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TRANSCRIPT
www.kalypso.com
Complexity Management
Drive Cost Savings to Fund the Future
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Webinar Overview
I. Introductions
II. Overview of Kalypso
III. Today’s Challenge
IV. Product Proliferation
V. Complexity Reduction
VI. Case Studies
VII. Results
VIII. Complexity Management Methodology
IX. Q&A
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Introductions
Scott brings over 20 years of professionalexperience to our clients, with a strongbackground in strategy development, product/brandmanagement, innovation leadership, and businesstransformation in the food industry.
Prior to joining Kalypso, Scott’s professional experienceincluded Sales, Marketing and Innovation leadership roleswith Dow Chemical, Kellogg’s, Pillsbury and the SchwanFood Company. Scott has extensive experience in leadingcross functional brand, innovation and business teams withaccountability for sales and profit objectives. Scott has lednumerous business transformation and process improvementinitiatives including portfolio management and value basedmanagement. Scott has a passion for winning with newproducts and working collaboratively with cross functionalpartners to deliver Innovation leadership.
Scott holds a MBA from the Carlson School of Management,University of Minnesota; a MIM from Thunderbird GlobalSchool of Management; and a BBA in Finance from theUniversity of Iowa.
Scott GambleSenior Manager
Brian SharpPractice Leader
Brian brings over 20 years of experiencein business management, marketing, andcommercial development. He leads the firm’s Pricing &Value Management Practice.
Brian’s client work is focused on the integration ofbusiness strategy and commercial execution with valuescience. Brian is currently leading several large scalevalue management engagements at leading globaltechnology companies.
Prior to joining Kalypso, Brian was with LordCorporation, a high tech industrial manufacturer servingthe Aerospace & Defense and Auto industries where heled their global automotive business. Prior to that, heheld a variety of commercial leadership roles in Europe,Latin America and Asia with BP and Castrol.
He received a BS in Chemical Engineering with aconcentration in Bio-medical Engineering, from theUniversity of Texas at Austin.
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The Kalypso Difference
Kalypso is a consulting firm focused exclusively on innovation. Ourpeople are leading business professionals who combine experience inselect industries with product and process innovation expertise.
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Kalypso Capabilities
Our services are designed to help companies become more innovativeand provide a systemic view of new product & service development.
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Industries We Serve
TechnologyTechnology Consumer BusinessConsumer Business
ManufacturingManufacturing
AutomotiveAutomotive
Life SciencesLife Sciences
Aerospace & DefenseAerospace & Defense
Public SectorPublic Sector
EnergyEnergy
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Firms that invest in innovationduring downturn win duringrecovery
How do you invest ininnovation in challengingtimes?
Today’s Challenge
Tony Hillier, “Sustaining Marketing Spend During Tough Times—A Strategic Imperative Backed by Evidence from PIMS
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Portfolio Management Shift
Source: www.tech-clarity.com
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Holistic approach to Portfolio Management
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Dilution of brand power and shelf spaceclutter amongst other factors.
Frequent setups and shortproduction runs, driving upmanufacturing costs.
Supplier fragmentation leading to lossof buying leverage and ultimately
higher material costs.
Difficulties forecasting sales,ultimately resulting in
increased inventory andtransportation costs.
Product proliferation occurs when organizations market large numbers of similar
products in the same market segment, product line, price band or distribution channel.
A Common Cause of Complexity is ProductProliferation
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Our Experience with Product Proliferation
• Companies have increased the number of active products which hasresulted in reduced sales/item and added complexity across the valuechain.
• Products are developed with minimal innovation causing overlaps inmarket segmentation, price band, product lines and/or distributionchannels.
• Acquisition and mergers create proliferation of products and brands.
• Sales and Marketing incentives are tied to revenue growth which doesnot account for profitability.
• Poor visibility to true product profitability. "Allocated” costs distortprofit impact.
• Lack of clear accountability and difficulty with gaining organizationalalignment to take action.
• Lack of portfolio management throughout entire lifecycle. Newproducts are often launched and old products are rarely discontinued.
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Our Experience with Complexity Reduction
The bottom 20-40% of existing products are profit dilutive, consumescarce resources and drive organizational complexity
Reducing proliferation and organizational complexity through Kalypso’sprocess can save up to 250 basis points of profit margin
Fuel for Growth
• Manufacturingefficiencies
• Procurementefficiencies
• Inventory turns
• Storage, transportation& distribution
• Forecasting
• Working capital andpeople resources
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ApproachApproach
Case Study
ResultsResults
SituationSituation
• Improve profitability, reduce operatingcomplexity and costs throughout divisions
• Reduce SAP data migration costs• Obsoleted 66% of active products and 380k
part numbers prior to SAP data migration• Increased price on least profitable products• Implemented portfolio management
reducing complexity from new products
• $4B oil & natural gas products and serviceprovider
• Weak profitability• Overrun with complexity• About to migrate product data from legacy
system to SAP
• $100M cost savings• Reduced operational complexity
• Product support• Training• Manufacturing• Planning
• Deliver significant cost reductions through rationalization and economies of scale• Improved inventory turns• Improved profitability by eliminating or re-pricing least profitable products• $1.5MM SAP data conversion savings
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ApproachApproach
Case Study
ResultsResults
SituationSituation
• Create common base platforms acrossmultiple products
• Platforms must allow for modular designthat has the flexibility to cater to customerneed
• Deliver significant cost reductions throughrationalization and economies of scale
• $2.5B food company• Difficulty managing raw material complexity• Raw material proliferation
• Diseconomies of scale• Complex raw material management
• About to migrate product data from legacysystem to SAP
• $40MM of annual savings• Developed product platforms that optimized operational efficiencies while still managing to
facilitate customized products through modular designs.• Built platforms that reduced raw materials by 40%.
• Ingredient platform A:• 600 to 180
• Ingredient platform B:• 10,000 to 1,000
• Reduced complexity• Increased purchasing leverage• Reduced inventory
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-40%
-20%
0%
20%
40%
60%
80%
100%
120%
140%
160%
High Productivity SKU's Medium Productivity SKU's Low & NegativeProductivity SKU's
% of SKU's
% of Revenue
% of Operating Profit
-20%
0%
20%
40%
60%
80%
100%
120%
High Productivity SKU's Medium Productivity SKU's Low & Negative ProductivitySKU's
% of SKU's
% of Revenue
% of Operating Profit
Pre Post % Change
# of SKUs 208 155 -25.5%
Revenue ($Millions) 1,000.0$ 976.0$ -2.4%
Operating Profit ($Millions) 43.0$ 56.5$ 31.4%
Pre Complexity Management Post Complexity Management
CPG firm saved $13.5 million in complexity management to reinvest ininnovation and growth initiatives
Complexity Management Results - Example
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Phase 1:Assessment
Phase 1:Assessment
Phase 2:Development
Phase 2:Development
GrowGrow ImproveImprove ExitExit
Cross-Functional Rationalization Workshops
Internal
Assessment
Internal
AssessmentExternal
Assessment
External
Assessment
Hand off to TacticalPlan
Hand off to Tactical
Plan
Complexity Management MethodologyStrategic Phases
Segment 1
Segment 4
Segment 3Segment 2
Segment 5 Segment 6
Financial
Assessment
Financial
Assessment
External
Assessment
External
Assessment
Business Unit
Internal
Assessment
Internal
AssessmentComplexity Rating(1 - least complex, 5 - most complex)
BrandProduct
CodeProductName Country
SupplyChain MFG Proc. QA R&D PKG
Aosta 40000001Pepperoni France 5 3 2 1 1 1
Aosta 40000002Sausage France 2 1 1 2 1 1
Aosta 40000003Ham France 1 4 4 5 5 1
Aosta 40000004Turkey France 2 1 1 1 1 1
Aosta 40000005Chicken France 2 4 2 1 3 5
Obvious cuts for
immediate
return & system
clean-up
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Rationalization Workshop Process
Complexity Rating (1 - least complex, 5 - most complex)
BrandProduct
CodeProductName Country
SupplyChain MFG Proc. QA R&D PKG
Aosta 40000001Pepperoni France 5 3 2 1 1 1
Aosta 40000002Sausage France 2 1 1 2 1 1
Aosta 40000003Ham France 1 4 4 5 5 1
Aosta 40000004Turkey France 2 1 1 1 1 1
Aosta 40000005Chicken France 2 4 2 1 3 5
BrandProduct
CodeProductName Market Channel
MarketShare
(High orLow)
MarketGrowth
Rate (Highor Low)
ProductivitySegment
StrategyPositioning
ExternalScore
XYZ 40000001 Pepperoni National Retail Low High High Grow 3
XYZ 40000002 Sausage National Retail High Low Medium Grow 2
ABC 40000003 Ham National Retail Low Low Low Maintain 4
ABC 40000004 Turkey Regional PL Low High Negative Harvest 1
ABC 40000005 Chicken Regional PL Low Low Negative Harvest 2
Cross Functional
Rationalization Workshops
Functionalarea decision
makers
Functionalarea decision
makers
External Assessment ToolExternal Assessment Tool
Internal AssessmentTool
Internal AssessmentTool
Collaborativefacilitation
process
Collaborativefacilitation
process
Low andNegative SKU
Universe
Segmentation process to identifystrategic action plan for all SKUs
in project portfolio
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Scorecard
Measure Improvement
Develop Tactical
Execution Plans
Establish ImplementationTeams
Establish ImplementationTeams
Complexity Management MethodologyTactical Phases
GrowGrow ImproveImprove ExitExit
Hand off fromStrategic Plan
Hand off fromStrategic Plan
Phase 3:Implementation Plan
Phase 3:Implementation Plan
Phase 4:Execution
Phase 4:Execution
Phase 5:Ongoing Management
Phase 5:Ongoing Management
Execute Plans Developed inPhase 3
Execute Plans Developed inPhase 3
KPI GOAL OWNER G/Y/R KPI GOAL OWNER G/Y/R
DistributionDeliver 1,250 pts. of
distribution (-
125 v 2007)VP Sales SKU Reduction
Rationalize 53 SKU's
by March 2008VP Marketing
Net RevenueDeliver $976m in
2008VP Sales COS Reduction
0.9 pt COS
reduction to 69.7%
VP Supply
Chain
Net Revenue
Recapture $ 8m of
revenue from
rationalized SKU's by
September
VP Sales Sales Expense
Reduction
$3.0 m expense
reduction (-0.1 pts)VP Sales
Marketing Expense
Reduction
$2.0 m expense
reduction (no pt.
change)VP Marketing
G&A Expense
Reduction
$6.0m expense
reduction (-0.4 pts)President
R&D Expense
Reduction
$0.5 m expense
reduction (no pt.
change)
VP R&D
Timeframe: Jan 2008 - Dec 2008
Executive Sponsor: Name
Initiative Leader : Name
Strategy: Improve operating Income by 1.5pts. or $14m through product rationalization and complexity reduction
S
C
O
R
E
C
A
R
D
Strategic Imperative: Operating Income Improvement
Rationale: Escalating commodity prices and increased business complexity have eroded 1.5 pts. of operating income.
Legend for Success Criteria: Above threshold Below threshold Within risk range
External Performance Measures Internal Performance Measures
Initiative: Product Rationalization
(Insert Company Logo) P&LNumber of SKU's 208 155 -53
Division A 68 58 -10
Division B 75 45 -30
Division C 65 52 -13
(in $Millions)% of
Revenue
% of
Revenue Pt. Change
Revenue 1,000$ 976$ (24.0)$
Cost of Sales 706$ 70.6% 680$ 69.7% (26.0)$ -0.9%
COGS 590$ 59.0% 572$ 58.6% (18.0)$ -0.4%
Storage & Distribution 116$ 11.6% 108$ 11.1% (8.0)$ -0.5%
Gross Profit 294$ 29.4% 296$ 30.3% 2.0$ 0.9%
Operating Expense 251$ 25.1% 240$ 24.5% (11.5)$ -0.6%
Sales Expense 72$ 7.2% 69$ 7.1% (3.0)$ -0.1%
Marketing Expense 85$ 8.5% 83$ 8.5% (2.0)$ 0.0%
General & Admin Expense 78$ 7.8% 72$ 7.4% (6.0)$ -0.4%
R&D Expense 16$ 1.6% 16$ 1.6% (0.5)$ 0.0%
Operating Profit 43$ 4.3% 57$ 5.8% 13.5$ 1.5%
Post Rationalization ChangeRationalization TargetsPre-Rationalization Actual
Financial Assessment Tool
Portfolio
Management Process
Portfolio
Management Process
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Scorecard Establishes Clear KPI’s that DriveAccountability and Results
Rationalization Scorecard
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Summary Messages
• Complexity Management can provide up to 5.0 points of profitmargin improvement, supply chain efficiency gains and improvedresource utilization with near term payback
• Complexity Management can provide fuel for your innovationgrowth in challenging times
• Kalypso provides an integrated comprehensive approach tocomplexity management to deliver real sustainable results
• Nimble, flexible, and responsive to your needs. Working besideand behind you every step along the way
• Your trusted partner for tough challenges. Committed to you andthe success of your organization
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Thank You
• Email questions or comments to [email protected] [email protected]
• We will email you today’s presentation
• For more information about Kalypso, visit www.kalypso.com