crossfire jsf15 parts...

CROSSFIREJSF15Parts Catalogue

JSF250ATV ENGINE - PARTS LIST

crossfiremotorcycles.com.au

Parts Catalogue

F15



Compilation

The parts catalog for the parts of F15 engine, it is edited by the ow of he installation of the engine as the reference for the parts ordering of customers.

Searching for the name, number or assembling relationship of parts, according to the shape in the illustrations, you can know the name, number, status whether

the maintenance ( "Y" is yes, "N" for No), weight, attributes (part material): Metal-metal (alloy steel), Aluminium-Aluminium, Rubber-Rubber, Plastic-Plastic, Asbestos-

asbestos, Notes (the location of parts installed and so on).

Index is composed by numbers and drawing numbers, the piece number is arranged by the line like A, B, C, D ....... ID numbers can be found According to its

piece numbers.

Warm Tip: The graphics in this atlas for reference only, and all kind prevail. Spare parts change without any notice else.




1crossfiremotorcycles.com.au

2

1

2

2

2

7

8

9

10

34

5

6

11

11

13 1514

14

12

23

2425

26

27

28

29

22

21

20

19181716



1. clinder assembly

3

No. Part code Part Name Amount Y/NMainte-nance

Weight Property Notes

1 FG-101000-0 Cylinder head gasket combinations 1 Y 0.039 Metal

2 BQ/JR YP96-14×16-00 Pin 4 Y 0.01 Metal

3 FG-100002-0 Pin 1 Y 0.01 Metal

4 FG-100603-0 SEAL 1 Y 0.005 Rubber

5 BGB/T 70.1-M8×45-52 Hexagon socket head cap screws 2 Y 0.0215 Metal

6 GB848-85 Washer 8 2 Y 0.002 Metal

7 FG-201000-0 Cylinder Block Combination 1 Y 1.85 Aluminium

8 FG-200601-0 O-ring 1 Y 0.001 Rubber

9 FG-200801-0 Cylinder Block Gasket 1 Y 0.008 Metal

10 FG-111000-0 Cylinder head combinations 1 Y 3.14 Aluminium


12 FG-100604-0 Absorber 8 Y 0.001 Plastic

13 FG-100201-0 Under the valve cover 1 Y 0.0585 Aluminium

14 FG-100601-0 O-ring 2 Y 0.002 Rubber

15 D8RTC Spark 1 Y 0.04

16 ZA1-100404-0 Washers 4 Y 0.002 Metal

17 ZA1-101000-0 Cap-shaped nut 4 Y 0.009 Metal

18 FB-100405-0 Washers 1 Y 0.001 Metal

19 BQ/JR YP80-M6×10-26 Bolt 1 Y 0.0045 Metal

20 BQ/JR YP81-M6×12-12 Screw 2 Y 0.003 Metal

21 FG-100202-0 On the valve cover 1 Y 0.055 Aluminium

22 BQ/JR YP81-M6×20-12 Screw 2 Y 0.004 Metal


24 FG-100605-0 O-ring 1 Y 0.003 Rubber



1. clinder assembly

4

1

2

2

2

7

8

9

10

34

5

6

11

11

13 1514

14

12

23

2425

26

27

28

29

22

21

20

19181716



1. clinder assembly

5



25 FG-102000-0 Block oil pan combination 1 Y 0.0615 Metal

26 FG-100602-0 O-ring 1 Y 0.003 Rubber

27 FG-103000-0 Sprocket cover room combination 1 Y 0.303 Aluminium

28 FG-100606-0 Pipe 1 Y 0.05 Rubber

29 FG-100701-0 Clamp 2 Y 0.002 Metal



1. clinder assembly

6

1

2

3

4 65 7

8

9

14

131110

12

151617



2-1. valve train

7



1 BGB/T 276-6202-Z Deep Groove Ball Bearings 1 Y 0.04 Metal

2 FG-100001-0 Drive Pins 1 Y 0.002 Metal

3 FG-100401-0 Timing Sprocket 1 Y 0.084 Metal

4 FG-140000-0 Under the guide plate assembly 1 Y 0.0515 Plastic

5 FG-130000-0 Timing Chain 1 Y 0.1145 Metal

6 FG-150000-0 On the guide plate assembly 1 Y 0.095 Plastic


8 BGB/T 5786-M10×1.25×25-32 Hexagon head bolt 1 Y 0.0225 Metal

9 FG-100402-0 Washers 1 Y 0.006 Metal

10 FG-110201-0 Camshaft Valve 1 Y 0.381 Metal

11 BGB/T 276-6005-RS/C3 Deep Groove Ball Bearings 1 Y 0.05 Metal


13 FG-120000-0 Chain Tensioner 1 Y 0.089

14 FG-100801-0-F1 Tensioner Gasket 1 Y 0.001

15 BGB/T 5783-M6×12-32 Hexagon head bolt 2 Y 0.003 Metal

16 FG-110402-0 Stop plate 1 Y 0.0145

17 FG-110403-0 Platen 1 Y 0.0201 Metal



2-1. valve train

8

1

2

3

3

8

9

10

11

12

13

14

13

12

11

10

9

8

7

6

2

1

45



2-2. valve body

9



1 FG-110851-0 Adjustment screw 2 Y 0.002 Metal

2 FG-110852-0 Locking nut 2 Y 0.0035 Metal

3 FG-113000-0 Rocker Arm 2 Y 0.054 Metal

4 FG-110002-0 Rocker Shaft 2 1 Y 0.0395 Metal

5 FG-110601-0 O-ring 1 Y 0.002 Rubber

6 FG-110303-0 Exhaust 1 Y 0.049 Metal

7 FG-110001-0 Rocker Shaft 1 1 Y 0.055 Metal

8 FG-110302-0 Cotter 2 Y 0.002 Metal

9 FG-110301-0 Valve spring cap 2 Y 0.009 Metal

10 FG-112000-0 Valve rod oil seal 2 Y 0.0015 Metal

11 FG-110701-0 Valve inner spring 2 Y 0.0165 Metal

12 FG-110702-0 Gas door spring 2 Y 0.036 Metal

13 FG-110401-0 Valve Spring Seat 2 Y 0.0065 Metal

14 FG-110304-0 Intake valve 1 Y 0.0415 Metal



2-2. valve body

10

1

2

3

34

5

6

7 8

9 10 11 12 13

14 15

16 17

18

18 192021

22

232425



3. crankshaft connecting rod assembly

11



1 FG-220001-0 Piston Ring 1 1 Y 0.003 Metal

2 FG-220002-0 Piston Ring 2 1 Y 0.003 Metal

3 FG-221001-0 Smears 2 Y 0.002 Metal

4 FG-221701-0 Liner spring 1 Y 0.0035 Metal

5 FG-221000-0 Oil Ring Portfolio 1 Y 0.0075 Metal

6 FG-220201-0 Pistons 1 Y 0.1795 Aluminium

7 FG-200001-0 Piston pin 1 Y 0.049 Metal

8 FG-200701-0 Circlip 2 Y 0.001 Metal

9 FG-202000-0 SEAL 1 Y 0.0154 Metal

10 BGB/T 276-6203 Deep Groove Ball Bearings 1 Y 0.1145 Metal

11 FG-200401-0 Platen 1 Y 0.1098 Metal

12 BGB/T 819.1-M6×18-02 Screw 3 Y 0.005 Metal

13 FG-200303-0 Balance Shaft Drive Gear 1 Y 0.272 Metal

14 BGB/T 276-6306/C4 Deep Groove Ball Bearings 1 Y 0.1158 Metal

15 BGB/T1099.1-3×5×13 Half key 1 Y 0.003 Metal

16 FG-210000-0 Crankshaft connecting rod assembly 1 Y 3.82 Metal

17 FG-200002-0 Half key 1 Y 0.008 Metal


19 FG-200301-0 Balance Shaft 1 Y 0.569 Metal

20 FG-200003-0 Flat Key 1 Y 0.002 Metal

21 FG-220000-0 Piston assembly 1 Y 0.1985 Aluminium

22 GB894.1-86 Circlip 26 1 Y 0.003 Metal

23 FG-200302-0 Balance Shaft Gear 1 Y 0.2135 Metal

24 FG-200402-0 Lock Washer 1 Y 0.0025 Metal




12

1

2

3

34

5

6

7 8

9 10 11 12 13

14 15

16 17

18

18 192021

22

232425




13



25 FG-200851-0 Nut 1 Y 0.0185 Metal




14

1

6

8

14 8

910

11

12

13

13

7

1

2

2

3 55

5

5

55

3

3

3

3

3

4

4

3

3



4-1. cabinet part (crank case)

15



1 BQ/JR YP81-M6×60-22 Small hexagon head ange bolts 2 Y 0.0125 Metal







8 FG-300851-0 Stud 4 Y 0.063 Metal

9 BGB/T 893.1-28-B8 Hole Spring Collar 1 Y 0.001 Metal

10 FG-302000-0 Plug 1 Y 0.01 Metal

11 FG-300203-0 The Left Drive Cover 1 Y 0.45 Aluminium

12 F4-310000-0 The left crankcase assembly 1 Y 3.74 Aluminium

13 FA-300001-0 Pin 10 × 14 2 Y 0.003 Metal

14 FG-320000-0 The Right Crancase Assembly 1 Y 2.34 Aluminium



4-1. cabinet part (crank case)

16

1

1

1

1

11

1

1

28

9

10

11

11

12

13

14

15

16

17

17

181920

21

20

3

4

4

5

5

5

55

5

6

6

7

7

24

4 4

4

3



4-2. cabinet part (about crankcase cover)

17










8 FG-340000-0 Right crankcase cover assembly 1 Y 1.55 Aluminium

9 FG-300803-0-F1 Right crankcase cover gasket 1 Y 0.0095 Metal

10 FG-300202-0 Right Connection Box 1 Y 0.85 Aluminium

11 BQ/JR YP96-12×16-00 Pin 8 Y 0.003 Metal

12 FG-300802-0-F1 Right Connection Box gasket 1 Y 0.0085 Metal

13 FG-300201-0 Left crankcase cover 1 Y 0.79 Aluminium

14 ZA1-300601-0 O-ring 1 Y 0.001 Rubber

15 FG-300801-0-F1 Left crankcase cover gasket 1 Y 0.003 Metal

16 FG-500852-0 Screw 1 Y 0.032 Metal


18 F15-500402-F2 Reverse Cable Installation Supporting 1 Y 0.136 Metal


20 F507000-0 Washers 2 Y 0.001 Metal

21 FG-301000-0 Oil-foot 1 Y 0.02



4-2. cabinet part (about crankcase cover)

18

12 3 4

678

1015 16

2122

95

11

12 13

14

37

2827

26

2524

23

2019

18

17

293031

3233 34 35

36

38



5. clutch

19



1 FG-400851-0 Locking nut 1 Y 0.003 Metal

2 BGB/T848-8-W2 Washers 1 Y 0.001 Metal

3 FG-400601-0 O-ring 1 Y 0.001 Rubber

4 FG-400853-0 Adjustment screw 1 Y 0.012 Metal

5 FG-400852-0 Connection pin 1 Y 0.0095 Metal

6 FG-400002-0 Bearing Block 1 Y 0.02 Metal

7 BGB/T91-1.6×16-W1 Cotter Pin 1 Y 0.001 Metal

8 BGB/T 97.1-8-W2 Flat washer 1 Y 0.001 Metal

9 FG-400701-0 Compression 1 Y 0.0025 Metal

10 FG-403000-0 Control arm combination 1 Y 0.0755 Metal

11 FG-402000-0 On the combination of cam plates 1 Y 0.097 Metal

12 FG-401000-0 Ball Rack Combination 1 Y 0.017 Metal

13 FG-400404-0 Under the cam plate 1 Y 0.0565 Metal

14 FG-400001-0 Guide bar 1 Y 0.0175 Metal

15 FG-400301-0 Clutch mandril 1 Y 0.017 Metal


17 FG-424000-0 Screw With Pad 4 Y 0.0055 Metal

18 FG-414000-0 Main Clutch Carrier Assembly 1 Y 0.9065 Metal

19 FG-420401-0 Gland 1 Y 0.057 Metal

20 FG-420701-0 Clutch spring 1 Y 0.011 Metal

21 FG-200851-0 Nut 1 Y 0.0155 Metal


23 FG-423000-0 Clutch Hub Combination 1 Y 0.251 Metal

24 FG-420402-0 Clutch Plate 4 Y 0.045 Metal



5. clutch

20

12 3 4

678

1015 16

2122

95

11

12 13

14

37

2827

26

2524

23

2019

18

17

293031

3233 34 35

36

38



5. clutch

21



25 FG-422000-0 Friction 5 Y 0.0255 Metal

26 FG-420201-0 Platen 1 Y 0.139 Metal

27 FG-420403-0 Spline washer 1 Y 0.0135 Metal

28 FG-421000-0 Primary Driven Gear Comp 1 Y 0.8215 Metal

29 FG-400854-0 Nut 1 Y 0.015 Metal


31 FG-414701-0 Drawspring 1 Y 0.008 Metal


33 FG-410001-0 Clouth Housing 1 Y 0.075 Metal

34 FG-413000-0 Clutch 1 Y 0.036 Metal

35 FG-411000-0 Main clutch cover combinations 1 Y 0.9655 Metal


37 FG-420000-0 Vice Clutch 1 Y 1.67 Metal

38 FG-410000-0 Main clutch 1 Y 1.91 Metal



5. clutch

22

1

2 3 4 5

6

6

7

9

8

1011

12

13

14



6. shift control mechanism

23



1 FG-530000-0 Shift shaft assembly 1 Y 0.31 Metal

2 FG-550701-0 Drawspring 1 Y 0.002 Metal

3 FG-550000-0 Shift lever assembly 1 Y 0.103 Metal

4 FG-500003-0 Torsion pin 1 Y 0.004 Metal

5 FG-500701-0 Torsion Shift 1 Y 0.0175 Metal


7 FG-560000-0 Stop Level Assembly 1 Y 0.0385 Metal

8 FG-500702-0 Limit Torsion 1 Y 0.01 Metal

9 FG-530401-0 Shift Plate 1 1 Y 0.01 Metal

10 ZA1-402000-0 SEAL 1 Y 0.0025 Rubber


12 FG-570000-0 Shift pedal assembly 1 Y 0.34655 Metal

13 JS150-00-165 Speed pedal set 1 Y 0.018 Rubber

14 FG-530001-0 Shift shaft 1 Y 0.3 Metal



6. shift control mechanism

24

12

3

4

5

6

7 8

12 11

13

14

15

161718

19

10

9

20

21

22

23

24

25

26

27

28

2931

32 3336

34

35

30



7. output mechanism

25



1 FG-583601-0 O-ring 1 Y 0.001 Rubber

2 FG-583201-0 Back Cover 1 Y 0.2035 Metal



FG-580404-0 Washers 1 Y 0.003 Metal




5 FG-585000-0 Bearing 1 Y 0.3465 Metal

6 FG-580851-0 Set within the six-Lo 1 Y 0.0415 Metal


8 FG-580852-0 Nut 1 Y 0.016 Metal

9 FG-583852-0 L-shaped nut 1 Y 0.09 Metal


11 FG-583851-0 Threaded Sleeve 1 Y 0.05 Metal





13 FG-583301-0 Reverse Gear 1 Y 0.584 Metal

14 FG-580302-0 Connected claw 1 Y 0.21 Metal

15 FG-580301-0 Output shaft 1 Y 0.315 Metal

16 FG-581000-0 File Gear Combinations 1 Y 0.262 Metal




7. output mechanism

26

12

3

4

5

6

7 8

12 11

13

14

15

161718

19

10

9

20

21

22

23

24

25

26

27

28

2931

32 3336

34

35

30



7. output mechanism

27







19 FG-583000-0 Reverse Gear Combination 1 Y 0.57 Metal

20 BGB/T 5789-M6×16-32 Hexagon ange bolts 1 Y 0.0075 Metal

21 FG-590404-0 Rod Plate 1 Y 0.0425 Metal

22 FG-505000-0 SEAL 1 Y 0.0045 Metal

23 BGB/T 894.1-14-B8 Circlip 1 Y 0.001 Metal

24 FG-500007-0 Reverse axis manipulation 1 Y 0.0625 Metal

25 FG-500403-0 Control panel 1 Y 0.0195 Metal

26 F4-504000-0 Reverse lever combination 1 Y 0.062 Metal

27 FG-500601-0 O-ring 1 Y 0.002 Rubber

28 FG-500006-0 Reverse Shift Fork Shaft 1 Y 0.0665 Metal

29 BGB/T 308-6.35 G10 b Ball 1 Y 0.001 Metal


31 FG-500305-0 Reverse Shift Fork 1 Y 0.06 Metal

32 FG-580303-0 Former joint 1 Y 0.2865 Metal

33 FG-580304-0 Rear Connector 1 Y 0.342 Metal

34 FG-586000-0 Needle Roller Bearings 4 Y 0.02 Metal

35 FG-580402-0 Card Space 4 Y 0.005 Metal

36 FG-580305-0 Transmission Fork 1 Y 0.103 Metal



7. output mechanism

28

1

1

2

3 45 6

7 8

9 10 11

12 13

14

15

16 17 18

26

27

25

24

23222120

19



8. change gear body

29





3 FG-522000-0 A combination of pro le driven gear 1 Y 0.1615 Metal

4 FG-520304-0 Five-speed driven gear 1 Y 0.1225 Metal

5 FG-520401-0 Spring Collar 1 Y 0.002 Metal


7 FG-520302-0 Third gear driven gear 1 Y 0.124 Metal

8 FG-520303-0 Fourth gear driven gear 1 Y 0.133 Metal

9 GB 894.1-86 Circlip 26 1 Y 0.002 Metal


11 FG-520301-0 2 les driven gear 1 Y 0.122 Metal

12 FG-521000-0 Driven shaft combination 1 Y 0.361 Metal

13 FG-500401-0 Platen 1 Y 0.063 Metal

14 BGB/T 276-6304 Deep groove ball bearings 2 Y 0.145 Metal

15 BGB/T 819.1-M8×25-02 Crosshead countersunk head screws 3 Y 0.008 Metal





17 FG-500304-0 Output Gear 1 Y 0.1795 Metal

18 FG-500851-0 Nut 1 Y 0.0175 Metal

19 BGB/T 276-6204 Deep groove ball bearings 1 Y 0.1045 Metal

20 FG-511000-0 Spindle combination 1 Y 0.1 Metal

21 FG-510304-0 Five-speed driving gear 1 Y 0.3 Metal



8. change gear body

30

1

1

2

3 45 6

7 8

9 10 11

12 13

14

15

16 17 18

26

27

25

24

23222120

19



8. change gear body

31



22 FG-510302-0 Third gear driving gear 1 Y 0.2 Metal

23 FG-510303-0 Fourth gear driving gear 1 Y 0.21 Metal

24 FG-510301-0 Two gear driving gear 1 Y 0.12 Metal

25 FG-520000-0 Drive shaft assembly 1 Y 1.03 Metal

26 FG-501000-0 SEAL 1 Y 0.052 Rubber

27 FG-510000-0 Spindle assembly 1 Y 1.15 Metal



8. change gear body

32

12 3

4

5

613

7

8

9

10

11

12



9. shift cam, fork agencies

33



1 FG-500001-0 Long Fork Shaft 1 Y 0.062 Metal

2 FG-500301-0 Fork 1 1 Y 0.0615 Metal

3 FG-500302-0 Fork 2 1 Y 0.068 Metal


5 FG-500005-0 Star wheel pin 1 Y 0.005 Metal

6 FG-500004-0 Shift pin 4 Y 0.003 Metal

7 FG-502000-0 Needle Roller Bearings 1 Y 0.024 Metal

8 F4-540000-0 Camshaft gear assembly 1 Y 0.5655 Metal

9 F4-508000-F2 Stall sensor component 1 Y 0.01

10 BGB/T6171-M10×1-32 Nut 1 Y 0.002 Metal

11 FG-500002-0 Short fork shaft 1 Y 0.0565 Metal

12 FG-500303-0 Fork 3 1 Y 0.0505 Metal

13 FG-500751-0 Star Wheel 1 Y 0.1155 Metal



9. shift cam, fork agencies

34

1

2

3

4

5

67

8

9

10

11

12

1314

1516

17

18

19

20



10. lubrication system

35



1 FG-620000-0 Crude oil lter 1 Y 0.001


3 FG-610000-0 OilPump 1 Y 0.113 Metal




7 FG-600602-0 O-ring 1 Y 0.005 Rubber

8 FG-630000-0 Re ned oil lter 1 Y 0.036

9 FG-600202-0 Re ned oil lter cap 1 Y 0.064 Metal

10 FG-600601-0 O-ring 1 Y 0.005 Rubber

11 FG-600801-0 Pump gasket 1 Y 0.001

12 FG-610201-0 Pump Cover 1 Y 0.0285 Metal

13 FG-610751-0 External rotor 1 Y 0.0185 Metal

14 FG-610752-0 Inner rotor 1 Y 0.0075 Metal

15 FG-610202-0 Pump Block 1 Y 0.02 Metal

16 FG-611000-0 Oil pump gear combinations 1 Y 0.0395 Plastic

17 FG-610002-0 Pin 1 Y 0.001 Metal


19 FG-610001-0 Drive Pins 2 Y 0.002 Metal

20 F3-600201-0 Oil drain bolt 1 Y 0.032 Metal



10. lubrication system

36

1

3

2

2

9

6

5

4

1011

7

7

18

18

8

19

20

1716

15

14

13

12



11-1. intake system (ece)

37



1 FG-704000-0 Hook Combination 1 Y 0.0275 Metal


3 FG-700603-0 O-ring 1 Y 0.002 Rubber

4 F15-720000-0 Carburetor 1 Y 0.4955

5 FG-710601-0 Intake Manifold 1 Y 0.25 Metal

6 F15-711000-0 Pipe clip combination 1 Y 0.0205 Metal

7 F15-702000-0 Pipe clip mix 1 Y 0.015 Metal

8 FG-710602-0 Carburetor connecting pipe 1 Y 0.093 Plastic

9 F15-701000-0 Carburetor Block Combination 1 Y 0.085 Metal

10 F15-710000-0 Air Filter 1 Y 1.1 Metal

11 FG-711000-0 Filter combinations 1 Y 0.121

12 FG-710502-0 Air Filter Cover 1 Y 0.11 Plastic

13 FG-710603-0 Ring 1 Y 0.011 Rubber

14 FG-710401-0 Air lter cover locking pieces 3 Y 0.009 Metal

15 FG-710503-0 Air Filter Body 1 Y 0.42 Plastic

16 FG-701701-0 Wire clip 1 Y 0.003 Metal

17 FG-710504-0 Dust cup 1 Y 0.008 Plastic

18 FG-710501-0 Snorkel Elbow 2 Y 0.004 Plastic

19 FG-712000-0 Intake mainifold clip mix 1 Y 0.015 Metal

20 FG-710801-0 Thermal pad 1 Y 0.005



11-1. intake system (ece)

38

1

3

2

2

9

8

5

4

1011

7

77

18

6

19

20

1716

15

14

13

12



11-2. intake system

39



1 FG-704000-0 Hook Combination 1 Y 0.0275 Metal


3 FG-700603-0 O-ring 1 Y 0.002 Rubber

4 FG-720000-0 Carburetor 1 Y 0.4955

5 FG-710601-0 Intake Manifold 1 Y 0.25 Plastic

6 FG-710602-0 Carburetor connecting pipe 1 Y 0.0205 Metal

7 FG-713000-0 Pipe clip mix 2 Y 0.015 Metal


9 FG-700201-0 Carburetor Block 1 Y 0.085 Metal

10 FG-710000-0 Air Filter 1 Y 1.1 Metal

11 FG-711000-0 Filter combinations 1 Y 0.121

12 FG-710502-0 Air Filter Cover 1 Y 0.11 Plastic

13 FG-710603-0 Ring 1 Y 0.011 Rubber

14 FG-710401-0 Air lter cover locking pieces 3 Y 0.009 Metal

15 FG-710503-0 Air Filter Body 1 Y 0.42 Plastic

16 FG-701701-0 Wire clip 1 Y 0.003 Metal

17 FG-710504-0 Dust cup 1 Y 0.008 Plastic

18 FG-710501-0 Snorkel Elbow 1 Y 0.004 Plastic

19 FG-712000-0 Into the tracheal tube clip mix 1 Y 0.015 Plastic

20 FG-710801-0 Thermal pad 1 Y 0.005



11-2. intake system

40

12

3

5 46

78

910

9



12. add air valve assy

41



1 F15-760000-0 Add air valve 1 Y 0.1475 Aluminium

2 F15-700703-0 Wire clip 3 2 Y 0.0035 Metal

3 F15-700603-0 Pipe 1 1 Y 0.1165 Rubber

4 F15-700701-0 Wire clip 1 2 Y 0.0004 Metal

5 F15-700602-0 Negative pressure pipe 1 Y 0.0515 Rubber

6 F15-703000-F2 Add air pipe unit 1 Y 0.1215 Rubber

7 BGB/T6187.1-M6-37 Nut 1 Y 0.003 Metal

8 F15-705000-0 Steep clip 2 2 Y 0.014 Metal

9 BGB/T16674.1-M6×16-37 Bolt 3 Y 0.005 Metal

10 F15-700604-0 Pipe 2 1 Y 0.0165 Rubber



12. add air valve assy

42

1

1

2 34

5

6

7

8

9

10



13. exhaust system

43



1 BGB/T 5786-M6×10-32 Bolt 2 Y 0.005 Metal

2 FG-742000-0 Combination of the exhaust pipe insulation board 1 Y 0.18 Metal

3 FG-741000-0 Combination of the exhaust pipe 1 Y 1.07 Metal

F15-741000-0 Combination of the exhaust pipe 1 Y 1.07 Metal ECE

4 FG-750801-0 Exhaust Pipe Seal 1 Y 0.03 Metal

5 FG-750000-0 Muf er ASSY 1 Y 3.29 Metal

6 BGB/T5783-M8×20-37 Bolt 2 Y 0.015 Metal

7 BGB/T96.1-8-37 Washers 2 Y 0.005 Metal

8 BGB/T93-8-B7 Spring washers 2 Y 0.002 Metal

9 FG-703000-0 Exhaust pipe gaskets 1 Y 0.008 Metal

10 BGB/T70.1-M6×20-32 Screw 2 Y 0.0055 Metal



13. exhaust system

44

2

1

8

3

9

654

10

1112

13

15

14

16

1718

1920

21

22

2324

7



14-1. hand start system

45




2 FG-870001-0 Screw pin 1 Y 0.0115 Metal

3 FG-870401-0 Guide plate 1 Y 0.029 Metal

4 BGB/T 896-6-B8 Circlip 2 Y 0.0002 Metal

5 FG-870851-0 Drive claw 2 Y 0.014 Metal

6 FG-870702-0 Torsion 2 Y 0.001 Metal

7 FG-800403-0 Platen 1 Y 0.0315 Metal



10 FG-871000-0 Drive plate combinations 1 Y 0.165

11 FG-873000-0 Spring coiling oor combinations 1 Y 0.139 Metal

12 FG-870801-0 Gasket 1 Y 0.0025 Metal

13 FG-872000-0 Combination of the left side cover 1 Y 0.546 Metal


15 FG-870000-0 Hand starting mechanism 1 Y 0.92 Metal

16 BGB/T 5785-M10×1.25×40-32 Hexagon head bolt 1 Y 0.033 Metal

17 BGB/T 93-10-B2 Washers 1 Y 0.005 Metal


19 FG-800601-0 O-ring 1 Y 0.003 Rubber

20 FG-807000-0 Starter Ratchet Combination 1 Y 0.31 Metal

21 FG-806000-0 SEAL 1 Y 0.016 Rubber

22 FG-870601-0 Starter handle 1 Y 0.021 Rubber

23 FG-870802-0 Puller 1 Y 0.07

24 FG-870402-0 Starting Handle Cover 1 Y 0.02 Plastic



14-1. hand start system

46

12

7 8

34

5 6

9

18 15 1617

1615

19

12

10

10

11

1413



14-2. electric start system

47




2 FG-860000-0 Electric starting gear combination 1 Y 0.5 Metal

3 FG-830004-0 Roller 3 Y 0.004 Metal

4 FG-830003-0 Spring Cover 3 Y 0.005 Metal


6 FG-830002-0 Spring Seat 3 Y 0.007 Metal


8 FG-830001-0 Electric starter clutch body 1 Y 0.4385 Metal

9 FG-830000-0 Electric Starting Clutches 1 Y 0.441 Metal

10 BQ/JR 97602-06115 Screw 2 Y 0.0065 Metal

11 FG-800405-0 Starter motor connecting plate 1 Y 0.1345 Metal

12 BQ/JR 97602-06215 Screw 3 Y 0.005 Metal

13 FG-850000-0 Starter motor 1 Y 1.35

14 FG-840000-0 Generator 1 Y 2.37


16 BGB/T 894.1-12-B8 Circlip 2 Y 0.0025 Metal

17 FG-800001-0 Over axle 1 Y 0.051 Metal

18 FG-800751-0 Pairs with over-round 1 Y 0.138 Metal

19 FG-800601-0 O-ring 1 Y 0.003 Rubber



14-2. electric start system



phone: +61 2 9822 8899

web: www.crossfi remotorcycles.com

address: No 4, 26 Kelso Cresent Moorebank, Sydney NSW 2170 Australia

crossfire jsf15 parts...

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