d2842le203

124
MAN Nutzfahrzeuge AG Werk Nürnberg D 2842 LE203 5707023 / 01-10

Upload: vr

Post on 07-Jan-2016

261 views

Category:

Documents


38 download

DESCRIPTION

Spare Parts MAN D2842LE203

TRANSCRIPT

Page 1: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 1/124

MAN Nutzfahrzeuge AG

Werk Nürnberg

D 2842

LE2035707023 / 01-10

Page 2: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 2/124

Page 3: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 3/124

Spare parts

Diesel Engine

Order number

D 2842 LE203

5707023 01-10

Page 4: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 4/124

Subject to change to keep abreast with technological progress:

 © 1995 MAN Nutzfahrzeuge AktiengesellschaftNo parts of this publication may be reproduced or translated without prior written permission of MAN. MAN explicitlyreserves all rights according to copyright law.

Page 5: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 5/124

I5707023 01-10 / 07.07

CONTENTS

IMPORTANT NOTE ............................................................................................................................................................................. II

ENGINE NUMBERS ............................................................................................................................................................................ III

INTRODUCTION ................................................................................................................................................................................. IV

LIST OF TEXT BLOCKS ...................................................................................................................................................................... V

SUMMARY OF SALES GROUPS ....................................................................................................................................................... VIII

CATALOGUE ....................................................................................................................................................................................... 1

ALPHABETICAL INDEX ...................................................................................................................................................................... 109

PAGE

Page 6: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 6/124

II 5707023 01-10 / 07.07

IMPORTANT NOTE

This catalogue is an exclusive edition for MAN engines with the order number given at the bottom of every

page. It is therefore in the owner’s interest to look after the catalogue carefully.

Spare parts for the engines in question can be ordered only using this catalogue. For this reason it is imperative

that you always keep the catalogue at hand, even when using the MAN after sales service, and that you pass

the complete user information on the new owner if you decide sell the engine. Additional copies can be ordered

as spare parts. The catalogue order number is identical to the order number given in the engines sales contract

Page 7: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 7/124

III5707023 01-10 / 07.07

Engine numbers

This catalogue contains the spare parts for the following orders and engine numbers:

Order number Engine number Chassis number

5707023 0001 494 1072 041 1 076

5707023 0002 494 1072 056 1 076

5707023 0003 494 1072 072 1 0765707023 0004 494 1072 088 1 076

5707023 0005 494 1073 105 1 076

5707023 0006 494 1073 124 1 076

5707023 0007 494 1073 142 1 076

5707023 0008 494 1073 161 1 076

5707023 0009 494 1076 067 1 076

5707023 0010 494 1076 132 1 076

Page 8: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 8/124

IV 5707023 01-10 / 07.07

INTRODUCTION

Catalogue terms and their meaning

01-9106

#40080205001402-5001

SCHWUNGRAD FLYWHEEL VOLANT

1

2 - 31

2

3

45

V-Gr.: 51.#0310-0101, 51.#0020-0564

D 2866 LUE

1 51.02301-7379 1SCHWUNGRAD FLYWHEEL VOLANT

Drawing no.

Engine Text block designation Text block no.

Item no. in illustrationSpare parts number

Parts designation

Quantity of units Other languages

Sales group numbers

The spare parts catalogue is divided into functiongroups and text blocks. The contents of sales groupsare grouped together in the blocks.

To permit simpler understanding, large sales groupsare spread out across several function groups andtext blocks.

Quoting the sales group number in correspondenceand during telephone conversations speeds up pro-cessing.

The extent of delivery of theparts number given under item 1also includes the parts listed un-der items 2 and 3. These parts

can also be ordered individually.

When ordering spare parts, please alwaysquote:

Engine model, engine no. and order numberas indicated on the engine model plate. Followthe instructions in the Operator’s Manual(model plate).

Observe repair sizes.

Spare part designation:Spare parts number, name, quantity re-quired.

Desired mode of delivery: postal package, or-dinary freight, urgent freight, express freight, airfreight, etc.

Exact address of recipient.

1

2 - 3

Page 9: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 9/124

V5707023 01-10 / 07.07

GROUP CONTENTS

CONTENT OF TEXT BLOCKBLOCK NUMBER PAGE

01-0003 1CRANKCASE

01-1012 3OIL SPRAYER NOZZLE

01-1018 4CRANKCASEMOUNTING PARTS

01-1020 5PREHEATERCONNECTING PARTS

01-1022 6FRONT COVER

01-1023 7CYLINDER LINER

01-1032 8CRANKCASECONNECTING PARTS

01-4042 9CRANKCASEBREATHER

01-5011 10TIMING CASE

01-6030 11TIMING CASECOVER

01-6031 12TIMING CASECONNECTING PARTS

02-0002 14CRANKSHAFT

02-0097 15CONNECTING ROD,BIG-END BEARING

02-0535 16CRANKSHAFT BEARINGS

02-1039 17VIBRATION DAMPER,V-BELT PULLEY,

02-5022 18FLYWHEELEND PLATE

02-6028 19PISTON COMPLETE

03-0017 20CYLINDER HEAD

03-2001 21CYLINDER HEAD BOLTS,CYLINDER HEAD GASKET

03-2004 22CYLINDER HEAD BOLTS,CYLINDER HEAD GASKET

03-3006 23CYLINDER HEAD COVER

03-3030 24OIL FILLERCOVER

04-0030 25CAMSHAFTWITHOUT INJECTION TIMER

04-5015 26ROCKER BRACKETASSEMBLY

04-5017 27VALVES

05-0022 28OIL PUMP

05-1011 29OIL SUCTION LINE

05-2022 30OIL SUMP

Page 10: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 10/124

VI 5707023 01-10 / 07.07

05-3009 31OIL DIPSTICK,MARKED

05-4014 32OIL COOLER

05-5011 34OIL FILTER1-PIN HORIZONTAL

06-0019 35WATER PUMPWITH PLUG CONNECTION

06-0100 37COOLING WATER INLET

06-0506 38REPAIR KITFOR COOLANT PUMP

06-1007 39COOLANT PUMPTHERMOSTAT

06-1313 40MOUNTING PARTS FOR WATERPUMP

06-2040 41COOLING WATER PIPE

06-2098 42OIL COOLERCOOLANT PIPE

06-6009 43FAN-COOLED RADIATOR

06-6026 45FAN

06-6027 47FAN-COOLED RADIATORCONNECTING PARTS

06-8009 49TENSION PULLEY

06-8012 50TENSION PULLEY

06-8020 51TENSION PULLEY

08-0031 52AIR DISTRIBUTOR PIPE

08-3048 53INTERCOOLER AIR PIPES

08-3104 54INTERCOOLER ELBOW

08-5802 55DRY AIR CLEANERWITH COMPONENTS

08-6055 56EXHAUST MANIFOLDS,WITHOUT COOLING

08-8010 58TURBOCHARGEREXHAUST ELBOW

09-0040 59TURBOCHARGER

MOUNTING

09-4061 60TURBOCHARGEROIL PRESSURE PIPE

09-4062 61TURBOCHARGEROIL RETURN PIPE

09-6002 62EXHAUST EXPANSION JOINT

09-6013 63AIR INTAKEDRAIN PLUG

09-6014 64AIR CLEANERAIR INTAKE

09-7004 65DRY AIR CLEANERFASTENERS AND CONNECTIONS

10-0010 67NOZZLE HOLDERNOZZLE

Page 11: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 11/124

VII5707023 01-10 / 07.07

10-1002 68INJECTOR

10-2029 71FUEL INJECTION PIPES

10-3001 72MOUNTING PARTS FORFUEL INJECTION PIPES

11-0050 73INJECTION PUMPOIL RETURN PIPE

11-0079 74INJECTION PUMPDRIVE AND MOUNTING

11-1126 75INJECTION PUMPAND ACTUATOR

11-1906 76ACTUATORCOMPONENTS

11-3022 78FUEL PUMPCOMPONENTS

11-4057 79SHUT-OFF DEVICEEHAB

11-6002 80ACTUATORPLUG

12-0036 81MOUNTING PARTS FORFUEL FILTER

12-0103 83FUEL FILTERCOMPONENTS

12-3066 84FUEL PIPES

12-3107 86FUEL PIPES

12-4060 88PARALLEL FUEL FILTER

DRIP OIL LINE MOUNTING PARTS

12-5011 90FUEL PREFILTERCONNECTING PARTS

19-0002 91ENGINE MOUNTINGOPPOSITE FLYWHEEL END MOUNTING PARTS

19-0011 92LIFTING EYE

19-0043 93LIFTING EYE

26-0062 94ALTERNATORMOUNTING PARTS

26-1025 96ALTERNATOR

26-2010 97STARTERMOUNTING PARTS

26-3016 98STARTER6,6 KW COMPONENTS

27-0804 100SPEED SENDERBERU

27-1010 101LEVEL MONITORCOOLING WATER

27-1042 102TEMPERATURE SENDERCOOLING WATER

27-2081 103OIL PRESSURE SENDER

27-6003 104VACUM INDICATORFOR AIR CLEANER

99-0020 105SET OF GASKETS FOR ENGINE

99-9998 108INSTRUCTION PLATES

Page 12: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 12/124

VIII 5707023 01-10 / 07.07

SUMMARY OF SALES GROUPS

CONTENTS OF SALES GROUPSSALES GR.NO. PAGE

51.#0010-0496 6, 15, 19, 20, 21,ENGINE D2842 LE201/20326, 27, 105 

51.#0010-0788 22, 23, 24, 108CYLINDER HEAD COVERSTANDARD

51.#0030-0179 1, 3, 4, 5, 7, 8CRANKCASE D2842 LE201/203

51.#0040-0990 50, 51TENSION PULLEYFOR COOLANT PUMP

51.#0040-0998 94, 96ALTERNATOR 80A I=3,0 1-PININSULATED UPPER

51.#0050-0137 97, 98STARTER 24V/6,5KW NORMAL

51.#0060-0524 11, 63WITHOUTAIR COMPRESSOR

51.#0070-0397 59, 60, 61TURBOCHARGER N=1500 U/MIN

51.#0090-0178 39COOLING WATER THERMOSTAT 79 - DEG.

51.#0100-0677 18FLYWHEEL, SAE1 J = 2,412

51.#0110-0435 52, 53CHARGE AIR SYSTEM (LL-LLK)

51.#0120-0187 32, 34OIL COOLER , OIL FILTER ( SINGLE )

51.#0130-0404 28, 29, 30OIL SUMP DEEP ( GEAR - OIL PUMP 34MM WIDE )

51.#0140-0664 45, 49BLOWER FAN DM=915 I=1,15 (LL-LLK)

51.#0140-0667 43AKG-RADIATOR, 45-DEG.

51.#0150-0688 81, 83, 84, 86, 88,TWIN FUEL FILTER , FUEL PREFILTER90AND LIFT PUMP

51.#0160-0262 56EXHAUST SYSTEMWITHOUT GUARD PLATE

51.#0170-0224 25CAMSHAFT

51.#0190-0278 14, 16, 17CRANKSHAFTWITHOUT ENGINE TURNING HANDLE

51.#0210-0482 67, 68, 71, 72, 73,INJECTION SYSTEM74, 75, 76, 78, 80FOR "GAC" N=1500 U/MIN

51.#0270-0205 10, 12FLYWHEEL HOUSINGNOT FOR POWER TAKE-OFF

51.#0280-0772 79ELECTR. - HYDRAULICSHUT-OFF DEVICE (EHAB)

51.#0300-0235 55, 64, 65INTAKE SYSTEMWITH AIR CLEANER + RAIN CAP

51.#0310-0161 47, 54RADIATORCONNECTING PARTS

51.#0380-0307 31, 108OIL DIPSTICKRIGHT CENTER ( OIL SUMP DEEP )

51.#0410-0373 91ENGINE MOUNTING GS

51.#0410-0431 92, 93ENGINE MOUNTING (LL-LLK)

51.#0440-0167 9CRANKCASE BREATHER

51.#0450-0125 58EXHAUST ELBOW NW125

Page 13: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 13/124

IX5707023 01-10 / 07.07

51.#0450-0172 62EXHAUST EXPANSION JOINT NW125 ( 2-PIN )

51.#0460-0055 41COOLANT OUTLET

51.#0470-0616 35, 38, 40, 42COOLANT PUMPWITHOUT IDLER PULLEY WITHOUT ENGINE TURNING HANDLE

51.#0470-0631 37COOLING WATER INLET DM75,0 WITH/FORENGINE - COOLANT PUMP

51.#0600-0167 101COOLING WATER - LEVEL MONITOR ( NOT INSTALLED )

51.#0600-0192 102COOLING WATER - TEMPERATURE SENDERWITH WARNING CONTACT 110°

51.#0600-0276 103OIL PRESSURE CONTROLWITH WARNING CONTACT 0-10 BAR

51.#0600-0280 104VACUUM INDICATORMECHANICAL FOR AIR CLEANER PICLON

51.#0620-0068 100SPEED SENDER "BERU"

Page 14: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 14/124

1 5707023 01-10 / 07.07

D 2842 LE203 01-0003

CRANKCASE

  1 51.01102-6056 1CRANKCASE ASSEMBLY REPLACEMENT GROUP

  2 51.01105-6037 6BEARING CAP MAIN BEARING

  3 06.22022-3061 12DOWEL PIN 8H8X18-ST50-2K-ZNPHR3F

  4 51.01105-6039 1BEARING CAP THRUST BEARING

  5 51.91301-0071 2DOWEL PIN

  6 51.90020-0293 14HEX COLLAR BOLT M18X2X153-10.9

  7 06.01494-4316 14HEX SHOULDER STUD M12X1,5X85-10.9-MAN183-PHR

  8 51.04410-0155 6CAMSHAFT BUSH

  9 51.04410-0148 1CAMSHAFT BUSH

 11 51.91605-0118 1COVER WITH MALE THREAD

 11 51.91605-0130 1COVER WITH INTERNAL THREAD

 12 51.05701-0138 1OIL PIPE CRANKCASE BREATHER

 13 51.91606-0086 1COVER A37,3/14-X5CRNI1810N

 14 51.91606-0039 12COVER A34,2/10-X5CRNI1810N

 15 51.91606-0037 4COVER A40,3/14,5-X5CRNI1810N

Page 15: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 15/124

25707023 01-10 / 07.07

D 2842 LE203 01-0003

 16 06.31649-0006 1BALL 6,350G20P2

 17 06.08092-0144 2DRAIN PLUG AM14X1,5-ST-A3C

 18 06.56631-0106 2SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

 19 06.08042-0605 1DRAIN PLUG M18X1,5-ST-A3C

 20 06.56631-0109 1SEAL WITH ELASTOMER LIP 18,7X26X1,5-ST/FPM1-80

 21 51.90310-0149 6DRAIN PLUG M26X1,5X12-ST

 22 06.56631-0112 6SEAL WITH ELASTOMER LIP 26,7X34,93X2-ST/FPM1-80

 23 06.08042-0211 3DRAIN PLUG M30X1,5-ST-ZNPHR3F

 24 06.56631-0114 3SEAL WITH ELASTOMER LIP 31X39X2-ST/FPM1-80

 25 06.22022-1063 2DOWEL PIN 8M6X24-ST50-2K-ZNPHR3F

 26 06.22022-3563 2DOWEL PIN 16H8X24-ST50-2K-ZNPHR3F

 27 06.08092-0144 1DRAIN PLUG AM14X1,5-ST-A3C

 28 06.56631-0106 1SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

 33 51.91701-0274 24BUSH 17,00 MM

 34 50.98130-0264 1REDUCER

 35 06.08092-2142 1DRAIN PLUG CM10X1-ST-A3C

 36 06.56631-0104 1SEAL WITH ELASTOMER LIP 10,7X16X1,5-ST/FPM1-80

 37 04.90300-9009 1ADHESIVE 200M-FL250G BOTTLE

 38 04.10160-9164 1ADHESIVE 50 ML BOTTLE

V-GR.: 51.#0010-0788 51.#0380-0307 51.#0030-0179

Page 16: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 16/124

3 5707023 01-10 / 07.07

D 2842 LE203 01-1012

OIL SPRAYER NOZZLE

  1 51.01601-0007 12FLANGE

  2 51.98150-0051 12HOLLOW SCREW M14X1,5X38-92MNPB28K-SW19

  3 06.22220-0804 12SPIRAL DOWEL PIN 3,5X8-ST

  4 06.01284-6917 24HEX BOLT M6X30-10.9-MAN183-PHR

  5 51.01601-5063 12OIL SPRAYER NOZZLE

  6 06.16044-0208 24SPRING WASHER B6-ZNPHR3F

V-GR.: 51.#0030-0179

Page 17: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 17/124

45707023 01-10 / 07.07

D 2842 LE203 01-1018

CRANKCASE MOUNTING PARTS

  3 06.08092-2142 1DRAIN PLUG CM10X1-ST-A3C

  4 06.56631-0104 1SEAL WITH ELASTOMER LIP 10,7X16X1,5-ST/FPM1-80

  5 51.91605-0130 1COVER WITH INTERNAL THREAD

  6 06.08092-0147 1DRAIN PLUG AM22X1,5-ST-MAN183-A3C

  7 06.56631-0110 1SEAL WITH ELASTOMER LIP 22,7X30X2-ST/FPM1-80

  8 04.90300-9009 1ADHESIVE 200M-FL250G BOTTLE

V-GR.: 51.#0030-0179

Page 18: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 18/124

5 5707023 01-10 / 07.07

D 2842 LE203 01-1020

PREHEATER CONNECTING PARTS

  1 51.06312-0031 1HEATER FLANGE

  2 06.56254-3706 1GASKET 40X68X1,0-AFOE4-M3219-G1

  3 06.01283-7220 1HEX BOLT M10X45-8.8-MAN183-PHR

  4 06.01013-9215 1HEX SHOULDER STUD M10X50-8.8-MAN183-PHR

  6 06.08092-0144 1DRAIN PLUG AM14X1,5-ST-A3C

  7 06.56631-0106 1SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

  8 06.08042-0208 1DRAIN PLUG M24X1,5-ST-ZNPHR3F

  9 06.56631-0111 1SEAL WITH ELASTOMER LIP 24,7X32X2-ST/FPM1-80

V-GR.: 51.#0030-0179

Page 19: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 19/124

65707023 01-10 / 07.07

D 2842 LE203 01-1022

FRONT COVER

  1 51.01501-6017 1FRONT COVER ASSEMBLY

  2 51.01903-0251 1GASKET ASBESTOS-FREE

  3 06.01283-7115 6HEX BOLT M8X25-8.8-MAN183-PHR

  4 06.16044-0210 6SPRING WASHER B8-FST-ZNPHR3F

V-GR.: 51.#0010-0496

Page 20: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 20/124

7 5707023 01-10 / 07.07

D 2842 LE203 01-1023

CYLINDER LINER

  1 51.01201-0305 12CYLINDER LINER COLLAR HEIGHT NORMAL 10,05 MM

  2 51.96501-0493 24TORIC SEAL 138X2,1-FPM2-70

  3 51.96501-0522 24TORIC SEAL 144X4-FPM2-70

V-GR.: 51.#0030-0179

Page 21: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 21/124

85707023 01-10 / 07.07

D 2842 LE203 01-1032

CRANKCASE CONNECTING PARTS

  1 50.98130-0264 2REDUCER

  2 06.56631-0114 4SEAL WITH ELASTOMER LIP 31X39X2-ST/FPM1-80

  3 06.08092-2142 2DRAIN PLUG CM10X1-ST-A3C

  4 06.56631-0104 2SEAL WITH ELASTOMER LIP 10,7X16X1,5-ST/FPM1-80

  5 51.90310-0170 1DRAIN PLUG M26X1,5-M10X1

  6 06.56631-0112 1SEAL WITH ELASTOMER LIP 26,7X34,93X2-ST/FPM1-80

  7 51.98130-0173 1THREADED UNION M26X1,5-M18X1,5-9SMNPB28K

  8 06.56631-0112 4SEAL WITH ELASTOMER LIP 26,7X34,93X2-ST/FPM1-80

  9 06.08042-0605 1DRAIN PLUG M18X1,5-ST-A3C

 10 06.56631-0109 1SEAL WITH ELASTOMER LIP 18,7X26X1,5-ST/FPM1-80

V-GR.: 51.#0030-0179

Page 22: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 22/124

9 5707023 01-10 / 07.07

D 2842 LE203 01-4042

CRANKCASE BREATHER

  1 51.01804-7032 2OIL SEPARATOR

  2 51.96501-0337 2TORIC SEAL 36,5X3,5-NBR3-60

  3 04.27199-1225 0,160HOSE N1-25X1000

  4 51.01802-5326 2BLEEDER LINE WITH BEAD SOLDERED

  5 51.98150-0055 2HOLLOW SCREW M26X1,5X45

  6 06.56631-0112 4SEAL WITH ELASTOMER LIP 26,7X34,93X2-ST/FPM1-80

  7 51.97440-0141 4SPRING CLIP 35X12-CK75

  8 04.27199-1225 0,180HOSE N1-25X1000

V-GR.: 51.#0440-0167

Page 23: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 23/124

105707023 01-10 / 07.07

D 2842 LE203 01-5011

TIMING CASE

  1 51.01401-6215 1TIMING CASE ASSEMBLY

  2 51.01510-0206 1RADIAL SHAFT SEAL 120X140X13-ACM/PTFE

  3 51.90720-0200 1THRUST WASHER

  4 51.90020-0159 2HEX LOCK SCREW M8X8,4-12.9-PAB

  5 04.10160-9164 1ADHESIVE 50 ML BOTTLE

  6 06.06145-8308 3STUD M12-M12X1,5X30-8.8-PHR

  7 06.08042-0209 2DRAIN PLUG M26X1,5-ST-ZNPHR3F

  8 06.56631-0112 2SEAL WITH ELASTOMER LIP 26,7X34,93X2-ST/FPM1-80

  9 06.02099-0217 1CYLINDER SCREW M10X145-8.8-A3C

 10 51.91606-0098 1COVER

 11 06.56933-2821 1TORIC SEAL 78X3N-ACM1-70

V-GR.: 51.#0270-0205

Page 24: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 24/124

11 5707023 01-10 / 07.07

D 2842 LE203 01-6030

TIMING CASE COVER

  1 51.01402-0033 1COVER

  2 51.01903-0247 1GASKET ASBESTOS-FREE

  3 06.01284-7117 4HEX BOLT M8X30-10.9-MAN183-PHR

  4 06.16044-0210 4SPRING WASHER B8-FST-ZNPHR3F

  5 06.56933-2821 1TORIC SEAL 78X3N-ACM1-70

  6 51.91606-0098 1COVER

V-GR.: 51.#0060-0524

Page 25: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 25/124

125707023 01-10 / 07.07

D 2842 LE203 01-6031

TIMING CASE CONNECTING PARTS

  1 51.01903-0249 1GASKET ASBESTOS-FREE

  2 51.01903-0250 1GASKET ASBESTOS-FREE

  3 51.90020-0258 10DODECAGON COLLAR SCREW M12X1,5X57-12.9

  4 51.90020-0183 1HEX COLLAR BOLT M10X164-12.9

  5 06.02099-0217 1CYLINDER SCREW M10X145-8.8-A3C

  6 51.01402-0043 1COVER

  7 51.01903-0166 1GASKET ASBESTOS-FREE

  8 06.01284-7117 6HEX BOLT M8X30-10.9-MAN183-PHR

- 06.01284-7119 1HEX BOLT M8X40-10.9-MAN183-PHR

  9 06.16044-0210 6SPRING WASHER B8-FST-ZNPHR3F

- 51.90710-0080 1WASHER 9X19X4-9SMNPB28K

- 06.15013-0411 1WASHER A8,4X16X1,6-200HV-MAN183-B1

 10 06.01284-7122 1HEX BOLT M8X55-10.9-MAN183-PHR

 11 06.15013-0411 1WASHER A8,4X16X1,6-200HV-MAN183-B1

 12 51.98130-0412 1REDUCING UNION

Page 26: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 26/124

13 5707023 01-10 / 07.07

D 2842 LE203 01-6031

 13 06.56200-0701 1SEAL A38X44-CU

 14 51.01402-0044 1COVER

 15 51.01903-0247 1GASKET ASBESTOS-FREE

 16 06.01284-7117 3HEX BOLT M8X30-10.9-MAN183-PHR

 17 06.16044-0210 3SPRING WASHER B8-FST-ZNPHR3F

 18 06.01284-7118 1HEX BOLT M8X35-10.9-MAN183-PHR

 19 06.15013-0411 1WASHER A8,4X16X1,6-200HV-MAN183-B1

V-GR.: 51.#0270-0205

Page 27: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 27/124

145707023 01-10 / 07.07

D 2842 LE203 02-0002

CRANKSHAFT

  1 51.02101-7757 1CRANKSHAFT ASSEMBLY

  2 51.90030-0050 12ANTI-FATIGUE CHEESE-HEAD SCREW PHRPHR

  3 51.02130-0032 1RACE DIAMETER 100,00

V-GR.: 51.#0190-0278

Page 28: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 28/124

15 5707023 01-10 / 07.07

D 2842 LE203 02-0097

CONNECTING ROD, BIG-END BEARING

  1 51.02400-6034 12CRACK CONROD

  2 51.90490-0021 24EXTERNAL HEX ROUND BOLT M14X1,5X65,5-10.9-E18-ZNPHR

  3 51.02410-6488 12CONROD BEARING ASSEMBLY NORMAL SPUTTERED

  3 51.02410-6516 12CONROD BEARING ASSEMBLY REPAIR STAGE 1 = 0,25 MM SPUTTERED

  3 51.02410-6517 12CONROD BEARING ASSEMBLY REPAIR STAGE 2 = 0,50 MM SPUTTERED

  3 51.02410-6518 12CONROD BEARING ASSEMBLY REPAIR STAGE 3 = 0,75 MM SPUTTERED

  3 51.02410-6519 12CONROD BEARING ASSEMBLY REPAIR STAGE 4 = 1,00 MM SPUTTERED

V-GR.: 51.#0010-0496

Page 29: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 29/124

165707023 01-10 / 07.07

D 2842 LE203 02-0535

CRANKSHAFT BEARINGS

  1 51.02115-6076 1TIMING GEAR - CRANKSHAFT

  2 06.22220-1217 1SPIRAL DOWEL PIN 8X35-ST

  3 51.01114-6085 1THRUST BEARING ASSEMBLY NORMAL

  3 51.01114-6087 1THRUST BEARING ASSEMBLY REPAIR STAGE 1 = 0,25 MM

  3 51.01114-6088 1THRUST BEARING ASSEMBLY REPAIR STAGE 2 = 0,50 MM

  3 51.01114-6089 1THRUST BEARING ASSEMBLY REPAIR STAGE 3 = 0,75 MM

  3 51.01114-6090 1THRUST BEARING ASSEMBLY REPAIR STAGE 4 = 1,00 MM

  4 51.01110-6528 6MAIN BEARING NORMAL

  4 51.01110-6530 6MAIN BEARING REPAIR STAGE 1 = 0,25 MM

  4 51.01110-6531 6MAIN BEARING REPAIR STAGE 2 = 0,50 MM

  4 51.01110-6532 6MAIN BEARING REPAIR STAGE 3 = 0,75 MM

  4 51.01110-6533 6MAIN BEARING REPAIR STAGE 4 = 1,00 MM

V-GR.: 51.#0190-0278

Page 30: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 30/124

17 5707023 01-10 / 07.07

D 2842 LE203 02-1039

VIBRATION DAMPER, V-BELT PULLEY,

  1 51.01505-5009 1SLINGER

  2 06.03216-6404 8HEX FLANGE BOLT M10X20-10.9-MAN183-PHR

  3 51.02201-0107 1CRANKSHAFT VIBRATION DAMPER

  4 51.02601-0521 1V-BELT PULLEY 6Z244-8X74

  5 51.90020-0355 8ELONGATING HEX COLLAR BOLT M16X1,5X100-12.9-ZNPHRF

V-GR.: 51.#0190-0278

Page 31: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 31/124

185707023 01-10 / 07.07

D 2842 LE203 02-5022

FLYWHEEL END PLATE

  1 51.02301-7297 1FLYWHEEL ASSEMBLY

  3 51.02130-0013 1RACE

- 51.01510-0206 1RADIAL SHAFT SEAL 120X140X13-ACM/PTFE

  4 51.90020-0355 10ELONGATING HEX COLLAR BOLT M16X1,5X100-12.9-ZNPHRF

  6 51.02305-0048 1END PLATE

V-GR.: 51.#0100-0677

Page 32: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 32/124

19 5707023 01-10 / 07.07

D 2842 LE203 02-6028

PISTON COMPLETE

  1 51.02511-7221 12STATIONARY ENGINE PISTON ASSEMBLY NORMAL 128,00 MM

  1 51.02511-7222 12STATIONARY ENGINE PISTON ASSEMBLY UNDERSIZE 0,20 MM 128,00 MM

  1 51.02511-7223 12STATIONARY ENGINE PISTON ASSEMBLY UNDERSIZE 0,40 MM 128,00 MM

  1 51.02511-7224 12STATIONARY ENGINE PISTON ASSEMBLY UNDERSIZE 0,60 MM 128,00 MM

  2 51.02503-0752 12KEYSTONE RING

  3 51.02503-0554 12TAPER FACE COMPRESSION RING

  4 51.02503-0720 12BEVELLED OIL SCRAPER RING 128 X 4

  5 51.02502-0107 12PISTON PIN

  6 51.90810-0035 24CIRCLIP 50,5X2-FST

V-GR.: 51.#0010-0496

Page 33: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 33/124

205707023 01-10 / 07.07

D 2842 LE203 03-0017

CYLINDER HEAD

  1 51.03101-6773 12CYLINDER HEAD ASSEMBLY

  2 51.03201-0088 12VALVE GUIDE NORMAL

  3 51.03201-0102 12VALVE GUIDE EXHAUST NORMAL 18,00 MM

  4 51.03203-0293 12VALVE SEAT RING INTAKE NORMAL 61,11 MM

  5 51.03203-0184 12VALVE SEAT RING EXHAUST 53,11

  6 51.91606-0037 12COVER A40,3/14,5-X5CRNI1810N

  7 51.91606-0041 12COVER A22,2/7,5-X5CRNI1810N

  8 06.15094-4113 24COVER B20/6-X5CRNI1810

  9 04.10160-9164 1ADHESIVE 50 ML BOTTLE

V-GR.: 51.#0010-0496

Page 34: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 34/124

21 5707023 01-10 / 07.07

D 2842 LE203 03-2001

CYLINDER HEAD BOLTS, CYLINDER HEAD GASKET

  1 06.08042-0603 12DRAIN PLUG M14X1,5-ST-A3C

  2 06.56631-0106 12SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

  3 51.03901-0366 12CYLINDER HEAD GASKET ASBESTOS-FREE

  4 51.90490-0022 24EXTERNAL HEX ROUND BOLT M15X2X168-1200N/MM2-E20-ZNPHR3

  5 51.90490-0023 36EXTERNAL HEX ROUND BOLT M15X2X144-1200N/MM2-E20-ZNPHR3

  6 51.90490-0024 12EXTERNAL HEX ROUND BOLT M15X2X109-1200N/MM2-E20-ZNPHR3

  7 - 1ASSEMBLY PASTE 100 G TUBE

V-GR.: 51.#0010-0496

Page 35: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 35/124

225707023 01-10 / 07.07

D 2842 LE203 03-2004

CYLINDER HEAD BOLTS, CYLINDER HEAD GASKET

  8 51.97801-0211 2ADHESIVE LABEL 75X35/KST-WS/RT-SW

  8 51.97801-0213 2ADHESIVE LABEL 75X35/KST-WS/RT-SW

V-GR.: 51.#0010-0788

Page 36: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 36/124

23 5707023 01-10 / 07.07

D 2842 LE203 03-3006

CYLINDER HEAD COVER

  1 51.03401-0164 9CYLINDER HEAD COVER MAN

  2 51.03401-0147 2CYLINDER HEAD COVER FOR OIL SEPARATOR

  3 51.03401-0162 1CYLINDER HEAD COVER WITH OIL FILLER PIPE

  6 51.03905-0135 12GASKET CYLINDER HEAD COVER ASBESTOS-FREE

  7 06.03221-0609 24EXTERNAL HEX ROUND BOLT BM8X40-8.8-MAN183-PHR WITH LARGE FLANGE

V-GR.: 51.#0010-0788

Page 37: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 37/124

245707023 01-10 / 07.07

D 2842 LE203 03-3030

OIL FILLER COVER

  1 51.97141-7006 1BAYONET CAP 40-ST-ZN

  2 51.96601-0313 1SEAL 38X57X3-NBR-70

V-GR.: 51.#0010-0788

Page 38: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 38/124

25 5707023 01-10 / 07.07

D 2842 LE203 04-0030

CAMSHAFT WITHOUT INJECTION TIMER

  1 51.04401-6363 1CAMSHAFT ASSEMBLY

- 51.27505-0073 1DRIVING DOG

V-GR.: 51.#0170-0224

Page 39: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 39/124

265707023 01-10 / 07.07

D 2842 LE203 04-5015

ROCKER BRACKET ASSEMBLY

  1 51.04202-7002 12ROCKER BRACKET COMPONENT KIT

  2 51.04202-5034 12ROCKER BRACKET ASSEMBLY

  3 51.04201-6111 24ROCKER ARM

  4 51.93020-1011 24BUSH

  5 51.04205-0037 24ADJUSTING SCREW M12X1X41SZ-A-C45

  6 51.90501-0049 24HEXAGON NUT M12X1-6-8-PHR

  7 51.90701-0136 24WASHER 25X37X1-C35-PAB

  8 06.29010-0120 24CIRCLIP 24X1,20-ZNPHR5F

V-GR.: 51.#0010-0496

Page 40: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 40/124

27 5707023 01-10 / 07.07

D 2842 LE203 04-5017

VALVES

  1 51.04101-0509 12INTAKE VALVE

  2 51.04101-0501 12EXHAUST VALVE

  4 51.04102-0150 24SPRING - VALVE INNER

  5 51.90701-0103 24WASHER 20,3X30X0,5-CK67V-ZNPHR3F

  6 51.04102-0149 24SPRING - VALVE OUTER

  7 51.90701-0104 24WASHER 32X42X0,5-CK67V-PAB

  8 51.04103-0107 24SPRING SEAT

  9 51.04104-0026 48VALVE COTTER

 10 06.01014-9219 24HEX SHOULDER STUD M10X70-10.9-MAN183-PHR

 11 51.04302-0042 24PUSH ROD

 12 51.04301-0124 24VALVE TAPPET NORMAL

 13 09.16011-0109 1ASSEMBLY PASTE 1 KG CAN

V-GR.: 51.#0010-0496

Page 41: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 41/124

285707023 01-10 / 07.07

D 2842 LE203 05-0022

OIL PUMP

  1 51.05100-6253 1OIL PUMP ASSEMBLY

  2 51.05102-0074 1BODY, OIL PUMP

  3 51.05104-6114 1GEAR - OIL PUMP WIDTH 34 MM

- 51.05105-0040 1SHAFT

  5 51.05104-6115 2GEAR - OIL PUMP WIDTH 34 MM

- 51.05105-0043 2SHAFT

  7 51.05103-0111 1COVER - OIL PUMP

  8 06.01284-7113 4HEX BOLT M8X20-10.9-MAN183-PHR

  9 06.01283-7121 3HEX BOLT M8X50-8.8-MAN183-PHR

 10 51.05201-0063 1DRIVE GEAR

 11 51.05715-0034 1INTERMEDIATE FLANGE

 12 51.05405-0012 2PRESSURE RELIEF VALVE

 13 06.01013-9124 1HEX SHOULDER STUD M8X95-8.8-MAN183-PHR

 14 06.01013-9146 2HEX SHOULDER STUD M8X105-8.8-MAN183-PHR

 15 06.01283-7112 2HEX BOLT M8X18-8.8-MAN183-PHR

V-GR.: 51.#0130-0404

Page 42: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 42/124

29 5707023 01-10 / 07.07

D 2842 LE203 05-1011

OIL SUCTION LINE

  1 51.05702-5344 1OIL SUCTION LINE LEFT SOLDERED

  2 51.05702-5345 1OIL SUCTION LINE RIGHT SOLDERED

  3 51.05705-0025 1PERFORATED PLATE

  3 51.05705-0025 1PERFORATED PLATE

  4 51.90815-0016 1CIRCLIP 73,0X78,6X2,00

  4 51.90815-0016 1CIRCLIP 73,0X78,6X2,00

  5 06.56259-0033 2GASKET 35X58X1,0-AFOE2-M3219-A1-G1

  6 06.01283-7115 4HEX BOLT M8X25-8.8-MAN183-PHR

  8 51.97480-0422 1FISH PLATE 2 HOLES G20X5X61-10-41-9-ST37-2

  9 06.01283-7113 2HEX BOLT M8X20-8.8-MAN183-PHR

 10 06.15230-0105 2WASHER 8,4X21X4-ST37

 12 06.11184-0114 2HEXAGON NUT M8-8-A2C

 13 51.05740-0093 1BRACKET FOR OIL SUCTION LINE

 14 06.01283-7113 4HEX BOLT M8X20-8.8-MAN183-PHR

 15 06.15013-0411 4WASHER A8,4X16X1,6-200HV-MAN183-B1

 16 06.11184-0114 2HEXAGON NUT M8-8-A2C

V-GR.: 51.#0130-0404

Page 43: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 43/124

305707023 01-10 / 07.07

D 2842 LE203 05-2022

OIL SUMP

  1 51.05801-5378 1OIL SUMP DEEP

  2 06.08062-0203 3DRAIN PLUG M14X1,5-ST-ZNPHR3F

  3 06.56631-0106 3SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

  4 51.05904-0133 1GASKET FOR OIL SUMP ASBESTOS-FREE

  5 06.02191-0411 20CYLINDER SCREW M8X35-10.9-MAN183-PHR

  6 06.15030-0513 20WASHER 8,4X15X1,6-ST-ZNPHR3F

  7 51.90310-0186 1DRAIN PLUG M26X1,5X20-9SMNPB28K

  8 51.96601-0352 1GASKET ASBESTOS-FREE

  9 51.98112-0204 1FLANGE

 10 51.96601-0383 1GASKET 26X52,5X11X1,5-AFOE2 ASBESTOS-FREE

 11 06.01283-7215 2HEX BOLT M10X25-8.8-MAN183-PHR

 12 06.15013-6112 2WASHER A10,5X20X2-200HV-A3C

V-GR.: 51.#0130-0404

Page 44: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 44/124

31 5707023 01-10 / 07.07

D 2842 LE203 05-3009

OIL DIPSTICK, MARKED

  1 51.05806-0070 1GUIDE TUBE

  2 51.05805-5503 1OIL DIPSTICK

  3 06.71010-0307 1PIPE UNION CL10A-ST

  4 06.56631-0106 1SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

V-GR.: 51.#0380-0307

Page 45: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 45/124

325707023 01-10 / 07.07

D 2842 LE203 05-4014

OIL COOLER

  1 51.05604-0030 1OIL COOLER HOUSING

  2 51.05902-0060 1GASKET FOR OIL COOLER HOUSING

  3 06.01284-7222 5HEX BOLT M10X55-10.9-MAN183-PHR

  5 06.02109-0040 5CYLINDER SCREW M10X25-10.9-MAN183-A3C

  6 06.15030-0314 5WASHER 10,5X18X1,6-140HV-A3C

  7 51.05601-7164 2OIL COOLER 20 LAMELLEN 16 BAR

  8 06.56254-2203 4GASKET 26X48X1,0-AFOE2-M3219

  9 06.01283-7122 8HEX BOLT M8X55-8.8-MAN183-PHR

 10 06.01283-7111 2HEX BOLT M8X16-8.8-MAN183-PHR

 11 06.16044-0210 10SPRING WASHER B8-FST-ZNPHR3F

 12 51.05605-6067 1OIL COOLER COVER ASSEMBLY

 13 51.98112-0012 1RIVETTED FLANGE

 14 51.96601-0373 1GASKET 20X44X9X0,5-AFQ1 ASBESTOS-FREE

 15 06.01283-7113 2HEX BOLT M8X20-8.8-MAN183-PHR

 16 06.15013-0411 2WASHER A8,4X16X1,6-200HV-MAN183-B1

Page 46: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 46/124

Page 47: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 47/124

345707023 01-10 / 07.07

D 2842 LE203 05-5011

OIL FILTER 1-PIN HORIZONTAL

  1 51.05503-6074 1OIL FILTER HEAD ASSEMBLY

  2 51.05901-0098 1GASKET ASBESTOS-FREE

  3 06.01283-7219 2HEX BOLT M10X40-8.8-MAN183-PHR

  4 06.01013-9232 3HEX SHOULDER STUD M10X170-8.8-MAN183-PHR

  5 06.15013-6112 5WASHER A10,5X20X2-200HV-A3C

  6 51.05511-0002 1VALVE PLUNGER

  7 51.97601-0142 1PRESSURE SPRING 2,25X15,75X53,4-FST

 10 51.05502-6008 1FILTER HOUSING

 11 06.08092-0146 1DRAIN PLUG AM18X1,5-ST-A3C

 12 06.56631-0109 1SEAL WITH ELASTOMER LIP 18,7X26X1,5-ST/FPM1-80

 13 06.56930-3809 1TORIC SEAL 133X4,4-NBR3-70

 14 51.05504-0101 1ENGINE OIL FILTER ELEMENT WW 0069/0070/0087/0090

 15 51.90020-0189 1HEX COLLAR DOWEL SCREW M12X1,5X14H11X282-10.9-PAB

 16 06.56631-0105 1SEAL WITH ELASTOMER LIP 12,7X16X1,5-ST/FPM1-80

V-GR.: 51.#0120-0187

Page 48: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 48/124

35 5707023 01-10 / 07.07

D 2842 LE203 06-0019

WATER PUMP WITH PLUG CONNECTION

  1 51.06500-6598 1COOLANT PUMP ASSEMBLY

  2 51.06501-0323 1WATER PUMP HOUSING

- 06.56936-2709 1TORIC SEAL 73X3N-FPM1-70-GN

  3 06.08042-0204 1DRAIN PLUG M16X1,5-5.8-ZNPHR3F

  4 06.56631-0107 1SEAL WITH ELASTOMER LIP 16,7X24X1,5-ST/FPM1-80

  5 06.08062-0246 2DRAIN PLUG R1/2"-5.8-ZNPHR3F

  6 06.56190-0716 2SEAL A21X26-CU

  7 51.91606-0053 1COVER A50,2/10,5-X5CRNI1810N

  8 51.93410-0126 1WATER PUMP BEARING FOR WATER PUMP

  9 51.06520-0085 1O-RING SEAL

 10 51.06506-6011 1DIFFUSER ASSEMBLY COOLANT PUMP

 11 06.29020-0132 1CIRCLIP 55X2,00-ZNPHR5F

 12 51.06512-0025 1COVER

 13 51.06503-0332 1V-BELT PULLEY 2-GROOVE 2Z122-25G6

Page 49: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 49/124

365707023 01-10 / 07.07

D 2842 LE203 06-0019

 14 06.08092-0144 1DRAIN PLUG AM14X1,5-ST-A3C

 15 06.56631-0106 1SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

 16 04.10160-9164 1ADHESIVE 50 ML BOTTLE

V-GR.: 51.#0470-0616

Page 50: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 50/124

37 5707023 01-10 / 07.07

D 2842 LE203 06-0100

COOLING WATER INLET

  1 51.06302-0382 1COOLING WATER PIPE

  2 06.56936-2709 1TORIC SEAL 73X3N-FPM1-70-GN

  3 06.01283-7115 4HEX BOLT M8X25-8.8-MAN183-PHR

  4 06.15013-0411 4WASHER A8,4X16X1,6-200HV-MAN183-B1

  5 06.08042-0208 1DRAIN PLUG M24X1,5-ST-ZNPHR3F

  6 06.56631-0111 1SEAL WITH ELASTOMER LIP 24,7X32X2-ST/FPM1-80

V-GR.: 51.#0470-0631

Page 51: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 51/124

385707023 01-10 / 07.07

D 2842 LE203 06-0506

REPAIR KIT FOR COOLANT PUMP

  1 51.06599-6025 1REPAIR KIT COOLANT PUMP

  2 51.93410-0116 1WATER PUMP BEARING

  3 06.29020-0132 1CIRCLIP 55X2,00-ZNPHR5F

  4 51.06506-6011 1DIFFUSER ASSEMBLY COOLANT PUMP

  5 51.06901-0114 1GASKET ASBESTOS-FREE

  6 51.06520-0085 1O-RING SEAL

  7 51.06512-0025 1COVER

  8 51.06901-0108 3GASKET ASBESTOS-FREE

  9 06.56341-2122 3TORIC SEAL 60X4B-NBR3-60

 10 51.96501-0337 3TORIC SEAL 36,5X3,5-NBR3-60

V-GR.: 51.#0470-0616

Page 52: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 52/124

39 5707023 01-10 / 07.07

D 2842 LE203 06-1007

COOLANT PUMP THERMOSTAT

  1 51.06402-0061 3COOLING WATER THERMOSTAT 79 DEG.

  2 51.06901-0108 3GASKET ASBESTOS-FREE

V-GR.: 51.#0090-0178

Page 53: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 53/124

405707023 01-10 / 07.07

D 2842 LE203 06-1313

MOUNTING PARTS FOR WATER PUMP

  1 06.01283-7122 2HEX BOLT M8X55-8.8-MAN183-PHR

  2 06.01013-9122 6HEX SHOULDER STUD M8X85-8.8-MAN183-PHR

  3 06.16044-0210 8SPRING WASHER B8-FST-ZNPHR3F

  4 51.06901-0114 1GASKET ASBESTOS-FREE

  5 51.98131-0228 1HOSE NIPPLE

  6 06.56631-0106 1SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

  7 06.08092-0144 1DRAIN PLUG AM14X1,5-ST-A3C

  8 06.56631-0106 1SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

V-GR.: 51.#0470-0616

Page 54: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 54/124

41 5707023 01-10 / 07.07

D 2842 LE203 06-2040

COOLING WATER PIPE

  1 51.06301-0368 1COOLING WATER PIPE

  2 06.01014-9117 3HEX SHOULDER STUD M8X60-10.9-MAN183-PHR

  3 06.16044-0210 3SPRING WASHER B8-FST-ZNPHR3F

  4 06.56341-2122 3TORIC SEAL 60X4B-NBR3-60

V-GR.: 51.#0460-0055

Page 55: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 55/124

425707023 01-10 / 07.07

D 2842 LE203 06-2098

OIL COOLER COOLANT PIPE

  1 51.06302-0462 1COOLANT ELBOW

  2 06.08092-0144 1DRAIN PLUG AM14X1,5-ST-A3C

  3 06.56631-0106 1SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

  4 06.56936-2733 3TORIC SEAL 74X5-FPM1-70-GN

  5 51.98182-0031 1EXTENSION TUBE

  6 06.15013-6113 2WASHER A13X24X2,5-200HV-A3C

  7 06.01283-7318 2HEX BOLT M12X35-8.8-MAN183-PHR

V-GR.: 51.#0470-0616

Page 56: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 56/124

43 5707023 01-10 / 07.07

D 2842 LE203 06-6009

FAN-COOLED RADIATOR

  1 51.06101-7168 1RADIATOR ASSEMBLY

  1 51.06101-7187 1RADIATOR

- 51.06130-0007 1INTERCOOLER

- 06.01283-5115 4HEX BOLT M8X25-8.8-MAN183-B1

- 06.15013-0411 4WASHER A8,4X16X1,6-200HV-MAN183-B1

- 06.16739-0014 4SPRING WASHER A8-MAN183-B1

  2 51.97141-0020 1FILLER CAP WITH VALVE 52X15,5/+1-0,05-2-21,3

  3 51.97141-0022 1FILLER CAP WITH VALVE 74X18,5/+1,5-0,07-3-12

  4 51.06102-7007 1COOLANT EXPANSION TANK

- 06.01283-5113 4HEX BOLT M8X20-8.8-MAN183-B1

- 06.15013-0411 4WASHER A8,4X16X1,6-200HV-MAN183-B1

- 06.16739-0014 4SPRING WASHER A8-MAN183-B1

- 06.67128-0706 2HOSE CLAMP AL17-21

- 04.27405-9525 1,250COOLING WATER HOSE 25-5X1000

- 06.67128-0711 4HOSE CLAMP AL27-31

Page 57: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 57/124

445707023 01-10 / 07.07

D 2842 LE203 06-6009

- 04.37135-9108 3,800HOSE 8X1,5-PVC1-80-TR

- 06.67128-0702 2HOSE CLAMP AL8-11

- 51.06310-0013 1DRAIN VALVE

- 06.56190-0732 1SEAL A30X36-CU

  5 51.06610-7006 1FAN COWL GRILLE WITH

- 06.01283-5113 6HEX BOLT M8X20-8.8-MAN183-B1

- 06.15013-0411 12WASHER A8,4X16X1,6-200HV-MAN183-B1

- 06.16739-0014 6SPRING WASHER A8-MAN183-B1

- 06.11064-2114 6HEXAGON NUT M8-8-MAN183-B1

- 51.06201-0017 1GRILLE

V-GR.: 51.#0140-0667

Page 58: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 58/124

45 5707023 01-10 / 07.07

D 2842 LE203 06-6026

FAN

  1 51.06602-0068 1FAN CARRIER

  2 51.06603-0016 1SHAFT

  3 51.93410-0128 1BALL BEARING

  4 06.29020-0202 1CIRCLIP 75X2,50-ZNPHR5F

  5 06.02190-0540 3CYLINDER SCREW M10X85-8.8-MAN183-ZNPHR3F

  6 06.02093-0509 1CYLINDER SCREW M10X25-8.8

  7 06.02090-0525 1CYLINDER SCREW M10X130-8.8-A3C

  8 06.15030-0314 4WASHER 10,5X18X1,6-140HV-A3C

  9 51.06606-0090 1V-BELT PULLEY

 10 51.90710-0280 1WASHER 17X44X12-C45V

 11 06.01733-4520 1HEX BOLT M16X1,5X75-8.8-ZNPHR3F

 12 51.06611-5018 1INTERMEDIATE FLANGE

 13 06.01284-7115 6HEX BOLT M8X25-10.9-MAN183-PHR

 14 06.15013-0411 6WASHER A8,4X16X1,6-200HV-MAN183-B1

 15 50.06601-0144 1BLOWER FAN DMR915

Page 59: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 59/124

Page 60: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 60/124

47 5707023 01-10 / 07.07

D 2842 LE203 06-6027

FAN-COOLED RADIATOR CONNECTING PARTS

  51.06100-6221 1CONNECTING PARTS FOR COOLING SYSTEM

  1 51.96305-0006 1SHAPED HOSE

  2 51.97440-0152 2HOSE CLAMP 84X25-W2

  3 51.96305-0005 1SHAPED HOSE

  4 51.97440-0152 2HOSE CLAMP 84X25-W2

  5 04.27405-9510 2,100COOLING WATER HOSE 10-5X2000

  6 51.97440-0149 2SPRING CLIP 18X12-CK75

  7 06.67300-1836 1CLAMP D1-18X20-W1-EPDM-2

  8 06.01283-7115 1HEX BOLT M8X25-8.8-MAN183-PHR

  9 06.15013-0411 2WASHER A8,4X16X1,6-200HV-MAN183-B1

 10 06.11240-2104 1HEX LOCK NUT AM8-8-A2C

 11 51.96420-0115 2CORRUGATED HOSE

 12 51.97445-0065 4PROFILED CLAMP 141X20-W1-2

 13 51.06240-0011 2RADIATOR STRUT

 14 06.01283-7319 2HEX BOLT M12X40-8.8-MAN183-PHR

Page 61: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 61/124

485707023 01-10 / 07.07

D 2842 LE203 06-6027

 15 06.15013-6113 4WASHER A13X24X2,5-200HV-A3C

 16 06.11240-0209 2HEX LOCK NUT BM12-8-A3C

- 51.06000-8010 2INSTALLATION INSTRUCTIONS

- 88.90310-6004 1DRAIN VALVE M24-38

V-GR.: 51.#0310-0161

Page 62: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 62/124

49 5707023 01-10 / 07.07

D 2842 LE203 06-8009

TENSION PULLEY

  1 51.95800-7321 1TENSION PULLEY ASSEMBLY

  2 51.95840-0076 1CARRIER

  3 51.93410-0117 1FAN BEARING

  4 06.29020-0132 1CIRCLIP 55X2,00-ZNPHR5F

  5 51.95820-0066 1V-BELT PULLEY 4Z104,4-2X58

V-GR.: 51.#0140-0664

Page 63: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 63/124

505707023 01-10 / 07.07

D 2842 LE203 06-8012

TENSION PULLEY

  1 51.90020-0281 1HEX COLLAR DOWEL SCREW M12X18D9X60-8.8

  2 51.90441-0126 1EYE BOLT M12X170X14X12,5-6.8-SCHLUSSG.-

  3 06.11185-0116 2HEXAGON NUT M12-8-A3C

  4 51.91701-0597 1BUSH 12,5X22X30,5-ST35NBK

  5 06.15013-6113 1WASHER A13X24X2,5-200HV-A3C

  6 06.01014-9318 1HEX SHOULDER STUD M12X65-10.9-MAN183-PHR

  7 51.96820-0277 1POWERBAND 2-GROOVE 2-3VX1226-OPTIBELT

V-GR.: 51.#0040-0990

Page 64: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 64/124

51 5707023 01-10 / 07.07

D 2842 LE203 06-8020

TENSION PULLEY

  1 51.95800-6027 1TENSION PULLEY ASSEMBLY

  2 51.95820-0063 1V-BELT PULLEY 2-GROOVE 2Z94-40M6

  3 06.29020-0125 1CIRCLIP 40X1,75-ZNPHR5F

  4 51.90710-0302 1WASHER 17,5X30X2-9SMNPB28K

  5 51.93410-0110 2BALL BEARING 6203-2RS1C3QE6LHT23

  6 06.37769-0053 2NILOS GLAND

  7 51.91701-0285 2SLINGER

  8 51.91701-0283 1BUSH 12,2X17H6X24/39,5X35,7-9SMNPB2

 11 06.15013-6113 1WASHER A13X24X2,5-200HV-A3C

 12 06.01013-9322 1HEX SHOULDER STUD M12X85-8.8-MAN183-PHR

 13 51.90710-0249 1WASHER 13X30X6-9SMNPB28K

 14 51.95840-0123 1TENSIONING ARM

V-GR.: 51.#0040-0990

Page 65: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 65/124

525707023 01-10 / 07.07

D 2842 LE203 08-0031

AIR DISTRIBUTOR PIPE

  1 51.08201-0270 2IN TAKE PIPE

  2 51.08902-0161 12GASKET INTAKE MANIFOLD

  3 06.01014-9126 7HEX SHOULDER STUD M8X110-10.9-MAN183-PHR

  4 06.01014-9125 10HEX SHOULDER STUD M8X100-10.9-MAN183-PHR

  5 06.01019-0053 1HEX SHOULDER STUD M8X115-8.8-ZNPHR3F

  6 06.01014-9127 2HEX SHOULDER STUD M8X120-10.9-MAN183-PHR

  7 51.91701-0679 2BUSH 8,5X20X17-9SMNPB28K

  8 51.90710-0080 24WASHER 9X19X4-9SMNPB28K

  9 51.08203-0026 2COVER

 10 51.08902-0177 2GASKET ASBESTOS-FREE

 11 06.01283-7217 6HEX BOLT M10X30-8.8-MAN183-PHR

 12 06.15013-6112 6WASHER A10,5X20X2-200HV-A3C

V-GR.: 51.#0110-0435

Page 66: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 66/124

53 5707023 01-10 / 07.07

D 2842 LE203 08-3048

INTERCOOLER AIR PIPES

  1 51.09411-0296 1CHARGE-AIR PIPE

  2 51.90310-0259 2DRAIN PLUG M32X1,5X22-ST-MAN183-B1

  3 06.56631-0126 2SEAL WITH ELASTOMER LIP 32,7X40X2,0-ST/FPM1-80

  4 51.08902-0177 2GASKET ASBESTOS-FREE

  5 06.01013-9227 3HEX SHOULDER STUD M10X120-8.8-MAN183-PHR

  6 06.15013-6112 3WASHER A10,5X20X2-200HV-A3C

  7 06.01013-9230 3HEX SHOULDER STUD M10X150-8.8-MAN183-PHR

  8 06.15013-6112 3WASHER A10,5X20X2-200HV-A3C

  9 51.09411-0593 2CHARGE-AIR PIPE

 10 06.56936-2733 4TORIC SEAL 74X5-FPM1-70-GN

 11 51.09411-0317 2INTERCOOLER ELBOW

 12 06.56936-2479 2TORIC SEAL 63X2,5-FPM1-70-GN

 13 51.97445-0033 2PROFILED CLAMP 76X20-W1-2

V-GR.: 51.#0110-0435

Page 67: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 67/124

545707023 01-10 / 07.07

D 2842 LE203 08-3104

INTERCOOLER ELBOW

  1 51.09411-0318 2INTERCOOLER ELBOW

  2 04.10394-9292 1SEALANTS 50 ML CARTRIDGE WITH NOZZLE

  3 06.01283-7220 8HEX BOLT M10X45-8.8-MAN183-PHR

  4 51.90710-0363 8WASHER 11X21X4-9SMNPB28K

V-GR.: 51.#0310-0161

Page 68: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 68/124

55 5707023 01-10 / 07.07

D 2842 LE203 08-5802

DRY AIR CLEANER WITH COMPONENTS

  1 50.08301-7099 2DRY AIR CLEANER

  2 81.08401-0020 2DIFFUSER

  3 81.08304-0038 2AIR FILTER ELEMENT

  4 82.90640-0000 2HEX COLLAR NUT WITH SEAL M10-11-8-SW17/KST-A3C

  5 51.08404-0002 2INTERMEDIATE PANEL

  6 51.08404-0001 2RETAINER AIR CLEANER

  7 51.08340-5074 2BRACKET

  8 51.08404-0003 4BRACKET

V-GR.: 51.#0300-0235

Page 69: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 69/124

565707023 01-10 / 07.07

D 2842 LE203 08-6055

EXHAUST MANIFOLDS, WITHOUT COOLING

  1 51.08101-0774 1EXHAUST ELBOW LEFT FRONT

  2 51.98701-0082 4MULTIPIECE OIL RING

  3 51.08102-0173 1EXHAUST MANIFOLD CYLINDERS 10-12 LEFT

  4 51.08101-0821 1EXHAUST ELBOW LEFT

  5 51.08901-0069 1GASKET ASBESTOS-FREE EXHAUST ELBOW

  6 51.90201-0254 4STUD M10X30-SD-HOCHWARMFEST

  7 06.11241-0106 4HEX LOCK NUT AM10-10-A3C

  8 51.90201-0254 4STUD M10X30-SD-HOCHWARMFEST

  9 51.08101-0772 1EXHAUST ELBOW RIGHT, FRONT

 10 51.98701-0082 4MULTIPIECE OIL RING

 11 51.08102-0172 1EXHAUST MANIFOLD CYLINDER 4-6 RIGHT

 12 51.08101-0823 1EXHAUST ELBOW RIGHT

 13 51.08901-0069 1GASKET ASBESTOS-FREE EXHAUST ELBOW

 14 51.90201-0254 4STUD M10X30-SD-HOCHWARMFEST

 15 06.11241-0106 4HEX LOCK NUT AM10-10-A3C

Page 70: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 70/124

57 5707023 01-10 / 07.07

D 2842 LE203 08-6055

 16 51.90201-0254 4STUD M10X30-SD-HOCHWARMFEST

 17 51.08901-0099 12GASKET ASBESTOS-FREE EXHAUST ELBOW

 18 51.91701-0638 24BUSH 10,5X20X19-21CRMOV57V

 19 51.90001-0158 24HEX BOLT M10X83-SD-HOCHWARMFEST

V-GR.: 51.#0160-0262

Page 71: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 71/124

585707023 01-10 / 07.07

D 2842 LE203 08-8010

TURBOCHARGER EXHAUST ELBOW

  1 51.08103-0009 2EXHAUST ELBOW

  2 06.56190-0729 2SEAL A27X32-CU ASBESTOS-FREE

  3 06.08062-0150 2DRAIN PLUG G3/4"A-ST

  4 51.96601-0547 2GASKET ASBESTOS-FREE

  5 50.15201-2082 2FLANGE

  6 06.01283-7523 8HEX BOLT M16X60-8.8-MAN183-PHR

  7 06.11240-2116 8HEX LOCK NUT AM16-8-A3C

  8 06.15013-6116 8WASHER A17X30X3-200HV-A3C

  9 51.08140-0044 6FISH PLATE

V-GR.: 51.#0450-0125

Page 72: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 72/124

59 5707023 01-10 / 07.07

D 2842 LE203 09-0040

TURBOCHARGER MOUNTING

  1 51.09100-7466 2TURBOCHARGER

- 51.09301-0031 2ROTOR ASSY

- 51.09302-0036 2COMPRESSOR IMPELLER

- 51.09399-6037 2REPAIR KIT TURBOCHARGER SMALL VERSION

- 51.09399-6042 2REPAIR KIT TURBOCHARGER LARGE VERSION

  2 51.08901-0150 2GASKET

  3 51.90201-0254 12STUD M10X30-SD-HOCHWARMFEST

  4 51.15901-0012 2GASKET ASBESTOS-FREE

  5 06.11241-0106 12HEX LOCK NUT AM10-10-A3C

  6 06.11251-2101 8HEX LOCK NUT M10-10-PHR

V-GR.: 51.#0070-0397

Page 73: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 73/124

605707023 01-10 / 07.07

D 2842 LE203 09-4061

TURBOCHARGER OIL PRESSURE PIPE

  1 51.05703-5060 1OIL PRESSURE PIPE RIGHT INDUSTRIAL ENGINE

  2 06.67399-0005 2CLAMP D1-12X20-W1-MVQ-2

  3 51.97485-0558 1BRACKET

  4 06.01283-7114 1HEX BOLT M8X22-8.8-MAN183-PHR

  5 06.15013-0411 2WASHER A8,4X16X1,6-200HV-MAN183-B1

  6 06.11184-0114 1HEXAGON NUT M8-8-A2C

  7 51.91701-0098 1BUSH 9X18X20-9SMNPB28K

  8 51.05703-5059 1OIL PRESSURE PIPE LEFT INDUSTRIAL ENGINE

  9 06.71230-2104 2ELBOW UNION L12-A4C

 10 51.98103-0052 1RING UNION

 11 51.98150-0122 1HOLLOW SCREW UNION M14X1,5X40E-M18X1,5-9SMNPB28K

 12 06.56631-0106 3SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

 13 51.90710-0250 1BUSH 15X22X10-9SMNPB28K

V-GR.: 51.#0070-0397

Page 74: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 74/124

61 5707023 01-10 / 07.07

D 2842 LE203 09-4062

TURBOCHARGER OIL RETURN PIPE

  1 51.05703-5064 1OIL RETURN PIPE WITH BEAD SOLDERED

  2 51.96601-0576 1GASKET

  3 06.01283-7114 2HEX BOLT M8X22-8.8-MAN183-PHR

  4 06.16044-0210 2SPRING WASHER B8-FST-ZNPHR3F

  5 51.05703-5063 1OIL RETURN PIPE WITH BEAD SOLDERED

  6 51.96601-0576 1GASKET

  7 06.01283-7114 2HEX BOLT M8X22-8.8-MAN183-PHR

  8 06.16044-0210 2SPRING WASHER B8-FST-ZNPHR3F

  9 51.96305-0003 2SHAPED HOSE

 10 51.97440-0138 4SPRING CLIP 32X12-CK75

 11 51.98131-0071 2HOSE NIPPLE 22-M26X1,5-ST

 12 06.56631-0112 2SEAL WITH ELASTOMER LIP 26,7X34,93X2-ST/FPM1-80

V-GR.: 51.#0070-0397

Page 75: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 75/124

625707023 01-10 / 07.07

D 2842 LE203 09-6002

EXHAUST EXPANSION JOINT

  1 51.08105-0071 2COMPENSATOR ASBESTOS-FREE

V-GR.: 51.#0450-0172

Page 76: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 76/124

63 5707023 01-10 / 07.07

D 2842 LE203 09-6013

AIR INTAKE DRAIN PLUG

  1 06.08042-0209 1DRAIN PLUG M26X1,5-ST-ZNPHR3F

  2 06.56631-0112 1SEAL WITH ELASTOMER LIP 26,7X34,93X2-ST/FPM1-80

V-GR.: 51.#0060-0524

Page 77: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 77/124

645707023 01-10 / 07.07

D 2842 LE203 09-6014

AIR CLEANER AIR INTAKE

  1 51.09402-0058 2AIR INTAKE

  2 06.56930-3307 2TORIC SEAL 102X5-NBR3-70

  3 06.01013-9122 4HEX SHOULDER STUD M8X85-8.8-MAN183-PHR

  4 06.15013-0411 8WASHER A8,4X16X1,6-200HV-MAN183-B1

  5 06.11184-0114 4HEXAGON NUT M8-8-A2C

  6 06.08042-0209 4DRAIN PLUG M26X1,5-ST-ZNPHR3F

  7 06.56631-0112 4SEAL WITH ELASTOMER LIP 26,7X34,93X2-ST/FPM1-80

V-GR.: 51.#0300-0235

Page 78: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 78/124

65 5707023 01-10 / 07.07

D 2842 LE203 09-7004

DRY AIR CLEANER FASTENERS AND CONNECTIONS

  1 51.08305-6003 2RAIN CAP BLACK

  2 51.96420-0125 2CORRUGATED HOSE DIMENSION 150X150X800

  3 06.67223-6160 4HOSE CLAMP C1-1-160X25-W2-2

  4 50.08340-0072 4BRACKET

  5 51.08340-0110 1CARRIER

  6 51.08340-0109 2BRACKET

  7 06.01283-7217 4HEX BOLT M10X30-8.8-MAN183-PHR

  8 06.11185-0115 4HEXAGON NUT M10-8-A3C

  9 06.15232-0106 8WASHER 10,5X25X4-ST50-2

 10 06.01283-3216 8HEX BOLT M10X28-8.8-A2C

 11 06.15230-0606 16WASHER 10,5X25X4-ST-A3C

 12 06.11185-0115 8HEXAGON NUT M10-8-A3C

 13 06.01013-9221 2HEX SHOULDER STUD M10X80-8.8-MAN183-PHR

 14 06.15232-0106 2WASHER 10,5X25X4-ST50-2

 15 51.91701-0364 2BUSH 11X28X50,5-ST35NBK

Page 79: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 79/124

665707023 01-10 / 07.07

D 2842 LE203 09-7004

 16 06.01013-9224 2HEX SHOULDER STUD M10X95-8.8-MAN183-PHR

 17 06.15232-0106 2WASHER 10,5X25X4-ST50-2

 18 51.91701-0448 2BUSH 11X22X68-ST35NBK

 19 51.08340-0101 1BRACKET RIGHT

 20 06.01283-7222 2HEX BOLT M10X55-8.8-MAN183-PHR

 21 51.91701-0363 2BUSH 11X28X20,5-ST35NBK

 22 06.15232-0106 4WASHER 10,5X25X4-ST50-2

 23 06.11185-0115 2HEXAGON NUT M10-8-A3C

 24 06.01014-9146 2HEX SHOULDER STUD M8X105-10.9-MAN183-PHR

 25 51.90710-0080 2WASHER 9X19X4-9SMNPB28K

 26 51.08340-0100 1BRACKET LEFT

 27 06.01283-7218 2HEX BOLT M10X35-8.8-MAN183-PHR

 28 06.15232-0106 4WASHER 10,5X25X4-ST50-2

 29 06.11185-0115 2HEXAGON NUT M10-8-A3C

 30 06.01014-9146 2HEX SHOULDER STUD M8X105-10.9-MAN183-PHR

 31 51.90710-0080 2WASHER 9X19X4-9SMNPB28K

V-GR.: 51.#0300-0235

Page 80: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 80/124

67 5707023 01-10 / 07.07

D 2842 LE203 10-0010

NOZZLE HOLDER NOZZLE

  1 51.10100-7383 12NOZZLE HOLDER COMBINATION

  2 51.10102-0235 12INJECTION NOZZLE 6-HOLE

  3 51.98701-0065 12SEAL 9,5X20X1-CU

  3 51.98701-0075 12SEAL 9,5X20X0,5-CU

  3 51.98701-0076 12SEAL 9,5X20X1,5-CU

  3 51.98701-0086 12SEAL 9,5X20X2-CU

  3 51.98701-0087 12SEAL 9,5X20X2,5-CU

  4 51.10108-0005 12SOCKET UNION FOR NOZZLE HOLDER 21C11-M28X1,5X25-C45-ZNPHR3F

  5 09.16012-0114 1HT GREASE TB100G TUBE

V-GR.: 51.#0210-0482

Page 81: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 81/124

685707023 01-10 / 07.07

D 2842 LE203 10-1002

INJECTOR

  1 51.10101-7311 12NOZZLE HOLDER

  2 81.11308-0019 12SHIM 1,00MM

  2 81.11308-0039 12SHIM 1,025

  2 81.11308-0020 12SHIM 1,04MM

  2 81.11308-0121 12SHIM 1,06MM

  2 81.11308-0122 12SHIM 1,08MM

  2 81.11308-0021 12SHIM 1,10MM

  2 81.11308-0123 12SHIM 1,12MM

  2 81.11308-0022 12SHIM 1,14MM

  2 81.11308-0124 12SHIM 1,16MM

  2 81.11308-0125 12SHIM 1,18MM

  2 81.11308-0023 12SHIM 1,20MM

  2 81.11308-0126 12SHIM 1,22MM

  2 81.11308-0127 12SHIM 1,24MM

  2 81.11308-0128 12SHIM 1,26MM

Page 82: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 82/124

69 5707023 01-10 / 07.07

D 2842 LE203 10-1002

  2 81.11308-0024 12SHIM 1,28MM

  2 81.11308-0025 12SHIM 1,30MM

  2 81.11308-0129 12SHIM 1,32MM

  2 81.11308-0026 12SHIM 1,34MM

  2 81.11308-0130 12SHIM 1,36MM

  2 81.11308-0131 12SHIM 1,38MM

  2 81.11308-0132 12SHIM 1,40MM

  3 81.11308-0027 12SHIM 1,42MM

  3 81.11308-0028 12SHIM 1,44MM

  3 81.11308-0133 12SHIM 1,46MM

  3 81.11308-0134 12SHIM 1,48MM

  3 81.11308-0029 12SHIM 1,50MM

  3 81.11308-0154 12SHIM 1,52MM

  3 81.11308-0030 12SHIM 1,54MM

  3 81.11308-0135 12SHIM 1,56MM

  3 81.11308-0136 12SHIM 1,58MM

  3 81.11308-0031 12SHIM 1,60MM

  3 81.11308-0137 12SHIM 1,62MM

  3 81.11308-0032 12SHIM 1,64

  3 81.11308-0138 12SHIM 1,66MM

  3 81.11308-0139 12SHIM 1,68MM

  3 81.11308-0033 12SHIM 1,70MM

  3 81.11308-0140 12SHIM 1,72MM

  3 81.11308-0141 12SHIM 1,74MM

  3 81.11308-0142 12SHIM 1,76MM

  3 81.11308-0034 12SHIM 1,78MM

  3 81.11308-0035 12SHIM 1,80

  3 81.11308-0055 12SHIM 1,82MM

  3 81.11308-0036 12SHIM 1,84MM

  3 81.11308-0144 12SHIM 1,86MM

  3 81.11308-0145 12SHIM 1,88MM

  3 81.11308-0037 12SHIM 1,90MM

  3 81.11308-0146 12SHIM 1,92MM

  3 81.11308-0038 12SHIM 1,94MM

  3 81.11308-0147 12SHIM 1,96MM

  3 81.11308-0148 12SHIM 1,98MM

  4 81.97602-0622 12PRESSURE SPRING

  5 81.10106-0013 24THRUST PIN

  6 81.90713-0022 12INTERMEDIATE PLATE

Page 83: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 83/124

705707023 01-10 / 07.07

D 2842 LE203 10-1002

  7 81.91301-0054 24SPIRAL DOWEL PIN 2,5X9-A2

  8 81.91301-0129 24DOWEL PIN

  8 81.91301-0130 24DOWEL PIN

  9 81.10109-0031 12NOZZLE CAP NUT M19X0,75X21,3-35,3-ST-SW19-PHR

V-GR.: 51.#0210-0482

Page 84: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 84/124

71 5707023 01-10 / 07.07

D 2842 LE203 10-2029

FUEL INJECTION PIPES

  1 51.10303-6230 1INJECTION LINE SET CYLINDERS 1-6 HYDRAULICALLY PRE-COMPRESSED

  2 51.97401-6064 1MOUNTING CLAMP FOR INJECTION PIPES B-2-ST/FPM-FE/ZN8C

  3 51.97401-6065 4MOUNTING CLAMP FOR INJECTION PIPES B-3-ST/FPM-FE/ZN8C

  4 51.97401-6069 2MOUNTING CLAMP FOR INJECTION PIPES C-3-ST/FPM-FE/ZN8C

  5 51.10303-6188 1INJECTION LINE SET CYLINDERS7-12 HYDRAULICALLY PRE-COMPRESSED

  6 51.97401-6064 2MOUNTING CLAMP FOR INJECTION PIPES B-2-ST/FPM-FE/ZN8C

  7 51.97401-6065 2MOUNTING CLAMP FOR INJECTION PIPES B-3-ST/FPM-FE/ZN8C

  8 51.97401-6066 1MOUNTING CLAMP FOR INJECTION PIPES B-4-ST/FPM-FE/ZN8C

  9 51.97401-6070 1MOUNTING CLAMP FOR INJECTION PIPES B-5-ST/FPM-FE/ZN8C

 10 51.97401-6071 1MOUNTING CLAMP FOR INJECTION PIPES C-5-ST/FPM-FE/ZN8C

- 06.01283-2910 7HEX BOLT M6X12-8.8-MAN183-A2C

- 06.11184-0112 1HEXAGON NUT M6-8-A2C

- 06.11184-0112 2HEXAGON NUT M6-8-A2C

V-GR.: 51.#0210-0482

Page 85: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 85/124

725707023 01-10 / 07.07

D 2842 LE203 10-3001

MOUNTING PARTS FOR FUEL INJECTION PIPES

  1 51.10340-0005 1BRACKET

  2 51.97485-0164 2BRACKET

  3 06.01283-6912 3HEX BOLT M6X18-8.8-MAN183-PHR

  4 06.15013-0409 6WASHER A6,4X12X1,6-200HV-MAN183-B1

  5 06.11184-0112 3HEXAGON NUT M6-8-A2C

V-GR.: 51.#0210-0482

Page 86: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 86/124

73 5707023 01-10 / 07.07

D 2842 LE203 11-0050

INJECTION PUMP OIL RETURN PIPE

- 06.08042-0603 1DRAIN PLUG M14X1,5-ST-A3C

  3 06.56631-0106 2SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

V-GR.: 51.#0210-0482

Page 87: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 87/124

745707023 01-10 / 07.07

D 2842 LE203 11-0079

INJECTION PUMP DRIVE AND MOUNTING

  1 51.11301-0230 1DRIVE GEAR FOR INJECTION PUMP

  2 06.01285-7114 6HEX BOLT M8X22-12.9-MAN183-PHR

  3 51.11308-0071 1THRUST WASHER

  4 06.15140-2103 4RETAINING WASHER C10,5-ZNPHR3F

  5 06.01013-9219 3HEX SHOULDER STUD M10X70-8.8-MAN183-PHR

  6 06.01013-9225 1HEX SHOULDER STUD M10X100-8.8-MAN183-PHR

  7 06.56936-0347 1TORIC SEAL 7X3N-FPM1-70-GN

  8 51.96501-0295 1SEAL 103X113,3X13-ACM1-70

V-GR.: 51.#0210-0482

Page 88: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 88/124

75 5707023 01-10 / 07.07

D 2842 LE203 11-1126

INJECTION PUMP AND ACTUATOR

  1 51.11103-7450 1INJECTION PUMP ASSEMBLY

  2 51.11610-6028 1ACTUATOR ASSEMBLY

V-GR.: 51.#0210-0482

Page 89: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 89/124

765707023 01-10 / 07.07

D 2842 LE203 11-1906

ACTUATOR COMPONENTS

  1 51.11610-6028 1ACTUATOR ASSEMBLY

  2 06.02192-0308 4CYLINDER SCREW M6X22-8.8-A2C

  3 06.16043-0208 4SPRING WASHER B6-FST-A3C

  4 51.25435-6011 1PLUG

  5 51.25435-6010 1PLUG FOR ACTUATOR

  9 51.11610-6017 1LINKAGE ASSEMBLY FOR ACTUATOR

 11 06.11240-2102 2HEX LOCK NUT AM5-8-A2C

 12 06.15230-0603 2WASHER 5,3X15X2-ST-A3C

 13 06.04211-4509 2PAN-HEAD SCREW WITH HEXAGON SOCKET M5X20-8.8-A2C

 14 51.11610-0031 1CONNECTING ROD FOR ACTUATOR

 15 06.11184-0111 2HEXAGON NUT M5-8-A2C

 16 51.11610-0032 1DRIVING DOG FOR ACTUATOR

 17 51.11610-6018 1SET OF SEALS FOR ACTUATOR

 18 51.11610-0033 1GASKET

Page 90: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 90/124

77 5707023 01-10 / 07.07

D 2842 LE203 11-1906

 19 51.96501-0495 1TORIC SEAL 5,7X1,9-FPM--80

 20 51.11610-0035 1GASKET

 21 51.11610-0034 1GASKET

V-GR.: 51.#0210-0482

Page 91: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 91/124

785707023 01-10 / 07.07

D 2842 LE203 11-3022

FUEL PUMP COMPONENTS

  1 51.12101-7121 1FUEL PUMP RME-RESISTANT

  2 51.12105-0001 1PLUNGER

  3 51.97601-0261 1PRESSURE SPRING

  4 81.90310-0155 1DRAIN PLUG

  5 81.91001-0260 1PIN 4,993...4,998 MM

  6 06.16129-0002 1CIRCLIP 27X1,2-ST

  7 81.12101-0001 4VALVE

  8 81.97601-0301 4PRESSURE SPRING

  9 81.11129-0003 4DRAIN PLUG

 10 51.96501-0511 1TORIC SEAL 5X1,5-FPM

 11 81.11904-0028 4SEAL

 12 81.11904-0036 1SEAL ASBESTOS-FREE

 13 51.12111-0002 1ROLLER TAPPET

 14 51.12113-0002 1ROLLER

 15 51.12112-0002 1PIN

 16 51.12141-0002 2SLIDING BLOCK

V-GR.: 51.#0210-0482

Page 92: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 92/124

79 5707023 01-10 / 07.07

D 2842 LE203 11-4057

SHUT-OFF DEVICE EHAB

  1 51.11161-0039 1SECURING PLATE FOR EHAB

  2 51.11904-0017 1GASKET FOR EHAB

  3 51.11108-0023 1SHUT-OFF VALVE ASSEMBLY EHAB

  4 06.02190-0309 3CYLINDER SCREW M6X25-8.8-MAN183-ZNPHR3F

  5 06.02190-0313 1CYLINDER SCREW M6X45-8.8-MAN183-ZNPHR3F

  6 51.90710-0332 4WASHER 6,3X10,8X6-9SMNPB28K

  7 51.25435-6006 1PLUG 2 PIN

- 81.25435-0948 1RD. CONNECTOR SLEEVE HOUSING 5-PIN BLACK BD48

- 81.25433-0084 1CONNECTING PIECE NW10 STRAIGHT

V-GR.: 51.#0280-0772

Page 93: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 93/124

805707023 01-10 / 07.07

D 2842 LE203 11-6002

ACTUATOR PLUG

  1 51.25435-7007 1PLUG EC 1000

V-GR.: 51.#0210-0482

Page 94: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 94/124

81 5707023 01-10 / 07.07

D 2842 LE203 12-0036

MOUNTING PARTS FOR FUEL FILTER

  1 51.12540-0233 1CARRIER FOR FUEL FILTER

  2 06.01283-7322 2HEX BOLT M12X55-8.8-MAN183-PHR

  3 06.15013-6113 2WASHER A13X24X2,5-200HV-A3C

  4 06.01733-4322 2HEX BOLT M12X1,5X85-8.8-ZNPHR3F

  5 06.15013-6113 2WASHER A13X24X2,5-200HV-A3C

  6 51.12540-0245 1BRACKET

  7 06.01283-7114 2HEX BOLT M8X22-8.8-MAN183-PHR

  8 51.90710-0080 2WASHER 9X19X4-9SMNPB28K

  9 51.91701-0399 1BUSH 9X18X22-ST35NBK

 10 06.01013-9117 1HEX SHOULDER STUD M8X60-8.8-MAN183-PHR

 11 51.90710-0080 1WASHER 9X19X4-9SMNPB28K

 12 51.91701-0825 1SPACER

 13 51.12304-5287 1FUEL LINE MARINE ENGINE INDUSTRIAL ENGINE

 14 51.97401-0540 1CLAMP D1-6X20-W1-EPDM-2

 15 06.56631-0112 1SEAL WITH ELASTOMER LIP 26,7X34,93X2-ST/FPM1-80

Page 95: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 95/124

825707023 01-10 / 07.07

D 2842 LE203 12-0036

 16 06.01283-7113 1HEX BOLT M8X20-8.8-MAN183-PHR

 17 51.90710-0080 1WASHER 9X19X4-9SMNPB28K

 18 06.56631-0109 1SEAL WITH ELASTOMER LIP 18,7X26X1,5-ST/FPM1-80

 19 06.71060-2105 1STRAIGHT UNION L15A-M-ST-A4C

 20 51.98103-0044 1RING UNION

 21 06.78340-0104 1HOLLOW SCREW 6-A3C

 22 06.56631-0104 2SEAL WITH ELASTOMER LIP 10,7X16X1,5-ST/FPM1-80

 23 51.97480-0283 1BRACKET FOR FUEL LINE

 24 06.01283-7112 1HEX BOLT M8X18-8.8-MAN183-PHR

 25 06.15013-0411 2WASHER A8,4X16X1,6-200HV-MAN183-B1

 26 06.11184-0114 1HEXAGON NUT M8-8-A2C

V-GR.: 51.#0150-0688

Page 96: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 96/124

83 5707023 01-10 / 07.07

D 2842 LE203 12-0103

FUEL FILTER COMPONENTS

  1 51.12501-7266 1FUEL FILTER ASSEMBLY

  2 51.12503-0059 2FUEL FILTER INSERT

  3 81.12504-0028 1COVER

  4 81.90490-0642 1BLEEDER SCREW M8X12-8.8-SW10-A3C

  4 81.90490-0642 1BLEEDER SCREW M8X12-8.8-SW10-A3C

  5 06.56180-0709 2SEAL A8X11,5-CU

  6 06.08042-0603 1DRAIN PLUG M14X1,5-ST-A3C

  7 06.56190-0705 1SEAL A14X18-CU

V-GR.: 51.#0150-0688

Page 97: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 97/124

845707023 01-10 / 07.07

D 2842 LE203 12-3066

FUEL PIPES

  1 51.12302-5978 1FUEL LINE INDUSTRIAL ENGINE MARINE ENGINE

  2 51.98103-0037 1RING UNION

  3 51.98150-0175 1HOLLOW SCREW M14X1,5X26E-ST-SW19-P3A

  4 06.71060-2103 1STRAIGHT UNION L10A-M-ST-A4C

  5 06.56631-0106 3SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

  6 51.12302-5981 1FUEL LINE INDUSTRIAL ENGINE MARINE ENGINE

  7 51.98103-0037 1RING UNION

  8 51.98150-0175 1HOLLOW SCREW M14X1,5X26E-ST-SW19-P3A

  9 51.98150-0124 1HOLLOW SCREW M14X1,5X24E-ST-SW19

 10 06.56631-0106 4SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

 11 51.12302-5976 1FUEL LINE MARINE ENGINE FUEL PUMP

 12 06.71060-2103 1STRAIGHT UNION L10A-M-ST-A4C

 13 51.98103-0037 1RING UNION

 14 51.98150-0175 1HOLLOW SCREW M14X1,5X26E-ST-SW19-P3A

 15 06.56631-0106 3SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

Page 98: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 98/124

85 5707023 01-10 / 07.07

D 2842 LE203 12-3066

 16 51.12302-5977 1FUEL LINE MARINE ENGINE

 17 51.98103-0037 2RING UNION

 18 06.78412-0305 1THREADED UNION

 19 51.98150-0175 2HOLLOW SCREW M14X1,5X26E-ST-SW19-P3A

 20 06.56631-0106 5SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

V-GR.: 51.#0150-0688

Page 99: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 99/124

865707023 01-10 / 07.07

D 2842 LE203 12-3107

FUEL PIPES

  1 51.98103-0037 2RING UNION

  2 51.98150-0175 2HOLLOW SCREW M14X1,5X26E-ST-SW19-P3A

  3 06.56631-0106 4SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

  4 51.12302-5971 1FUEL LINE MARINE ENGINE

  5 06.67300-1036 1CLAMP D1-10X20-W1-EPDM-2

  6 51.12304-5361 1FUEL LINE INDUSTRIAL ENGINE

  7 06.67300-1036 1CLAMP D1-10X20-W1-EPDM-2

  8 51.98103-0037 2RING UNION

  9 06.56631-0106 2SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

 10 51.98150-0175 1HOLLOW SCREW M14X1,5X26E-ST-SW19-P3A

 11 51.97480-0957 1BRACKET

 12 06.01283-7112 2HEX BOLT M8X18-8.8-MAN183-PHR

 13 06.15013-0411 4WASHER A8,4X16X1,6-200HV-MAN183-B1

 14 06.11184-0114 2HEXAGON NUT M8-8-A2C

 15 51.12340-0090 1CONNECTING PIPE

Page 100: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 100/124

87 5707023 01-10 / 07.07

D 2842 LE203 12-3107

 16 06.56631-0106 3SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

 17 51.98150-0176 1HOLLOW SCREW M14X1,5X41,5D-9SMNPB28K-P3R

 18 51.98101-0069 1TWIN RING UNION

 19 06.56631-0106 2SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

 20 51.11107-0023 1AIR SUPPLY VALVE

 21 51.12304-5365 1FUEL LINE INDUSTRIAL ENGINE MARINE ENGINE

 22 06.78412-0305 1THREADED UNION

 23 51.98103-0037 1RING UNION

 24 06.56631-0106 3SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

 25 51.12304-5343 1FUEL LINE

 26 51.98101-0070 1TWIN RING UNION

 27 06.56631-0106 2SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

 28 51.12340-0090 1CONNECTING PIPE

 29 81.12505-0012 1AIR SUPPLY VALVE 2,0-2,5BAR

 30 51.98103-0037 1RING UNION

 31 06.56631-0106 3SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

 32 51.98150-0176 1HOLLOW SCREW M14X1,5X41,5D-9SMNPB28K-P3R

 33 51.12304-5368 1FUEL LINE INDUSTRIAL ENGINE MARINE ENGINE

 34 06.71060-2103 1STRAIGHT UNION L10A-M-ST-A4C

 35 06.56631-0106 1SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

 36 06.08092-0144 1DRAIN PLUG AM14X1,5-ST-A3C

 37 06.56631-0106 1SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

V-GR.: 51.#0150-0688

Page 101: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 101/124

885707023 01-10 / 07.07

D 2842 LE203 12-4060

PARALLEL FUEL FILTER DRIP OIL LINE MOUNTING PARTS

  1 51.12305-5127 2DRIP OIL LINE SOLDERED

  2 51.98150-0167 10HOLLOW SCREW M6X15,5E-42CRMOS4V-ZNPHR3F

  3 51.96501-0348 12SEAL DOUBLE 6,2X11X1-CU

  4 51.12305-5175 1DRIP OIL LINE RIGHT PRECISELY BENT

  5 06.67300-0626 1CLAMP D1-6X15-W1-EPDM-2

  6 81.97480-2001 2ANGLE 2 HOLES 48X29X20X2

  7 06.01283-6912 2HEX BOLT M6X18-8.8-MAN183-PHR

  8 51.98103-0061 2RING UNION D 6,1 / M 10X1

  9 51.98150-0168 2HOLLOW SCREW

 10 06.56631-0101 2SEAL WITH ELASTOMER LIP 6,7X11X1-ST/FPM1-80

 11 51.98103-0062 2RING UNION D 8,1 / M 10X1

 12 51.98150-0112 1HOLLOW SCREW M8X1X28D-9SMNPB28K

 13 06.56631-0125 4SEAL WITH ELASTOMER LIP 8,7X14X1-ST/FPM1-80

 14 06.08092-2201 1DRAIN PLUG CM8X1-5.8-ZNPHR3F

 15 06.15013-0409 4WASHER A6,4X12X1,6-200HV-MAN183-B1

Page 102: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 102/124

89 5707023 01-10 / 07.07

D 2842 LE203 12-4060

 16 51.12305-5173 1DRIP OIL LINE LEFT PRECISELY BENT

 17 06.67300-0626 2CLAMP D1-6X15-W1-EPDM-2

 18 06.11184-0112 2HEXAGON NUT M6-8-A2C

 19 06.01283-6912 1HEX BOLT M6X18-8.8-MAN183-PHR

 20 06.15013-0409 2WASHER A6,4X12X1,6-200HV-MAN183-B1

 21 06.11184-0112 1HEXAGON NUT M6-8-A2C

V-GR.: 51.#0150-0688

Page 103: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 103/124

905707023 01-10 / 07.07

D 2842 LE203 12-5011

FUEL PREFILTER CONNECTING PARTS

  1 51.12501-7193 1FUEL PREFILTER WITH HAND PRIMER

- 51.12502-0008 1HOUSING

- 51.12503-0047 1STRAINER FUEL PREFILTER

- 51.96501-0528 1TORIC SEAL 51X2,5-NBR--70

  2 51.98150-0185 1HOLLOW SCREW

  3 06.56190-0708 1SEAL A16X20-CU

  4 06.08042-0207 1DRAIN PLUG M22X1,5-ST-ZNPHR3F

  5 06.56631-0110 1SEAL WITH ELASTOMER LIP 22,7X30X2-ST/FPM1-80

  6 06.71060-2105 1STRAIGHT UNION L15A-M-ST-A4C

  7 06.56631-0109 1SEAL WITH ELASTOMER LIP 18,7X26X1,5-ST/FPM1-80

  8 06.08042-0603 1DRAIN PLUG M14X1,5-ST-A3C

  9 06.56631-0106 1SEAL WITH ELASTOMER LIP 14,7X22X1,5-ST/FPM1-80

 10 51.97801-0294 1INSTRUCTION PLATE FUEL SYSTEM

 11 04.10394-9220 0,001SEALING COMPOUND TEROSTAT-33-310ML-SW CARTRIDGE WITH NOZZLE

V-GR.: 51.#0150-0688

Page 104: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 104/124

91 5707023 01-10 / 07.07

D 2842 LE203 19-0002

ENGINE MOUNTING OPPOSITE FLYWHEEL END MOUNTING PARTS

  1 51.17310-5151 2ENGINE SUPPORT

  2 06.01283-7318 8HEX BOLT M12X35-8.8-MAN183-PHR

V-GR.: 51.#0410-0373

Page 105: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 105/124

925707023 01-10 / 07.07

D 2842 LE203 19-0011

LIFTING EYE

  1 51.19202-0158 1LIFTING EYE

  2 06.01284-7523 3HEX BOLT M16X60-M10.9-MAN183-PHR

  3 06.15150-0102 3WASHER 17X30X4

  4 51.97480-0713 1BRACKET LIFTING EYE

  5 06.01284-7218 1HEX BOLT M10X35-10.9-MAN183-PHR

  6 06.15232-0106 1WASHER 10,5X25X4-ST50-2

  7 06.01284-7218 2HEX BOLT M10X35-10.9-MAN183-PHR

  8 06.15013-6112 4WASHER A10,5X20X2-200HV-A3C

  9 06.11185-0115 2HEXAGON NUT M10-8-A3C

V-GR.: 51.#0410-0431

Page 106: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 106/124

93 5707023 01-10 / 07.07

D 2842 LE203 19-0043

LIFTING EYE

  1 51.19202-0179 1LIFTING EYE

  2 06.01383-6209 1HEX BOLT M20X40-8.8-MAN183-PHR

  3 06.01283-7215 1HEX BOLT M10X25-8.8-MAN183-PHR

V-GR.: 51.#0410-0431

Page 107: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 107/124

945707023 01-10 / 07.07

D 2842 LE203 26-0062

ALTERNATOR MOUNTING PARTS

  2 51.26105-0279 1V-BELT PULLEY

  3 51.19101-0218 1BRACKET

  4 06.01283-7114 3HEX BOLT M8X22-8.8-MAN183-PHR

  5 51.90710-0080 3WASHER 9X19X4-9SMNPB28K

  6 06.01013-9226 1HEX SHOULDER STUD M10X110-8.8-MAN183-PHR

  7 06.15013-6112 1WASHER A10,5X20X2-200HV-A3C

  8 06.11185-0115 1HEXAGON NUT M10-8-A3C

  9 51.90441-5009 1EYE BOLT ASSEMBLY M12X157X33X10H9-8.8-A3C

 10 51.90710-0309 1WASHER 11X22X5-9SMNPB28

 11 06.01283-7222 1HEX BOLT M10X55-8.8-MAN183-PHR

 12 06.15013-6112 1WASHER A10,5X20X2-200HV-A3C

 13 51.19107-0096 1GUIDE PIECE

 14 51.90710-0328 1WASHER 12,5X24X4-C45K

 15 06.01014-9319 1HEX SHOULDER STUD M12X70-10.9-MAN183-PHR

 16 06.15013-6113 1WASHER A13X24X2,5-200HV-A3C

Page 108: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 108/124

95 5707023 01-10 / 07.07

D 2842 LE203 26-0062

 17 06.11241-0109 1HEX LOCK NUT AM12-10-A3C

 18 06.15013-6113 2WASHER A13X24X2,5-200HV-A3C

 19 06.11185-0116 2HEXAGON NUT M12-8-A3C

 20 51.96820-0275 1POWERBAND 2-GROOVE 2-3VX1257-OPTIBELT

V-GR.: 51.#0040-0998

Page 109: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 109/124

965707023 01-10 / 07.07

D 2842 LE203 26-1025

ALTERNATOR

  1 51.26101-7271 1ALTERNATOR

- 51.25435-6038 1PARTS KIT MATING PLUG GENERATOR

V-GR.: 51.#0040-0998

Page 110: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 110/124

97 5707023 01-10 / 07.07

D 2842 LE203 26-2010

STARTER MOUNTING PARTS

  1 06.06145-8308 3STUD M12-M12X1,5X30-8.8-PHR

  2 06.11064-8316 3HEXAGON NUT M12X1,5-8-ZNPHR3F

  3 06.15013-6113 3WASHER A13X24X2,5-200HV-A3C

V-GR.: 51.#0050-0137

Page 111: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 111/124

985707023 01-10 / 07.07

D 2842 LE203 26-3016

STARTER 6,6 KW COMPONENTS

  1 51.26201-7123 1STARTER KB 24V 6,6KW

  2 81.26204-0033 1EXCITER WINDING

  3 81.90040-0015 8COUNTERSUNK SCREW WITH INTERNAL TORX M10X18-8.8-T50-E3I

  4 81.26203-6019 1ARMATURE ASSEMBLY

  5 81.93401-0013 1NEEDLE SLEEVE HK1816

  6 81.26207-6022 1COMMUTATOR END SHIELD

  7 81.93020-0428 1BUSH

  8 81.97601-0601 4PRESSURE SPRING

  9 81.26220-0012 1BAR

 10 06.01283-7221 1HEX BOLT M10X50-8.8-MAN183-PHR

 11 81.26232-6004 1PARTS KIT

 12 81.26232-6005 2PARTS KIT

 13 81.26221-0006 1BEARING CAP

 14 81.26225-6003 1CLUTCH SHAFT

 15 81.26209-0015 1STARTER PINION Z=9

Page 112: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 112/124

99 5707023 01-10 / 07.07

D 2842 LE203 26-3016

 16 06.29100-4209 1KEY A6X4X32-ST60-2K

 17 06.02849-0008 4HEX LOCK SCREW M5X14C-MK7,5-10.9-A2C

 18 81.90701-0688 1WASHER

 19 81.90701-0686 1WASHER 22,7X31,8X0,3-ST

 20 81.90701-0687 1WASHER 22,7X31,8X0,5-ST

 21 81.90701-0685 1WASHER 22,7X31,8X0,2-ST

 22 90.81690-1127 1STUD

 23 81.90210-0035 3STUD M6X10X20X230-M.I.

 25 81.90030-0057 2CYLINDER SCREW M5X14SD-A2B

 26 81.26214-0003 1ARMATURE SHAFT

 27 06.18879-0001 1STOP RING

 28 81.97602-0320 1PRESSURE SPRING

 29 81.90712-0718 1STOP RING

 30 06.31630-0311 11BALL 3G20

 31 81.90820-0069 1CIRCLIP

 32 81.90501-0141 1HEX LOCK NUT BM10-13,8-ST-SW17-A3A

 33 81.26212-0011 1SOLENOID SWITCH

 35 06.01303-3111 2HEX BOLT M8X16SK-8.8-MAN183-A2C

 36 06.15013-6108 3WASHER A5,3X10X1-200HV-A3C

 37 81.90030-0045 6CYLINDER SCREW M5X10SD-A2B

 38 81.26212-0012 1SOLENOID SWITCH

 39 81.90201-0092 2THREADED PIN

 40 81.90711-0480 2WASHER

 41 81.96501-0472 1SEAL ASBESTOS-FREE

 42 81.26221-0008 1CAP

 43 06.04255-1209 2CYLINDER SCREW M6X16-8.8-A3C

 44 81.26233-0002 2SEALING WASHER

 45 81.97651-0026 2DISHED WASHER

 46 51.90810-0020 2SPRING WASHER

 47 06.11184-0112 4HEXAGON NUT M6-8-A2C

 48 06.15030-0312 4WASHER 6,4X11X1,6-140HV-A3C

 49 81.25400-6786 1POWER CABLE STARTER

 50 81.25921-6051 1CARBON BRUSH SET

 51 81.26215-6014 1DRIVE BEARING

 52 81.93020-0427 1BUSH

 53 81.26215-6009 1SLEEVE RH33X48X15

 54 81.96501-0575 1SEAL

 55 81.97601-0659 1PRESSURE SPRING

V-GR.: 51.#0050-0137

Page 113: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 113/124

1005707023 01-10 / 07.07

D 2842 LE203 27-0804

SPEED SENDER BERU

  1 51.27140-0023 1BRACKET FOR SPEED SENDER

  2 06.01283-3113 2HEX BOLT M8X20-8.8-A2C

  3 06.15013-0411 2WASHER A8,4X16X1,6-200HV-MAN183-B1

  4 51.27120-0007 1SPEED SENDER

  5 51.25435-0098 1CATCH

  6 51.25435-0096 1SOCKET HOUSING 2 PIN

  7 51.25435-0097 3CONTACT BUSH 1,6-1,5BD-ST-CUSN-SN

  8 07.91163-0052 3SEALING RING 0,35-1/5,15-BL DL2

- 04.10160-9164 1ADHESIVE 50 ML BOTTLE

- 04.10139-9104 0,001SECURING PAINT TB 30G TUBE

V-GR.: 51.#0620-0068

Page 114: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 114/124

101 5707023 01-10 / 07.07

D 2842 LE203 27-1010

LEVEL MONITOR COOLING WATER

  1 51.27421-0083 1FLUID LEVEL PROBE

  2 06.56631-0109 1SEAL WITH ELASTOMER LIP 18,7X26X1,5-ST/FPM1-80

  3 07.91164-0097 1ADAPTER ANGULAR BAJO27,6-PG11-PA6-SW

  4 07.91168-0046 1UNION NUT A-NW10-PG11-PA

  5 81.96503-0050 1COMPRESSION SEAL 10-MAN304-CR1-40

  6 81.25435-0498 1GASKET 4-HOLE ASBESTOS-FREE

  7 07.91201-5127 3ROUND CONNECTOR 4,0-2,5-CUZN-AG XK7-2<5

V-GR.: 51.#0600-0167

Page 115: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 115/124

1025707023 01-10 / 07.07

D 2842 LE203 27-1042

TEMPERATURE SENDER COOLING WATER

  1 51.27421-0104 1TEMPERATURE SENDER

  2 - 1ADHESIVE 50 ML BOTTLE

  3 81.96410-0061 1PROTECTIVE CAP

V-GR.: 51.#0600-0192

Page 116: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 116/124

103 5707023 01-10 / 07.07

D 2842 LE203 27-2081

OIL PRESSURE SENDER

  1 50.27421-0051 1OIL PRESSURE SENDER WARNING CONTACT

  2 04.10160-9164 1ADHESIVE 50 ML BOTTLE

  3 81.96410-0123 1RUBBER CAP

  4 51.98103-0086 1RING UNION

  5 06.56631-0104 2SEAL WITH ELASTOMER LIP 10,7X16X1,5-ST/FPM1-80

  6 06.78340-0104 1HOLLOW SCREW 6-A3C

V-GR.: 51.#0600-0276

Page 117: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 117/124

1045707023 01-10 / 07.07

D 2842 LE203 27-6003

VACUM INDICATOR FOR AIR CLEANER

  1 51.08402-0001 2VACUUM INDICATOR

V-GR.: 51.#0600-0280

Page 118: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 118/124

105 5707023 01-10 / 07.07

D 2842 LE203 99-0020

SET OF GASKETS FOR ENGINE

  1 51.00900-6633 1SET OF SEALS ASSEMBLY D2842LE1../LE2...

- 51.01903-0251 1GASKET ASBESTOS-FREE

- 51.01903-0247 2GASKET ASBESTOS-FREE

- 51.01903-0166 1GASKET ASBESTOS-FREE

- 51.01903-0249 1GASKET ASBESTOS-FREE

- 51.01903-0250 1GASKET ASBESTOS-FREE

- 51.03901-0338 12CYLINDER HEAD GASKET ASBESTOS-FREE

- 51.03905-0135 12GASKET CYLINDER HEAD COVER ASBESTOS-FREE

- 51.05901-0098 1GASKET ASBESTOS-FREE

- 51.05901-0100 1GASKET ASBESTOS-FREE

- 51.05902-0060 1GASKET FOR OIL COOLER HOUSING

- 51.05902-0048 1GASKET ASBESTOS-FREE

- 51.05904-0133 1GASKET FOR OIL SUMP ASBESTOS-FREE

- 51.06901-0108 3GASKET ASBESTOS-FREE

- 51.06901-0114 1GASKET ASBESTOS-FREE

Page 119: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 119/124

1065707023 01-10 / 07.07

D 2842 LE203 99-0020

- 51.08901-0099 12GASKET ASBESTOS-FREE EXHAUST ELBOW

- 51.08901-0069 2GASKET ASBESTOS-FREE EXHAUST ELBOW

- 51.04902-0028 24SEAL - VALVE STEM D25/D28

- 51.05901-0110 1GASKET ASBESTOS-FREE

- 51.01908-0018 1GASKET OIL FILLER PIPE ASBESTOS-FREE

- 51.08901-0150 2GASKET

- 51.08902-0161 12GASKET INTAKE MANIFOLD

- 51.15901-0012 2GASKET ASBESTOS-FREE

- 51.54901-0027 1GASKET ASBESTOS-FREE

- 51.96501-0295 1SEAL 103X113,3X13-ACM1-70

- 06.56936-0347 1TORIC SEAL 7X3N-FPM1-70-GN

- 51.96501-0337 2TORIC SEAL 36,5X3,5-NBR3-60

- 51.96501-0522 24TORIC SEAL 144X4-FPM2-70

- 51.96501-0493 24TORIC SEAL 138X2,1-FPM2-70

- 06.56254-2203 4GASKET 26X48X1,0-AFOE2-M3219

- 51.96601-0383 1GASKET 26X52,5X11X1,5-AFOE2 ASBESTOS-FREE

- 51.96501-0415 1TORIC SEAL 78X3-FPM1-60-GN

- 51.54901-0028 1GASKET ASBESTOS-FREE

- 51.96601-0548 1GASKET 52X104X10,5X1-AFOE-W1

- 51.96601-0313 1SEAL 38X57X3-NBR-70

- 51.96601-0482 2GASKET ASBESTOS-FREE

- 51.96601-0483 2GASKET ASBESTOS-FREE

  3 51.98701-0075 12SEAL 9,5X20X0,5-CU

  3 51.98701-0076 12SEAL 9,5X20X1,5-CU

  3 51.98701-0086 12SEAL 9,5X20X2-CU

  3 51.98701-0087 12SEAL 9,5X20X2,5-CU

- 06.56259-0033 2GASKET 35X58X1,0-AFOE2-M3219-A1-G1

- 06.56254-3706 1GASKET 40X68X1,0-AFOE4-M3219-G1

- 06.56341-2122 3TORIC SEAL 60X4B-NBR3-60

- 51.96601-0576 2GASKET

- 06.56936-2733 4TORIC SEAL 74X5-FPM1-70-GN

- 06.56936-2479 2TORIC SEAL 63X2,5-FPM1-70-GN

- 51.08902-0177 2GASKET ASBESTOS-FREE

- 51.09904-0026 2GASKET

- 51.96601-0373 1GASKET 20X44X9X0,5-AFQ1 ASBESTOS-FREE

- 51.11904-0017 1GASKET FOR EHAB

- 06.56930-3307 2TORIC SEAL 102X5-NBR3-70

- 51.06901-0147 1GASKET ASBESTOS-FREE

- 51.96601-0547 2GASKET ASBESTOS-FREE

Page 120: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 120/124

107 5707023 01-10 / 07.07

D 2842 LE203 99-0020

- 51.96601-0487 1GASKET 70X110X13,5X2-AFQ1 ASBESTOS-FREE

- 06.56936-2733 1TORIC SEAL 74X5-FPM1-70-GN

- 06.56933-2821 1TORIC SEAL 78X3N-ACM1-70

- 51.98701-0065 12SEAL 9,5X20X1-CU

- 51.98701-0075 12SEAL 9,5X20X0,5-CU

- 51.98701-0076 12SEAL 9,5X20X1,5-CU

- 51.98701-0086 12SEAL 9,5X20X2-CU

- 51.98701-0087 12SEAL 9,5X20X2,5-CU

- 51.06901-0129 1GASKET ASBESTOS-FREE

- 51.96601-0443 2GASKET 20,5X44X9X1-AFOE2 ASBESTOS-FREE

- 51.09905-0038 1GASKET

- 06.56257-2508 1GASKET 50X78X2-AFQ1-M3219 ASBESTOS-FREE

 10 51.00900-6552 1DECARBONIZER SET 1 CYLINDER HEAD ASBESTOS-FREE

- 51.03901-0366 1CYLINDER HEAD GASKET ASBESTOS-FREE

- 51.03905-0135 1GASKET CYLINDER HEAD COVER ASBESTOS-FREE

- 51.08901-0099 1GASKET ASBESTOS-FREE EXHAUST ELBOW

- 51.08902-0161 1GASKET INTAKE MANIFOLD

V-GR.: 51.#0010-0496

Page 121: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 121/124

1085707023 01-10 / 07.07

D 2842 LE203 99-9998

INSTRUCTION PLATES

  3 51.97801-0176 1INSTRUCTION PLATE

  5 51.97801-0212 2ADHESIVE LABEL 75X35/KST-WS/GN-SW

  7 51.97801-0214 2ADHESIVE LABEL 75X35/KST-WS/GN-SW

  9 51.97801-0266 2INSTRUCTION PLATE VALVE CLEARANCE 65X35-KST-WS/RT-SW ENGLISH

V-GR.: 51.#0380-0307 51.#0010-0788

Page 122: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 122/124

109 5707023 01-10 / 07.07

ALPHABETICAL INDEX

PAGE

AIR FILTER ELEMENT ......................................... 55AIR FILTER ELEMENT ......................................... 55

ALTERNATOR ....................................................... 96

BLEEDER LINE ...................................................... 9

CAMSHAFT ........................................................... 25COMPENSATOR ................................................... 62CONROD BEARING .............................................. 15COOLANT EXPANSION TANK ............................. 43COOLING WATER PIPE ................................. 37, 41CRANKCASE .......................................................... 1CRANKSHAFT ...................................................... 14CRANKSHAFT ...................................................... 14CYLINDER HEAD .................................................. 20CYLINDER HEAD COVER ...................... 23,105,107CYLINDER HEAD GASKET .................... 21,105,107CYLINDER LINER .................................................. 7

DECARBONIZER SET ......................................... 107DRY AIR CLEANER .............................................. 55

ENGINE SUPPORT ............................................... 91EXHAUST ELBOW .......................................... 56, 58EXHAUST MANIFOLD .......................................... 56EXHAUST VALVE ................................................. 27

FLYWHEEL ........................................................... 18FUEL FILTER ........................................................ 83FUEL PREFILTER ................................................. 90FUEL PUMP .......................................................... 78

GUIDE TUBE ......................................................... 31

INJECTION NOZZLE ............................................. 67INJECTION PUMP ................................................ 75

PAGE

INTAKE VALVE ..................................................... 27INTERCOOLER ..................................................... 43

INTERCOOLER ELBOW ................................. 53, 54

LIFTING EYE ................................................... 92, 93

NOZZLE HOLDER ................................................. 68

OIL COOLER ......................................................... 32OIL DIPSTICK ........................................................ 31OIL FILLER PIPE .................................................. 106OIL FILTER HEAD ................................................. 34OIL PRESSURE SENDER ................................... 103OIL PUMP .............................................................. 28OIL SEPARATOR ................................................... 9OIL SPRAYER NOZZLE ......................................... 3OIL SUCTION LINE ............................................... 29OIL SUMP .............................................................. 30

PISTON PIN ........................................................... 19PUSH ROD ............................................................ 27

ROCKER ARM ....................................................... 26

SEAL - VALVE STEM ........................................... 106SET OF SEALS .............................................. 76,105SPEED SENDER .................................................. 100SPRING - VALVE .................................................. 27

TEMPERATURE SENDER ................................... 102TENSION PULLEY .......................................... 49, 51TIMING CASE ........................................................ 10TIMING GEAR - CRANKSHAFT ............................ 16TURBOCHARGER ................................................ 59

VALVE GUIDE ....................................................... 20

Page 123: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 123/124

1105707023 01-10 / 07.07

Page 124: D2842LE203

7/17/2019 D2842LE203

http://slidepdf.com/reader/full/d2842le203 124/124