calibration of fuel con-sumption model in HDM-4 model: An application to observed consumption in Canada and Chile. InProceedings of transportation research board conference (pp. 124–135).

12. Bennett, C. R., & Paterson, W. D. O. (2002). Volume V: A guide to calibration and adaptation. HDM-4Manual (Version 1.3) (pp. 524–529).

13. Okubo, K., Sato, M., & Xing, J. (2003). Adapting the HDM-4 to expressways in Japan. In Proceedingsof XXIInd PIARC world road congress (pp. 524–529).

14. Jacobsen, R. H., & Mikkelsen, S. A. (2014). Infrastructure for intelligent automation services in thesmart grid. Wireless Personal Communications, 76(2), 125–147.

Dr. Kwang-Ho Ko is a professor of Ajou motor college. He is a Ph.D.in automotive engineering. He received doctor degree from Seoulnational university in South Korea. His major interest covers eco-driving method and efficient driving using altitude change. He pre-sented 20 papers in the field of eco-driving experiment and calculation.He has 10 patents in the automotive engineering. He’s the member ofKorean Society of Automotive Engineering, Korean Society of RoadEngineering and Korean Society of Construction Engineering.

972 K.-H. Ko et al.

123

Author's personal copy

Page 17: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

Byung-Koo Moon is a professor of Ajou motor college. He is a M.S.in computer engineering and M.S. mechanical engineering. In addition,he completed a coursework in electrical engineering and computerscience from Seoul national university, South Korea. His major interestincludes vehicle electronics and automotive human machine interface.He is the member of Korean Society of Automotive Engineering andKorea Society of Digital Policy and Management.

Dr. Tong-Won Lee is a professor of Ajou motor college. He is a Ph.D.in automotive engineering. He received doctor degree from KAIST(Korea Advanced Institute of Science and Technology) in SouthKorea. His major interest covers engine control and efficient drivingexperiments and emission gas. He presented about 10 papers in thefield of engine and automotive experiment and calculation. He’s themember of Korean Society of Automotive Engineering, KoreanInstitute of Gas and Convergence Research Institute for ForensicSociety.

Won-Ho Lee is a professor of Ajou motor college. He is a finish thecoursework in computer engineering. He received an education fromAjou University in South Korea. His major interest covers computernetwork and automobile network. He’s the member of Korea Con-vergence Society, Korea Academia-Industrial cooperation Society.

An Economic Calibration Method for Fuel Consumption Model… 973

123

Author's personal copy

Page 18: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

Dr. Ink-Yoon Yoo is a research fellow of Korea Institute of Civil andBuilding Technology (KICT). He received a doctorate from KoreaUniversity, Korea. His major is infrastructure asset management, andlead the asset management research team in the KICT more than20 years. He is specialized in Pavement Management System, and alsohas research interests in utility pavement, such as porous and low-noisepavements.

Dr. Sooh-Yung Lee is a senior researcher of Korea Institute of Civiland Building Technology (KICT). He received a doctorate fromGyeonggi University, Korea. His major is infrastructure asset man-agement, and also specialized in pavement technology, such as mon-itoring system, utility pavements. He has a wide range of knowledgeand a rich experience in field as well as laboratory experiments morethan 20 years.

Dr. Dae-Seok Han is a senior researcher of Korea Institute of Civiland Building Technology (KICT). He received a doctorate from KyotoUniversity, Japan. His major is infrastructure asset management, andspecialized in Life Cycle Cost Analysis (LCCA) and stochastic dete-rioration forecasting modeling. He is a listee in a biographic dic-tionary, Marquis Who’s Who in the world 32nd Edition (2015).

974 K.-H. Ko et al.

123

Author's personal copy

Page 19: DATAM - PCR Cash · The calibration for the fuel consumption of HDM4 is performed by measuring fuel consumption with round trips on two flat and straight roads at several steady

Seung-Hyun Jeong is a president of ECOTRUMENT corporation. Heis a Ph.D. in environmental engineering. He received doctor degreefrom Pukyong national university in South Korea. His major interestcovers measurement of eco-driving effects using automobile moni-toring system. He presented five papers in the field of eco-drivingexperiment and calculation. He has seven patents in the automotiveengineering. He is the member of Korean Society of AutomotiveEngineering.

An Economic Calibration Method for Fuel Consumption Model… 975

123

Author's personal copy