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C O R P O R A T E P R O F I L E
PROFESSIONAL SERVICES
CATALOG
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Expertise in Energy Conservation, Proactive & Predictive Maintenance, Detailed Engineering Consultancy and Training
Introduction • An ISO 9001:2008 certified
• Leader in Industrial Energy Saving for nearly 2 decades
• Dun & Bradstreet (USA) rated ‘High Performance capability’ company
• “Good” Rating by CRISIL and ICRA
• Accredited by Bureau of Energy Efficiency (BEE) for PAT
• Empanelled as an ESCO by BEE & EESL
• Authorized by PCRA, GEDA, MEDA, CREDA, EMC, NEDCAP, MPUVN, SIDBI, ISTSL (4E) and SBI ( Up-tech).
• Excellent credentials from International clients- Sabic, Osram,
• Corporate retainer-ship as Energy Expert with many leading clients - GFL, GACL, L&TTS, Transpek Silox, Mott Mcdonald…
• Over 500 detailed Energy Audits
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820, Siddarth Complex, Alkapuri, BARODA 390007, Gujarat, India
KNOWLEDGE POOL & RESOURCES ~ Alumni of BITS, Pilani, IIM-A, Rutguers University, USA, Rollins College, USA
~ Accredited & Certified Energy Auditor (BEE, Govt. of India) ~ Certified Energy Manager International (AEE, USA). ~ Certified Measurement & Verification Professional CMVP (AEE, USA). ~ Legends in Energy-2014 (AEE, USA). ~ Energy Engineer of the Year 2015 (WEEC, USA) . ~ International Trainer for CMVP (EVO, USA). ~ Trained Lead Auditors for ISO 50001:2011 (IRCA, UK). ~ Certified Level–3 Thermographer (ASNT, USA). ~ Certified Motor Circuit & Motor Current Signature Analysts (PdMA, USA). ~ Certified & Trained Ultrasonic Leak Detection Experts. ~ Trained Vibrational Analysts.
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ACHIEVEMENTS
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Awarded Legend in Energy at Washington DC, World Energy Engineers Congress (WEEC)-2014 Ex-US President, Mr. Bill Clinton.
Receiving the Prestigious Energy Engineer of the Year
2015, at WEEC, Orlando, Fl, USA.
Certified Measurement & Verification Professional
(CMVP), EVO, USA
Certified Energy Manager International (CEMI), AEE, USA
Best Performance Awards – SEEM-2015 Certified Energy Auditor & ACE as a firm
INTERNATIONAL CREDENTIOALS
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COMPANY REMARKS OF APPRECIATION FROM
Slovakia, Europe
…They were able to identify lot of schemes for implementation which will result in substantial energy savings. Many of these schemes are possible to be implemented departmentally with zero or marginal investments…
Foshan,China
…We highly appreciate your innovative thinking and the various energy saving proposals that have been well explained and understood by our technical team. We are sure to follow your guidelines specially, on the “Road Map” for implementation presented by you during the final meeting on 18th December 2013 with Mr. Rosen Muller & top management and concerned departmental heads…
Christina Li Chief Coordinator
A SABIC unit, KSA
…On behalf of SHARQ Management, we would like to acknowledge your contribution for the successful completion of energy check & evaluation in SHARQ Plants. Your professional commitment during this assignment is highly appreciated…
DOMESTIC CREDENTIALS
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COMPANY REMARKS OF APPRECIATION FROM
…What is very exciting is that your team has identified 22 energy saving schemes with almost 80 of them having a payback of less than one year and a few more with no investment-substantial energy cost reduction and significant savings per annum. You would be happy to note that we have already implemented a few schemes and have got substantial energy savings which are close to your estimated savings. We have also started getting reduced energy bills and also reduced Specific energy consumption….
…We have implemented few schemes suggested by M/s. Academy for Conservation of Energy and already got Rs. 8.85 Lac/ month energy savings by way of Implementation…
Lighting Division
…We are happy to state that we have already implemented some schemes with very attractive paybacks of less than 1 year period and happy to release the additional financial incentives to M/s. Academy for Conservation of Energy…
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COMPANY REMARKS OF APPRECIATION FROM
…We are happy to inform you that you have already given us energy cost reduction more than the fees charged by you without any investment…
…The scheme has an investment of Rs.4, 00,000/- and it ill give perennial savings of Rs. 84, 00,000/- including energy, material and manpower…
…Detailed Energy Audit done by Academy for Conservation of Energy (ACE) and support during implementation of the various Energy saving schemes proposed by them have already given us a perennial energy most reduction of over Rs. 1,63,000/- per month…
DOMESTIC CREDENTIALS
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COMPANY REMARKS OF APPRECIATION FROM Guna, MP
…M/s. ACE have a motivated team of experienced engineer and equipped with latest measuring instrument. ACE could identify 58 no of schemes of significant energy savings. They are currently helping us in the implementation of the suggested schemes…
Gujarat Polyfils, Panoli, Guj.
…M/S. Academy for Conservation of Energy suggested good number of measures for energy saving… …Few Schemes implemented as suggested by them, the savings are as under:…
Bharat Pumps & Compressors, Allahabad, UP
…We had a good learning experience and also have started implementing academy’s recommendations in the process improvement without compromising the quality of our product. we have already started getting benefits of the scheme suggested by them specially in the areas where no investments was called for. For the rest, we have drawn an implementation plan…
Energy Saving Schemes implemented saving Remarks
5 Cooling Towers 12% to 15% implemented
Compressed air system improvement 8% - Insulation optimization in Diphyl Heaters 5% - Lighting system energy saving by retrofits 5% - Chilled water system improvement 4% -
DOMESTIC CREDENTIALS
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COMPANY REMARKS OF APPRECIATION FROM
…Documentation quality which has immensely helped us to clearly isolate & pinpoint the anomalies. The Infra Red Thermography report has proved to be very beneficial tour maintenance team…
Vice President (Electrical)
…The quality and analysis of IR Thermography is excellent. She has exactly pinpointed the abnormalities in our system and also given the possible causes which helped us to rectify the same…
Chief Engineer
…We are happy to note that even during the course of your energy study, you have helped our operational team to implement a few energy saving schemes without any investment. We have already started saving , which over a year significantly with or without investment…A summary of the same is as mentioned in your energy audit report is as follows:
Schemes Summary No
Expected Savings KWh /year
Expected Savings Rs./year
Payback Period
Minor modification and without Investment
9 18,23,239 9517,308 Immediate
Schemes with investment 21 77,65,484 4,05,35,828 < 1 year
Schemes with investment 1 1,96,469 11,98,435 1-3 years
TOTAL SCHEMES AGREED 31 97,85,192 5,12,51,571
DOMESTIC CREDENTIALS
Premium Quality Industrial Services
Audits NDE Performance
Evaluation
Inspections
Statutory Thermography Chillers Lift / Elevator
Electrical/ Thermal Leak Detections Compressors Earthing System
Safety Vibration Analysis Cooling Towers Power Quality
Detailed Engineering Flow Measurement HVAC / AHU Harmonics
Air & Water
... and many more....
Motor Current
Signature Analysis
Utility systems Relay Testing &
Coordination
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Statutory Energy Auditors
• BEE & PAT Audits –Energy audits as per mandatory framework set forth
by Bureau of Energy Efficiency (BEE), Ministry of Power, Govt. of India under Energy Conservation Act, 2001to our sister concern Ms. SyGuru Innovators Pvt Ltd.
–Authorized by EESL, (Govt. of India) to undertake Perform, Achieve and Trade (PAT) audits (under SyGuru Innovators Pvt. Ltd. – a sister concern company of ACE)
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Audits • Electrical/Thermal Audits
– Electricity consumption & Billing Analysis – Electrical Distribution Networks – Electrical Equipment (Transformers, Starters, Motors, Drives,
UPS, Elevators, etc.) – Lighting systems – Chillers & Ref. systems – Cooling Towers – AHU/HVAC – Fans & Blowers, – Air compressors – Boilers/Furnace/Ovens/Incinerators/Kilns – CPP/DG/Gas Engines/ Gas Turbines/ Steam turbines… – Pumps – Unit operations and unit processes (Grinders, Material Handling,
Filters, Crystallizers, Agitators, Reactors, Distillation columns, evaporators, dryers, heat exchangers, turbine, etc.)
– Other Equipment (Welding sets, Extruders, Hydraulic Press, Crane, Fork Lift, etc.)
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Audits • Electrical Safety Audits
– Reference Codes Followed: • Indian Electricity Rules • IS 3043 – Code of Practice for Earthing • National building code • IEC-60079-10 – Electrical Apparatus for Explosive Gas
Atmosphere – Classification of Hazardous Areas • IS 5572 – Classification of Hazardous Areas • IS 7689 - Guide for the Control of Undesirable Static
Electricity • BS 5958 - Code of Practice for Control of Undesirable
Static Electricity • IS 2309 – Protection of Buildings and Allied Structures
Against Lightning – Code of Practice • NFC 17-102 - Standard for the Installation of Lightning
Protection Systems • OISD – 180 – Installation of Lightning Protection Systems
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Audits Water Audits
• Water Balance
• Source, storage & distribution of Water
• Water Conservation, Reduce, Re-use, Recycle
• Identify potential sites for availability of additional bore wells- Scientific Water Wiser
• Rain water Harvesting.
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Detailed Engineering Services : MEP • Detailed Engineering (MEP)
– Energy Efficiency integration right from the design Stage
of a Project.
– MEP projects covering the following systems:
• Electrical System – Transformer, Cabling, Panels,
Motors, Starters, Generation, Lighting, Safety System like
Relays, Earthing, Lightening Arrestors etc.
• All Utilities
• HVAC System
• Thermal System
• Air Circuit
• Water Circuit
• Piping Systems
• Cooling Towers
• Power Generation & Distribution
• Fire ring mains & Safety systems
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Premium Quality Industrial Services
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Non Destructive Evaluation (NDE) * All our NDE Services are available on Annual Maintenance Contract (AMC) basis
IR Thermography of Electrical system, Bearings, Insulations & idlers
Ultrasonic Detections of Leaks, Health check up of Bearings, Steam Traps & Corona & Tracking Detection
Vibration Analysis with Spectrum Analysis & Fast Fourier Transformation
Ultrasonic Flow Measurement of fluids (Doppler & TTD) , Compressed Air & Air flow & Online TR logging on Chillers
Motor Current Signature Analysis & Off line Insulation & rotor eccentricity & Air Gap analysis
Harmonics Analysis & mitigation studies for electrical system
Electrical Earthing System Revalidation & Improvements
Relay Testing, Coordination & Panel Health Check-up
Laser Alignment & On-line balancing of fans & Blowers
Boroscopic Inspection with 15 M, 6 LED, 10 mm Probe
Trouble Shooting, Root Cause Analysis, Analytical Diagnostics & Brain Storming to improved performance
NDE Services
• I R Thermography – Predictive Maintenance &
Trouble shooting – Early Warning Signals Wide range of applications
• Electrical Systems and Equipment
• Process Systems/ Equipment
• Mechanical Equipment • Cold storage • Insulation • Stack Monitoring, and
many more.
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NDE Services • Leak Detections
– Airborne/ Contact based Ultrasonic Leak Detection
– Predictive Maintenance – Early Warning Signals – Wide range of application:
• Compressed Air Leaks • HV/LV Electrical Faults • Vacuum/Pressure leaks • Heat Exchanger
Diagnostics – Level – 1 Certified
Ultrasonic Leak Detection Expert (as per American Society of Non-destructive Testing - ASNT Guidelines), USA
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NDE Services
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• Vibration Aanalysis – Predictive
Maintenance & Trouble shooting
– Early Warning Wide Applications: Rotating Equipments Bearing conditions Proper Installation
NDE Services • Flow Measurement
– Gas & Fluid Flow Measurement – Ultrasonic Transit-Time Delay
Doppler Technology, Differential Pressure, Calorimeter
– Non-Invasive Benchmarking/ Monitoring
– Wide range of application: • HVAC/ Cooling Water • Compressed Air • Potable Water/ Reclaimed Water/
De-Ionized Water • Petroleum Products • Ultra-Pure Liquids • Waste Water/ Sewage/ Plant
Effluents • Solvents/ Chemicals • Slurries • River Water/ Sea Water
– Trained and Experienced Flow Measurement Field Experts
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NDE Services • Motor Circuit & Current Signature
Analysis – Non-Invasive Static & Dynamic Testing – Benchmarking/ Monitoring/ Health-Checkup – Wide Range of Applications:
• Energized (On-line) tests: – In-rush/Startup – Power Quality/ Power Circuit – Current Demodulation – Rotor Evaluation – Eccentricity – Efficiency
• De-energized (Offline) Tests (upto 5kV) – Rotor Influence Check (RIC) – AC Standard – Polarization Index (PI)/ Dielectric Absorption (DA) – Step Voltage
– Certified Motor Signature Analysts (PdMA, USA)
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NDE Services
Harmonics Analysis : Evaluations as per IEEE 519:1992 standards
– Capturing up to 50th harmonics
– Tracing the source of Harmonics Generation
– Capturing both Voltage & Current Harmonics
– Evaluating the Short Circuit & Load current
– Finding the abnormal circuits & machines
– Suggesting the appropriate solutions
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NDE Services
• ELECTRIC EARTHING SYSTEM REVALIDATION & IMPROVEMENTS
• As per IS 3043
• No need to disconnect the earthing connection
• Reliable
• Also handy for electric Towers having concrete foundation
• Quick
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NDE Services
• RELAY TESTING & COORDINATION
• DOBLE 6150
• ISA T-1000-PLUS
• AC DC Injection Devices
• MULTI METER
• Coordination –ETAP 12
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• Boroscopic Inspection • Inspect inaccessible areas & components
• Check for any choking in pipes
• Check for any clogging, scaling, erosion in tubes & pipes
• Check for internal Gear & pump impeller
• Document evidence & root cause analysis
• 10 mm wettable camera with 4 LEDs & 10 meter wire
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NDE Services
Premium Quality Industrial Services
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Performance Evaluation
Chillers & Refrigeration System
HVAC / AHU/ Ventilation/ Blowers/Fans
Cooling Towers
Air Compressors & Air Dryers
Pumps & Water Distribution
Boilers, Thermic fluid, Furnace, Heat Exchangers, Condensers, Evaporators, Distillation columns,
Lifts & Escalators & Cranes
CPP, Gas Engines, DG, Turbines, Transformers, UPS, Starters, Capacitors, Drives (VFD), Lighting,
Unit Operations & Unit Processes
Performance Evaluation • Chillers
– CHW/CW flow and consumption. – Energy consumption rate. – Surface mount / Well-type PT100 temperature
sensors. – State of the art TR measuring instruments. – Data Logging capability to determine energy
consumption over time (totalizer). – Measure virtually any type of fluid. – Pipe Diameter:
• from 15mm to 6000mm diameter. – Velocity Range:
• 0.2 m/s to 32 m/s. – Accuracy:
• + 1% of reading. – Operating Temperature:
• -40 °C to 160 °C.
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Performance Evaluation • HVAC/ AHU
– Air flow/ leaks – Pressure differentials – AHU Study – Equipment Capacity
Justification – Energy Consumption
• Electricity • Water
– Temperature differentials • Air In / Air Out • Water In / Water Out
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• FANS & BLOWERS
– Flow
– Static Head
– Forward curve
– Characteristic Curve & Operating points
– Fans
– Blowers
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Performance Evaluation
• Cooling Towers – Cooling Tower Evaluation as per CTI ,
USA Norms
– Performance assessment
• Range • Approach • Effectiveness • Capability
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Performance Evaluation
Performance Evaluation
• Air Compressors
– Compressor Efficiency
– Performance Anvil
• In-Line Measurement (Discharge)
• Pump-Up Test
• Suction Air Flow
– SPC (Specific Power Consumption)
Evaluation
– Compressed Air Leakage Identification
– Recommendations to improve
compressor SPC
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• Pumps
– Flow
– NPSH
– Pressure
– Characteristic Curve & Operating points
– Parallel operations
– Series Operations
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Performance Evaluation
• BOILER & FURNACES
– Air to fuel ratio
– Fuel handling
– Efficiency
– Environment
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Performance Evaluation
• Heat Exchangers
– LMTD
– Effectiveness
– Design & selection
– Diagnostics
– Condensers
– Efficiency
– X factor
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Performance Evaluation
Inspections • Lift/ Elevators
– Authorized for carrying out periodic inspection and testing of lifts by the State of Gujarat
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Connect with ACE
• Corporate Connect: – Academy for Conservation of Energy
– 820, Siddharth Complex, R.C. Dutt Road, Alkapuri, Baroda – 390 007, Gujarat, India Ph: +91-265-2325024 Tele/Fax: +91-265-2325034
• Web Connect: – Our Website: www.syguruace.com – Email us: [email protected] – Facebook: www.facebook.com/aceenergyexperts
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Your Partners in Everything Energy