curriculum document for certificate course...

2015

INDO-GERMAN TOOL ROOM AURANGABAD- (MAHARASHTRA STATE) GOVT. OF INDIA

CURRICULUM DOCUMENT FOR CERTIFICATE COURSE IN MACHINE TOOL OPERATIONS

(CCMTO) TRADE

IGTR / DGET / CCMTO / CURRICULUM

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INDEX

PART

PARTICULARS

PAGE NO.

I General Information 3

II Course information: Certificate Course in Machine Tool

Operation

4

III Curriculum Philosophy 5

IV Course Structure 9

V First Semester: Course Details 11

VI Second Semester: Course Details 31


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GENERAL INFORMATION

1. Name of the Trade : CERTIFICATE COURSE IN MACHINE

TOOL OPEARTION

(CCMTO)

2. NCO Code No. :

3. Duration of Craftsmen Training : One year (Two semesters each of six months duration)

4. Power Norms : 3.7 Kw.

5. Space Norms : 69 Sq. Mtrs [ 100 Sq. M. in actual]

6. Entry Qualification : Passed 10th Class with Science and Mathematics under 10+2 system of

Education or its equivalent

7.Trainees per unit : 20(Max. Supernumeraries seats :5)

8a. Qualification for Instructor : Degree in Mechanical Engineering from

Recognized university with one year

post qualification experience in the

relevant field.

OR

Diploma in Mechanical Engineering from a

recognized board of technical education with

two year post qualification experience in the

relevant field.

Distribution of training on Hourly basis:

Total hours /week

Trade practical

Trade theory

Work shop Cal. &Sc.

Employability skills

Extra curricular activity

48 Hours 32Hours 10 Hours 2 Hours 2 Hours 2 Hours


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COURSE INFORMATION

1. Introduction:

This course is meant for the candidates who aspire to become a

professional Turning, Milling and Welding Operator.

2. Terminal Competency/Deliverables:

After successful completion of this course the trainee shall be able to perform the following skills with proper sequence.

1. Trainees will work as a Turner, Machinist & Welder in industry 2. Trainees will be able to read drawing & details 3. Knowledge of material, tools and tool engineering 4. Knowledge of Technical English terms used in industry.

3. Employment opportunities:

On successful completion of this course, the candidates shall be gainfully

employed in the following industries:

1. Production & Manufacturing industries.

2. Structural Fabrication like bridges, Roof structures, Building & construction.

3. Automobile and allied industries

4. Service industries like road transportation and Railways.

5. Ship building and repair

6. Infrastructure and defense organizations

7. In public sector industries like BHEL, BEML, NTPC, etc and private

industries in India & abroad.

8. Self-employment

4. Further learning pathways:

On successful completion of the course trainees can pursue Apprenticeship training in the reputed Industries / Organizations.

On successful completion of the course trainees can opt for CITS course.


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CURRICULUM PHILOSOPHY

The Indo German Tool Room, Aurangabad has been introduced the rational process of

curriculum development. This rationale for the curriculum development is based on the

following basics:

1. The scientific principles embodied in Theories of Learning, Educational Technology,

curriculum development.

2. Social Surveys to identify the job description of a diploma holder in the Tool and Die

Making / using industry.

3. The contents design of the entire curriculum.

4. Resource requirement for implementing the curriculum.

While developing the curriculum, the following factors also taken into consideration to the

maximum extent possible.

- The vast experience obtained from

Centre Tool Room, Ludhiana

Indo-German Tool Rooms, Ahmedabad, Indore & Aurangabad.

- The expectations of Industries.

The overview of design of curriculum process followed is given below:

- Aims & objectives of course have been derived from the job description.

- The curriculum areas are identified on the basis of aims and objectives of the course.

- On identifying the curriculum areas, these are classified into discipline & non-

discipline subjects.

- Graphical structure of the contents of entire subjects is derived from the subjects

objectives and identifies its concepts, principles, procedures and problems to be

dealt with by the subject and its organisation designed to achieve subject objective.

- Identified units & chapters from the graphical structure and the subject is divided

semester wise.

- The detail contents of each chapter derived linking to the subject objective.

Accordingly the trainer Guide 1 (Curriculum documents for subject level) has been

designed for all the subject areas.

In this syllabus, only the overall structure of the course with objectives, Horizontal &

Vertical organisation of subjects with time and the unit & chapter level of each subject

are given. The evolving approach to student’s evaluation is also derived.


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THEORY AND PRACTICAL HOURS

TOTAL NO. OF HRS IN 2 SEMESTERS = 1920 …..Hrs

TOTAL NO. OF HRS THEORY = 360 ……Hrs

TOTAL NO. OF HRS PRACTICE & LABS = 1560......Hrs


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EDUCATIONAL OBJECTIVES

I. To operate the conventional and CNC machine

II. To work as competent employee in industry and business

III. To set up an own enterprise

IV. The apply knowledge, skills & attitudes (core) through the relevant

Theoretical subjects needed to perform the above task effectively &

efficiently.

V. The individual development with sspecial emphasis on cultural values &

personality development.


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SYSTEMS APPROACH CHART

SKILLS VALUES

Liaison

Designing

Estimating

Production Planning

Independent skill in

operation of machines

Independent skills

Formative Evaluation

Summative Evaluation

Maintenance

Entrepreneurial

Social Skill

Personal Development

System Orientation

Customer Needs

Productivity

Employee welfare

Precise Communication

Quality

Safety

Environmental

protection

Inquisitiveness

Initiative

Innovativeness

Society needs

Personal development

STRUCTURING OF BROAD CATEGORIES OF SUBJECTS DERIVED FROM CURRICULUM

OBJECTIVES

ENGINEERING SCIENCE. CORE TECHNOLOGY TECHNOLOGY

SUBJECT/

COURSE

MAPPING

Material Technology

Workshop Technology

Engg. Drawing (Th.)

Engg. Drawing (Pr.)

Engg. Metrology(Th.&Pr)

Workshop practice,

Manufacturing of Tooling

parts. Welded parts

Communication skill, working in

team and entrepreneurship through

blended learning.

Primarily – (social/person

context)

Independent operation of

machines

Orientation towards system

up gradation

Capable to manufacturing

Tooling parts .

-Career

development:

Start own Small

unit.Business

Move to Medium

& large industries

Move within the

organization

CURRICULIM OBJECTIVES.


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COURSE STRUCTURE

CERTIFICATE COURSE IN MACHINE TOOL OPERATION

IST Semester

Sr.

No.

Subject

code Subject Name

Teaching

Scheme/ No. of

Hours Examination Scheme

Theory Practice

Theory Practice

Total

Marks

Sessional Semester

Exam

Sessional Semester

Exam

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

1. C4.1b WORKSHOP

TECHNOLOGY 80 - 40 20 60 30 0 0 0 0 100

2. C3.1 ENGINEERINING

DRAWING(TH.&PR) 40 120 40 20 60 30 0 0 0 0 100

3. C4.3 ENGINEERING

METROLOGY(TH&PR) 40 - 40 20 60 30 0 0 0 0 100

4. C4.3 MATERIAL

TECHNOLOGY 40 - 40 20 60 30 0 0 0 0 100

6. C4.1a

WORKSHOP

PRACTICE

CONVENTIONAL

MACHINE

- 640 0 0 0 0 160 80 240 120 400

200 760 800

P

a


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1

CERTIFICATE COURSE IN MACHINE TOOL OPERATION

IIND Semester

Sr.

No.

Subject

code Subject Name

Teaching

Scheme/ No. of

Hours

Examination Scheme

Theory Practice

Theory Practice

Total

Marks

Sessional Semester

Exam

Sessional Semester

Exam

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

1 C4.1a

WORKSHOP

PRACTICE

CONVENTIONAL

MACHINE (LIVE

PROJECT)

- 960 0 0 0 0 160 80 240 120 400

960 1200


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MSME INDO-GERMAN TOOL ROOM

FIRST SEMESTER: COURSE DETAILS

CERTIFICATE COURSE IN MACHINE TOOL OPERATION TRADE


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Syllabus For The Trade Of CCMTO

First Semester

Duration: Six Month

WORKSHOP TECHNOLOGY

Week

No.

Trade Practical Trade Theory

1.

Hand Tools

Demo in Hand Tool like Hammer, File,

Centre Punch, Chisel etc.

Introduction to workshop technology.

Introduction to hand tools.

Identification and description of hand tools

classification and selection of hand tools

Design features, working features safety

(personal, tools)

2.

Hand Tools,& Application

(Operation Performed By Hand Tools,

Proper Use Of Hand Tools, Care To Be

Taken While Using Hand Tool, And

Safety Precaution)

Introduction to workshop technology.

Introduction to hand tools.

Identification and description of hand tools

classification and selection of hand tools

Design features, working features safety

(personal, tools)

3. Safety & Safety Rules Safety Precaution, Safety Measure, Do’s &

Don’t Do, Machine safety, Man safety

4.

Drilling Machine

Demo on Work piece on Drilling

machine

Drilling machines and operations

classification selection and use of drilling

operations and machines. Description of main

parts and features of drill machines. Work

holding devices. Cutting tool holding device.

Operations. Cutting parameters. Safety

(personal, tools, machines & equipment)

5.

Drilling Machine & Its Operation.

(Work piece Clamping, Position of Work

piece & Operation Performed)

Drilling machines and operations

classification selection and use of drilling

operations and machines. Description of main

parts and features of drill machines. Work

holding devices. Cutting tool holding device.


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Operations. Cutting parameters. Safety


6.

Shaper Machine

Shaper machines use and selection of

shaping operation and shaper design

construction and description. Safety


7.

Shaper Machine & Its Operations

(Proper Clamping Of The Work Piece,

Length Of Stroke Adjustment Of Ram

As Per Length Of Work piece And

Operation Performed)

Shaper machines use and selection of

shaping operation and shaper design

construction and description. Safety


8.

Turning Operation And Lathe Machine,

Turning operations and lathe machines

classification selection and use of turning

operations and lathe. Description of main

parts and features of lathe. Work holding

device. Cutting tool holder. Cutting

parameter. Types of operations. Safety


9. Turning Operation And Lathe Machine,

(Setting And Trueing Of the Work

Piece, Clamping Of Tool RPM Setting

As Per Diameter Of Work Piece.)

Description of main parts and features of

lathe. Work holding device. Cutting tool

holder. Cutting parameter. Types of

operations. Safety (personal, tools, machines

& equipment)

10. Turning Operation And Lathe Machine,

(Setting And Trueing Of the Work

Piece, Clamping Of Tool RPM Setting

As Per Diameter Of Work Piece.)

Turning operations and lathe machines

classification selection and use of turning

operations and lathe. Description of main

parts and features of lathe. Work holding

device. Cutting tool holder. Cutting

parameter. Types of operations. Safety


11. Milling Operation And Milling Machine

Demo on work piece on Milling Machine

Milling operations and milling machine

classification, selection and use of milling

operations and milling. Description of main

pars and features of milling. Work holder and

attachments. Cutting tool holder. Cutting tools

and cutting parameters. Types of operations.

12. Milling Operation And Milling Machine,

(Work Piece Clamping, Cutter Holding

Description of main pars and features of

milling. Work holder and attachments. Cutting


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By Adaptor Speed Feed Setting And

Operation Performed

tool holder. Cutting tools and cutting

parameters. Types of operations.

13. Milling Operation And Milling Machine,

(Work Piece Clamping, Cutter Holding

By Adaptor Speed Feed Setting And

Operation Performed

Milling operations and milling machine

classification, selection and use of milling

operations and milling. Description of main

pars and features of milling. Work holder and

attachments. Cutting tool holder. Cutting tools

and cutting parameters. Types of operations.

14. Grinding Machine and Grinding

Operations,

Grinding operations and grinding machine,

main parts of features of surface, cylindrical &

tool and cutter grinding machine. Work

holding attachments. Cutting tools, grinding

wheel (types, specification, material etc.)

Operational principle, types of grinding

machine. Purpose of coolant. Safety. Cause

effect & remedies of grinding.


Operations, (Dialing of work piece and

various method of grinding operation)










Operations, (Dialing of work piece and

various method of grinding operation)










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EXAMINATION SCHEME:

SESSIONAL MARKS SEMESTER MARKS

TOTAL MARKS

(100 Marks)

Minimum Pass Marks

(40 Marks) (60 Marks)

Internal Assessment

Internal Assignments & Attendance &

Discipline

Semester Examination Sessional Semester

(30 Marks – 1 Hour Duration)

(10 Marks) (60 Marks – 3 Hrs Duration)

50% 50%

Three Assessments at regular intervals as specified in syllabus detailed Programme.

Class work books & home assignment books checked before the each Assessments.

Final Examination at the end of Semester

covering entire syllabus of the Semester.

20 Marks 30 Marks Average of best

of two assessments to be considered for final Sessional marks

Attendance & Discipline of the student evaluated by the Teacher before each Assessment.

Student is eligible to write in final exam only

after obtaining minimum Sessional Marks.

Average of best of two assignments to be considered for final Sessional marks.

17.

3-D Pantograph and Single lip grinder

and its Operations

3-d pantograph and single lip grinder,

pantograph machine and operation, single lip

grinding machine.

Cutting tools, work holding attachments

Operational principal and machine parts

18. Single lip grinder and its Operations 3-d pantograph and single lip grinder,

pantograph machine and operation, single lip

grinding machine.

Cutting tools, work holding attachments

Operational principal and machine parts

19. Revision


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ENGINEERING DRAWING (TH & PR)

WEEK

No. TRADE PRACTICAL TRADE THEORY

1.

Introduction & Nomenclature Of Drawing

Instruments & Equipment

Concept Of Conventional And Advanced Working

Stations.

Media Used For Engineering Drawing

Std. Drawing Sheets & Sizes

Different Std. Sizes Of Drawing Sheets

Layout Of Drawing Sheets

Introduction And Drawing Sheet

Size

Drawing Instruments, Machines

And Standard Drawing Sheets

Trimmed Size Of Drawing

Sheet

2.

Practice Exercises

Types Of Lines

Application Of Lines

Line Types

Line Types & Line Thickness.

3.

Practice Exercises Scales

Full, Reduced, Enlarged

Factors For Choice Of Scale

Purpose, Actual Size, Size Of Sheet

Bis Norms

Procedure For Drawing To Scale

Scale

Types Of Scale (Full, Reduced,

Enlarged Etc.)

4.

Practice Exercises (Linear, Circular, Angular)

Principles Of Dimensioning

Methods Of Dimensioning

Indication Of Dimensioning

Rules Of Dimensioning

Procedure Of Dimensioning

Dimensioning

Types Of Dimensioning

Systems & Their Application

5.

Practice

Introduction To Isometric Projection.

Definition Of Isometric Projection (Axis, Lines,

Planes

Introduction & Definition Of Isometric Views

Practice

Difference Between Isometric Projections &

Pictorial Projection

Isometric Projection.


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Isometric Views

6.

Practice

Introduction To Isometric Projection.

Definition Of Isometric Projection (Axis, Lines,

Planes

Introduction & Definition Of Isometric Views

Practice

Difference Between Isometric Projections & Isometric Views

Pictorial Projection

Isometric Views.

7.

Practice Sectional Views Introduction To Section

Views

Importance Of Section Views & Their Applications

Definition Of Section Views Types Of Sections

Sectional Lines Assembly Sectioning

Procedure For Selecting & Drawing Sectioning Views

Sectioning

Types Of Sectioning & Their

Application.

8.

Practice Sectional Views Introduction To Section

Views

Importance Of Section Views & Their Applications

Definition Of Section Views Types Of Sections

Sectional Lines Assembly Sectioning

Procedure For Selecting & Drawing Sectioning Views

Sectioning

Types Of Sectioning & Their

Application.

9.

Practice

Types Of Limits, Methods / Application

Practice

Types Of Fits, Methods / Application

Types Tolerances, Symbols, Methods / Application

Surface Texture

Practice

Introduction Of Surface Texture Symbols In Relation

To Drawing & Production Process

Indication Of Symbols For Machining & Surface

Finish

Geometrical Dimensioning&

Tolerances

Introduction Of Geometrical

Tolerance Symbols And

Characteristics.


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10.

Practice

Types Of Limits, Methods / Application

Practice

Types Of Fits, Methods / Application

Types Tolerances, Symbols, Methods / Application

Surface Texture

Practice

Introduction Of Surface Texture Symbols In Relation

To Drawing & Production Process

Indication Of Symbols For Machining & Surface

Finish

Geometrical Dimensioning &

Tolerances

Rule Of Geometrical

Tolerances. Procedure Of

Drafting And Symbols. Rule Of

Geometrical Tolerances.

11.

Practice Exercises

Exercises On Oorthographic Projection Of 1st & 3rd

Quadrants Points Lines In Different Positions To

Planes Planes In Different Positions To Planes

Solids In Different Positions To Planes

Orthographic Projection

First Angle Projection.

12.

Practice

Recall The Concept Of Orthographic Projection &

Isometric Views.

Procedure For Conversion Of Isometric Views To

Orthographic Projection & Visa-Versa


First Angle Projection

13.

Practice Exercises

Exercises On Oorthographic Projection Of 1st & 3rd

Quadrants Points Lines In Different Positions To

Planes Planes In Different Positions To Planes

Solids In Different Positions To Planes


Third Angle Projection.

14.

Practice

Recall The Concept Of Orthographic Projection &

Isometric Views.

Procedure For Conversion Of Isometric Views To

Orthographic Projection & Visa-Versa


Third Angle Projection.


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15.

Practice

Taper Keys – Taper, Sunk Taper, Saddle (Flat &

Hollow), Round, Gib Head Key & Taper Pin

Different Types Of Keys, Proportions & Applications

Method Of Construction Of Washers – Plain &

Chamfered

Elements Of Assembly

Temporary Joints, Permanent

Joints – Screw Threads, Bolts,

Nuts, Dowel, Washers, Springs,

16.

Practice

WELDED JOINTS AND TYPES.

DRAWING AND DIMENSIONING OF DIFFERENT

JOINTS

Elements Of Assembly

Welded Joints And Types.

Drawing And Dimensioning Of

Different Joints.

17.

Practice ASSEMBLY AND DETAIL DRAWING OF

MACHINED PARTS

Assembly And Detail Drawing

Introduction. Assembly And

Detail Drawing Of Machined

Parts..

18.

Practice

Different Types Of Assembly Drawing. Detail Part

Drawing & Preparation Of Bill Of Materials


Introduction. Assembly And

Detail Drawing Of Machined

Parts

19.

Practice

Assembly & Detail Drawing Types Of Assembly

Drawing

Sequence To Prepare Assembly Drawing

Detail Drawing


Detail Drawing, Title Block, And

Bill Of Material.

20.

Practice

Part Drawing Points To Be Incorporated, Symbols &

Abbreviations Making

Part Drawing


Detail Drawing, Title Block, And

Bill Of Material.

21. RIVISION


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EXAMINATION SCHEME:


TOTAL MARKS

(100 Marks)

Minimum Pass Marks


Internal Assessment


Discipline

Semester Examination

Sessional

Semester



50% 50%

Three Assessments at regular intervals as specified in syllabus detailed programme.


Final Examination at the end of

Semester covering entire syllabus of the

Semester.

20 Marks

30 Marks

Average of best of two assessments to be considered for final Sessional marks


Student is eligible to write in final exam only after obtaining minimum Sessional

Marks.



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Engineering Metrology

Week

No.


1.

Engineering Metrology Introduction To Engineering Metrology

Scope & Need Of Metrology.

Objectives Of Metrology.

General Care Of Equipment.

2 Measuring Instruments Introduction: Metric System & SI System,

Conversion Between System

3. Direct Measuring Instruments Introduction, Concept, Description, Types

Application, Procedure For Use In Taking

Measurement And Care of Linear Measuring

Instruments – Steel Rule, Vernier Caliper,

Special Purpose Vernier Caliper(Dial V.C &

Digital V.C.) Dial Indicator(Lever, Plunger),

Micrometer, Outside Micrometer, Vernier Depth

Gauge, Dial Bore Gauge, Slip Gauge,

Transferring Type Measuring Instruments-

Spring Caliper Telescopic Gauge. Angular

Measuring Instruments- Angle Protector,

Combination Set, Indirect Measuring Instrument-

Calipers- Types Of Caliper Uses & Care of

Instruments

4. Accuracy. Precision.

Uncertainty Of Measurement: Calibration.

Steel Rule

Accuracy, Precision.

Uncertainty Of Measurement: Calibration.

Steel Rule

5. Vernier Caliper

Reading The Vernier Scale.

Description Application & Procedure.

Vernier Caliper Reading The Vernier Scale.

6. Practice Vernier Caliper

Reading The Vernier Scale.

Least Count. Errors Observed In Vernier

Precautions In The Case Of V.C. & Procedure.

7. Practice

Vernier Height Gauge. Reading Height

Gauge

Precautions In The Case Of V.C. & Procedure.

Description Of Parts & Requirements.

Precautions In The Use Of Height Gauge.

8. Practice

Dial Indicator( Lever & Plunger)

Precautions In Case Of Dial Indicator &

Procedure. Description Of Dial Indicator & Its

Parts. Precaution While Use Of Dial Indicator


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9. Practice Micrometer.

Description Of Parts, Reading Of

Micrometer.

Test For Accuracy & Procedure.

Micrometer.

Description Of Parts, Reading Of Micrometer.

10. Practice Micrometer.

Description Of Parts, Reading Of

Micrometer.

Ratchet Stop Mechanism, Possible Errors.

Precaution, Use Of Micrometer & Procedure.

11. Practice Pitch Screw Gauge.

Bevel Protractor

Pitch Screw Gauge. Bevel Protractor

Description Of Parts. & Application

12 Practice

Combination Set.

Types Of Calipers.

Combination Set.

Application Care & Procedure. Concept:

Application & Procedure. Calipers

13. Measurement Practices

Linear Measuring Instruments, Transferring

Type Measuring Instruments

Angular Measuring Instruments

Indirect Measuring Instruments

14. Practice On Surface Plate Surface Plate Matl. Cast Iron & Graphite.

Sizes & Accuracy.

Care, Use Of S.P. & Procedure.

15. Practice Try Square/Engg.

Straight Edge. Radius Gauge.

Try Square/Engg.

Straight Edge. Radius Gauge.

16. Tolerances

Fundamental Deviation. Grade Of Tolerances.

Conversation of Tolerance Symbols By Using

The Chart IS:919

17. Practice Of Gd & T Symbols Straightness, Flatness, Parralism, Circularity,

Cylindricity, Concentricity, CoAxiality,Ovality,

Lobbing, Angularity, Roundness.

Introduction To Limits & Fits. Interchangeability.

Limit Of Size (Min. & Max.). Types Of Fit

Clearance Fit, Transition Fit, Interference Fit.

18. Practice On Limits Fits & Tolerances

Terminology For Limits & Fits.

Shaft, Hole, Basic Nominal Size, Actual Size.

Deviation: Lower Deviation, Upper Deviation.

Fundamental Deviation.

Basic Shaft, Basic Hole, Tolerance Zone.


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EXAMINATION SCHEME:


TOTAL MARKS

(100 Marks)

Minimum Pass Marks


Internal Assessment


Discipline




50% 50%



Final Examination at the end of Semester

covering entire syllabus of the Semester.

20 Marks 30 Marks



Student is eligible to write in final exam only

after obtaining minimum Sessional Marks.


19. Gauges Introduction Description, Purpose, Types & Their

Materials, Concept Application Procedure For

Taking Measurement & Its Use

Practice On Various Types of Gauges Introduction to Gauge Definition Classification Of

Gauges. Care Of Plug Gauges, GO Gauges, NO

GO Gauges, Ring Gauges, Thread Gauges,

Snap Gauges, Pin Gauges, Feeler Gauges

Method Of Checking By Using Gauges

20. Revision


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Material Technology

Week

No.


1. Introduction Introduction: Identification of Metals

2.

Metals & Their Properties

Practice: Identification of Ferrous & Non

Ferrous Material i.e. Steel, Iron, Cast Iron &

Copper, Brass, Aluminum

Introduction: Identification of Metals

Properties Of Metals- Strength, Hardness,

Elasticity, Ductility, Malleability

Ferrous Metals – Identification of Ferrous

Metals, Cast Iron, Steel Non Ferrous Metals-

Identification of Non Ferrous Metals. Copper

Brass & Bronze, Aluminum Manufacturing &

Application of Copper, Tin, Nickel And Its

Alloy Brass Bronze, Duralumin

3. Study of Material and their mechanical

properties

Properties Of Metals- Strength, Hardness,

Elasticity, Ductility, Malleability

4.

Identification of Material (Ferrous & Non

Ferrous)

Ferrous Metals – Identification of Ferrous

Metals, Cast Iron, Steel Non Ferrous Metals-

Identification of Non Ferrous Metals. Copper

Brass & Bronze, Aluminum Manufacturing &

Application of Copper, Tin, Nickel And Its

Alloy Brass Bronze, Duralumin

5. Application of Materials Manufacturing & Application of Copper, Tin,

Nickel And Its Alloy Brass Bronze, Duralumin

6.

Materials

To Understand Effect & Study Of The Different

Types of Material

Practice: Identification of Various Types of

Steels.

Cast Iron – Identification Of Cast Iron

Properties of Cast Iron Steel- Identification of

Steel, Properties of Steel. Classification –

Steel Low Carbon Steel Medium Carbon

Steel High Carbon Steel Alloy Steel

Specification And Designation Of Steel With

Commercial Aspect.


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6. Specification of Steel Specification And Designation Of Steel With

Commercial Aspect

7. Identification of Steel and its Properties

Cast Iron – Identification Of Cast Iron

Properties of Cast Iron Steel- Identification of

Steel, Properties of Steel

8.

Classification of Alloy Steels

Classification – Steel Low Carbon Steel

Medium Carbon Steel High Carbon Steel

Alloy, Steel Specification And Designation Of

Steel With Commercial. Aspect

9. Specification of Steels Steel Specification And Designation Of Steel

With Commercial. Aspect.

10.

Identification, Mechanical Properties and Uses

of Cutting Tool Materials

To Study the Different Types of Cutting Tools

High Carbon Tool Steel- Properties & Uses

High Speed Steels- Properties & Uses Of

HSS Cemented Carbides Properties & Uses

Advance Cutting Tool Materials- Ceramics,

CBN, Stellite

11. Properties & uses of Cutting tool material High Carbon Tool Steel- Properties & Uses

12. Properties & uses of Cutting tool material High Speed Steels- Properties & Uses Of

HSS

13. Advance Cutting Tool Materials. Properties

&Uses

To Study the Different Types of Cutting Tools

Practice: Identification of Cutting Tools & Its

Operation

Cemented Carbides Properties & Uses

Advance Cutting Tool Materials- Ceramics,

CBN, Stellite

14. Cutting Fluids

Practice: Identification of Cutting Fluids

Introduction- Purpose of Cutting Fluids

Types Of Cutting Fluids Mineral Oil Cutting

Oil. Method Of Application Of Cutting Oils

15. Purpose Of Cutting Fluids Introduction-The main Purpose Of Cutting

Tool


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EXAMINATION SCHEME:


TOTAL MARKS

(100 Marks)

Minimum Pass Marks


Internal Assessment Internal Assignments & Attendance & Discipline



(10 Marks) (60 Marks – 3 Hrs Duration) 50% 50%



Final Examination at the end of Semester covering

entire syllabus of the Semester.

20 Marks 30 Marks



Student is eligible to write in final exam only after

obtaining minimum Sessional Marks.


16. Types of Cutting Fluids, Methods & Application Types Of Cutting Fluids Mineral Oil Cutting

Oil. Method Of Application Of Cutting Oils

17. Heat Treatment

Practice: Study Of Heat Treatment & Its

Process

Introduction To Heat Treatment And Its

Application. Iron- Carbon Phase Diagram.

Transformation Of All Types Of Iron

Introduction To Types Of Heat Treatment

Processes.

Transformation of Austenite, Pearlite,

Bainite, Martensite And Cementite.

Time Temperature Transformation (TTT)

Curves In Heat Treatment Of Steel

18. Different Types of Heat Treatment Process Transformation Of All Types Of Iron

Introduction To Types Of Heat Treatment

Processes

19. Transformation Transformation of Austenite, Pearlite,

Bainite, Martensite And Cementite.

Time Temperature Transformation (TTT)

Curves In Heat Treatment Of Steel

20. Revision


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Workshop Practice

Week

No.


1.

Description Of Various Courses. Igtr Environment,

Housekeeping, Functioning Of Store & Procedure

Followed.

Introduction To Workshop Technology

2.

Introduction To Safety, Workshop Safety, Safety

Measure, Do’s & Don’t of the Safety & its

Applications.

Safety Precautions

3. Introduction Overview Of Course, Environment,

Housekeeping, Functioning Of Store & Procedure

Followed.

Material Preparation Planning & Cutting Raw

Material As Per Requirement.

Bench Work

Use of Hammer, Center punch, Chisels

4.

Introduction Of Hand Tools (Hand Cutting Tools),

Measuring Tool, Equipment’s, Their Uses &

Applications.

Basic Metal Cutting Operations Using Hand

Tools, Manufacturing Useful Products. Preventive

Maintenance & Care Of Bench Tools.

Bench Work

Use of File, Scraper, Taps & Reamer

5. Sharpening Of Single Point Cutting Tool For Their

Basic Geometrical Knowledge & Skill.

Off- Hand Grinding

Demo & Practice ginding of single point

cutting tool

6. Basic Knowledge Of Working Principle Of Drilling

Machine, Various Parts Of Machine & Their

Functioning,

Drilling

Demo & Practice of drilling machine and

its parts and how to work on machine

7. Use Of Various Accessories & Attachments For

Work Holding & Tool Holding.

Knowledge & Basic Skills For Various Drilling

Operations.

Knowledge Of Calculating Metal Cutting

Parameters.

Drilling Operations And Drilling Machines

Level-Iii

8. Basic Knowledge Of Working Principle Of Drilling

the Machine, Various Parts Of Machine & Their

(Gang Drills & Special Drilling Machines)


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Functioning,

9. Use Of Various Accessories & Attachments For

Work Holding & Tool Holding.

Knowledge & Basic Skills For Various Drilling

Operations.


Parameters.

(Column type & Radial Drilling Machine)

10. Basic Knowledge Of Working Principle Of Lathe


Functioning, Use Of Various Accessories &

Attachments For Work Holding & Tool Holding.

Knowledge & Basic Skills For Various Turning

Operations.


Parameters.

Turning

Demo & Practice of the lathe machine eg.

Turning, step turning, Taper turning,

Knurling etc.






Operations.


Parameters.

Lathe Machine & Operation Performed on

Lathe machine

Drilling, reaming, Boring etc.






Operations.


Parameters.

Turning Operation And Lathe Level-I

(Center Lathe)

13. Basic Knowledge Of Working Principle Of Milling




Knowledge & Basic Skills For Various Milling

Operations.

Milling Machine

Flat surface milling, step milling etc.


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Parameters.






Operations.


Parameters.

Milling Machine & Its Operation Level-I

Angular milling, Right angle milling, slot

milling






Operations.


Parameters.

Column Knee Type [Vertical And

Horizontal] Milling Machine)

16. Introduction Of Surface Grinding Operation.

Balance Grinding Wheel, Dress Grinding Wheels,

Demagnetize Components, Flat Surface Grinding,

Step Grinding, Angle Grinding Application Of

Various Tools & Tool Holders.

Surface Grinding & Operation Performed

On Grinding Machine

Flat grinding, step grinding, Face grinding

etc

17. Introduction Of Cylindrical Grinding Operation.

Outer Diameter Grinding, Inside Grinding, Taper

Grinding, Step Grinding. Inspect Received

Standard / Semi Knowledge & Skills For

Cylindrical Grinding Operations Application Of

Various Tools & Tool Holders.

Cylindrical Grinding Machine

Circular grinding, step grinding, taper

grinding

18. Introduction Basic Tool & Cutter Grinder

Operation. Angle Point Cutter, Re sharpening

Operations, Application Of Various Tools & Tool

Holders Setting For Multi Point Cutter Regrinding.

Tool & Cutter Grinder machine


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Product/Practical

Exercise

Planning &

Process

Document

Viva -Voce

Presentation

Work book

Assignment &

Behavier

Sessional Semester

(100 Marks – 640

Hour Duration)(30 Marks) (20 Marks) (10 Marks) 50% 50%

One Assessment

weekly (10 Marks)

Total Obtained

Weekly

Assessment Marks

to be converted into

out of 10 marks for

final sessional

marks

SESSIONAL MARKS (160 Marks)

SEMESTER

MARKS (240 Marks-

12 hours)

Evalution of any

one part of the

tool From each

Group ( Total no,.

of Group- 3) .

One Process

Planning Sheet

for any one

part of the

Tool

One Process

Planning Sheet

for any one

part of the

Tool

(240 Marks – 12 Hrs

Duration)

Final Examination

at the end of

Semester covering

entire Exercises

syllabus of the

80 Marks 120 Marks Student is eligible

to write in final exam

only obtaining

minimum 80 marks

out of 160 marks.

TOTAL

MARKS

(400 Marks)

Minimum Pass Marks

Semester

Examination

EXAMINATION SCHEME:

19. Preventive Maintenance & Care Of Bench Tools &

Machine Tools.

(Column Knee Type [Vertical And

Horizontal] Milling Machine)

20 Revision


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INDO-GERMAN TOOL ROOM

SECOND SEMESTER: COURSE DETAILS

CERTIFICATE COURSE IN MACHINE TOOL OPERATION TRADE


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Syllabus For The Trade Of CCMTO

Second Semester Project Work

Duration: Six Month

Workshop Practice

Week

No.


1.

Tool Parts Manufacturing Manufactuirng Tool Parts By Using

Conventional Machine Operations – Lathe,

Milling & Grinding. Use Of Various Accessories

& Attachments For Work Holding & Tool

Holding. Knowledge Of Calculating Metal

Cutting Parameters. Preventive Maintenance &

Safety Of Personal & Machine Tools.

2. Practical And Project Work Is Done On The

Conventional Machine

Introduction To The Conventional Machine

And Its Operation – Lathe, Milling & Grinding

(Surface, Cylindrical & Tool & Cutter Grinder

3. Live Project Work On Conventional Lathe

Machine As Per W.O.

Lathe Machine

4. Live Project Work On Conventional Milling

Machine As Per W.O.

Milling Machine

5. Live Project Work On Conventional Surface

Grinding Machine As Per W.O.

Surface Grinder Machine

6 Live Project Work On Conventional Cylindrical

Grinding Machine As Per W.O.

Cylindrical Grinder Machine

7. Live Project Work On Conventional Tool & Cutter

Grinder Machine As Per W.O.

Tool And Cutter Grinder

8.

Preventive Maintenance For All Conventional

Machine For Safety Of Machine & Tools

Planning Of Maintenance Of Conventional

Machine

9. Manufacturing The Part Of W.O. Tool

Like Guide Pillar, Guide Bush, Locating ring Etc.

Conventional Lathe Machine

10. Manufacturing The Tool Parts Like Ejector Pin,

Ejector Guide Bush,Sprue Bush Etc.

Advance Lathe Machine


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11. Manufacturing The Mould Parts Such As Top

Plate, Housing Plate, Ejector Plate, Bottom Plate

Etc.

Conventional Milling Machine

12. Manufacturing The Mould Parts Such As Core

Insert, Cavity Insert Etc

Advance Milling Machine

13. Manufacturing The Die Casting Dies Parts As Per

W.O. (Round Parts, Plates & Profile Machining)

Conventional Lathe & Milling

Advance Lathe & Milling

14. Manufacturing The Forging Dies Parts As Per

Drawing (Round Parts, Plates & Profile

Machining)

Conventional Lathe & Milling

Advance Lathe & Milling

15. Complete The Job Order As Requirment Of

Drawing And Also Maintening The Dimension

Conventional Lathe & Milling Advance Lathe, Milling, Surface Grinding &

Cylindrical Grinding

16. Rough Grinding The Plate For The Profile And

Precision Machining

Surface Grinding Machine

17. Finish Machining (Grinding) The Require Tool

Parts As Per Drawing

Surface Grinding Machine

18. Grinding The Round Parts Of The Tool As Per

Drawing And Finishing The Parts With In Given

Tolerance

Cylindrical Grinding Machine

19. Grinding Tooling Part As Per Require & Finish It

As Per Drawing

Tool & Cutter Grinder

20. Maintenance And Care Of The Machine Weekly

(Prevetive Maintenance) Safty & Safety Rule

Planning Of Maintenance Of Conventional

Machine And Follow The Safety Instruction

21. Revision


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EXAMINATION SCHEME:

SESSIONAL MARKS (160 Marks)

SEMESTER MARKS

(240 Marks)

TOTAL MARKS

(400 Marks)

Minimum Pass Marks

Product / practical Exercises

(100Marks)

Planning Processes Documents (30 Marks)

Viva- Voce/ Presentation (20 Marks)

Work book assignment and Behavior (10 Marks )

Semester Examination (240 Marks – 10 Hrs Duration)

Sessional Semester

50%

50%

Evaluations

of any one parts of the tool of each group

One

Process Planning Sheet of any one parts of the tool

Viva-Voce

at regular interval during Practical work

Average of semesters Total Viva-Voce marks

One

assessment weekly 10 marks each.

Total obtain weekly assessment marks to be converted into out of 10 Marks for final sessional marks.

Examination at the end of Semester covers entire skills as per syllabus.

eligible to write in final exam only after obtaining minimum Sessional Marks.

80 Marks 120 Marks


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LIST OF MACHINES AND EQUIPMENT

SR..NO. NAME OF THE MACHINE TYPE OF MACHINE QTY.

01 Vertical Milling Machine Conv. Milling 20

02 Universal Milling Machine Conv. Milling 6

03 Horizontal Milling Machine Conv. Milling 6

04 Lathe Machine Conv Turning 29

05 Cylinidrical Grinding CG 5

06 Surface Grinding Machine SG 19

07 Tool and Cutter Grinder (SAACKE) SG 1

08 Engraving Machine Kibra TG 1

09 HMT Make Radial Drilling Machine Drilling 3

10 Colum type drilling machine (Floatt) Drilling 3

11 Bench type drilling machine (Floatt and Other) Drilling 13

12 Vertical Band Saw Mossener Steel & Metal Saw Machine

Saw 1

13 Power Hack saw (Beheringer & other) saw 2

14 Indotech Double column semi-auto Bandsaw Machine Saw 1

15 Flame Cutting Machine FC 1

16 CNC CMM(Hexagon) CMM 1

17 CNC CMM (Carl Zeiss) CMM 1

18 Pofile Projector Batty SM-20 PP 1

19 Tool Maker Micro Scope Large TMMS 1

20 Chamfering Machine Hkf 125 Assfalg Jitamitra Make

CM 1

21 Tool Presetor ( Elbo Controli) TP 1