compliance report - kcp

Lr.No.KCP/lJ.IIIPROCJMoEF/2020. Dt. 301" April, 2020

To, The Director, The Ministry of Environm~nt, Forests and dimato cha~e 1 14 and 2r11 Ftoor HEPC building, 34. C~U'Iedral Garden Road. Nungambakkam, Chcnnai • 600034.

Sub: Submilsion of six monlhs complianc:o rQI)orts for the oomen1 p&anl 3l village Muktyala, Oi$1/ict Krishna, Andhra Pradesh by Mfs. The KCP Limited- Reg,

RGf: Letter No.J-1 10111347/2010·1A.II (1), Date<!: 26.08.2014

Res~ctod S~.

Please find aHached here with the compliance rt:tport to the Environmental Cle-atat\00

vide leUer no.J·11011134712010.lA.II (1) Otrted: 26.08.2014. We are here with submitting

s.lx monthS eompUance reports from Oclober 2019 - March 2020 for the e~nsion of

integrated Cem@:nt Plant for your kind plltu!ial.

Thanking you.

Yours faithful ty, For THE KCP LIMITED

~W.·l V.MADHUS{,DANA RAO VICE PRESIDENT-OPERATIONS

THE KCP LIMrTED Ct~Mm PrOCI...ctlon Unlt-11: Rtmb~om $:1 <4.57. Mukl'fb'a{V), JAOOe>'Y'-* (!d), Klitf'lnll Ootliiet. ,.t.ow:IIWI PtDiltl. INOV.

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COMPLIANCE REPORT

(For the Period October-2019 to March-2020)

THE K.C.P. LIMITED (Cement Unit· Ill

Muktyala (Village)

Jaggaiahpet (Mandai)

Krishna (Oisl)- 521457.

S. No

THE KCP LIMITED, CEMENT UNIT-II, RAMAKRISHNA PUR.AM, MUKTYALA VILLAGE, JAGGAYYAPETA MANDAL, KRISHNA DIST, ANDHRA PRADESH

COMPLIANCE REPORT FOR THE PERIOD OCTOBER 2019 TO MARCH 2020

Expansion of Integrated Cement plant for production of clinker 1.32 to 3.06 MTPA, Cement 1.52 to 3.52 MTPA Installation of 36 J.IW (2 x 18 MW) coal based power plant at village Muktyala Dlst Krishna, AP by Mls. The KCP Limited- Reg,

Lt tter NOJ•ll0 ll/ 347/2010•IA,II (1), 0 ;'l ted; 26.08.2014

CONDITION I COMPLIANCE STATUS A. SPECIFIC CONDmONS:

i Conlinuous stack mooitoring facilities to monitor gaseous Continuous emission on line monitoring systems was provided for the emissions from the process stacl<s shall be provided. four major stacks Une·t & Une·2 Cooler ESP, RABH, Coal Mill and Aller expansion, limit of PM shall be controlled within 50 Cement mill. All pollution control equipment for kiln stack, coal mill, mg1Nm3 by installing adequate air pollution control Cooter ESP and cement mill was designed to maintain dust emissions system. Elec.crostatic precipitators to clinker cooler, bag below 30 mg!Nm3. The emi&S-ions from th-3 stacks are well below the house to raw mill/ki n and bag fitters to coal mill and limits prescribed by the Pollution control Board. All the CEMS cement mill. Low NOx bumers shall be provided to connected to both APPCB and CPCB induding kiln stack SOx and control NOx emisSons. Regular calibration of the NOx. And also as per the guide lines of CPCB remote on line instruments must be ensured. calibration of SOx & NOx instruments and up loading of data entrusted

to GLENS. Please see Annexure· t ii Waste Heat Recovery Boiler (WHRB) for the proper and

lull utilization of gasesgenerated from the kiln shall be Mls. THE KCP Limited aperating two high energy efficient cement plants with a capacity ol 3.06 MTPA clirl<er designed by Humboldt

installed and a compliance in this regard shall be wedag. Germany. The system was designed and operating with low submitted Regional Office at Bangatore within 3 months exit vent gas temperatures which are just sufficient for drying both I rom the date of issue of thetetter. limestone and raw coal to meet the process requirement.

In July 20t 1, Mls. FLSmidth studied the feasibility of installing WHRB and reported that the project is not viable because of high elficiency of the process design (Report is enclOsed In Amexure - 2A). However, KCP proposes to install WHRB at ooole· by utilizing exit gases of cooter to Captive Power Plant for pre-heating the OM Water so that coal consumption in CPP is expected to reduce by 390 kQs/Hr.

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Detailed reoort submitted in Annexure-28 The National Ambienl Air Qualify Emission Slandards As per the national Ambient Air Quality standards GSR NO 826 (E) the issued by lhe Ministry vide G.S.R. No. 826(E) dated t 61h AAQ tes1s shall include the lesting of ammonia, Benzene. Pyrene, November, 2009 shall be followed. Arsenic, Lead and Carbon monoxide are to be carried oul and

con1acted third party for 111e above 1ests and Mls The KCP inslalled Sox & Nox analyzers at RABHI Kiln stack and on line connected lo both APPCB & CPCB. Three CAAQM s!ations were installed. One stalion located colony enlrance and lhe second one inslalled a1 factory main gale and lhe third one installed near plan1 132 KV subslations. All 111e lhree CAAQM stalions were connected to both APPCB and CPCB. And also Quarterly once Ambienl Air Quality tesls at three localions in and around the plan1 premises along with 1he stacks emissions are being monilored by lhe lhird party and the lest reports are being stbmitting 10 APPCB, Regional Office, Vijayawada regularly. Pleaoo see Annexure~3

Secondary fugitive em1ss1ons shall be conlrolled and Along with closed Raw material storages, arrangemenl of dust shall be 'Nithin I he prescribed limitsand regularly collectors at material transfer points, covered materiaJ transportation/ monitored. Guidelin~ode of Praclioe issued by the conveying systems were provided. Concrele roads were provided at CPCB in I his regard shall be followed. colony & at cemen1 planl vehicle movemert areas. Regular cleaning of

roads with sweeping machine and sprinklir.g of water of waler initiated to conlrol fugi1ive emissions.

Arsenic and Mercury shaU be monitored in emissions, There are no heavy metals, like, mercury, chromium, lead, arsenic and ambien1 air and water. uranium in the raw materials.

Please see Annexure-4 The coal yard shall be lined and covered. A covered coal storage of 8000 MT capacity is in use since from the

inception of lhe plant Efforts shall be made 10 reduce impact a1111e transport of The road leading to Nalional High way from project sile is tolally lhe raw materials and end producls on 1he surrounding blacktopped and widened. Covering the lrucl<s with Tarpaulin is made environment including agricultural land. All the raw mandalory and is stricUy followed. The trucks are not over loaded. materials including 8y ash shall be transported in the Action has been iniliated for lhe operalion of rail wagons for the closed containers onlv and shall no1 be overloaded. The transoortation of raw materials or end oroducl

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company shan have separate tructl part<ing area. Vehicular emissions shall be reoularlv monitored. Total fresh water requirement after the proposed expansion of the cement and captive power plant shall not exceed 3t96 rrG/day which will be sourced from Krishna river/ bore wells/mine pit and recycling the wastewater. Prior permission shall be obtained from Central Ground Water Authorhy for the ground water drawl. A five year water management plan shall be made so as to achieve reduction in ground water withdrawal. Efforts shall be made to further reduce water consumption by using air cooled condensers. All the treated wastewater •hall be recycled and reused in the proococ o.ndlor for du::;t cvppro~ion and grconbcU development and other plant related activities etc. No process wastewater shall be discharged outside the factorv oremises and 'zero' discharoe shall be adooted. Efforts shall be made to make use of rain water harvested. If needed, capacity of the reservoir shall be enhanced to meet the maximum water requirernenL Only balance water requirement shall be met from other sources. Regular monitoring cf influent and effluent surface, subsurface and ground water shall be ensured and treated wastewater shall meet the norms prescribed by the State Pollution Control Board or described under the Environment (Protecnon) Acl, t986 whichever are more stringent. Leachate •tudy for the effluent generated and analysis shall also be regularly carried out and report submilled to the Ministrv's Reoional Office at Bhooal,

For water conservation in cement plant, RASH/Pulse Jet Bag Filter installed along with the initiation of using air cooled blowers and in CPP air cooled condenser installed in place of water cooled condenser. In Cement plant steps were taken for zero discharge of waste water and in CPP the neutraflzed water routing to cement plant for the process utilization. Mls The KCP assuring that the total water consumption will not increase more than the prescribed.

For water conservation in cement plant RASH/Pulse Jet Bag Filler installed in place of ESP along with the inilation oC air cooled blowers, and in CPP air cooled oondenser installed in place of water cooled condonc:or. In Cement pl~nt ccop::; were tnkcn for : oro dicoho.rgc of waste water and in CPP the neutralized water routing to cement plant for the process utilization. Mls The KCP assuring that the total water consumotion will not increase more than the orescribed. Initiated rain water harvesting measures l i~e pits, root water collection soak pits, harvesting ponds and check dams. Maximum possible extent water is being used from rain waler harvesting pond for the process & cooling requirement Please See Annexure·S No effluent is being generated from the cement plant. STP is being used for the domestic sewage and the treated water is being used for the green belt development. STP before and after treatment is being monitored by the third party regutarty.

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SPCB and CPCB. All the bag filter dust. raw mill dust. coal dust. clinker dust Dust collected through various bag fil ters is being recycled into the and cement dust from pollution control devices shall be manufacturing process and the segregated mine over burden suitable recycled and reused in the process and used for cement for plantation is being used at colony and cement plant inside for the manufacturing. Sperl oil and batteries shall be sold to development of green belt. The suitable o>·er burden is being used for authorized recyclers 1 reprocessors only. the road construction inside and outside the plant premises. The waste

lubricants generated from mines is being disposed to Authorized APPCB vender and the small quantity of waste lube oil generated from the cement plant is being used during the kiln light up and batteries sent to authorized buyers.

All the fly ash shall be utilized as per Fly ash Notification. The in-house generated fly ash in the CPP is being used in PPC 1999 subsequently >mended in 2003 and 2008. Efforts manufacturing and the paJI ol the fly ash is being used in the building shall be made to use fly ash maximum in making material division. for the manufacturing of pavement bricks as well as Pozzolona Portland Cement !PPCl. fly ash bricks. Please See Annexure·6 A detailed study on chemical compooition ol cool used Since from the commi33ioning of lhe cement plant only imported cool particularly heavy metal and radio activity contents shall is being under use. The suppliers are sub1litting the analysis reports. be carried out through a reputed institute and report shall Informed to the suppliers to subm~ the test reports for the missing like be submitted to Regional Office of the Ministry at the traceability of heavy metals. Bangalore. Only after ascertaining its radioactive level Please See Annexure· 7 shall fly ash be •upplied for utilization in cement manufacturing. Efforts shall be made to use low-grade lime. more fly ash Low grade lime stone Is being mixed with high grade lime stone along and solid waste in the cementmanufacturing. with overburden because of the usage of 100 % imported coal in the

manufacturing process of clinker. Fty Ash is being used for the manufacturing PPC. About 41% of the cement produced constituted PPC in 2019 - 2020 and fly ash consumption maintaining from 30 to 33% in the current vear.

An effM shall be made to use of high calorific hazardous The kiln was designed for firing of high calorific value Hazardous waste in the cement kiln and necessary provision shall wastes. M/s.KCP is maintaining the recetd of waste utilization and be made accordingly. Slbmitting the same to the AO, APPCB.

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THE KCP LIMITED, CEMENT UN IT-II, RAMAKRISHNA PUR.AM, MUKTYALA VI LLAGE, JAGGAYYAPETA MANDAL, KRISHNA DIST, ANDHRA PRADESH

As proposed, green bell over 33 o/o of the total project area shall be developed within plant premises with at least 1 0 meter wide green belt on all sides along the periphery of the project area, in downward direction, and along road sides etc. Selection of plant species shall be as per the CPCB guidelines in consultation with the OFO.

All the recommendations made in the Charter on Corporate Responsibility for Environment Protection

I !CREPl for the Cement plants shall be implemented. All the commitments made to the public during the Public Hearing/ Pcblic Consultation meeting held on 4.7.2012 shall be satislactorily implemented and aseparate budget fer implementing the same shall be allocated and infonnationsubmitted to the Ministry's Regional Office at Bangalore. At least 5 o/o of the total cost of the project shall be earmarked towards the Enterprise Social Commitment (ESC) based on local needs and action plan with financial and physie<.l breakup/details shall be prepared and submitted to the Ministry's Regional Office at Bangalore. Implementation of such program shall be ensured accordingly in a time bound manner

s. No

Year

Total Green Belt

OeveiOPme nt, HA

~--~ 20 t t-1 2 2 2012-13 19.42 3 2013-14 4 2014-15 7 5 2015-16 5.5 6 2016-17 4.5 7 2017-18 8.3 8 2018·19 8 9 2019-20 8

Please see hotogral)hs 8 Compliance for CREP attached

Please see Annexure ·9

LimeStone Mine

Boundaty,HA

3.0

0.5 0.5 2 2 2

Cement Plant,

HA

16.42

6 5 4

6.3 6 6

Remarks

-

All these commitments were met However, the continuous beneficiary works carried out by the company are reflected in their CSR activity. Please see Annexure·1 0

Project authorities have earmarked Rs. 7 Crores towards CSR activities. Please see Annexure· I I

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xxi Risk and Disaster Management Plan along with the A detailed safety audit conducted by a reputed external agency mitigation measures shall be prepared and a copy submilted to the Ministry's Regional Office at Bangalore,

Chinmaya safety Management ConsultanCf, Hyderabad on April 2014 in which disaster, emergency preparedness as well as mitigation plan

SPCB and CPCB within 3 months of issue of were submitted to MOEF. Chennai on 21" April,20 16 Lr.No.KCP/U-environment clearance letter. 11/PROC/2016 and the same is beinQ fallov•no.

xxn To educate the workers, all the work places where dust Being an ISO 140001 and ISO 450001 company awareness programs may cause a hazard shall be clearly indicated as a dust were organizing regularly by displaying and by arranging training exposure area through the use of display signs which identifies the hazard and the associated health effects.

programs.

xxiii Provision shall be made for the housing ol construction Action initiated and arranged accommodalon lor the part ol civil labor labour within the site with all necessary infrastructure and and planned for the rest. facilities such as fuel for cooking, mobile toilets, Sale drinking water. medea! health care, creche etc. The housing may be in the form ol temporary structures to be removed aftor tho comolction of tho oroioot.

Section 8 GENERAL CONDITIONS I The project authorlies must strictly achere to the Project authorities are adhering to the stipulations made by the APPCB

stipulations made by the AndhraPradesh Control Board from time to time. and the State Government.

ii No further expansion or modifications in the plant shall Received EC F.NO.J -1 1011/347/2010 lA II (I) dated 26.08.2014.for be carried out withcut priorapproval ol the Ministry ol Environment and Forests.

the expansion of the cement plant (Clinker 1.32 to 3.06 MTPA, Cement 1.52 to 3.52 MTPA, and lor the installation ol 2 x 18 MoN CPP at the existing plant site. Received EC F.No.J-t t015/158/20t3/la-II(M) dated 09.02.2018 lor the expansion of limestone production I rom 2.50 MTPA to 4.00 MTPA. Received CFE from APPCB for the expansion ol the cement plant (Clinker 1.32 to 3.06 MTPA, Cement 1.52 to 3.52 MTPA) Vide letter No 226/PCB/CFE/RO- VJAIH0/2014 dated 03.11.2014 and obtained CFO tor the part ol expansion lor the cement plant (Clinker 1.32 to 1.55 MTPA, Cement 1.52 to 1.86 MTPA) vide letter No APPCBIVJAIVJAI226/HO/CFO&HWA120t€ dated 22.08.2016 and

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obtained CFO for the expansion of cement plant (Ciirl<er 1.51 MTPA, Cement 1.66 MTPA) vide leHer APPCBIVJANJA1226/HOICFO&HWAI201S dated 05.07.2018.

No

Reeeived CFE from APPCB for use of Aternative fuels viz .. Carbon black (15000 MT/year, Spent Carbon (1000 MT/ year) and use of waste lubricating oil (8 KUyear) vide letter No.226/APPCEIICFE/RO-VJAIH0/21 S dated 16.11.201 S and obtained CFO for alternative fuels vide letter No. APPCBNJANJA/226/HO/CF0/2017 dated 01.11.2017. Reeeived CFO from APPCB for Limestone Mine 2.0 to 4.50 MTPA vide letter No APPCB/VJANJA/4/HO/CF0/2018 dated 22.05.2018

At least four ambient air quamy monitoring s tations Four AAO monitoring stations installed at mines and three CAAQM should be established in the downward direction as well stations installed and up loading of the valLes to both APPCB & CPCB as where maximum ground level concentration of PM-10, with online monitoring facility were installed. SOX and NOX analyzers PM-2.5, S02 and 1\0x are anticipated in consultation installed at kiln flue gas stad< and the values are being up loading to with the SPCB. Dab on ambient air quality and stack both APPCS and CPCB from 12"' October 2015 onward&. emission shall be regularly submitted to this Ministry Please see Annexure 3 . including its Regional Office at SPCBICPCB once in six months.

Bangalore and the

lndtJStrial wastewater shall be property collected. treated No industrial waste water is being generated so as to conform to the standards prescribed under GSA 422 (E) dated 19th May, 1993 and 310 December, 1993 or as amended form orne to time. The treated wastewater shall be utilized for plantation pu!Jlose.

n:;enoise levels are being monitored and efforts are being made to The overall noise levels In and around the plant area shall be kepi well within the standards (85 dBA) by reduce the noise levels further. All the vai•Jes of noise are well wijhin providing noise COiltrol measures including acoustic the stipulated limits. Noise Is monitored monthly, at four points. Near hoods, silencers, endosures etc. on all sources of noise pad<ing plant, near main entrance gate, near coal mill & near guest generation. The ambient noise levels should conform to house. Near pad<ing plant and coal mill the noise levels are around 50 the s tandards prescribed under EPA Rules, 1989 viz.75 - 60 dB (A). In order to reduce noise levels in the plant , silencers were dBA(daytime) and 70 dBA (nighttime). installed for 11 process fans and to redue<a the noise level at Coal mill

area Coal mill circulatinQ air fan flow control cha!!Qed from damper

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Occupational health surveillance of the workers shall be done on a regular basis andrecords maintained as per the Factories Act.

The company shan develop rain water harvesting structures to harvest the rain water for utilization in the loan oo::loon booid<Xl rcoh::1rging tho ground water table.

The project proponent shall also comply with all the environmenlal protection measures and safeguards recommended in the EIAIEMP report Further, the company must undertake socio-economic development activities in the surrounding villages like community development programmes, educational programmes, drinklnq water supply and health care etc. Requisite funds shall be earmarl<ed inwards capital cost and recurring cosvannum for environmem pollution control measures to implement the conditions stipulated by the Ministry of Environment and Forests as well as the State Government. An implementation schedule for implementing all the :onditions stipulated herein shall be submitted to the Regional Office of the Ministry at Banaalore. The funds so provided shall not be diverted

control to fan speed controi(VFD) which has resulted both power saving as well as reduoed noise levels. In addition, all major fans are provided with enclosures to minimize sounj levels. Third party Mls Sri Durga Enviro Consultans, Vijayawada was engaged for conducting tests quarterly once to monitor ambient air quarity at three locations, noise levels and stack emissions. And the test results are being sending toAPPCB, RO, Vijayawada regularly. Please see the Annexure - t 2 Periodical health checkup camps are being organizjng intemaVexternat. One qualified medical dflcer along with male and female nurses appointed to look after al the necessities induding maintalnlna records. A four lakh cubic meter rain water storage tank with naturally sloped developed in front of the plant main gate. Constructed one check dam at mine w::ltcr pumping outlot along with tho oollootion of roof water collection pits and rain water harvestinQ pits. All the environmental protection measures and safeguards recommended in the EIAI EMP are being implemented.

Project authorities have earmarked the funds as per the condition. Environmental pollution control equipment and maintenance cost so far is as follows: Bag fi lters Maintenance

-Rs.34.0 Crores. -Rs.IO.OO LaldlS.

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for anv other ouroose. A copy of clearance letter Shall be sent by the proponent Complied. The hard copies were circulated to all the said governing to concerned Panchayat, Zila PariShad/Municipal bodies. Corporation, Urban Local Body and the local NGO, if any, from whom suggestions/representations, it any, were received while processing the proposal. The clearance letter shall also be put on the web site of the comPanY by the prop)nent. The project proponent shall upload the status of The data on AAQ and stack emissions is being uploaded on APPCB compliance of the stipulated environment clearance website http://pebsite.nic.in regula~y. And the same will be linked to conditions, including results of monitored data on their KCP comPany's website. website and Shall u~date the same periodically. II shall simllltaneously be sent to the Regional Office of the MOEF at Bangalore. The respective Zonal Office of CPCB ~nd tho SPCB. Tho criteria. pollutant lcvclc namely; PM t 0, PM2s, S02, NOx (ambient levels as well as stack emissionS) or critical sectoral parameters, indicated for the projects shall be monitored and displayed at a convenient locatjon near the main gate of the company in the PJblic domain. The project proponent shall also submit six monthly Mls. KCP has extended co-operation to the visiting officers of Regional reports on the status of the compliance of the stipulated environmental condi1ions including resutts of monitored

Office and furnished required data.

data (both in hard copies as wet as by e-mail) to the Regional Office of MOEF, the respective Zonal Offtce of CPCB and the SPCB. The Regional Office of this Ministry at Bangalore I CPCB I SPCB shall monitor the stioulated conditions. The environment sratement for each financial year Form-V is submitted to APPCB, RO, Vijayawada for the financial year ending 31" March 1n Form·V as is mandated to be submitted bv the oroiect proponent to the concerned

20t6-2019 on 12.09.2019. And also Form - V and compliance report keot in KCP website on 16.09.2019.

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Stale Pollution Control Board as prescribed under the Environment (Protection) Rules, 1986, as amended subsequenlly, shall also be put on the website ol the company along with the status ol compliance ol environment conditic·ns and shaJI also be sent to the respective Regional Office olthe MOEF at Bangalore by e-maiL

xiv The Project Proponent shall inform lhe public thai lhe Advertisements were given in news papers Deccan Chronidearid project has been acr..orded environmental clearance by Eenadu on 01.06.2012. the Ministl)' and copies ol the clearance letter are available with the SPCB and may also be seen at Webs~e ol the Ministl)' ol Environment and Forests at http:ienvfor.nic.in. This shall be advertised within seven days lrom the date ol issue ot the dearance letter, at least in two local nevospapere that are widely circulated in the region ol which one shall be in the vernacular language ol the locality concerned and a copy ol the same should be lorwarded to the Regional office at Ban galore.

xv Project authorities shall lnlorm the Regional Office as As per the EC lor the approved balance capacity, seoond line cement well as lhe Minislry,lhe dale ol financial closure and tina! plant commissioned on 18.02.2019 al lhe same campus. approval ol the project by the concerned authorities and I he date ol comme_ncir)9 the land develo~menl worl<.

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STACK EMISSIONS OATA CPPC8 WEBSITE

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• ft D•.tt.u.d • 0 llw$1•11R • ~N!.'\f'All»rll~b • ~.u.bJftoopufU. • ~o;....MiluiiR<!pU!b • ;,\Gnlb.da"l • " !:! • 0 l!. KCn.M •

~ O.Omg/Nm3 • ~ O.O mg/Nm3 • ~ 0.02mg/Nm3 • ~~1.HOJ ~l~U ~ ...... 1'1tt-S02

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~ 39.7mg/Nm3 • ~ 4.98mg/Nm3 • ~ 80.41 mg/Nm3 • Sbdt..6..&c*.OI'f".fl~ suct..fi.A:oiW_C .. .PY St.K\..tt..UI.,_~.SO•

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~ 278.94~ • ~ I 5.43 mg/Nm3 • L1

44.$35 mg/Nf\3 • ~ac:IL1./Wft~.fttll StJdc..l.RJWflllJUIU.Int.."-PM SlxU.,JbW~..$02

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~ 9.43mg/Nm3 • ~ O.Omg/Nm3 • ~ O.O mg/Nm3 • ~-~~~~ ~;:ocr".-l••• .... CA:I~~~ ........ qd) .. e.

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THE KCP LIMITED

DETAILED PROJECT REPORT ON

POSSIB LilY OF ESTIBLASHING WASTE

HEAT RECOVERY BASED POWER PROJECT

AT KCP CCMENT UNIT-II, MUK1YALA

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DEl AILED PROJECT REPORT

MOLIMI'DC81h/1UM1.1 DfiN.D~'C'IIttt:Jit(JitiCA' WAif'?HU.I~Il4?0..-Q~Iff'J.B;T

1 EXECUTIVE SUMMARY

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THE ICCi' t.N'IrED. CDI1EN1 l.NT .I otr.w..m Jlt!!fC..«11lEPOAr ON WASTe ~fl !ff~ SAS6>P(J.I(FJI. A'IO.'fCT

1.3 TECMNlC/-4FEAlU~S ·

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I .1. PROJECTCOST F.Sriti!Af E

1'\t Poqt« to;tl~ CliO ~qd '.o; '1J'/1 ~ ;li"Cf"'CI ~~ D0M OC:t'l'l.:*O CM0C Ctlii'OO!OCii:

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IPPI'qer:tCo!We~~O'Meet- l 2".2:) <0

1 soJusnnCATION OF PAOJ€Cf

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UTrLI1A\TION o.- WASTE HEAT A V ATLAIIU: FROM CEMENT PLM''l' CLINKt: R COOLER IN TtfE CAI'TIVE POWER PLANT.

I. The following waste heat p:tran\t.'ter wa$ banded over by KCP.

Wa&~c Heat source Type of waste hent Rue gas volume HOt g,ns tempen:uure

Clirtcr cooler cxh~U$1. after ESP. Hot gas

Du$t contcm in the hot :~ir Static p«:ssurc at ESP o utlet

2.0 SUGGESTED SCHEME

400000 m3/ hr ISO'C 50mg/Nm' 130ntmWC

Considering the low temperature heat :tvailable, it is proposed to heat the condensate from the turbine e:<haust. In this effoct a condensate pre-he~uer is inst::tJI{~d in the cement pkmt clinker cooler duct at ESP outlet. were lhe condcns.·uc is heated to a tcmpcrnturc or I06°C and the hot air tcmpcr..lture (wa~te hem) is reduced to 143°C.

lktausc of tJliS waste heat utilization. the LP heater in the turbine condensate circuit has to be by-pnl>...:;ed. 11le condensate from th( woste heat exchanger at I 06"'C is passed to the dc~crntor •

.l.O ECONOMICS

s. No Descril)lion I Unit I 00% ImpOrted Coal 1.0 IS.OMW CPP operation wid1out oons'ideri11g cement plnnt waste heal

recovery. 1.1 Qtv of S;team required kg/h 74264 1.2 I Quamit\' of fuel rcquirtd kg/h 13350 1.3 Air now quantity kg/h 94033 1.4 Aut gas now quamity kg/h 103310 1.5 Tmbine e.~houst steam quamity kg/h 57560 2.0 18.0M\V CPP opcrallon considerin• Heac reco,--ery_trom Ci'mtnt planl. 2.1 1 Qt~ or stcumr<quir<d kg/h 73 154 2.2 I Ouantit\' of ruel re< uircd kl!!h 13152 2.3 Air now au:totit\' kl!lh 92627 2.4 Flue ~snow qu:uuity kl!lh 101766 2.5 Turbine cxhau~t steam quantit·}' kl!/h 61426 3.0 Net SavinJ!S in fuel oonsumplit>n. 3.1 Quantity of fuel Sil\'Cd kg/h 197 3.2 Savings (X"r [email protected] 4000/MT of R$ 64.30 lac

cc.xll. considering 8160 hiS of I operatio n.

Note: The reduction in power consumption in 10 . F1) fans. S A> and fuel feeders. etc is nlnK>St equal to lhe inC'l't-.asc in tJle power consurnption in tJle ACC fans and CEP.

4.0 Conclusion

As indic-ated abo\'e. there is a net !4lving in the fuel. The projeC1 cost will be in the order of 300Lukhs. Considering a f·ucJ cost or Rs40001ton for imported coni. the simple payback for the project will be 5ycars.

Annexure · 3

AAQ MONITORING DATAAPPCB WEBSITE

X +

• - Andhra Pradesh Pollution Control Board =- ® I• 2 I• ! ' r=;;J

l((p Ud Mvkt)'Jil• .,

R.,•T·""'~

live Readings

. ,.i .~.~ .. . ~ .... ~~)~

0 21.0uglm' Sub.Stlt.oer~_tll~·P...U.S

23..0 ~1.0 2' .0

Kcp Ltd Muktyala Dashboard

•• ••

0 610ugtm' Sub.$Ut:.Qri_13:~'V·II'M:O

~70 !1.0 61.0

CEMENT t.ULL 11U.Uftllf:tSA'IttaGe

Site Status

AAQ MONITORING DATA CPCB WEBSITE

X +

• 8 Ol!thbooud • 0 L.MJ Status • ~ ~ulnot Rllflcru • ~:iii industry R~ • ~ Opttnt.cn RuportJ • l Ciilllr~lcn • 10 i: 0 8 KePt td •

Real Time Report: M/s The KCP LIMITED, Cement Unit-11

" Mul:lyala.- Pradtsll O a;MENT I c ...... I

OD.t.~ ~111\.-"'''CdVI,

11 miiW!n. J90

Live Readings

I~~~"'"" I ~ 21 .0ugtm3 p Ut'lti2.,.MOMS3-IM2 5

O C"Ce l~:\IJIJ•t~rf"w

l2tn111Uifltg0

Z4 ....... 'l71YJ\IItm3

U'lllt.60~ A.,.-0•1000

•

O CNI ~UI•W•U~!.td'-"

3 rears ~go

c:i? 57.0 ug/m3

9 ~-·· 'Z4tbA.4100'4'fn3 l.ftJit 100 l9'm3 AlngcO • 2000

HtlpO

•

Annexure-4

I :j' "! I • . . ~ •• i I :h ~ ! . •

~~ .. ~-• • ) .. II c.!>

: :I . . ..

; I

: I • ! ! II

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--- -·

····-·--·-···--- -·

Annexure-5

d,.,: THE KCP LIMITED , ,.. -~·· KCP CEMENT UNIT-II I( t: -

REPORT ON ACTION TAKEN FOR WATER HORVESTING AND RESULTS ACHIEVED IN CEMENT UNIT - II

WATER IS PRECIOUS

R \IN \\Al U{ ltOR\'l-,rlt\C,

SAVE IT KCP CEMENT UNIT· //, RAMAKRISHNAPURAM

Ll:rn: THE KCP LIMITED 1-.D.Df.. KCP CEMENT UNIT-II t( 1: -RENOVATION OF NATURAL POND OPPOSIT TO OUR

FACTORY GATE

1. 1-<

'>--'f-' ~ t',~

~ ~ ( - r

1- - f-1 I

'"" '"-" I= -[r "'-.. -lp~ - f

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=- .j .I 7 . ~ ~-li f-

~g:_

~~ r '>l ;,/ ;;,=..

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'\. r- ~~ 1-··- ~-

Above map showing the natural rainwater drainage within our Factory & Mine land connected to Pond. Water in nal as is !lowing towards East and North East direction and finally joining to our Natural Pond. After fill ing the Pond, the excess water is going to Klishna river through a natural nala connected to our Pond and river.

Total Estimated area of the Pond : 30 Acres

Estimated water catchment area of the Pond : SO Acres

To improve the ground water level in our area, we have taken action for renovation of Pond for storage of rainwater.

t<CP CEMENT UNIT· //, RAMAKRJSHNAPURAM

THE KCP LIMITED 1-KcP CEMENT UNIT -II ~~ -

Above picture shows the condition of pond before renovat ion. Due to heavy leakage i n tank bund, we could not able to store not more than 1.00,000 m3 water in the Pond during rainy season.

t<CP CEMENT UNIT· //, RAMAKRISHNAPURAM

Ll:rn: THE KCP LIMITED 1-D.Df" KCP CEMENT UNIT -II t( ~ -

In last six months, we have taken-up the total renovation of Pond using our own vehicles and manpower. We have removed the tout! silt deposited in the pond and used for our plantation areas in plant and colony area. In addition, we have strengthen the Pond Bund to water avoid leakage.

After completion of renovation. last month we have received nearly 22 ems rain in our Plant area. Tluough natural drainage system, total rain water was collected in the Pond and single drop of water not gone beyond our area. Below pictures shows the present condition of Pond


Ll:rn: THE KCP LIMITED 1--~.. KCPCEMENT UNIT-II ~~ -

Ll:rn: THE KCP LIMITED 1--~.. KCPCEMENT UNIT-II ~~ -

--

Ll:rn: THE KCP LIMITED 1-D.Df" KCP CEMENT UNIT -II t( 1:! -

After renovation of Pond area. the water storage capacity has increased from 1.0 to 2.50 Lakhs M'-

Above stored water is sufficient for one year operation of our Cement and power Plants (2.55 Lakhs m3)


Ll:rn: THE KCP LIMITED 1-.D.Df.. KCP CEMENT UNIT-II t( 1: -CONSTRUCTION OF CHECK DAMS IN OUR MINING

LEASE AREA For rainw>uer harvesting and ground water recharge, we proposed to construct three Check Dams i n our Mining lease area. Out of three one is completed and it have given excellent results

After constmction of Check Dam, water was stores in I 0 Sq Acres and noticed the following advantages:

);> Helped in i ncreasing the ground water level i n Mines area ::.- Reduced sedimemtranspon through Mines area to main Pond > Reduced sali nity in Ground water

t<CP CEMENT UNIT· //, RAMAKRJSHNAPURAM

Ll:rn: THE KCP LIMITED 1-.D.Df.. KCP CEMENT UNIT-II t( 1: -

To sustain and safeguard existing "'ater table through recharge and by aJTCSting runoff water during rainy season, we have dogged Water Harvesting pits in Plant and Colony area. T his programme was taken up under CSR and all employees including their fami lies were participated.

R.I\IN \\',\Tt:R HORVI::STING

FO~

t<CP CEMEoVT UNIT· //, RAMAKRJSHNAPURAM

Building Materials Annexure · 6

Fly ASH Bricks

• The fly ash & bed material generated in CPP are being used for the manufacturing of

Hallow bricks, Concrete solid bricks & pavers.

Annexure-7

Certificate W: 20031804A4

Page N'· 1t2

CERTlFICATE OF SAVPU~Ki AND ANAlYSIS

Vessel Mv eeu Pert or toad1fl9: Rk:haros Say Coal T~nW~al. Sot.ltl'l A!l"l~ Sampt.ng Commenc:.ecl 2 March 2020 Sa.mpl.ng Cor'npleted 4 Moren 2020 Bin of Lad1n9 OUtt: " Ma{'l;:h 2020 (luM\IlY (as. Pf!r SGS Dftifl SuNny) 1.14093 M&pc fans Otoacrjpttoo of 9obd3. SOUtn AftrciJ,(' ~eam Conl in 0\•111 Our ~ofoion~: BO<A8Q(l83

Tl-IIS IS TO ~E.PORT tl'lot .n tiOCC!'donce w.lh !nstructiorn received from our Principal. to per1onn samp~ng and ar'latyl.l$ oi tlie a'bove-motltlo'led st>•prncnl. V.'C hcteby rt=POft thtl followtlllk

SAMPUN'G VECHA.NICAL SAMPliNG .. SG$, operatfd ~pet 1$0 13909 Pof12 Somples ed~et¢d UlfOUgi'IOut tl'tt cnt•u'• ~g orthe wssd Wech~Ne~i ~ng S)"tcm WSS) was d-~~t!d b')' SGS P'IOf to load109 a"ld cooftmOd thallhe MSS""'-.s ~~''led"nd~ed nac:coro.VICewlllhl$0 13909P""ott 2. ~on'IUI')Ce MorT tc~ of the tASS. and r coo, ol el!1'"01:'1110t'1 tilbOs ~that the \1$5 00f'l~tnoe1to l)tC'form as d'.f~9ncd BusT~ do~•.J w~ fTii.Kie available to SGS .t..rc\)yS•~ ~ormed., :lQOOtdil'lce \\itk ISO StandaR!t.

Cortificato N' : 20031804A4

by SGS SoulhAirlco (Ply) Lid t1 March 2020

SGS

.............. eo..--. ,.,..,. .. _ ... ___ .,.,....,

Annexure-8

Plantation during Independence Day 15.08.2019

Plantation during JMO Birthday on 14.09.2019

Park in front of plant Park inside Colony

Plantation In front of Colony

Plantation inside Colony

In-house Horticulture Development

Plantation at Plant Outside

Plantation along Plant Border

Plantation along Ramp & Mines Entrv

Concrete Roads and Plantation inside the Plant

GREEN COVER & EFFICIENT GREEN BELT DEVELOPMENTm

Entire Janch.cap1ng b; 1mgatAd wdh tnuttad STP wat.r hasbOen

S.NO.

I

2

3

4

5

6

Annexure-9

Corporate Responsibility for Environment Protection (CREP)

CREP CONDITION COMPLIANCE

Cement Pla ms. whJch arc not complying• The polluUon con trol equJpments (Ba~ with noi!Oed standards. shall do lhe Houses) were designed for outlel followlng to meet the standards: concentrations of less Umn 30

mg/Nm3.Nencc t11e emiSSion s are less • Augmentation of e.xtstlng Alr Pollut!on tllan 30 mg/NM3. All Ole CEMS Conuol Devices - by J uly 2003 connected lO bol h APPCB and CPCB . Replacerner•t of ext~ung 1\lf PoUution

h'\cludh"'$! k.Un stack SOx and N'Ox. And also as per the gu ide lines of CPCB

Con<rol Devices - by J uly 2004 remote on ltne calJbraUon of SOx & NOx instru ments and up loading of data entrusted lo GLENS.

Cement Plants located In crlUcally The area Is nol cr!Ucally poUuted. polluted or utban areas (h"lclud lng 5 km However. 1l1e polluUon control equlpt'llen t d istance ou tside urban boun dtuy) will were designed for an outlet n'lcet 100 mg/Nn>" limit of par tlcul au: concen trauons of l e-ss than 30 mgJNm3. matter by December 2004 and conUnuc Actual cmlsstons are less lhan 30 working lo red uce the emission of mg/NM3. particulate matter to 50 mg/Nm3.

11tc new ceJ'netU ldtns lO be accorded The pollution control cqu1p1nent are NOC/Envtronmental Clearance w.::.r. deslgned ror an outlet concent.ratlons of 01.04.2003 wW meel the Umll or 30 less tl1an 30 mgJNm:5, mg/Nm3 (or parUculate matter emissions.

CPCB will evolve load based standards Accepted to comply.

CPCB and NCBM " 111 evolve so, and 1\Qx Along wltll onl ine SPM. K.lln stack Sox & cmts.slon stand..vds. Nox connected to both APPCB and CPCB

on October 121" 2015.

·n1e Cel'nerl t lnd ustt1es will cont.rol fugitive M/ s KCP hnplcmcnted Ole foiiO\ving emlo:;slons from aU the raw material and l'tlCa..'i-ures to control rugtUve dust. p rod uct.-. storage and t.ransrcr pointS by

I. Oust su ppresstorl system (or both time December 2003. However. the feasibility for the control of ruglttve emlssJons (rom

stone and clinker stock yards. 2. Water spray while unloadJng coal In

limestone and coal storage ru-eas will be yard and dump hopper. decided by the Nauonal Task Force (N'Tf). 3. Curtains around the coal dump ·n1c N1'F shaU :5ubmlt 1ts )&OlJi.K:I,

recommcndal tons within t hree montlls. 4. All bell conveyors lransfer points hoods sealing wllll belt curtnJ.ns and metal sheets.

5. t.,..1.yJng of Concrete roads for vehJc:lc m ovem ent.

6. Dust collectors for hopper ven ung. 7. Fly ash l tansportallon by c losed

tankers.. 8. Fly ash transportation by

pneumatically. 9. Clinker storai!e sUo.

S.NO. CREP CONDITION COMPLIANCE

7 CPCB. NCBM. BIS and 011 reflnencs will F'allowtng tl1c guJde Unes from the CPCB. Jointly prepare the policy on use of tnltlated to use pet coke rccenUy. petroleum coke as fuel In ceJ'nCnt kUn.

8 After performance evaluation of varl(IUS KC P Installed Co nUn uous E:ntlsslons types of conUnuous monitoring equipment Monitoring system at followlng mUts and ft.oed back from the i ndustries and equipment manufacturers. NlF wlll dedde I) Kiln I Raw mill stack

feasible ut'IJt opcrauons/secUo!'\S for 2) Coa1 mUI slack 3) Cllnker cooler stac k

Jn.ma:Jiallon of ¢01'\llnuu u e ffiOI"'itOr'lng 4) cement mlll stack equipment. 111e Industry wUJ lllstaU the conlinuous 1'1\0rl iloring systems (CMS)

9 11ipping In kUn ESP to be Jniniml~..ed by Kiln ls provided with Bag House. July 2003 as per tl1c l'(."CQtnmendalioJl of NTF.

10 l ndustrlcs wUI s ubmit the target date to Klln IS designed for Onng of Hazardous c n.ha.ncc the utlll7.allon or waste material. wastes and olrcady il Is under

tmplcmentalion.

I I NCBM w111 C".any out a study on hazardous In plru'lt generated waste lubrtca.nts using waste utillzalion Jn cement kUn. dul1ng kUn lnJlla1 start up.

12 Cemcm lnduslrlcs will carry oul feasJblltty KCP proposes to Install WHRB nt cooler study and submit target dates to CPCB for by uUiiz.lng eXIt gases of cooler to Captive cO>-gencrnllon of power. Power Pla nt for pre·heaung the OM Wa[cr

so tl1at coal con..~umpuon In CPP IS

expected lo reduce by 390 kgs/Hr. DetaJicd rcpor1 submitted tn An.ne.'-·ure· 26.

p THE KCP LIMITED KCP CEMENT UNIT- II - CSR activities

Annexure- 10

Continuation of Pre - Primary School in Muktyala

As part of The KCP Limited CSR initiati'les, under objective of promoting formal, quality education to the children KCP running English medium Preprlmary School in SRVRGKMPM school for LKG UKG children of Muktyala village.

The primary purpose of this program is to improve the quali ty primary and high school education through student and teacher motivation, as quality of education lays the required foundation for the future. And build need-based infrastructure in Sri Raja Vasireddy R~ma Gopala Krishna Maheshwara Prasad Memorial (SRVRGKMPM) School, Muktyala. In this process we are continuing to run Pre - Primary English medium school (LKG & UKG) in SRVRGKMPM school premises with 100% KCP funding.

For improving quality education and academic standards in Preprimary school we encouraged pre-primary teachers for preparing TLM's with their own ideas. Students of Pre-Primary should feel as home at school and they should be made to learn and play at the same t ime. Teaching through activit ies, play materials and pictorials creates more interest to the children for easy understanding. And children can express themselves freely and fearlessly. Such learning will build a strong foundation of a child' academic side. Keeping In this view we encouraged our teachers for preparing TLM's on their own and same has been displayed on 27'" January 2020 and 29"' February 2020 on Parent teacher

KCPl'crs CSR 201 q KCP CEMENT UNIT•//, RAMAKRISHNAPURAM


MERIT SCHOLARSHIPS DISTRIBUTION PROGRAM IN SRVRGKMPM SCHOOL - MUKTYALA

As part of The KCP Limited CSR initiatives, under objective of promoting formal, quality education to the children KCP successfully organized Merit scholar ship distribution program in SRVRGKMPM School, Muktyala on 27'" January, 2020 (Monday).

Main aim of this program is to encourage meri torious students and their parents of Govt . School, Muktyala to contin~e their education up to college. In this process The KCP Limited, Cement unit - II, Muktyala provided Rs. 10,000/worth bank fixed deposit bonds in the name of child from LKG to Class 10'" of SRVRGKMPM School, Muktyala who secured class 1" in academic year 2018-19 f inal exams. A total 13 children (Girls- 9 and boys- 4) were benefited through this scholarship program. After 5 years (Maturity date) each child will get Rs. 14,499/-

Sri.V. Madhusudana Rao, Vice president - operations, KCP cement Unit -11, Muktyala attended as a Chief Guest for the program and he has delivered motivational speech to the students, Teachers & Parents. In continuation to that Sri. G.S. Srinivas, Head - HR&S, Mr . Shivaram Nayak (Primary School Headmaster), Ms. Sujatha, In-charge of SRVRGKMPM ZPH School, Village elders given encouragement speeches to the students. School teachers, v illage elders & Parents have appreciated the initiatives taken by the KCP Management for Muktyala school.

KCPl'crs CSR 201 q


Career Guidance, Study Skills and life Skills Improvement program in SRVRGKMPMZP High School in Muktyala

Under the guidance of Hon'ble Managing Director Smt. Dr. V.l.lndira Outt, we organized 4 sessions of Career guidance, Study Skills and Life skill improvement program for Class 8'", 9'" and 10'" students of SRVRGKMP Memorial Z.P High School, Muktyala on 30'" October 2019 & 16'" December 2019. Under objective 3, to promote formal, quality education to the children.

During program inauguration Sri. Madhusudhana Rao, Vice president, KCP cement Unit -11, Muktyala attended as a Chief Guest for the program. He explained to the students how career guidance, study skills & Life skill are important for Class 8"', 911"& 10'" students for achieving their personal goals etc. In continuation to that Sri. G.S. Srinivas, Head - HR&S gave his motivational I encouragement speech to the students regarding program. School teachers and village elders have appreciated the init iatives taken by the KCP Management for Muktyala school children career and Knowledge improvement.

Mr. Ravi Bhargava, founder Chairman for Bezawada Insti tute for Learning Development (BILO), State Secretary for Andhra Psychological Association & Child Psychologist has taken two tra ining session out of four sessions.

In his four sessions, Mr. Ravi Bhal]lava covered comprehensive academic career enrichment program for school children. During his program the emphasis was focused on holistic development of the children.

Last two (3'• & 41" ) sessions he focused on decision making and understand why they make certain choices outside the classroom, types of emotions, anger, stress management techniques, Memory improve11ent techniques, organizing individual studies, time management during exams, notes taking skills and Exam preparation techniques etc



Muktvala School Received CII National award of " IGBC Green Your School - 2019 program"

SRVRGKMPM School, Muktyala received National award of "IGBC - Green Your School Program 2019", Under category of 'Innovation' Muktyala school children presented their innovative ideas in front of Jury at Hyderabad on 27'" September 2019. On 28"' September 2019 all India level, Muktyala school selected as one of the top three schools, out of 785 schools. Tamilanadu & Gujrat Government schools secured second and third places. Mr. Vemula Prashant Reddy Minister of Transport, Telangana State honoured Muktyala school Head master and school children with Trophy, Certi ficates.

For implementation of innovative ideas IGBC, United way of Delhi & Career representatives visited SRVRGKMPM School, Muktyala on 3'6 December 2019 and handed over Rs. 4 Lacks cheque to school Head Master. In this program HR & S head Mr. G. Srinivas, EHS head Mr. Ramana Reddy, School Head Master, Teachers & Students were participated.



MEGA HEALTH CAMP - MUKTYALA

As part of The KCP Limited CSR initia:lves, a Mega health check-up camp was successfully held on a grand scale in 14uktyala village on 17'" November, 2019 (Sunday) with the support and cooperation of M/s. ANU Institute of Neuro & Car"diac Sciences, Vijayawada.

Hon'ble Managing Director Smt. Dr. V .L. Indira Dutt had Inaugurated the Health Check-up camp and delivered opening speech explaining how the KCP is committed to CSR by organizing various activities of social importance and necessity for the benefit of poor and needy. VIce President Mr. V. Madhusudana Rao, Project Consultant Mr. D.N. Rao and Doctors of ANU Hospitals had also participated in the inaugural function and delivered speeches

This Health camp was organized as Health mela which Includes Specialized Health Checkups, Health awareness program (Health talk's by experts - Eye specialist & Cardiologist), stalls from Anu Hospitals, LEPRA Society (Displayed BCC material) created awareness on HJV/ AIDS, Filaria and Leprosy etc., Integrated Child Development Society (!CDS) department created awareness on low cost Homemade Nutritious Food preparation and various !CDS services etc. (Prepared displayed verities of LowCost Homemade Nutritious Food).



In the above Health check-up camp, total 662 patents were treated from Eight+ villages have visited and got health checked up for various specialist doctors such as General Medicine, Cardiologist, Neurologist, Dentists, Diabetic, Ophthalmologist, Gynecologist doctors extended their consultation, ECG, 20-EHO, BP, Random Sugar, Hight, wei9ht services provided. Also distributed required medicines free of cost to all needy patients.



Corona (COVID -19) Awarness Program for Women

Keeping in view of the spread of novel Corona Virus (Covid-19) in India, its decleration as pandemic by the World Health Organigation (WHO) and decision of Govt. of India to treat this as a notified disaster. As part of The KCP Limited CSR initiatives, under objective of Promotion of Health care, with support of KCP- OHC Doctor, on 21" march 2020 organized Corona awareness program In Muktyala training center. In this program Dr. Madhusudhana Rao explained about worldwide current situation, Indian situation, Corona preventive measures, Symptoms etc. in this program along with our doctor Muktyala Village ANM and Asha workers and VIllage women actively participated.

Corona (COVID -19) Prevenction activites

Spraying of Disinfects: Keeping in •tiew of the spread of novel Corona Virus (Covid-19} in India, its declerat ion as pandemic by the World Health Organigation (WHO) and decision of Govt. of India to treat this as a notified disaster. As part of The KCP Limited CSR initiatives, under objective of Promotion of Health care we dicided to spray disinfects in Muktyala villge, K. Agraharam, Srinivasa Nagar and it is extended up to Jaggayahpet township from 30'" March 2020 onwords.



Stitching and Distribution of nose Masks: As part of The KCP Limited CSR initiatives, under objective of Promotion of Health care, with support of Muktyala tailoring trained women sti tching and distributing double layer washable and reusable nose mask to Gram Pyanchayat staff, Village health workers, sanitation workers, Village volunteers and Muktyala vi llage households.

As part of Corona (Covid -19) prevention activit ies we did social distance marking Infront of RO drinking water plant at Muktyala and strictly monitoring to follow social distance during RO water collection. As per KCP management suggestion we started free distribution of water through Muktyala RO plant from 30"' March 2020 onwards



SMART VILLAGE DEVELOPMENT PROGRAMME

Development of Park in the M uktyala Village

CSwachh Bharat) program

As a part of Smart village development in FY 2019 -20 we were continuing Swachh Bharat program in Muktyala village. The primary purpose of this project is to keep Muktyala village clean and Green.

With support of three cycle rickshaws, six members team we are collecting Dry and wet garbage from Muktyala village and dumping at designated place on daily basis. More than 860 families from Muktyala village is benefitting from this program



KCP Safe Drinking water Program

As a part of Smart village development in FY 2019 -20 we are continuing to supplying RO water to Muktyala vi llage people. The primary purpose of this program is to provide access to sate drinking water to rural communities, they're by reducing waterborne diseoses and their resultant effects. Through this program 1000 - 1200 people benefiting every day.

In the eve of Maha Shivaratri festival we arranged RO drinking water counters and distributed drinking water to the pilgrims and other visitors round the clock for 3 days.

Construction of Ladies Dress Changing R.ooms in Muktyala

Under the guidance of Hon'ble Managing Director Smt. Dr. V.L. Indira Dutt, as a part of CSR initiatives, under the objective of Rural Infrastructure development and emergency responses in the month of February 2020 we constructed four no's of ladies dress changing rooms near Krishna river bank for women those who come for · sacred bath In the holy river Krishna.



Audult literacy Program for Women

Under the guidance of Hon'ble Managing Director Smt. Dr. V.L.Indira Dutt As part of the CSR initiatives, under objective of Women Empowerment, On 19'" March 2020 we initiated adults Literacy I education program for Muktyala. Main aim of this program is to improve literacy levels of women thus leads to reduce gender dispari ties.

With support of Muktyala Pre- Primaf)l school teachers we started this program 19'" March 2020 onwards from morning 11:00 am to 12:30 PM (Dally one and half hour) total 23 women were benefitting through this program. Out of total strength we divided in to two groups ie., Complete Illiterates (who don't know Telegu alphabets) and 2•• group who knows basic knowledge In Telegu and want to improve basic knowledge in English alphabets and small words etc.

Supporting to Lepra society for Leprosv & Filariah Eradication program



Supported to Sri Vani Education acadamy - Special School for Hearing Impaired children

In the eve of our respective Chairmen sir's 82 birthday on 2 7'" December 2019, KCP Cement Unit -II, Muktyla team distributed 2 pairs of School dress each student of Sri Vani Educationals Society school children.


p THE KCP LIMITED KCP CEMENT UNIT-II - CSR activities


p THE KCP LIMITED KCP CEMENT UNIT-II - CSR activities

• u••••'"-• •


CSR Activities Annexure -1 1

Socio Economic activities carried out by KCP Cement Unit - IJ previous years with the expendi ture particulars.

2010 - 11

• Construction of Peerla Chavadi at Muktyala village costs &.0 lakhs.

• Construction of Church at Muktyala •tillage costs 3.0 lakhs.

• Organizing eye camps and distributing lenses 1.0 lakh

• Distribution of artificial legs and conducting medical camps cost 1.0 lakh

• Renovation of temple Lakshmi Narasimha Swamy temple at Vedadri --

20.0 lakhs

• Renovation of Shivalayam at Muktyala - 5.0 lakhs

• Flood relief activit ies for the Muktyala people during October 2009

following cash distribution, distribu:ion of rice, pulses and providing food

&shelter facility for ten days- 20.0 lakhs.

2011-12

• Development of Muktyala park - 5.0 lakhs and monthly maintenance

charges Rs 10,000/- month

• Construction of mineral water plart at muktyala village for supplying of

mineral water - &.0 lakhs and monthly maintenance charges Rs 30,000/

per month.

• Construction of six bed hospital at muktyala village - 15.0 lakhs and

monthly maintenance charges Rs 50,000/- per month.

• Distribution of shoes and books at ZPH High school, Muktyala - Rs 70,000.

• Renovation of ZPH High school at Muktyala (construction of compound

wall, toilets, flooring and painting works) - Rs 12.5 lakhs

• Renovation ( construction of toilets& water facilities) of Govt. High School at Gandrai village - 2.5 lakhs

• Providing transport facility for Muktyala village school children, to and fro

from Muktyala village to Jaggaiahpet town - monthly expenditure is Rs

30,000/-

• Donations for Muktyala villagers on the occasion of festivals like Vinayaka

Chavithi, Dashera, Moharam and Christmas. Rs &7,000/-

• Donation and campaign expenditure towards LEPRA Organization and

awareness programs on AIDS, Tuberculosis and Pyleria.

• Conducting local Medical camps at surrounding vi llages like Oondapadu,

Bugga Mahavaram, Vajinepalli, Sreenivasa Nagar, Agraharam, Muktyala

Madipadu and Jaggaiahpet- Rs 2.0 lakhs

• Cleaning of local irrigation canals Rs 1.0 lakh

2012-2013

SNO NAME OF THE

DESCRIPTION OF THE WORK Year COST OF THE

VILLAGE WORK,Rs

1 MUKTYAlA Colchlng of monkey's 2012- 13 35.000.00

2 GANDRAJ Construction of Toilets at Govl.High

2012 - 13 250.000 School

Axed deposit tor ZP Hilt> 3 GANDRAJ SchooiOnterest to be p::Jld os o 2012 - 13 200.000

schOlarship for 10th closs topers)

4 Jaggayyapet Donation for GurupOOjotsovam 2012- 13 33.000 function, Jaggoyyapel

5 MUKTYAlA Barefoot Managers training program 2012- 13 250.000 for graduates of surrounding vii ages

Annodanam program ::>n the 6 Oondapadu occa~on of Sri Thirupohamma 2012- 13 21.000

Annmovaarl Jhathora

7 Vijayowada Renovation work a t Vijoyawodo 2012 - 13 10.000.00 Officer's C lub, Vijayawodo

Women Skill Development 8 MUKTYAlA programme 2012- 13 130.000.00

(Tailoring & Fashion designing)

9 Bolusupodu Sponsorship for Sri Gurudhom - 2012- 13 35.000.00 Tlrupothi Cycle tour program

Sponsorship for seminar on viOlence 10 Vljayowada against women Issues and 2012 - 13 50.000.00

challenges, conducted by Cll

Tolal 1.014.000.00

(Yearly recurril'l! expenses) NAME OF Cost for

SNO THE DESCRIPTION OF THE WORK Annum,Rs VILLAGE

1 MUKTYAlA M ul<lylo school children Bus Maintenance 500.000.00

Oonoffons to religious fesffvols 2 MUKlYAlA (Vinoyoko chovithi.dussero.mohOrom. 87.000.00 christomos)

3 MUKlYAlA RO Woter f'l'font Maintenonce 240.000.00

4 MUKTYAlA Pork Maintenance 120.000.00

5 MUKTYAlA Mohosivorothri expenses for p Dgrims 145.000.00

6 MUKlYAlA Ambulance expenditure 120.000.00

7 Vedoeltl Sri Yogonondo Lokshmi Noro~mho Swory Kolyonom 125.000.00

Total 1.337.000.00

2013-2014

SJ.No Name of the Descrlpllon of Work Cost of the Vlllaae Work

1 MUKlYAlA Arranged vehicle for pick up and d ropping of 46.664.00 Doctors from Joggoiohpet to Muktyolo of Sri Chondromoulesworo Nursing Home.

2 MUKlYAlA Bore Foot Managers Training Programme for Un 2.88,500.00 employed Graduates through Associotlon of Lady Entrepreneurs of AP.

3 MUKlYAlA Women's skill Oeveloprrent Programmes 63.226.00

4 MUKlYAlA Dos Anjoneyo Swomy Temple renovation 5,44,083.00

5 MUKlYAlA Ro Plant Maintenance Expenses 1,87,924.00

6 MUKlYAlA School Bus Maintenance Expenses 5.06.666.00

7 MUKTAlA Pork Molntenonce Expenses 1.20.000.00

8 DistriCt Contribution Amount paid District Collector. 1.00.000.00 Collector. Krishna for Army Recru~ment Rally Purpose Krishna

9 VEDAORI Planta tion of Vedodri Temple 9000.00

TOTAL EXPENDITURE 18,66,063.00

2014 - 2015

CSR Activities April-2014 to March- 2015

SNO Description Vllloge Amount

1 RO Water Ptont AMavOtom 4.20.00).00

2 Construction of Mul<1yolamma Temple Muklyolo 78.500.00

3 Pee<lochavldi Palnffng Muklyolo 13.COO.OO

4 RO Water Plant Mangollu 2.25.COO.OO

5 Women Skill Development Programme Muklyolo 30.00).00

6 RO Water plant maintenance Muklyolo 1.80.000.00

7 School Bus maintenance Muklyolo 3.24.COO.OO

8 POlk maintenance Muklyolo 1.20.00).00

TOTAL 13.90,500.00

2015 - 2016

CSR Activities April -2015 to March - 2016

SNO DesctipHon VIllage Amount

1 School Bus Muklyala 6,96. 164.00

2 RO Water Plant Muklyala 2.AO.OOO.OO

3 POlk Muktyola 1.50.000.00

4 Training Centre Muklyola 42,966.00

5 Distribution of utensis for Angonwadi schools Muldyolo 65.000.00

6 Toi ets construction at Muktyola Muklyala 1.50.000.00

7 Ambulance Se<vice Muklyala 1.20.000.00

TOTAL 14,64,130.00

2016-2017

CSR ActivHies April-2016 to March-2017

SNO Description VIllage Amount

I Smart \illoge Development Programme Muktyoto 1,97.480.00

2 Training Centre MlA<tyoto 9.45.386.00

3 RO Water Plant at govt Hoopitol Jaggayyapet 3,93.11>1.00

4 School M<GKM ZP schOol) Muktyoto 10.85.576.00

5 SchOOl Su$ Muktyato 6.62.447.00

6 RO Water Plant MlA<tyoto 2,08,08 I .00

7 Part< Muktyala 15.957.00

8 Pu!hkor Expendit.-e Muktyala 15.69.016.00

9 Medical Camp Muktyoto 15.247.00

10 CSR Con$ultation charge$ Muktyoto 38.712.00

I I Gatbage Col ection Expenditure Muktyato 2.47.800.00

TOTAL 53,78,863.00

2017-2018

CSR Activities April-2017 to March-2018

SNO Description Village Amount

I Smart vllage Development Programme MlA<tyala 1.00.000.00

2 Training Centre MlA<tyala 4.27.989.00

3 School (VRGKM ZP schOol) MlA<tyala 6.01.839.00

4 School Bus MlA<tyala 6.()4.212.00

5 RO Water Plant MlA<tyala 1.78.632.00

6 Pork MI.A<tyolo 13,702.00

7 Medicol Camp MlA<tyala 11.270.00

10 NIIT Computer Educallon Programme MlA<tyala 5.30.220.00

II Gart>age Collection Expenditure MlA<tyala 4.79.160.00

TOTAL 29,47,024.00

2018-2019

CSR ActivHies April-2018 to March-2019

SNO Description VIllage Amount

I Smart village Development Programme Muktyata 4.8 t ,800.00

2 Training Centre Muktyala 4,96.()2 1.00

3 School (VRGKM ZP school} Muktyata 11.22A26.00

4 School Bus Muktyala 7.89.776.00

5 RO Wale< Plant Muktyata 2.D9.79 1.00

6 Pari< Muktyala 6.507 .00

7 Plantaffon P<Ogramme expenctiture Muktyala 59.815.00

TOTAL 31 ,66,136.00

2019-2020

CSR Activities April-201 9 to March-2020

SNO Description Village Amount

1 Smart village Development Programme Muktyola 4.91.310.00

2 Tralring Centre Muklyola 4.87,9 70.00

3 School (VRGKM ZP school) Muktyota 11 , t3.800.00

4 School Bus Muklyola 5A5A82.00

5 RO Water Plant Muklyola 70.570.00

6 Pari< Muktyala t0.624.00

7 Disaster tv\onogement Muktyala 3, t9, 175.00

8 M kc9Uon90V$ ExpgncllturQ Muktyolo 3911••.00

TOTAL 30,78,375.00

Annexure-12

SRI DURGA CIVIL& ENVIRO CONSULTANTS 201. Kaica11ya Homes. S.VS. Tempi> SU.... Labb<pet. VIJAYAWADA·520010. Tel S. Fax· 0866·2492759, Cell': 9&$8125139, E-Mail: [email protected]

GSTIN: 37AAMPY4S14A1ZK

R,r: Sl.lCIKCPINU2020

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