cristallo - windows brochure (2016)

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ContentCristallo Aluminium 5

Cristallo Timber System 11

Cristallo uPVC System 1 21

Cristallo uPVC System 2 27

Cristallo System 3 35

Cristallo Composite 43

Cristallo Fibreglass 51

3Leopold Square, Sheffield

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Cristallo Innovation

Cristallo’s mission is to provide our clients with leading architectural systems that offer a solution for every eventuality and that are also innovative, energy efficient and environmentally sustainable.

Cristallo is a major force in the UK fenestration industry. We offer architects,contractors,developers, installers and clients a wide range of innovative profiles for curtain walling, doors, windows, facades and specialist applications. In short we have a product for every application.

Fenestration more than any other element of a building’s architecture will determine its character and complete the design. We must therefore compose these elements with care and consideration. It is here we define the buildings period with appropriate detail, and unify the overall design with correct proportion and scale.

At Cristallo we have passion for traditional architecture and detail, applying this to all our product design. When designing we consider window setbacks for depth and weather protection, discreet concealment of ventilation, equal glazing sight lines and well balanced section sizes.

All Cristallo Systems are manufactured in the UK and have a commitment to ongoing product development with a full complement of accreditations. Our partners have accreditations such as, ISO 9001 and IIP, Kitemark, Q-Mark, Secured By Design and Window Energy Rating (WER) approval, depending on the range.

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Cristallo Aluminium

Co-op Headquarters, Manchester

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We pride ourselves on our ability to work in close partnership with our clients and within their specific areas which has given us vast experience in many different market sectors.Whether you are involved in new build or refurbishment projects, in building maintenance or speculative developments, we have a product solution to meet your requirements. These can be tailored to suit your specific project objectives (whether they be security, safety, durability or thermal efficiency) without compromising the aesthetics of your project design.

Our network of UK fabricators and installers are fully trained and experienced in both the nature of our products and working to exacting site conditions. We are continually developing new ways of reducing risk on site, including off-site manufacture and active energy conservation and generation.

Working in the UK is now augmented by internationally proven product ranges that lead the way in many market sectors.

Sectors

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Curtain Walling

Cristallo 52 ST (Fully Capped)

Cristallo 52 SG (Structural Glazing – Carrier Frame)

Cristallo 52 SX (Structural Glazing – Toggle

Cristallo 52 SGV (Structural Glazed Vent)

Cristallo 52 HL (Trame Horizontale)

Cristallo 52 GF (Cassette Glazing)

Cristallo 72 (Unitised)

Ground Floor Treatments & Facades

202 Ground Floor Framing

Cristallo Window Wall

Cristallo ST Thermally Broken Framing

Cristallo Solar Control Products

Cristallo SC Passive Solution

Protection Products

Cristallo Secur ll fire resistant screens

Cristallo Secur ll fire resistant doors

Cristallo Powerframe blast resistant

windows

Cristallo Powerframe blast resistant doors

Cristallo Powerframe blast resistant curtain

walling

Windows

Cristallo 55mm Casement

Cristallo 55mm Tilt/Turn

Cristallo 55mm Pivot

Cristallo 75mm Casement

Cristallo 75mm Reversible

Cristallo Casement

Doors

Cristallo 75mm HP

Cristallo 202 Commercial

Cristallo ST Thermally

Broken Commercial

Sliding Systems

Cristallo Sliding Windows

Cristallo Confort 125 Sliding

Doors

Cristallo Sliding Folding Doors

Roof Systems

Cristallo 52 Sloped Glazing

Cristallo Roof

Detailed CAD drawings are available for all of our ranges, including individual profiles or general assemblies.

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9ATS, Manchester

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Accreditations and Testing

The natural result of Cristallo commitment to ongoing product development is a full complement of accreditations. From a company perspective, we are ISO 9001 and IIP accredited. Cristallo includes Kitemark, Q-Mark, Secured by Design and Window Energy Rating (WER) approval, depending on the range. Cristallo 52 and Cristallo 72 Unitised curtain walling systems have both passed testing to CWCT standard at the Taylor Woodrow Technology Centre.

Full details of product-specific accreditations are contained in the relevant Technical Data Sheet, available upon request. The accreditations shown below are subject to change in line with amendments to British and European standards.

BS 7950Licence No. KM74141

BS 4873Certificate Number 001

BS 4873Licence No. KM74159

Doorsets PAS 23 & 24Certificate Number 044

PAS 23-1Licence No. KM90215

BS 7950 & BS 4873Certificate Number 034

PAS 24-1 Licence No. KM90215

CWCT EN

BS 476-22

Secured by Design

BSI Register firmLicence No. FM0114

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Cristallo Timber

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Cristallo Timber has combined traditional styles with modern production techniques to produce a superior quality sliding sash window incorporating a tilt facility on both sashes for easy cleaning.The Cristallo Timber Sliding Sash range can now be supplied with up to a WER ‘A’ rating for energy efficiency. This range can reach as low as 1.4 W/m2K for thermal performance. This reduces the amount of energy used for heating, thus lessening the environmental impact. In addition the Cristallo Timber Sliding Sash range earns an A+ rating from the BRE Green Guide for environmental performance.

Visually co-ordinating with the doorframe and other Cristallo Timber window ranges, the Sliding Sash window is a popular choice where public planning requirements call for new windows to match local architectural style. The window incorporates a dual spring balance operating mechanism for ease of operation. This system requires less effort to lift the

sashes compared to other traditional cord or spiral balance systems.

Tests independently verified by the British Woodworking Federation assess the window as achieving compliance with British and European Standards.

As with all Cristallo Timber windows, the Sliding Sash range is manufactured and inspected to BS644:2012 under the strict guidelines set out by the British Woodworking Federation’s timber window accreditation scheme, which is now inspected under the BSI Kitemark scheme, ensuring that clients receive the best quality products and the highest levels of performance.

The Sliding Sash range, traditional styling withmodern performance

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Products

Secured by DesignThe Cristallo Side and Top Hung range can also be manufactured to the demanding standards of Secured by Design, dependent on size and configuration of the window frame.

Cristallo Timber windows and doors are manufactured and inspected to BS644:2012 under the strict guidelines set out by the British Woodworking Federation’s Timber Window Accreditation Scheme, which is now inspected under the BSI Kitemark Scheme, ensuring that clients receive the best quality products and the highest levels of performance.

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15Ditchling, Hassocks

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The Cristallo Side and Top Hung Casement range offers a tried and tested cost-effective window solution. Versatile in both style and appearance, the Cristallo Side and Top Hung range is suited to almost any development.This range can now be supplied with a WER ‘A’ Rating for energy efficiency, this reduces energy demand for heating, thus lessening the environmental impact.

In addition, the Cristallo Side and Top Hung Range earns an A+ Rating from the BRE Green Guide for environmental performance.

In order to improve the overall aesthetic quality, all main frame and sash components are now made from clear-faced laminated timber from sustainable sources. This offers enhanced strength and stability, as well as providing an environmentally friendly solution. Plant-on components such as sills, bay coupling posts and

head drips are manufactured using non-laminated European Redwood.

This enables us to offer extensive guarantees on the frame, paint system, glazing units and ironmongery, giving everyone - from the specifier to the end-user - total peace of mind. The Cristallo Side and Top Hung range is available fully finished in any of our standard paint and stain finishes. Frames are generally available in standard RAL colours except black.

Sectors

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The Cristalllo Contemporary RangeThe Cristallo Contemporary Range offers sleek, modern designs with the latest high performance and security features in accordance with PAS 24. Products from the range offer the ideal choice for new build properties, conversions and extensions where a modern finish is desired.

Cristallo Contemporary timber windows and doors have been specifically designed to enhance the appearance and comfort of the home. The range offers a wide selection of energy efficient products to create modern living spaces and maximise natural light.

Internally glazed as standard the range utilise a hidden nailing system and features internal & external pencil round mouldings. Bars are available in 16mm, 25mm & 35mm with the option of a 60mm solid bar.

Products available from the range:

• Lipped Casement

• Sliding Sash Spiral Balance

• Sliding Sash Cords & Weights

• Tilt & Turn

• Lipped French Door

• Sliding Patio Door

• Folding Sliding Door

The Cristallo Traditional RangeThe Cristallo Traditional Range offers unique, yet traditional designs that combine period aesthetics with the latest high performance features. The Range is ideal for period new builds and the traditional replacement markets.

Products are manufactured with enhanced security features that are in accordance with PAS 24 and offer excellent weather ratings.

Traditional styling is retained with slim frame sections, hidden silicone, internal ovolo beading and external putty line mouldings. Bars are available in 16mm (Lambs tongue) , 25mm & 35mm with the option of a 48mm solid bar.


• Flush Casement

• Lipped Casement



• Tilt & Turn

• Flush French Door

• Lipped French Door

• Sliding Patio Door

• Folding Sliding Door

The Cristallo Heritage RangeThe Cristallo Heritage Range has been specifically designed for listed buildings and where conservation approval is required. Products are available with 4mm single glazing or 14mm slimline double glazing options to suit the most architecturally sensitive of projects.

Products are designed to replicate historic window and door designs to remain in keeping with the period features of the most traditional style properties .

Period aesthetics include external putty line mouldings, Lambs Tongue profiling and the option of 4mm single or 14mm slimline glazing. Lambs tongue glazing bars are available in 16mm, 25mm, 35mm and 48mm solid bar.


• Flush Casement



• Flush French Door

19Linden Homes, Beverley

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Entrance DoorsCristallo offer Entrance Door designs that can be individually tailored to create a wide variety of bespoke options to suit any project.

Doors can be supplied with a classical appearance or for a period look can incorporate the distinctive traditional aesthetics of the Georgian, Victorian and Edwardian era.

All Entrance Door designs are supplied with high security and performance features as standard.

Features include swiss engineered adjustable hinges, 68mm door leaf, 92mm deep frame & espagnolette (3 point) locking system. Laminated double glazing, Cristallo aluminium threshold, 22m deep weather bar & thermally insulated panels are incorporated in all designs.

Cristallo Entrance Doors are available in both Traditional and Contemporary profiles to suit any type of home.

Creative Range Entrance DoorsThe Creative Range is a unique collection of door styles expertly crafted with a sleek look that is further enhanced by a range of flush veneered panels and finishes.

Creative Doors offer a truly modern look, with 10 design available in 4 veneer finishes; Redwood, Meranti, Oak and Larch.

Tested to PAS 24, doors utilise high security panels and fibre glass reinforcements to achieve the highest levels of security. Thermal insulation with aluminium stabilisation layers ensures excellent performance without compromising on aesthetics.

The Creative door offers an excellent Overall U Value of only 0.99 W/m2K.

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Cristallo uPVC System 1

Berkeley Group

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Cristallo uPVC System 1 is unique in that it is a genuinely complete system. What really makes us different to other systems companies is that we can offer a ‘complete suite’ of specially designed window and door hardware under our successful Safeware brand. So by specifying Cristallo uPVC System 1, you can deal with one company for the whole window system, including PVC-U profiles as well as hardware.Our team has extensive construction industry experience, from engineering skills to actually fitting windows for a living. Working together to design our window and door systems they have designed out niggling problems and designed in efficiencies that make our frames work better for longer.

Cristallo uPVC System 1 is a comprehensive PVC-U window and door system comprising the following four main product ranges:

• A fully chamfered 60mm system• A fully integrated 70mm system utilising 60mm sashes• A decorative fully sculptured 70mm system• 100% recycled 70mm profile system

These high-performance systems have been carefully designed to meet the requirements of regional Building Regulations throughout the UK, including variations for Wales, Scotland, Northern Ireland and for the Republic of Ireland.

The fully chamfered 60mm system and the fully integrated 70mm system are available either internally or externally-beaded with a range of chamfered or sculptured sashes.

The decorative fully sculptured 70mm system is available internally-beaded with dedicated feature beads.

The Cristallo uPVC System 1 has been designed on the basis of full integration, utilising common parts, giving the window manufacturer the benefit of less stock and more market flexibility.

uPVC System 1

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Products

The Safeware range of hardware is unique to Cristallo. Designed especially for our systems, it covers our complete range of window and door products and provides you with an unrivalled choice. One of the many benefits of working with us is that we can offer you the flexibility to choose exactly the level of security and aesthetics that you need. When correctly specified, our range of hardware will comply with all relevant Building Regulations and associated legislation.

The range is designed to offer performance and value rather than just price. Safeware products are manufactured to the highest levels of quality to perform and last. That is why they hold the Secured by Design accreditation and all relevant BSI Kitemarks.

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Berkeley, Kidbrooke London

Berkeley, Kidbrooke London

25Berkeley, Kidbrooke London

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Cristallo prides itself in helping specifiers to make the right choice of products for the specific application and project. Whether it be refurbishment or new build, we can assist you with project planning, designs, product and supplier selection; working together with all parties involved. Cristallo can offer guidance in achieving a specific brief in-line with client’s requirements such as the need for guaranteed continuity of supply, best value, sustainability, guarantees, excellent whole-life costings and creative building aesthetics.

The following factors should always be considered when making an informed selection of products:

• Security

• Safety

• Energy efficiency

• Long and short term maintenance provisions

• Environment

• Sustainability

• Choice of products

• Supply continuity

Cristallo’s involvement at the design stage of a product is highly valuable, and our team work collaboratively with Local Authorities, Housing Associations, procurement consortia, house builders and contractors. Our network of Approved Window Contractors can develop a product offer and service, specific to the individual project.

Accreditationsand TestingOur System 1 is fully committed and has many accreditations, which provides the company with a common sense approach to the management of the organisation. ISO 9001 ensures consistency and improvement of working practices, which in turn provides products and services that meet customer’s requirements.

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Cristallo uPVC System 2

Berkeley’s, Imperial College, London

29???

Cristallo uPVC System 2 windows are coated with a unique patented and environmentally friendly process. Products are only coated at source with no overspray on gaskets (compared to windows that are retro sprayed). The original manufacturers warranty remains in place.This is the first product of its type on the market with all over colour, providing a window that looks as good open as it does closed.

With options of 4 uni-colours, 2 bi-colours available from stock which gives 31 colour combinations available to order. Customers will eventually have access to 112 RAL Classic colours which have 3 base profile colours; White, Natural and Grey. The gasket colour (grey or black) is selected to compliment the coating colour.

Cristallo uPVC System 2 has a textured matt finish which is extremely durable making it highly, or in some cases, completely resistant to impact, scratches, abrasion and graffiti. A 10 year warranty as standard.

The water based paint with cold pigmentation reduces surface temperatures. The technical specification is similar to that of a solvent based coating, exceeding Qualicoat industry standard used for Aluminium coatings.

Profile bending is possible. All coating and handling equipment were co-developed with an undisclosed company, with whom Cristallo entered into an exclusivity agreement. The new coating facility was conceived during 2012.

uPVC System 2

Berkeley’s, Imperial College, London

31Bam Construction, Aston Student Village

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Southampton Gateway

Goodman’s Fields, LondonGoodman’s Fields, London

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Framing

• choice of two outer frame sizes (54mm and 70mm)

• choice of three transom/mullion sizes (70mm, 94mm and 110mm)

• standard slimline sash

Tilt and Turn window with a 98mm sight line (Frame & Sash)

Seals/Gaskets• main profiles supplied with high-performance

integral multifunctional seal/gasket

Reinforcing• galvanised steel profiles optimised for strength and

secure hardware attachment

• optional Cristallo uPVC System 2 thermal chamber insulator (TCI) for enhanced thermal performance in non-structural elements

Window styles• top hung, side hung, tilt and turn and fixed light

frames

• multilights combining above elements

• ‘T’ or cruciform transom/mullion joints

• coupled flat and bay/bow window styles

Crocodile Works, Birmingham

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Guarantees

As a result of the improved stability of laminated timber construction we are able to provide guarantees for ten years on our paint finish and six years on our stain finish.

Detailed CAD drawings are available for all of our ranges, including individual profiles or general assemblies.

Accreditations and Testing

Our Cristallo uPVC System 2 is fully committed and has many accreditations, which provides the company with a common sense approach to the management of the organisation. ISO 9001 ensures consistency and improvement of working practices, which in turn provides products and services that meet customer’s requirements.

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Cristallo System 3

Countryside Properties, Essex

36 Countryside Properties, Essex

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Cristallo System 3

When it comes to selecting the right windows and doors for your commercial projects, you’ll want to strike the optimum balance between energy efficiency, acoustic, security, weather performance, durability, low maintenance, colour and great looks.Reliability is also important. Time is of the essence when it comes to managing large projects, with tight schedules at each stage. On time, in full deliveries and efficient installation are key criteria.

Cristallo System 3 ticks all the boxes and more, with a number of commercial partners repeatably specifying Cristallo System 3 for these reasons.

About Cristallo System 3 It fuses classic aesthetics with a twist of modern materials.

Contemporary flush exterior and stylish decorative interior creates that classic aesthetic. The twist is a modern composite material which lends itself to the sometimes frantic pace of modern living by being virtually maintenance free. It also has the added benefit of uniquely engineered ‘easy clean’ rebates which can be easily wiped clean meaning your windows remain looking their best with the minimum of effort.

A combination of design, innovation and technological advancement is how Cristallo System 3 outperforms many other systems. It can accommodate triple or double, highly efficient glazed units with market leading thermal and acoustic performance. It achieved one of the highest classifications on the British Standard weather test due to its robust design, and has the option of steel reinforcements (if required) to attain the best possible maximum sizes.

Proud to be designed and made in the UK. It was created with the enduring designs of British architecture in mind and has many bespoke options that can satisfy a range of homes.

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Performance

Cristallo System 3 has unquestionable market leading design features and performance. It achieves a certified window energy A+ rating and accommodates the most thermally and acoustically efficient 44mm triple glazing and 28mm double glazing, attaining U-values of 0.8 with triple glazing, PassivHaus Standard and 1.2 with double glazing, far surpassing the British Building Regulation requirements. All of this contributes to lower energy bills.

ChoiceWith over 40 colour combinations to choose from, your project can be personalised to complement the surroundings and enhance the building.

Eclectic Grey (RAL 7016) is a popular choice for many contemporary projects due to the Aluminium kerbside aesthetic.

A wide range of traditional and innovative colours in pastel shades and wood effect finishes are also available, including a choice of dual colours for a truly bespoke design.


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The material of choice

Durable, sustainable and low maintenance PVC-U window and door installations account for 80% of the total market, making it the material of choice for most commercial projects. The reasons are clear. PVC-U is:

• Highly energy efficient

• Recyclable

• Sustainable

• Lightweight

• Low maintenance

• Durable & long lasting

• Does not corrode, rot, warp, peel or chip

Compared to other materials, PVC-U windows and doors have an average life of 35-50 years in normal urban environments, and in reality last a lot longer. The material does not require repainting and is easy to keep clean.

Manufacturing Techniques19th Century timber windows were hand crafted and in order to truly replicate the features of this window style, Cristallo System 3 combines the repeatability of modern machining processes with the eye of a craftsman. Cristallo System 3 windows and doors are hand finished and undeniably authentic with the stunning flush appearance, redefining modern windows and doors.

To fully embrace modern manufacturing there are two techniques of British craftsmanship offered.

The mechanical detail on the left shows how the joints butt together to replicate timber and on the right is the more modern alternative of welding, which fuses the joints diagonally. Both offer the same features and benefits, albeit with a differing finished appearance.

Mechanical Joint

Welded Joint


41Countryside Properties, Essex

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Design FeaturesGlass BondingCristallo System 3 windows and doors are predominantly glass bonded. The best windows in Europe are glass bonded and many of the World’s most famous modern skyscrapers utilise glass bonding technology. With the glass bonded to the sash and with the bead on the inside it contributes to high security performance.

Lock and Hinge RetentionCristallo System 3 is made to CEN A wall thickness. This is the highest classification in Europe. Together with intelligent design details and screw retention reinforcements, locks and hinges are secured firmly into position.

9 Chamber DesignCristallo System 3 is engineered to meet current and anticipated building regulations. Other window systems are typically 3 or 5 chambers and are usually 70mm wide, Cristallo System 3 has 9 chambers and is 100mm wide, resulting in superior thermal, acoustic, strength and security performances.

???Higgins Construction, London

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Cristallo Composite

Ardmore Construction, London

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Cristallo is one of the market leaders in manufacturing bespoke composite timber/aluminium windows. We offer inward-opening windows, windows with tilt/turn features, balcony, window-doors and sliding doors. Our speciality is, however, the inwards opening window. The inner wood surface of the Cristallo window gives your home a warm and cosy atmosphere that you will not get with other materials.

Composite

47Imperial Wharf, London

48

The TimberHigh quality pine with dense annual growth rings ensures excellent finishing results. The inner wood can be manufactured in other wood species and to your choice of colours or stains.

The ProfilesThe window interior can be provided with either a flat profile, a wing profile, or in a rustic style all according to your choice.

DimensionsWe manufacture your bespoke window requirements down to the millimetre in accordance with your specifications. This ensures faster and easier fitting of the windows.

Inward Opening Windows, Fixed Lights, Balcony, Window DoorsThe inward opening window system provides for easy cleaning and a maintenance strategy that can be carried out from the safety of the room interior. You can also choose between inward or outwards opening window doors.

2+1 Construction Or Triple GlazedChoose between the low u-value and the high sound reduction performance of the coupled 2+1 window or the triple glazed window that require cleaning on only two sides of the panes.

The Tilt/Turn FunctionIf you choose a window with the tilt/turn functionality, you get the combination of a comfortable ventilation mode while still maintaining a high level of security

Westminster College, London

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Options – Glass, Trickle Vents, Handles, BlindsWe can offer windows with either our standard LE glazing, argon gas, or any other type of specified glazing. We can offer different types of trickle-vents, handles or blinds to meet your specifications.

The Hard Advantages• Cristallo Composite’s construction is unique. The

bonded aluminium/wood ensures that moisture is not in contact with the woods and rain water is led out through the weep holes.

• The interior faces have a desirable wooden finish with a choice of close-grained Scandinavian pines or woods of your choice decorated to suit your tastes.

• A wide choice of aluminium profiles are available giving your project a distinctive touch.

• Every millimetre is standard.

• Glazing to your requirements.

• High performance – energy savings and sound reductions.

• A wide range of options – handles, trickle vents, integrated blinds etc.

• Robust ironmongery from Winkhaus who are well represented in the UK.

• SBD – tried and tested. BS 7950, PAS24 (in progress).

• The manufacturing materials are sourced from suppliers who have sustainable environmental policies.

The Soft Advantages

• Low maintenance requirements without resorting to harmful impregnating methods.

• Long life and generous guarantees.

• High delivery precision.

• Ingenious design engineering unique for every project resulting in cost reductions.

Ardmore Construction, London

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London

Sisk Construction, Kings Cross

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Cristallo Fibreglass

Aarhus, Denmark

53

In many areas pultruded fibreglass technology has revolutionised and modernised product performance and design. Products such as cars and boats have benefitted from the strength, durability and lightweight pultruded fibreglass can bring. The construction industry has also seen the benefits that this modern material brings. Now, Cristallo brings the latest in a line of technologically advanced window products that can offer the very best in performance and super slim looks. Our pultruded fibreglass windows are manufactured in our specialised production facilities. Each window can be built to bespoke measurements to fit your needs. But this is more than just a standard window system. Pultruded fibreglass is designed to form complete facades, bringing light into your whole building.

Pultruded fibreglass is a material often associated with the marine industry. The ability to remain waterproof while being subjected to dynamic forces and pressures is also a requirement when designing facades. That is why we have designed the pultruded fibreglass system to bring together frame and glass to rebut the effects of the weather and give fantastic thermal performance. Typically pultruded fibreglass triple glazed windows will give a U value of 0.79W/m²k, one of the very best performance windows on the market today.

The strength of the materials means it is possible to offer super slim frame sections. This thin frame gives excellent sight lines and a very elegant appearance. The fact that fixed panes and opening windows have the same frame thickness gives the pleasing look that designers seek but seldom find.

If you wish to maximise light and minimise heat loss then pultruded fibreglass is the ideal solution. From standard window sizes to elegant facades pultruded fibreglass provides a modern and practical glazing system. So when you want the freedom to design, call us to discuss how this amazing product will enhance your project.

Cristallo Fibreglass

Copenhagen

54

Aarhus, Denmark

Aarhus, Denmark

Please note: Whilst every effort has been made to ensure that the information in this brochure was correct at the time of going to press, Cristallo Systems Ltd reserves the right to modify or update the specification of its products, and the materials used within its products, without prior notice, as its policy is one of continual improvement.

Cristallo Systems Ltd

Gateshead International Business Centre Mulgrave Terrace Gateshead NE8 1AN

Newcastle Office: 0191 490 9234 York Office: 01904 761 124

Andrew Holmes M: 075-0000-1922 E: [email protected]

David Mcgovern M: 07919-414-923 E: [email protected]

[email protected] www.cristallosystems.com

www.cristallosystems.com

cristallo - windows brochure (2016)

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