critical process equipment - valmec limited · pdf file•breech lock type heat exchangers...

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www.exterran.com This brochure is intended for general information purposes only and is not intended as a representation or warranty of any kind, or as a statement of any terms or conditions of sale. The information herein is believed to be correct, but is not warranted for correctness or completeness, or for applicability to any particular customer or situation. The Exterran logo and Exterran Compression Solutions are trademarks of Exterran Holdings, Inc. © 2012 Exterran Holdings, Inc. All Rights Reserved. BELLELI-02-04-EN-AP12-F1-A4 CRITICAL PROCESS EQUIPMENT Belleli Energy CPE S.p.A. INDUSTRIAL DESIGN TRADITION Belleli Energy CPE performs in-house all sophisticated design activities, including 3D simulations, stress analysis by finite elements methods, fracture mechanics analysis, static analysis in steady and unsteady conditions, fatigue analysis, creep fatigue damage evaluation, thermohydraulic design of heat transfer systems and more. BELLELI ENERGY CPE QUALITY POLICY Belleli Energy CPE products and services meet or exceed customer and regulatory requirements. Our Quality Program, first introduced in the 1970’s for nuclear manufacturing, is focused on continuous improvement of our key processes which are constantly monitored to achieve customer-defined results. MANUFACTURING FACILITIES Belleli Energy CPE operates in Mantova, one of the best equipped and recognized manufacturing facilities for critical process equipment in the world. The total available area of production facilities extends over 280,000 m 2 with 60,000 m 2 of covered buildings (including the headquarters offices and production workshop) The combination of sizeable space, extensive manufacturing equipments and favorable transport conditions for international shipping enables us to satisfy specific requests for sophisticated process equipment with large scale dimensions and weight. www.exterran.com CRITICAL PROCESS EQUIPMENT Belleli Energy CPE S.p.A. Refining and Petrochemical • Hydrocracking/hydrotreating reactors • Breech lock type heat exchangers • Tubular reactors • Methanol reactors • EB/SM equipment • GTL reactors • High pressure hot/cold separators Industrial and Chemical • High pressure heat exchangers • Urea equipment • Ammonia converters • Synthetic gas equipment • Heavy wall vessels Nuclear • Reactors • Steam generators • Heat exchangers Certifications and Accreditations • ASME Stamps Nuclear Pressure Vessels: N, NPT, NS, U, U2, U3, S, PP • GOST – Pressure Vessel Certificate • GOST – Heat Exchanger Certificate • TUV Certificate (According to AD 2000 - Merkblatt HP 0 and EN 729-2) • Manufacture License of Special Equipment – Peoples Republic of China Quality System ISO09001:2000 Exterran helps refineries, petrochemical plants and power facilities run their critical processes with confidence. Through our company, Belleli Energy CPE in Mantova, Italy, we engineer and manufacture a wide range of critical process equipment and can deliver it anywhere in the world. From our state-of-the-art facility, we design and build to your specifications, from single units to complete packaged equipment systems. Exterran handles all processes in-house to maintain control over reliability, from the sourcing of raw materials to fabrication to testing and completion. You demand equipment integrity. With Exterran’s critical process equipment, it’s built in. In our headquarters in Mantova, Italy we have the largest facility in Europe for producing heavy wall reactors and shell and tube heating exchangers. Our plant has direct access to an international harbor, allowing us to manufacture some of the world’s largest equipment and transport it from our own docks to facilities around the world. Belleli Energy CPE earned its ASME nuclear stamp and other certifications through stringent compliance to standards and specifications. Our quality assurance team has been instrumental in defining and testing methodology to ensure material and welding integrity. Belleli is a world leader in critical process equipment solutions.

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Page 1: CritiCal ProCess equiPment - Valmec Limited · PDF file•Breech lock type heat exchangers • Tubular reactors •Methanol reactors •EB/SM equipment •GTL reactors ... U2, U3,

www.exterran.com

This brochure is intended for general information purposes only and is not intended as a representation or warranty of any kind, or as a statement of any terms or conditions of sale. The information herein is believed to be correct, but is not warranted for correctness or completeness, or for applicability to any particular customer or situation.

The Exterran logo and Exterran Compression Solutions are trademarks of Exterran Holdings, Inc.

© 2012 Exterran Holdings, Inc. All Rights Reserved. BELLELI-02-04-EN-AP12-F1-A4

CritiCal ProCess equiPmentBelleli Energy CPE S.p.A.

industrial design traditionBelleli Energy CPE performs in-house all sophisticated design activities, including 3D simulations, stress analysis by finite elements methods, fracture mechanics analysis, static analysis in steady and unsteady conditions, fatigue analysis, creep fatigue damage evaluation, thermohydraulic design of heat transfer systems and more.

Belleli energy CPe quality PoliCyBelleli Energy CPE products and services meet or exceed customer and regulatory requirements.

Our Quality Program, first introduced in the 1970’s for nuclear manufacturing, is focused on continuous improvement of our key processes which are constantly monitored to achieve customer-defined results.

manufaCturing faCilities Belleli Energy CPE operates in Mantova, one of the best equipped and recognized manufacturing facilities for critical process equipment in the world. The total available area of production facilities extends over 280,000 m2 with 60,000 m2 of covered buildings (including the headquarters offices and production workshop)

The combination of sizeable space, extensive manufacturing equipments and favorable transport conditions for international shipping enables us to satisfy specific requests for sophisticated process equipment with large scale dimensions and weight.

www.exterran.com

CritiCal ProCess equiPmentBelleli Energy CPE S.p.A.

Refining and Petrochemical

• Hydrocracking/hydrotreating reactors

• Breech lock type heat exchangers

• Tubular reactors

• Methanol reactors

• EB/SM equipment

• GTL reactors

• High pressure hot/cold separators

Industrial and Chemical

• High pressure heat exchangers

• Urea equipment

• Ammonia converters

• Synthetic gas equipment

• Heavy wall vessels

Nuclear

• Reactors

• Steam generators

• Heat exchangers

Certifications and Accreditations

• ASME Stamps

Nuclear Pressure Vessels: N, NPT, NS, U, U2, U3, S, PP

• GOST – Pressure Vessel Certificate

• GOST – Heat Exchanger Certificate

• TUV Certificate (According to AD 2000 -Merkblatt HP 0 and EN 729-2)

• Manufacture License of Special Equipment –Peoples Republic of China

• Quality System ISO09001:2000

Exterran helps refineries, petrochemical plants and power facilities run their critical processes with confidence. Through our company, Belleli Energy CPE in Mantova, Italy, we engineer and manufacture a wide range of critical process equipment and can deliver it anywhere in the world. From our state-of-the-art facility, we design and build to your specifications, from single units to complete packaged equipment systems. Exterran handles all processes in-house to maintain control over reliability, from the sourcing of raw materials to fabrication to testing and completion. You demand equipment integrity. With Exterran’s critical process equipment, it’s built in.

In our headquarters in Mantova, Italy we have the largest facility in Europe for producing heavy wall reactors and shell and tube heating exchangers. Our plant has direct access to an international harbor, allowing us to manufacture some of the world’s largest equipment and transport it from our own docks to facilities around the world.

Belleli Energy CPE earned its ASME nuclear stamp and other certifications through stringent compliance to standards and specifications. Our quality assurance team has been instrumental in defining and testing methodology to ensure material and welding integrity.

Belleli is a world leader in critical process equipment solutions.

Page 2: CritiCal ProCess equiPment - Valmec Limited · PDF file•Breech lock type heat exchangers • Tubular reactors •Methanol reactors •EB/SM equipment •GTL reactors ... U2, U3,

www.exterran.com

Belleli Energy CPE’s equipment division has its own dedicated engineering department which is fully organized and qualified to carry out engineering services for sophisticated equipment design, including design development of basic data supplied by the customer, thermal and fluid-dynamic design, stress analysis and mechanical design.

With the experience and knowledge gained in more than 50 years of fabrication, Belleli Energy CPE’s Equipment Engineering Department can also support process engineering companies to develop and finalize new sophisticated equipment designs as demonstrated by proven references in nuclear, hydroprocessing and gasification engineering.

The engineering department is familiar with international codes and regulations, including ASME, AD-Merkblaetter, PD 5500, Stoomwezen, Codap and PED (Pressure Equipment Drive)

our CaPaBilitiesA market leader in design, engineering and manufacturing.

equiPment engineeringEngineering Excellence

Belleli Energy CPE’s capabilities include: hydrocracker and hydrotreater reactors, ammonia converters, heavy wall separators and vessels, methanol an ethyleneoxide tubular reactors, urea reactors, heat transfer equipment, feed-effluent heat exchangers, coal gasification equipment, nuclear reactors, nuclear steam generators and nuclear heat exchangers. We are also one of the few facilities with the materials experience to effectively weld chromium moly plus vanadium, having been one of the main participants in the research activity done for their development in Europe since 1992.

foCus on exCellenCeOur capabilities are just part of the story. At Belleli Energy CPE, we challenge ourselves to improve our performance at all levels of the organization so that we deliver world-class service excellence from the perspective of our employees, our customers and our shareholders.

Every day we strive to:

• Standardize, streamline and establish efficiencies in the workplace• Continue to develop the knowledge and skills of our workforce• Enhance employee decision making and time management• Balance customer expectations with our result• Continue to improve our QHSE performance

Our path forward is service excellence. We strive to deliver our best and dedicate our resources to ensure the Belleli Energy CPE reputation for excellence endures for future generations.

Engineering

• Sophisticated equipment design

• Thermal and fluid-dynamic

• Mechanical Design

• Stress analysis by FEM

• Conversant with international codes and regulations

Transport Facilities

• River Harbor with 1.300 metric ton cranes and RoRo-facility with direct access to international seaport – Port of Venice

• Railroad connection with internal tracks

• Short highway access: 1 km to Brennero-Motorway

After Sales Services

• Spare parts support

• Replacement of spare parts and warranty covering spare parts

• Repair

• Technical assistance

• Supervisory Services

Main Fabrication Equipment

• 5 deep hole drilling machines: drilling stroke 1.00 mm

• 1 heavy machining center: barrels 12 m diameter, 250 metric tons weight

• 2 rolling machines: plates 400 mm thick, 4.50 mm wide

• 1 press: 3.000 metric tons capacity

• 4 gas fired furnaces, up to 5.5 m diameter, 27.5 m long

• 2 X-ray bunkers, one of which is equipped with 6 MeV Linear Accelerator

• Technical materials testing lab

• TOFD examination