current class list june 2012

7/31/2019 Current Class List June 2012

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C L A S S C A T A L O G


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Manufacturing Trainingfor Everyone.

Manufacturing is a broad industryand we have an

extensive training catalog to match it. With more than

400 unique titles, we provide training for practically

every role. Every class is tailored specifically to a

manufacturing audience and is reviewed by industry

experts to ensure that our training meets your

organizational needs.

This catalog presents TOOLINGU.COM training organized

into general industry niches. However, our training is

easily arranged into individually tailored curricula that

target the learners specific needs. Contact a Toolingu.com

representative to learn how we can help you develop a

structured, blended-learning program for your

organization.


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T O P I C H I G H L I G H T S

Electrical Systems Ohms Law, circit calclations, electrical print reading, se o the NEC

Hydraulics/Pneumatics power sorces, control valves, actators, id maintenance, system design

Mechanical Systems power variables, lbrication, gear applications, bearings, belt drives, cltches and brakes

Motor Controls ladder/line diagrams, control devices, motor theory

PLCs ladder logic, inpts/otpts, hardware and installations

Robotics component maintenance, sensors, end eectors, installation, and trobleshooting

Maintenance


Press Brake bend types, press brake controls

Stamping die components, coil handling, die setting

Welding stick welding (SMAW), MIG (GMAW), TIG (GTAW), x core (FCAW)

Welding and Fabrication

Assembly


Abrasives srace grinding, centerless grinding, cylindrical grinding, wheel grades, dressing and tring

CNC G code programming, osets, toolpath calclations, canned cycles

CNC Controls: GE Fanuc oset changes, program exection, proving ot new setps

CNC Controls: Haas oset changes, program exection, proving ot new setps

CNC Controls: Mazak oset changes, program exection, proving ot new setps

Manual Machining benchwork and layot, mill/lathe operation, holemaking, threading on an engine lathe

Metal Cutting speeds and eeds, tool grades, ctter geometry, optimizing tool lie

Workholding locating principles, fxtre design

Machining


Inspection linear measrement, GD&T, calibration, CMMs, optical comparators, hole & thread inspection

Materials steel grades, heat treatment, exotic metals

Quality lean, SPC, TPM, 5S, vale stream mapping, kaizen teams, trobleshooting

Rigging liting eqipment, saety and inspection, load calclations

Safety OSHA gidelines, PPE, lockot/tagot, MSDS, machine garding, hand/power tool saety

Shop Essentials shop math, tolerances, print reading, geometry and trig

Supervisory Essentials commnication, perormance management, conict resoltion, cost estimating

Fondational

Smmary o Indstries Served


Materials plastic materials and properties, injection molding, thermoorming

Composites composites materials and properties, lay-p, spray-p, vacm bagging, compression molding

Plastic and Composite Processing


Adhesives dispensing eqipment, joint preparation

Fasteners thread specifcations, astener selection, proper torqing

Soldering PCB soldering, lead-ree soldering

Coatings coating compositions, srace prep, application processes, trobleshooting deects


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Class Catalog

TOOLInGu.COM

foundational

Basic Measrement 110Linear Instrment Characteristics 115Basics o the CMM 120Basics o the Optical Comparator 130

Srace Measrement 140Overview o Threads 150Intro to GD&T 200Calibration Fndamentals 210

Inspecting with CMMs 220Inspecting with Optical Comparators 230Hole Inspection 240Thread Inspection 250

Hardness Testing 260Measring System Analysis 300Interpreting GD&T 310

InSPECTIOn DEPARTMEnT

Intro to Materials 100Strctre o Metals 110Mechanical Properties o Metals 120Physical Properties o Metals 130Metal Manactring 140

Metal Classifcation 150Ferros Metals and Alloys 210Nonerros Metals and Alloys 220Overview o Exotic Metals 225Heat Treatment o Steel 230

MATERIALS DEPARTMEnT

Qality Overview 100ISO 9000 Overview 110Approaches to Maintenance 120Lean Manactring Overview 130Intro to Spply Chain Management 140Total Prodctive Maintenance Overview 1505S Overview 155Cell Design and Pll Systems 160Intro to Six Sigma 170Trobleshooting: Identiying Problems 180

Trobleshooting: understanding Cases andEects 182

Trobleshooting: Taking Corrective Actions 184

Condcting an Internal Adit 200SPC Overview 210TS 16949:2002 Overview 220Metrics or Lean 230Process Flow Charting 240Strategies or Setp Redction 250Approaches to Qality Management 255Condcting Kaizen Events 260Vale Stream Mapping: The Present State 300Vale Stream Mapping: The Ftre State 305

Six Sigma Goals and Tools 310Managing Practices or Total Qality 320

QUALITY DEPARTMEnT

Intro to Machine Rigging 110

Rigging Eqipment 120Liting and Moving Eqipment 130

Rigging Inspection and Saety 210

Rigging Mechanics 220

RIGGInG DEPARTMEnT


5/12

Essentials o Leadership 110Essentials o Commnication 120Managing Perormance: Best Practices 130Managing Perormance: Corrective Actions 135Basics o Manactring Costs 140Intro to Managerial Acconting 145

Conict Resoltion Principles 150Conict Resoltion or Dierent Grops 155Team Leadership 160Managing the Diverse Workplace 210Harassment and Discrimination 215Perormance Management and the Law 230

SUPERVISOR ESSEnTIALS DEPARTMEnT

Intro to OSHA 100Fire Saety and Prevention 110Bloodborne Pathogens 115Personal Protective Eqipment 120

Lockot/Tagot Procedres 130Saety or Liting Devices 135Machine Garding 140Hand and Power Tool Saety 145Environmental Saety Hazards 150

Flammable/Combstible Liqids 155MSDS and Hazard Commnication 160Metalworking Flid Saety 165Noise Redction and Hearing Conservation 170

Walking and Working Sraces 180Confned Spaces 190Respiratory Saety 195Powered Indstrial Trck Saety 210

SAFETY DEPARTMEnT

Math: Fndamentals 100Math: Fractions and Decimals 105Math: units o Measrement 115Basics o Tolerance 120Bleprint Reading 130Geometry: Lines and Angles 155Geometry: Triangles 165Shop Geometry Overview 170Geometry: Circles and Polygons 185

Shop Algebra Overview 200Trig: Pythagorean Theorem 205Shop Trig Overview 210Trig: Sine, Cosine, and Tangent 215Statistics 220Trig: Sine Bar Applications 225Interpreting Bleprints 230Concepts o Calcls 310

SHOP ESSEnTIALS DEPARTMEnT

4

F E A T U R E K E Y

Contains LabContains SimlatorAvailable in SpanishAvailable in Simplifed Chinese


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TOOLInGu.COM

What Is Soldering? 110Saety or Soldering 115Soldering Eqipment 130Soldering Applications 200

Solder and Flx Selection 210Soldering PCBs 220Lead-Free Soldering 230

SOLDERInG DEPARTMEnT

machining

Intro to Abrasives 100What Is Grinding? 110Grinding Processes 120Grinding Variables 200Grinding Wheel Materials 210Grinding Wheel Geometry 220

Dressing and Tring 230Srace Grinder Operation 240Cylindrical Grinder Operation 250Centerless Grinder Operation 260Setp or Centerless Grinders 320

ABRASIVES DEPARTMEnT

Intro to Assembly 100Saety or Assembly 105Intro to Fastener Threads 110Overview o Threaded Fasteners 117Tools or Threaded Fasteners 120

Overview o Non-Threaded Fasteners 125Intro to Fastener Ergonomics 130Properties or Fasteners 200understanding Torqe 210Threaded Fastener Selection 215

FASTEnERS DEPARTMEnT

assembly

Intro to Adhesive Bonding 110Basics o the Bonding Process 120Intro to Adhesive Properties 130

Types o Adhesives 140Srace Preparation 210Steps or Adhesive Application 220

ADHESIVES DEPARTMEnT

Intro to Coating Composition 110Srace Preparation or Coatings 120Alternative Coating Technologies 130

Processes or Applying Coatings 140Coating Deects 150Trobleshooting Coating Deects 170

COATInGS DEPARTMEnT


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History and Defnition o CNC 100Mechanics o CNC 110Basics o the CNC Trning Center 120Basics o the CNC Machining Center 130Basics o the CNC Swiss-Type Lathe 135CNC Coordinates 140Part Program 150CAD/CAM Overview 160

CNC Manal Operations 200

CNC Osets 210CNC Specs or the Mill 220CNC Specs or the Lathe 225Creating a Trning Program 280Trning Calclations 285Creating a Milling Program 290Milling Calclations 295Canned Cycles 310

CnC DEPARTMEnT

GE Fanc Mill: Control Panel Overview 250GE Fanc Lathe: Control Panel Overview 255GE Fanc Mill: Entering Osets 260

GE Fanc Lathe: Entering Osets 265GE Fanc Mill: Locating Program Zero 270GE Fanc Lathe: Locating Program Zero 275

GE Fanc Mill: Program Exection 280GE Fanc Lathe: Program Exection 285GE Fanc Mill: Program Storage 310

GE Fanc Lathe: Program Storage 315GE Fanc Mill: First Part Rns 320GE Fanc Lathe: First Part Rns 325

CnC COnTROLS: GE FAnUC DEPARTMEnT

Haas Mill: Control Panel Overview 250Haas Lathe: Control Panel Overview 255Haas Mill: Entering Osets 260Haas Lathe: Entering Osets 265Haas Mill: Locating Program Zero 270Haas Lathe: Locating Program Zero 275

Haas Mill: Program Exection 280Haas Lathe: Program Exection 285Haas Mill: Program Storage 310Haas Lathe: Program Storage 315Haas Mill: First Part Rns 320Haas Lathe: First Part Rns 325

CnC COnTROLS: HAAS DEPARTMEnT

Mazak Mill: Control Panel Overview 250Mazak Lathe: Control Panel Overview 255Mazak Mill: Saety or the Mill 260Mazak Lathe: Saety or the Lathe 265Mazak Mill: Locating Program Zero 270Mazak Lathe: Locating Program Zero 275Mazak Mill: Entering Osets 280Mazak Lathe: Entering Osets 285Creating an EIA/ISO Program or the

Mazak Mill 286

Creating an EIA/ISO Program or theMazak Lathe 287

Creating a Mazatrol Program or the Mill 288Creating a Mazatrol Program or the Lathe 289Mazak Mill: Program Exection 290Mazak Lathe: Program Exection 295Mazak Mill: Program Storage 310Mazak Lathe: Program Storage 315Mazak Mill: First Part Rns 320Mazak Lathe: First Part Rns 325

CnC COnTROLS: MAZAKTM DEPARTMEnT

F E A T U R E K E Y



8/12

maintenance

Electrical units 110Saety or Electrical Work 115Intro to Circits 120Intro to Magnetism 130DC Circit Components 140NEC Overview 150Series Circit Calclations 200Parallel Circit Calclations 205

AC Fndamentals 210Electrical Instrments 220Electrical Print Reading 225DC Power Sorces 230AC Power Sorces 235Condctor Selection 240Battery Selection 250

ELECTRICAL SYSTEMS DEPARTMEnT

Intro to Flid Systems 100Saety or Hydralics and Pnematics 105The Forces o Flid Power 110Intro to Hydralic Components 120Intro to Pnematic Components 125Intro to Flid Condctors 130Fittings or Flid Systems 135Preventive Maintenance or Flid Systems 140

Hydralic Power Variables 200Pnematic Power Variables 205Hydralic Power Sorces 210Pnematic Power Sorces 215Flid System Print Reading 220Hydralic Control Valves 230Pnematic Control Valves 235Actator Applications 240

HYDRAULICS AnD PnEUMATICS DEPARTMEnT

TOOLInGu.COM

Metal Removal Processes 110Saety or Metal Ctting 115What Is Ctting? 120Machines or Metal Ctting 130Ctting Processes 140Sawing Fndamentals 155Intro to Screw Machining 160Ctting Variables 200Ctting Flids 210Band Saw Blade Selection 215Ctting Tool Materials 220Carbide Grade Selection 230

Tool Geometry 240Milling Geometry 245Drill Geometry 247ANSI Insert Selection 250Toolholders or Trning 260Speed and Feed Selection 300Optimizing Insert Lie 305High-Speed Machining 310Hard Trning 315Machining Speralloys 320Machining Titanim Alloys 325

METAL CUTTInG DEPARTMEnT

Intro to Workholding 104Spporting and Locating Principles 106Locating Devices 107Clamping Basics 108

Chcks, Collets, and Vises 110Fixtre Body Constrction 200Fixtre Design Basics 210Drill Bshing Selection 230

WORKHOLDInG DEPARTMEnT

Basics o the Manal Mill 110Basics o the Engine Lathe 115Overview o Manal Mill Setp 200Overview o Engine Lathe Setp 205Benchwork and Layot Operations 210

Manal Mill Operation 220Engine Lathe Operation 225Holemaking on the Mill 230Threading on the Engine Lathe 235

MAnUAL MACHInInG DEPARTMEnT


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Intro to Mechanical Systems 100Saety or Mechanical Work 105Forces o Machines 110Power Transmission Components 120

Lbricant Fndamentals 130Mechanical Power Variables 200

Bearing Applications 210Spring Applications 220Belt Drive Applications 230Gear Geometry 240

Gear Applications 245Cltch and Brake Applications 250

MECHAnICAL SYSTEMS DEPARTMEnT

Intro to Electric Motors 200Symbols and Diagrams or Motors 210

Logic and Line Diagrams 220DC Motor Applications 230Solenoids 235AC Motor Applications 240Contactors and Motor Starters 250Control Devices 260Reversing Motor Circits 310Distribtion Systems 320

Specs or Servomotors 330Timers and Conters 340

Electronic Semicondctor Devices 350Photonic Semicondctor Devices 355Limit Switches and Proximity Sensors 360Photoelectric and ultrasonic Devices 365Redced Voltage Starting 370Solid-State Relays and Starters 375Deceleration Methods 380Acceleration Methods 385

MOTOR COnTROLS DEPARTMEnT

Intro to PLCs 200Hardware or PLCs 210Basics o Ladder Logic 220Nmbering Systems and Codes 230PLC Inpts and Otpts 240Basic Programming 250PLC Timers and Conters 260Networking or PLCs 270

Hand-Held Programmers o PLCs 280

PLC Diagrams and Programs 300Overview o PLC Registers 305PLC Program Control Instrctions 310Math or PLCs 320Seqencer Instrctions or PLCs 330PLC Installation Practices 340PID or PLCs 350Data Maniplation 360

Shit Registers 370

PLCs DEPARTMEnT

Intro to Robotics 110Robot Saety 115Robot Components 120

End Eectors 125Applications or Robots 130Robot Axes 140Robot Sensors 150Robot Trobleshooting 160Robot Maintenance 170Concepts o Robot Programming 210Robotic Drives, Hardware, and Components 220

Robot Installations 230Robotic Control Systems 240Vision Systems 250

Indstrial Network Integration 260

ROBOTICS DEPARTMEnT

F E A T U R E K E Y


HYDRAULICS AnD PnEUMATICS DEPARTMEnT (continued)

Basic Hydralic Circit Design 310Basic Pnematic Circit Design 315Hydralic Flid Selection 320

Contamination and Filter Selection 330Hydralic Principles and System Design 340


10/12

What Is Oxyel Welding? 100Oxyel Welding Saety 105What Is Arc Welding? 110Arc Welding Saety 115Arc Welding Processes 120Overview o Weld Types 130

Electrical Power or Arc Welding 140Intro to Sbmerged Arc Welding 160Ferros Metals or Welding 200Nonerros Metals or Welding 205Oxyel Welding Applications 207

SMAW Applications 210GMAW Applications 220FCAW Applications 230GTAW Applications 240Arc Welding Symbols and Codes 250SAW Applications 255

Arc Welding Power Sorces 260Plasma Ctting 265Electrode Selection 270Visal Inspection o Welds 280Arc Welding Alminm Alloys 310

WELDInG DEPARTMEnT

TOOLInGu.COM

Press Basics 110Stamping Saety 115Pnch and Die Operations 120Die Components 130Coil Handling Eqipment 140Die Ctting Variables 200

Monitoring Press Operations 220Giding System Components 230Stripper System Components 235Coil Loading Procedres 250Die Setting Procedres 300

STAMPInG DEPARTMEnT

Press Brake Saety 100Press Brake Components 110Bending Fndamentals 120

Die Bending Operations 130Operating the Press Brake 200Press Brake Specifcations 220

PRESS BRAKE DEPARTMEnT

weldingandfabrication

Intro to Composites 110Saety or Composite Processing 115Overview o Composite Processes 120Traditional Composites 125Advanced Thermoset Resins or Composites 130Advanced Materials or Composites 135Intro to Lay-p and Spray-p Molding 140

Intro to Compression Molding 170Srace Finishing Composites 190Vacm Bagging Techniqe: Single-Sided

Bagging 230Composite Inspection and Deect Prevention 240Repair Methods or Composites 250

COMPOSITES DEPARTMEnT

Overview o Plastic Materials 115Overview o Properties or Plastics 135Overview o Plastic Processes 145Plastics 240

Ceramics 250Principles o Injection Molding 255Principles o Thermoorming 265

MATERIALS DEPARTMEnT

plasticandcompositeprocessing


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Online Training Is MoreThan a Class List.

Training requires more than content. You need training

that is organized into logical, focused competencies that

teach your people exactly what they need to do their jobs.

All TOOLINGU.COM training is organized into job-specific

competencies that contain the exact training required for

common industry jobs. These competencies help you struc-ture a training program that defines learning goals, ties

learning to hands-on tasks, and helps you develop people

within your organization. Even betteryou can customize

every competency with unique online class lists and hands-

on tasks to fit your specific organizational needs.

Contact a TOOLINGU.COM representative and learn how

we can help you transform your manufacturing training.


12/12

1.866.706.8665

3615 Superior AveBuilding 44, 6th FloorCleveland, OH 44114

TOOLINGU.COM

current class list june 2012

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