copra oil manufacturing industry. coconut oil production ... · coconut oil, or copra oil, is an...

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Introduction

Copra is the dried flesh of coconuts. Copra, dried sections of the meat

of the coconut, the kernel of the fruit of the coconut palm (Cocos

nucifera). Copra is valued for the coconut oil extracted from it and for

the resulting residue, coconut-oil cake, which is used mostly for

livestock feed.



The following are just some of the common

uses of copra:

Coconut oil is commonly used in baking and cooking

Coconut oil is a favorite ingredient in beauty products for its

moisture and texture

The coconut cake produced by making copra is commonly used as

livestock food

Coconut scent is widely used in products such as candles and soaps

Coconut oil is an edible fat comparable to butter or margarine

Coconut oil, or copra oil, is an edible oil extracted from the kernel or

meat of mature coconuts harvested from the coconut palm.



The coconut oil market can be segmented into applications, packaging,

product type, and distribution channel. Coconut oil market finds

applications in food, household detergents, metalworking fluids, paints

and coatings, soaps, textile chemicals, plastic industry and

pharmaceuticals and cosmetic industry. On the basis of packaging, the

coconut oil market is divided into steel drums, flexi tanks/ISO tanks,

carboys, plastic bottles, squeeze tubes, glass jars, and pails. On the

basis product type, the coconut oil market is segmented as distilled,

partially hydrogenated, fully hydrogenated, low white or low whole

products. On the basis distribution channels, the coconut oil market is

segmented as manufacturers, super stockist, wholesalers, retailers,

online retailers and convenience stores.



Market Outlook

The worldwide market for Coconut Oil is expected to grow at a CAGR of

roughly 4.5% over the next five years, will reach 4900 million US$ in

2023, from 3760 million US$ in 2017. Coconut oil is made up of a

mixture of saturated, monounsaturated and polyunsaturated fats. The

oil contains nearly 12 g of saturated fat. This is approximately 60

percent of daily recommended saturated fat intake for humans. The

coconut oil also contains heart-healthy polyunsaturated and

monounsaturated fats that are important for brain function and overall

growth and development.



The coconut oil market has seen tremendous potential in the personal

care industry, already popular in Asian regions, but now also popular

globally. The coconut oil is also used as a substitute to the vegetable

oil and is traditionally used ingredient in the natives of South India.

Given, its wide array of applications, the coconut oil market sees a

huge growth in the forecast period.



The coconut oil market has seen a moderate rise in the past decade as

people’s preference for coconut oil has increased due to its many

health benefits. Its applications in the personal care and cosmetics like

hair care and skincare has paved the way for the growth of coconut oil

market. The coconut oil market has seen rise due to due to its ready

availability and cheap prices, especially for the consumers dwelling in

the tropical regions. The macro-economic factors like the ban on the

export of coconut in countries such as Indonesia is affecting the

growth of the coconut oil market globally. While many regions remain

dependent on the exports from tropical countries for the production of

coconut related products, such moratoriums may hamper the growth of

the coconut oil market. The coconut oil is the basis of coconut snacks

and its usage as a substitute for various oils has further fuelled the

growth of the coconut oil market.



Coconut oil has witnessed considerable demand in the last decade on

account of its unmatched versatility. However, supply inconsistencies

and sluggish rate of production have raised up coconut oil prices to a

new high. The rising demand for coconut-based variants such as

coconut sugar and coconut water have skyrocketed in the past few

years, exhausting raw materials used for oil manufacture. The inability

of manufacturers to streamline the supply framework as per demand

generated for coconut oil has led to this surge in prices. It is likely that

this increase in prices might lead to debut of adulterated coconut oil in

the market, which might pose threats for the product integrity quo of

coconut oil market. Coconut Oil is used in household cooking in states

like Kerala and Goa. It is also used in the bakery, hair oil and soap

manufacturing industry.



Coconut Oil Market: Key Players

Windy City Organics

Premier Organics Inc.

The Hain Celestial Group, Inc.

Windmill Organics

Wichy Plantation Company (Pvt) Ltd

Andy Albao Corporation

The HallStar Company

Marico Limited



Machinery Photographs

Combined Cleaning Screen

Waterdrop Tye Crusher



Softening and Conditioning

Cooker

Double Screw Oil Press



Project at a Glance

Particulars

Existin

g

Propose

d Total Particulars

Existin

g

Propos

ed Total

Land & Site

Development Exp. 0.00 70.00 70.00Capital 0.00 112.03 112.03

Buildings 0.00 114.00 114.00Share Premium 0.00 0.00 0.00

Plant & Machineries 0.00 127.07 127.07

Other Type Share

Capital 0.00 0.00 0.00

Motor Vehicles 0.00 12.00 12.00Reserves & Surplus 0.00 0.00 0.00

Office Automation

Equipments 0.00 30.25 30.25Cash Subsidy 0.00 0.00 0.00

Technical Knowhow

Fees & Exp. 0.00 20.00 20.00

Internal Cash

Accruals 0.00 0.00 0.00

Franchise & Other

Deposits 0.00 0.00 0.00

Long/Medium Term

Borrowings 0.00 336.09 336.09

Preliminary& Pre-

operative Exp 0.00 5.00 5.00

Debentures /

Bonds 0.00 0.00 0.00

Provision for

Contingencies 0.00 9.51 9.51

Unsecured

Loans/Deposits 0.00 0.00 0.00

Margin Money -

Working Capital 0.00 60.29 60.29

TOTAL 0.00 448.11 448.11TOTAL 0.00 448.11 448.11



Project at a Glance

Yea

r

Annualised Boo

k

Valu

e

Debt Divid

end

Retained

Earnings

Payo

ut

Proba

ble

Mark

et

Price

P/E

Rati

o

Yield

Price/

Book

Value

EPS CEPS Per Share

Per

Share Per Share

No.of

Time

s` ` ` ` ` % ` % ` %

1-2 5.43 8.91

15.4

3 24.00 0.00

100.

00 5.43 0.00 5.43 1.00 0.00

2-

3 8.58 11.62

24.0

2 18.00 0.00

100.

00 8.58 0.00 8.58 1.00 0.00

3-

4 11.68 14.35

35.6

9 12.00 0.00

100.

00

11.6

8 0.00 11.68 1.00 0.00

4-5 14.62 16.97

50.3

2 6.00 0.00

100.

00

14.6

2 0.00 14.62 1.00 0.00

5-6 17.39 19.46

67.7

1 0.00 0.00

100.

00

17.3

9 0.00 17.39 1.00 0.00



Project at a Glance

Yea

r

D. S. C. R. Debt

/ -

Depos

its

Debt

Equit

y as-

Equit

y

Total

Net

Wort

h

Retur

n on

Net

Wort

h

Profitability Ratio Assets

Turno

ver

Ratio

Curre

nt

Ratio

Indivi

dual

Cumul

ative

Over

all

GPM PBT PAT Net

Contr

ibutio

n

P/V

Ratio

(Number of times)

(Number of

times) % % % % % %

Initi

al 3.00 3.00

1-

2 1.31 1.31 1.55 1.55 3.60 7.51% 3.31% 2.29%

506.6

9

19.0

7% 3.41 1.06

2-

3 1.65 1.48 0.75 0.75 2.27 8.42% 4.74% 3.10%

584.1

6

18.8

5% 3.59 1.19

3-

4 2.06 1.65 2.05 0.34 0.34 1.50 9.02% 5.76% 3.69%

667.4

4

18.8

4% 3.59 1.34

4-5 2.53 1.84 0.12 0.12 1.05 9.41% 6.47% 4.11%

750.7

3

18.8

4% 3.49 1.52

5-6 3.09 2.05 0.00 0.00 0.77 9.65% 6.96% 4.40%

834.0

1

18.8

3% 3.33 1.90



Project at a Glance

BEP

BEP - Maximum Utilisation Year 5

Cash BEP (% of Installed Capacity) 60.15%

Total BEP (% of Installed Capacity) 62.93%

IRR, PAYBACK and FACR

Internal Rate of Return .. ( In %age ) 28.12%

Payback Period of the Project is ( In Years )

2 Years 3

Months

Fixed Assets Coverage Ratio ( No. of times ) 18.757


Major Queries/Questions Answered in the Report?


1. What is Copra Oil Manufacturing industry ?

2. How has the Copra Oil Manufacturing industry performed so far and how will it perform in the coming years ?

3. What is the Project Feasibility of Copra Oil Manufacturing Plant ?

4. What are the requirements of Working Capital for setting up Copra Oil Manufacturing plant ?


5. What is the structure of the Copra OilManufacturing Business and who are thekey/major players ?

6. What is the total project cost for setting up CopraOil Manufacturing Business?

7. What are the operating costs for setting up CopraOil Manufacturing plant ?

8. What are the machinery and equipmentrequirements for setting up Copra OilManufacturing plant ?



9. Who are the Suppliers and Manufacturers of Plant& Machinery for setting up Copra Oil Manufacturingplant ?

10. What are the requirements of raw material forsetting up Copra Oil Manufacturing plant ?

11. Who are the Suppliers and Manufacturers of Rawmaterials for setting up Copra Oil ManufacturingBusiness?

12. What is the Manufacturing Process of Copra Oil?



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13. What is the total size of land required for setting upCopra Oil Manufacturing plant ?

14. What will be the income and expenditures forCopra Oil Manufacturing Business?

15. What are the Projected Balance Sheets of Copra OilManufacturing plant ?

16. What are the requirement of utilities andoverheads for setting up Copra Oil Manufacturingplant?

17. What is the Built up Area Requirement and cost forsetting up Copra Oil Manufacturing Business?

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18. What are the Personnel (Manpower)Requirements for setting up Copra OilManufacturing Business?

19. What are Statistics of Import & Export for CopraOil?

20. What is the time required to break-even of CopraOil Manufacturing Business?

21.What is the Break-Even Analysis of Copra OilManufacturing plant?

22.What are the Project financials of Copra OilManufacturing Business?

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23. What are the Profitability Ratios of Copra OilManufacturing Project?

24. What is the Sensitivity Analysis-Price/Volume ofCopra Oil Manufacturing plant?

25. What are the Projected Pay-Back Period andIRR of Copra Oil Manufacturing plant?

26. What is the Process Flow Sheet Diagram of CopraOil Manufacturing project?



27. What are the Market Opportunities for settingup Copra Oil Manufacturing plant?

28. What is the Market Study and Assessment forsetting up Copra Oil Manufacturing Business?

29. What is the Plant Layout for setting up Copra OilManufacturing Business?



Table of Contents

of the

Project Report




1. PROJECT LOCATION

1.1. DISTRICT PROFILE & GEOTECHNICAL SITE CHARACTERIZATION

1.1.1. General

1.1.2. History

1.1.3. Rainfall and Climate

1.1.4. Map

1.1.5. Industrial Scenario

1.1.6. Industry at a Glance

1.1.7. Potential for new MSMEs

2. INTRODUCTION

3. USES & APPLICATIONS

4. COCONUT OIL BENEFITS

5. B.I.S. SPECIFICATIONS

5.1. IS 11470~COCONUT OIL FOR COSMETIC INDUSTRY

5.2. IS 2154~COCONUT OILCAKE AS LIVESTOCK FEED INGREDIENT SPECIFICATION

5.3. IS 3471~SOLVENT-EXTRACTED COCONUT OIL

5.4. IS 3591~SOLVENT-EXTRACTED COCONUT OILCAKE (MEAL) AS LIVESTOCK FEED

INGREDIENT

5.5. IS 542~COCONUT OIL

6. TYPES OF COCONUT OIL

6.1. UNREFINED COCONUT OI

6.2. REFINED COCONUT OIL



6.3. HYDROGENATED OIL

6.4. FRACTIONATED OIL

7. PROPERTIES

7.1. PHYSICAL PROPERTIES

7.2. CHEMICAL PROPERTIES

8. NUTRITION VALUE OF COCONUT OIL

9. COMPOSITION OF COCONUT OIL

10. INDIAN SPECIFICATION FOR COCONUT OIL

11. COPRA PROCESSING

11.1. THE GOOD QUALITY COPRA

11.2. MILLING COPRA

11.3. EDIBLE BALL COPRA

11.4. GRADING OF COPRA

11.5. DRYING TIME OF COPRA

11.6. QUALITY OF DRIED COPRA

11.7. SAFE STORAGE OF COPRA

11.8. PESTS OF COPRA SOURCE

12. COCONUT BY-PRODUCTS

13. RAW MATERIAL AVAILABITY

13.1. INDIAN COCONUT STATES



13.2. GLOBAL COCONUT STATISTICS

13.3. PRODUCTION VOLUME OF COCONUT OIL

14. MARKET SURVEY

14.1. COCONUT IN INDIA

14.2. EDIBLE OILS

14.3. DEMAND: PAST AND FUTURE

14.4. MARKET STRUCTURE

14.5. LEAD PLAYERS

14.6. LEADING BRANDS

14.7. INTERNATIONAL PRICES OF COCONUT OIL

15. EXPORT & IMPORT: ALL COUNTRIES

15.1. EXPORT: ALL COUNTRIES

15.2. IMPORT: ALL COUNTRIES

16. FINANCIALS & COMPARISON OF MAJOR INDIAN PLAYERS/COMPANIES

16.1. ABOUT FINANCIAL STATEMENTS OF CMIE DATABASE

16.2. PROFITS & APPROPRIATIONS

16.3. TOTAL LIABILITIES

16.4. TOTAL ASSETS

16.5. NET CASH FLOW FROM OPERATING ACTIVITIES

16.6. SECTION – I

16.6.1. Name of Company with Contact Details

16.6.2. Name of Director(S)

16.6.3. Plant Capacity

16.6.4. Credit Ratings

16.6.5. Location of Plant



16.7.6. Income & Expenditure

16.7.7. Liabilities

16.7.8. Liquidity Ratios

16.7.9. Profitability Ratio

16.7.10. Profits

16.7.11. Return Ratios

16.7.12. Structure of Assets & Liabilities (%)

16.7.13. Working Capital & Turnover Ratios

17.COMPANY PROFILE OF MAJOR PLAYERS

18.EXPORT & IMPORT STATISTICS DATA OF INDIA

18.1. EXPORT STATISTICS DATA FOR COCONUT OIL

18.2. IMPORT STATISTICS DATA FOR COCONUT OIL

19.PRESENT MANUFACTURERS

20.MANUFACTURING PROCESS

20.1. PROCESS

20.2. COCONUT OIL PACKING

20.3. STORAGE AND DISPATCH

20.4. QUALITY CONTROL



21.PROCESS FLOW DIAGRAM

22.GENERAL DATA OF COCONUT

23.BUYER’S LIST

23.1. CONTACT DETAILS OF BUYER’S

23.2. NAME OF DIRECTOR(S)

23.3. LOCATION OF PLANT

23.4. COMPANY WISE CONSUMPTION DETAIL OF THE RAW MATERIALS

24.SUPPLIERS OF PLANT & MACHINERY

25.SUPPLIERS OF RAW MATERIAL

26.PHOTOGRAPHS/IMAGES FOR REFERENCE

26.1. MACHINERY PHOTOGRAPHS

26.2. RAW MATERIAL PHOTOGRAPHS

26.3. PRODUCT PHOTOGRAPHS

27.PLANT LAYOUT

28.QUOTATION OF PLANT, MACHINERY AND EQUIPMENTS FROM SUPPLIER


Project Financials

• Project at a Glance Annexure

• Assumptions for Profitability workings ………………………..1

• Plant Economics…………………………………………………..2

• Production Schedule………………………………………………3

• Land & Building……………………………………………….……4

Factory Land & Building

Site Development Expenses



• Plant & Machinery……………………………………………..……..5

Indigenous Machineries

Other Machineries (Miscellaneous, Laboratory etc.)

• Other Fixed Assets………………………………………..........….......6

Furniture & Fixtures

Pre-operative and Preliminary Expenses

Technical Knowhow

Provision of Contingencies

• Working Capital Requirement Per Month……………………….…7

Raw Material

Packing Material

Lab & ETP Chemical Cost

Consumable Store



• Overheads Required Per Month and Per Annum………….…….…8

Utilities & Overheads (Power, Water and Fuel Expenses etc.)

Royalty and Other Charges

Selling and Distribution Expenses

• Salary and Wages …………………………………………....……..9

• Turnover Per Annum ……………………………………….....…10

• Share Capital…………………………………………………….....11

Equity Capital

Preference Share Capital



• Annexure 1 :: Cost of Project and Means of Finance

• Annexure 2 :: Profitability and Net Cash Accruals

Revenue/Income/Realisation

Expenses/Cost of Products/Services/Items

Gross Profit

Financial Charges

Total Cost of Sales

Net Profit After Taxes

Net Cash Accruals


• Annexure 3 :: Assessment of Working Capital requirements

Current Assets

Gross Working Capital

Current Liabilities

Net Working Capital

Working Note for Calculation of Work-in-process

• Annexure 4 :: Sources and Disposition of Funds


• Annexure 5 :: Projected Balance Sheets

ROI (Average of Fixed Assets)

RONW (Average of Share Capital)

ROI (Average of Total Assets)

• Annexure 6 :: Profitability Ratios

D.S.C.R

Earnings Per Share (EPS)

Debt Equity Ratio


• Annexure 7 :: Break-Even Analysis

Variable Cost & Expenses

Semi-Variable/Semi-Fixed Expenses

Profit Volume Ratio (PVR)

Fixed Expenses / Cost

B.E.P


• Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume

Resultant N.P.B.T

Resultant D.S.C.R

Resultant PV Ratio

Resultant DER

Resultant ROI

Resultant BEP


• Annexure 12 :: Shareholding Pattern and Stake Status

Equity Capital

Preference Share Capital

• Annexure 13 :: Quantitative Details-Output/Sales/Stocks

Determined Capacity P.A of Products/Services

Achievable Efficiency/Yield % of Products/Services/Items

Net Usable Load/Capacity of Products/Services/Items

Expected Sales/ Revenue/ Income of Products/ Services/

Items


• Annexure 14 :: Product wise Domestic Sales

Realisation

• Annexure 15 :: Total Raw Material Cost

• Annexure 16 :: Raw Material Cost per unit

• Annexure 17 :: Total Lab & ETP Chemical Cost

• Annexure 18 :: Consumables, Store etc.

• Annexure 19 :: Packing Material Cost

• Annexure 20 :: Packing Material Cost Per Unit


• Annexure 21 :: Employees Expenses

• Annexure 22 :: Fuel Expenses

• Annexure 23 :: Power/Electricity Expenses

• Annexure 24 :: Royalty & Other Charges

• Annexure 25 :: Repairs & Maintenance Expenses

• Annexure 26 :: Other Manufacturing Expenses

• Annexure 27 :: Administration Expenses

• Annexure 28 :: Selling Expenses


• Annexure 29 :: Depreciation Charges – as per Books (Total)

• Annexure 30 :: Depreciation Charges – as per Books (P &

M)

• Annexure 31 :: Depreciation Charges - as per IT Act WDV

(Total)

• Annexure 32 :: Depreciation Charges - as per IT Act WDV

(P & M)

• Annexure 33 :: Interest and Repayment - Term Loans

• Annexure 34 :: Tax on Profits

• Annexure 35 :: Projected Pay-Back Period and IRR


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Scope of the Report

The report titled “Market Survey cum Detailed Techno Economic

Feasibility Report on Copra Oil.” provides an insight into Copra

Oil market in India with focus on uses and applications,

Manufacturing Process, Process Flow Sheets, Plant Layout and

Project Financials of Copra Oil project. The report assesses the

market sizing and growth of the Indian Copra Oil Industry. While

expanding a current business or while venturing into new

business, entrepreneurs are often faced with the dilemma of

zeroing in on a suitable product/line. And before

diversifying/venturing into any product, they wish to study the

following aspects of the identified product:



• Good Present/Future Demand

• Export-Import Market Potential

• Raw Material & Manpower Availability

• Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project

consultancy and market research field, have demystified the

situation by putting forward the emerging business opportunity

in the Copra Oil sector in India along with its business

prospects. Through this report we have identified Copra Oil

project as a lucrative investment avenue.



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What do we offer?


o We have two decades long experience in project consultancy and

market research field

o We empower our customers with the prerequisite know-how to take

sound business decisions

o We help catalyze business growth by providing distinctive and

profound market analysis

o We serve a wide array of customers , from individual entrepreneurs

to Corporations and Foreign Investors

o We use authentic & reliable sources to ensure business precision


How are we different ?


Our Approach


Requirement collection

Thorough analysis of the project

Economic feasibility study of the Project

Market potential survey/research

Report Compilation


Contact us

NIIR PROJECT CONSULTANCY SERVICES

106-E, Kamla Nagar, Opp. Spark Mall,

New Delhi-110007, India.

Email: [email protected] , [email protected]

Tel: +91-11-23843955, 23845654, 23845886, 8800733955

Mobile: +91-9811043595

Fax: +91-11-23845886

Website : www.entrepreneurindia.co , www.niir.org

Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView









https://www.linkedin.com/company/niir-project-

consultancy-services

https://www.facebook.com/NIIR.ORG

https://www.youtube.com/user/NIIRproject

https://plus.google.com/+EntrepreneurIndiaNewDelhi

https://twitter.com/npcs_in

https://www.pinterest.com/npcsindia/


Follow us

https://www.linkedin.com/company/niir-project-consultancy-services

https://www.facebook.com/NIIR.ORG

https://www.youtube.com/user/NIIRproject

https://plus.google.com/+EntrepreneurIndiaNewDelhi

https://twitter.com/npcs_in

https://www.pinterest.com/npcsindia/


For more information, visit us at: www.niir.org






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