copyright © 2007 south-western. all rights reserved. chapter 9 improving productivity and quality

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Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

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Page 1: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Chapter 9Improving Productivity and Quality

Page 2: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Learning Objectives

Improving Productivity

andQuality

Efficiency Resources

Control Plant Site

Design/Layout

Page 3: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

The Key Decisions in Running a Business

Page 4: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Resources Used

ResourcesPlant SiteDesign/LayoutControlEfficiency

H.R. Materials Other

Work Station

Assembly Line

Page 5: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Site Selection

ResourcesPlant SiteDesign/LayoutControlEfficiency

Workplace Space

LaborCOST

Tax Incentives

TransportationACCESS

Demand

LaborSOURCES

Page 6: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Evaluating Sites

ResourcesPlant SiteDesign/LayoutControlEfficiency

Identify

Weigh

Evaluate

Page 7: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Location Investment

ResourcesPlant SiteDesign/LayoutControlEfficiency

Page 8: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Design & Layout

ResourcesPlant SiteDesign/LayoutControlEfficiency

Site Characteristics

Production

Product Layout

Fixed Position

Flexible Manufacturing

Page 9: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Plan for Growth

ResourcesPlant SiteDesign/LayoutControlEfficiency

Production Capacity

Hotelling (JIT)

Page 10: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Key Tasks

ResourcesPlant SiteDesign/LayoutControlEfficiency

Production control

Purchasing

Inventory

Routing

Scheduling

Quality

Page 11: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Purchasing Materials

ResourcesPlant SiteDesign/LayoutControlEfficiency

Page 12: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Deintegration

ResourcesPlant SiteDesign/LayoutControlEfficiency

Page 13: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Inventory Control

ResourcesPlant SiteDesign/LayoutControlEfficiency

Materials

Work-in-Process

Finished Goods

Page 14: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Routing

ResourcesPlant SiteDesign/LayoutControlEfficiency

1

2

3

Page 15: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Production Scheduling

ResourcesPlant SiteDesign/LayoutControlEfficiency

Gantt Chart

Page 16: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Quality

ResourcesPlant SiteDesign/LayoutControlEfficiency

Page 17: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Quality Control

ResourcesPlant SiteDesign/LayoutControlEfficiency

Technology

Employees

Sampling

Complaints

Page 18: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Production Efficiency

ResourcesPlant SiteDesign/LayoutControlEfficiency Benchmarking

Stretch Targets

Efficiency

Page 19: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Efficiency Methods

ResourcesPlant SiteDesign/LayoutControlEfficiency

Technology

Economies of Scale

Restructuring

Page 20: Copyright © 2007 South-Western. All rights reserved. Chapter 9 Improving Productivity and Quality

Copyright © 2007 South-Western. All rights reserved.

Improving Productivity and Quality

Supply Chain

ResourcesPlant SiteDesign/LayoutControlEfficiency

Quality Employees

Inventory Machinery

Materials

Site ID

AssemblySchedule