custom modules (commercial / moisture resistant / hermetic) · 0.228q 5.8 0.157r 4.0 s 0.032 0.8 t...

CustomModules

IGBTAssemblies Assemblies

Fast RecoveryDiode Modules

Thyristor &Diode

Modules

DiscreteRectifiers

DiscreteThyristors IGBTs

SiCModules

VOLTAGE: 30V TO 15,000V CURRENT: 50A TO 1600A

TABLE OF CONTENTS

Numbering System ..................................................................................L-2Product Overview .....................................................................................L-2

Custom IGBT Modules ............................................................................L-4Custom MOSFET Modules .....................................................................L-5Custom Fast Diode Modules .................................................................L-5Outline Drawings ......................................................................................L-6

Capabilities:Customers looking for application specific custom power modules benefit from Powerex’s years of experience in chip manufacturing and design / engineering. Powerex custom power modules employ performance proven features. Soldered-down and wire bonding fabrication and compression bonded encapsulation (CBE) of SCR / Diode elements offer increased switching speeds, lower losses, more efficient cooling and higher power handling capabilities.

Reliability / Qualification Testing:Reliability and qualification testing can be performed in accordance to military specifications, including Group A, B and C and specific customer requirements.

CUSTOM MODULES (Commercial / Moisture Resistant / Hermetic)

Features:

• Different Circuit Configurations (i.e. Common Emitter, Chopper)• Different Termination Styles (i.e. Thicker Bus Bars, D-sub Connectors, Press On Pins, etc.)• Extended Temperature Range, -55°C to 200°C• Hermetic Modules• High Voltage Isolation• Integrated Heatsinks – Both Air and Liquid Cooled by Eliminating the Baseplate• Larger Free-wheel Diodes• Low Module Weight• Moisture Resistance• Over-current Shutdown• Package Height, Width and Length• Temperature and Current Sense

Substrates:• Alumina • Aluminum Nitride • BeO • IMS Die Technology: • Diode • MOSFET • FR Diode • SCR • GTO • SiC Diode • HVIGBT • SiC MOSFET • IGBTPackages: • Custom Development for Both Plastic and Hermetic Packages • Picture Frame • Standard IGBT Cases

Contact John G Peck Ltd - jgpl.com

L-2

Q(1)

R(2)

S(3)

45(4)

06(5)

0(6)

02(7)

QRS4506002 is a 4500V, 60ACustom Single Fast Diode Module

Q(1)

I(2)

D(3)

12(4)

30(5)

0(8)

1(9)

5(10)

QID1230015 is a 1200V, 300A Custom IGBT Dual Module

(1) Product Line: Q = Custom Module

(2) Device: G = GTO I = IGBT J = MOSFET K = Transistor R = Rectier T = Thyristor U = Gate Driver

Serial Designation(STANDARD)

Serial Designation(SPECIAL)

Numbering SystemProduct Overview

AMPERES

600V

4500V

2500V

600V

250V

DU

AL

/ S

TAN

DA

RD

CO

NF

IGU

RA

TIO

ND

UA

L /

CO

MM

ON

E

MIT

TE

RS

LOW

SID

EC

HO

PP

ER

SS

ING

LE

S

CU

STO

M IG

BT

MO

DU

LE

S

600V

1200V

60045030020012060 1000

600450

400

40030020012060 1000

AMPERES

250V

6-PA

CT

HR

EE

-PH

AS

E

BR

IDG

E

QIS4506001

QIQ0645001

QIQ0645003QIQ0630003

QIC0212003

QID1230015

QID0640020

•QIS4506002

QIE0220002

QIS2510001

QID0660023

QIS0660004

(Continued on page L-3)


L-3

CustomModules



Thyristor &Diode

Modules

DiscreteRectifiers


SiCModules

(4) Voltage: A1 = 10 A2 = 20 A3 = 30 A4 = 40 A5 = 50 A6 = 60 A7 = 70 A8 = 80 A9 = 90

01 to 99 X 100

(5) Current: 1K = 1000 1D = 1200 1E = 1500 1M = 1600 1S = 1800 2K = 2000 2D = 2200 2E = 2500 2M = 2600 2S = 2800 3K = 3000 3D = 3200 3E = 3500 3M = 3600 3S = 3800

01 to 99 X 10

Serial Designation

STANDARD: (6) T = Terminal Height (7) 0 – 99 Terminal Height (mm)

SPECIAL: (8) 0 – 9 (Numbered from 001 – 999 for (9) 0 – 9 each individual combination of (10) 0 – 9 7 previous digits.)

(3) Conguration: B = H-Bridge (Single-phase Bridge) C = Common Emitter (Cathode) D = Double / Dual E = Three-phase Full Wave F = Common Anode G = Converter Inverter H = Three-Phase Half-wave P = Asymmetrical Half-bridge Q = Low Side Chopper R = High Side Chopper S = Single T = Two Individual

Numbering System

Product Overview

AMPERES

CU

STO

M F

AS

T D

IOD

E M

OD

UL

ES

SIN

GL

E F

AS

TD

IOD

ES

4500V

1700V

1400V

700 /80

250 /90

12060 /100

0

700 /80

250 /90120

60 /100

0 AMPERES

500V

SIN

GL

E

MO

DU

LE

CU

STO

M M

OS

FE

T

QRS1450001

QRS171D001

QRS4506001

QJS0512001

•QRS4506002

(Continued from page L-2)


L-4

C1

E1

G1

C1

E2

18V

18VE2

G2

1

52

6

4

3

7

E1C2

E2

C1

NC

NC

SE2

G2

C2E1

SE1

G1

Dual / Standard Conguration Custom IGBT Modules Dual / Common Emitter Custom IGBT Modules

QID0660023 QID0640020, QID1230015QIS0660004

Low Side Chopper Custom IGBT ModulesQIQ0630003, QIQ0645001, QIQ0645003

QIC0212003C

E1

E3

G2

Single Custom IGBT Modules

QIS2510001, QIS4506001,

QIS4506002

Th

TH1(1)

TH2(2)

G1(15)

E1(16)

C(22)

E(23)E(24)

C(48)C(47)

NTC

G2(38)

E1C2(24) E1C2(23)

Tr2Di2 Di1

Tr1

E2(39)

E2(47)

C1(48)

Th

TH1(1)

TH2(2)

G1(15)

C1(22)

E1(16)

NTC

P

UP-9

UP-10

CN-5

CN-6

U

VP-11

VP-12

CN-3

CN-4

V

WP-13

WP-14

CN-1

CN-2

W

N

6-Pac Three-Phase Bridge

QIE0220002

Custom IGBT Modules, (Refer to device datasheets at www.pwrx.com for test conditions.)

VCESVoltsType

ICAmperes

ICMAmperes

Tj(MAX)°C

MAXIMUM RATINGS

Typ.VCES (SAT)

Volts

ELECTRICAL CHARACTERISTICS

Static

ICAmperes

Typ.VGE

VoltsCiesnF

Resistive Load Switching Times

td(on)ns

trns

td(off)ns

trns

FREE-WHEEL DIODE THERMAL CHARACTERISTICS

IFMAmperes

VFMVolts

trrns

Diode(Max.)Rth(j-c)°C/W

WeightGrams Number

OutlineDrawings

Page

IGBT(Max.)Rth(j-c)°C/W

VRMSIsolation

Volts

Test Conditions Max.

VCES (SAT)Volts

Dynamic

CoesnF

CresnF

VGE = 0V, f = 1KHz

Dual / Common Emitter Custom IGBT Modules250QIC0212003 120 120 4.0 TBD TBD 0.24 TBD 1100150 2500 1.7 TBD TBD TBD1.2

600

600

1200

QID0640020

QID0660023

QID1230015

400

600

300

400

600

300

6.0

6.0

7.0

50

90

47

VCE(SAT)Test Cond.

TBD

10

10

10

5.3

11.0

4.0

0.112

0.075

0.079

0.192

0.120

0.144

220

270

220

150

150

150

2500

2500

2500

2.1

2.2

2.6

1.6

3.6

0.9

—

—

—

—

—

—

1.7

1.7

2.0

800

1200

600

240

200

500

550

200

300

180

400

750

600

600

300

600

200

—

250

TBD TBD TBD TBD TBD

Tj = 25°C

Low Side Chopper Custom IGBT Modules600

600

600

QIQ0630003

QIQ0645001

QIQ0645003

2

10

1

10

4

5

5

L-6

L-9

L-6

L-9

L-7

L-7

L-7

300

450

450

300

450

450

6.0

6.0

6.0

30

45

45

10.5

15.9

15.9

0.11

0.075

0.045

0.11

0.075

0.045

270

400

400

125

125

125

2000

2000

2000

2.8

2.8

2.8

6

9

9

300

450

450

2.2

2.2

2.2

2.1

2.1

2.1

10

10

10

600

900

900

350

350

350

600

600

600

350

350

350

300

300

300

110

110

110

Dual / Standard Conguration Custom IGBT Modules

Single Custom IGBT Modules600

2500

4500

4500

QIS0660004

QIS2510001

QIS4506001

QIS4506002

600

100

60

60

600

100

60

60

6.0

6.0

6.0

6.0

69

10

10

10

8.0

1.1

0.7

0.7

0.079

0.10 Typ.

0.05 Typ.

0.05 Typ.

0.132

—

—

—

220

21

21

21

150

150

150

150

TBD

TBD

TBD

TBD

2.1

4.2

3.9

3.9

2.4

0.33

0.2

0.2

—

—

—

—

—

—

—

—

1.7

3.2

3.0

3.0

10

10

10

10

1200

200

120

120

700

TBD

2400

2400

250

TBD

2400

2400

700

TBD

6000

6000

600

TBD

1200

1200

300

—

—

—

10

6

6

8

L-9

L-7

L-7

L-8

6-Pac Three-Phase Bridge250QIE0220002 9 L-8200 200 — 6610 3.0 0.21 0.47 680150 2500 1.7 2.3 — —1.2400 700 1800 700 500 300


L-5

CustomModules



Thyristor &Diode

Modules

DiscreteRectifiers


SiCModules

Single Fast Diode Modules

QRS1450001,QRS171D001,QRS4506001,QRS4506002

Custom Fast Diode Modules, (Refer to device datasheets at www.pwrx.com for test conditions.)

Type

VRRMVolts

(VRSM = VRRM + 100V)

IF(av)/TCAmperes/°C

(180° sin)

VFM/IFMVolts/Amperes

(Tj = 25°C)

trrns

Rth(j-c)°C/W

Rth(c-s)°C/W

Tj(max)°C

IFSMAmperes

(8.3ms, Tj(max),100% VRRM Reapplied)

i2tA2 sec

(8.3ms, Tj(max),100% VRRM Reapplied)

at IfAmperes

di/dtAmperes/µs Weight Number

OutlineDrawings

Page

NORTH AMERICAN trr

QRS1450001

QRS171D001

QRS4506001

QRS4506002

7

7

6

8

L-8

L-8

L-7

L-8

1400

1700

4500

4500

250 / 90

700 / 80

60 / 100

60 / 100

3330

2400

120

120

46,200

24,000

1900

1900

3.2 / 250

2.5 / 700

150

6.2 / 60

150

150

150

150

300

2000

230

230

500

1200

67

67

-1000

-2400

-800

-800

0.075

0.04

0.12

0.12

0.04

0.04

TBD

TBD

400

400

21

21

Single Fast Diode Modules

5

4

1

3

2

QJS0512001

Single Custom MOSFET Module

Custom MOSFET Module, (Refer to device datasheets at www.pwrx.com for test conditions.)

VDSVoltsType

IDAmperesTj = 25°C

(Typ.)VRMSVolts

Tj(MAX)°C

MAXIMUM RATINGS

IDSS(µA)

(Max.)

ELECTRICAL CHARACTERISTICS

Static

RDS(on)(mΩ)(Typ.)

VDSSVolts

(Min.)

THERMAL CHARACTERISTICS

Module(Max.)Rth(c-f)°C/W

WeightGrams Number

OutlineDrawings

Page

MOSFET(Typ.)Rth(j-c)°C/W

VRMSIsolation

Volts

VSDVolts

(Max.)

Qg(nC)

(Typ.)

Single Custom MOSFET Module500QJS0512001 120 22 500 0.1 0.075 500150 2500 1.520 3802500 3 L-6


L-6

QID06600231

Dim. Inches Millimeters

A 3.721 94.51 B 3.155 80.14 C 1.349 34.26 E 1.201 30.51 F 0.95 24.13 G 0.911 23.14 K 0.65 16.51


A 3.15 80.0 B 0.83 21.0 C 2.69 68.2 D 3.62 92.0 E 1.378 35.0 F 1.772 45.0 G 1.402 35.6 H 0.787 20.0 J 0.47 11.8 K 0.395 10.0 L M5 Metric M5 M 0.11 2.8 N 7.256 76.5


A 4.00 101.6 B 2.50 63.5 C 1.00±0.015 25.4±0.4 D 3.39 86.1 E 1.89 48.0 F 0.435 11.0 G 0.165 4.2 H #10-32 X 0.31 Min.

2 3


J 0.87 22.1 K 0.98 24.9 L 0.22 Dia. 5.6 Dia. M 0.53 13.5 N 0.09 Min. 2.3 Min. P 0.27 6.9 Q #2-56 X 0.17 Min.


P 0.114 2.9 Q 0.228 5.8 R 0.157 4.0 S 0.032 0.8 T 0.66 46.8 U 1.18 30.0 V 1.09 27.7 W 0.93 23.7 X 0.66 16.6 Y 0.24 6.2 Z 0.09 2.2 AA 0.05 Dia. 1.3 Dia.


L 0.522 13.26 M 0.48 12.19 N 0.423 10.74 P 0.325 8.26 Q 0.261 6.63 S M6 Metric M6

QIC0212003 QJS0512001

A

C

U

D

VW

X

E

J

FG

HH

T BR

Q

SR

P

K M

Y

Z

N(2 PLACES)

AA

L(3 PLACES)

B

GG F

M

C

A

EG

K

P

N

L

N

32

1

Q(2 PLACES)

S(3 PLACES)

C2E1 E2

E2

G2

E1

G1

C1

C1

A

F

G

G

N

P

D

EB

K K

J

M M

LABEL

M

C

L - (4 PLACES)

Q - (5 PLACES)

C1

C1E2C2E1G1

E1

18V

18V

E2

G2

H - (3 PLACES)


L-7

CustomModules



Thyristor &Diode

Modules

DiscreteRectifiers


SiCModules

4 5 6


A 2.31 53.6 B 0.98 25.0 C 2.01 51.0 D 0.2 5.0 E 0.1 2.5 F 0.27 6.9 G 0.49 12.5 H 0.46 Max. 11.8 Max.


A 4.25 108.0 B 2.44 62.0 C 1.14+0.04/-0.02 29.0+1.0/-0.5 D 3.66±0.01 93.0±0.25 E 1.88±0.01 48.0±0.25 F 0.67 17.0 G 0.16 4.0 H 0.24 6.0 J 0.59 15.0


A 3.70 94.0 B 3.150±0.01 80.0±0.25 C 1.89 48.0 D 1.18 Max. 30.0 Max. E 0.90 23.0 F 0.83 21.2 G 0.71 18.0 H 0.67 17.0 J 0.63 16.0


K 0.51 13.0 L 0.47 12.0 M 0.30 7.5 N 0.28 7.0 P 0.256 Dia. 6.5 Dia. Q 0.26 6.5 R M5 Metric M5 S 0.16 4.0


K 0.55 14.0 L 0.87 22.0 M 0.33 8.5 N 0.10 2.5 P 0.85 21.5 Q 0.98 25.0 R 0.11 2.8 S M6 Metric M6 T 0.25 Dia. 6.5 Dia.


J 0.14 3.6 K 0.22 5.7 L 0.43 10.8 M 0.04 1.0 N 0.43 10.9 P 0.02 0.5 Q 0.21 Dia. 5.3 Dia.

QIQ0630003 QIQ0645001, QIQ0645003 QIS2510001, QIS4506001, QRS4506001

P (2 TYP.)R (3 TYP.)

B

C

A

S

S

GK

L

EE HH

FD

Q

M

NJ

NJ J #110 TAB

C2E1 C1E2

G1

E1

E2

G2

CM

T (4 TYP.)

C2E1 E2

CL

C1

G1

E1

E2

G2

K

D

C

A

EB

KK

L

R

M

J

PQS (3 TYP.)

TC MEASURED POINT

Q

U

N

F

H

G

H

B

G

CA

P

NL

M

F

K

E (3)

G (2)

E (1)

C (BASE)

H

A (3)

NC (2)

A (1)

C (BASE)

H

QIS4506001QIS2510001

QRS4506001J

D E

Q


L-8

7


A 4.72 120.0 B 2.17 55.0 C 1.39 35.0 D 4.17±0.02 106.0±0.5 E 0.43 11.0 F 0.28 7.0 G 0.54 13.62 H 1.61 40.78 J 0.67 17.0 K 0.47 12.0 L M5 M5 M 0.27 Dia. 5.5 Dia.Housing Types (J.S.T. Mfg. Co. Ltd.) AA – B8P-VH-FB-B AB – B2P-VH-FB-B


A 2.35 59.7 B 0.98 25.0 C 1.98 50.3 D 0.197 5.0 E 0.22 5.5 F 0.22 5.6 G 0.465 11.8 H 0.27 6.9


A 4.21 107.0 B 3.661±0.01 93.0±0.25 C 2.44 62.0 D 1.89±0.01 48.0±0.25 E 1.42 Max. 36.0 Max. G 1.18 30.0 H 1.14 29.0 K 0.94 24.0

8 9


L 0.93 23.5 N 0.69 17.5 P 0.63 16.0 R 0.43 11.0 U 0.12 3.0 V 0.26 Dia. 6.6 Dia. W M6 Metric M6


J 0.93 23.6 K 0.14 3.6 L 0.20 5.2 M 0.40 1.0 N 0.43 11.0 P 0.20 0.5 Q 0.12 3.0 R 0.208 5.3


N 1.23 32.0 P 0.47 11.75 Q 0.53 13.5 R 0.91 23.0 S 0.87 22.0 T 0.76 19.75 U 0.42 10.75 V 0.87+0.04/-0.02 22.0+1.0/-0.5 W 0.91 23.2 X 0.63 16.0 Y 0.12 3.0

QRS1450001, QRS171D001 QIS4506002, QRS4506002 QIE0220002

U

R

K

EL

K

B

G

NH

D

CE

G

E

A

P

C

W (2 TYP.)

V (4 TYP.)

V WXK

Y

AE

D

H JG J

F

C

L

AA

M

N

B

K

K

Q P

K

K

K

K

S R

T

U

R R

8

CN UP VP WP

1

N

P

B

1 1 1

AB

U V W

A

F

H

K

Q PE

L

JB

G

M

R

C

E (3)

G (2)

E (1)

C (BASE)

C (BASE)

QIS4506002

QRS4506002

A (3)

NC (2)

A (1)

ND


L-9

CustomModules



Thyristor &Diode

Modules

DiscreteRectifiers


SiCModules

DETAIL "B"

A

D

E

FJ J

AR

Z

AA

AB

B

AHAJ

AX

AW

AL

AMAK

AEAD

AS

ANAQ

AF

AG

ATAU

AV

AP

G

H

P

C

X

T

TS

S

Q

R

Q

NV

U

U

WAC (4 PLACES)

M

K K

K

LL

Y(4 PLACES) DETAIL "A"

DETAIL "B"

DETAIL "A"

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

23

24

48

47

46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

Tolerance Otherwise Specified (mm)

The tolerance of size between terminals is assumed to ±0.4

Division of Dimension Tolerance 0.5 to 3 ±0.2 over 3 to 6 ±0.3 over 6 to 30 ±0.5 over 30 to 120 ±0.8 over 120 to 400 ±1.2

DETAIL "B"

A

D

E

FJ J

AR

Z

AA

AB

B

AHAJ

AX

AW

AD

AS

G

H

P

C

X

T

TS

S

Q

R

Q K

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

23

24

48

47

46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

QID0640020, QID1230015, QIS066000410


A 5.98 152.0 B 2.44 62.0 C 0.67+0.04/-0.02 17.0+1.0/-0.5 D 5.39 137.0 E 4.79 121.7 F 4.33±0.02 110.0±0.5 G 3.89 99.0 H 3.72 94.5 J 0.53 13.5 K 0.15 3.81 L 0.28 7.25 M 0.30 7.75 N 1.95 49.53 P 0.9 22.86 Q 0.55 14.0 R 0.87 22.0


S 0.67 17.0 T 0.48 12.0 U 0.24 6.0 V 0.16 4.2 W 0.37 6.5 X 0.83 21.14 Y M6 M6 Z 1.53 39.0 AA 1.97±0.02 50.0±0.5 AB 2.26 57.5 AC 0.22 Dia. 5.5 Dia. AD 0.67+0.04/-0.02 17.0+1.0/-0.5 AE 0.51 13.0 AF 0.27 7.0 AG 0.03 0.8


AH 0.81 20.5 AJ 0.12 3.0 AK 0.14 3.5 AL 0.26 6.5 AM 0.53 13.5 AN 0.15 3.81 AP 0.05 1.15 AQ 0.025 0.65 AR 0.29 7.4 AS 0.05 1.2 AT 0.17 Dia. 4.3 Dia. AU 0.102 Dia. 2.6 Dia. AV 0.088 Dia. 2.25 Dia. AW 0.12 3.0 AX 0.49 12.5


custom modules (commercial / moisture resistant / hermetic) · 0.228q 5.8 0.157r 4.0 s 0.032 0.8 t...

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