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Competencies

Minerals Seminars and Courses 2016

delivered

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Give youroperation awell-earnedproductivity boost

Longer lifetimeProductivity is top of the minerals processing industry agenda, and FLSmidth Institute’s training programs are all about maximising the value of plant equipment through all lifecycle phases. We aim to give minerals processing plant staff the skills and competencies they need to manage equipment from design, construction and installation to commissioning and operation and maintenance.

This year, we are focusing even more on the technical contentthat helps you to maintain your equipment at a higher level andsave costs while you’re doing it. As we continue to align ourofferings to market demands, we are always seeking tounderstand what will provide our customers with maximumvalue.

Close to the marketSince the Institute was founded, we have developed our coursesin response to market needs. As a leading manufacturer of minerals processing equipment equipment, we are well aware of the skills and competencies that need to be developed. At the same time, we listen to the needs of customers and adapt course content to meet specific challenges.

deliveredProductivity

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The courses described in this catalogue are just aportion of what we offer. If your operation has a specificchallenge, we can help you identify the type of training anddevelopment that is right for you and put together a program that will help close the competency gaps.

KPIs are an increasingly important facet of optimizing plantperformance. Through our courses, plant operators can learn all about how to determine and apply KPIs in their day-to-day operations.

Our highly specialized and professional trainers helped thou-sands of people last year with their learning and development. On average, our courses receive an impressive satisfaction rating of 8.6 out of 10, as measured by independent analysts. Weconstantly measure training effectiveness – both in terms of what people learn and in the success of transferring new skills to the plant. To maximise these gains, we can arrange post-course assessments and other follow-up activities designed to make the most of your investment.

Complete training solutionOur approach to learning and development is based on a unique three-pronged approach: instruction in the use of machinery, equipment design theory, and onsite training. FLSmidth is the only company to provide such a holistic approach.

Stay safeWorking in minerals processing plants carries with potential safety risks. It is important to remain vigilant and up-to-date with the latest regulations and safety procedures. Our training addresses important safety issues by sharing bestpractices that help you to embed a safety culture in youroperations. Even though there can be different regulations indifferent locations, it can be valuable to learn about safetypractices that have benefited others. What you learn from others can prove valuable for your entire organisation back home.On a final note, last year we launched our e-learning courses.This was a popular move. As another example of our constant aim to improve, we have now made these courses available through our web site. Just go to www.flsmidth.com, Copper, Learning and Development. We look forward to another year of training ahead! And remember, if you have any ideas or suggestions for how we can take your learning and develop-ment to another level, we’d like to hear from you.

On behalf of FLSmidth,

Cristina HolmarkGeneral Manager, Global FLSmidth Institute

and

Mauricio ArroyoTraining Manager, Minerals FLSmidth Institute

delivered ”I want to take this opportunity on behalf of the Rogers Group to thank you for the hospitality provided and the great information you shared with us this past week. The classroom discussions were great and being able to place hands on the actual equipment in your very organized shop was very helpful. We thank you!

Ted Powell, Operations Improvement Project Manager at Rogers Group in

USA, (attended the Raptor Cone Crusher Seminar in Pekin, IL)

”The seminar gave me a new outlook on how to evaluate certain operational parameters at my plant in order to increase productivity and efficiency.”

Francisco Rodriguez, Operations Metallurgical Engineer at Cerro Verde

in Peru, (attended the flotation in Antofagasta, Chile)

Productivity

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Lecturer

All lecturers conducting FLSmidth Institute courses and seminars are highly skilled, professional and with vast experience within the industry. This is only some of our renowned lecturers

profilesDariusz has been working in flotation for 21 years, 8 years in academia, and the past 13 years up to now working for three different FLSmidth group companies (EIMCO, FFE Minerals and FLSmidth Minerals). His flotation expertise covers a wide range of subjects, from basic flotation research, through CFD analysis, scale-up methodology, to industrial process and mechanical flotation machine design. Dariusz has extensive experience with process and equipment start up and support in mineral processing plants around the world. He has over 50 technical publications in peer-reviewed journals and conference proceedings; over 150 conference and invited presentations.

Fred has over 20 years of solid/liquid separation experience, focusing on thickeners and clarifiers for the past 17 years. He has been with FLSmidth for over 20 years and since 2011 is the Director of Sedimentation. Fred has had a hand in the design of a majority of the world’s largest and highest tonnage thickeners installed over that span. His expertise includes process design, instrumentation and control, troubleshooting, testing and sizing, and equipment startup; in a variety of equipment, processes and industries with a focus on minerals sedimenta-tion. Fred is also a key lecturer for trainings and seminars for sedimentation equipment across the world.

Fred Schoenbrunn Global Director of Sedimentation, FLSmidth USA Inc.

Dariusz LelinskiGlobal Flotation Technology Manager, FLSmidth USA Inc.

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profiles

Anthony has been with FLSmidth for over 20 years in various capacities within the comminution product and engineering group. He is currently the Global Director of Comminution. His work has been instrumental in the design, installation and commissioning of many of FLSmidth’s milling equipment around the world. His expertise includes process design, troubleshooting, testing and sizing, as well as commissioning and startup; for grinding equipment in a variety of processes and industries, including FGD limestone grinding systems, cement manufacturing, and copper processing plants. Anthony is also a key lecturer for FLS trainings and seminars for grinding mills operation and maintenance across the world.

Juan has worked in the electrical and automation field for heavy machinery in both cement and minerals processing plants for more than 21 years. His solid experience includes plant operations and maintenance, electrical engineering and design, and installation & plant start-up. Throughout his 7 years of career with FLSmidth he has been heavily involved in various installation and start-up projects in plants in Mexico, Costa Rica, Dominican Republic, Colombia, Brazil and USA. He is also a key lecturer for FLSmidth seminars in USA and Chile for equipment electrical maintenance and instrumentation.

Gilberto has 27+ years of experience in the mechanical maintenance field, 11 years working in maintenance for a mining company in México and 16 years with FLSmidth in technical services for both cements and minerals. He has been crucial in the installation and start-up of SAG Mills, Ball Mills, Gyratory Crushers, among other equipments. Gilberto’s high level of expertise has allowed him to conduct more than 20 trainings in operations and maintenance of crushing and grinding equipment for both cement and mineral processing customers in México and Perú.

Anthony FilidoreGlobal Director Comminution, FLSmidth USA Inc.

Juan Juarez Senior Training Engineer, FLSmidth USA Inc.

With more than 10 years of experience in mining, Daniel’s expertise includes work in commissioning and installing crushers, feeders, screens and conveyors, as well as providing technical expertise to global market product teams and process groups on processing equipment in mechanical, electrical and hydraulic systems. As a result of his deep understanding of crushing equipment, Daniel is a go-to person for crusher operations and maintenance trainings for customers globally.

Daniel SvenssonGlobal Product Line Management - Crushers, FLSmidth

Gilberto SilvaTechnical Advisor for Cements & Minerals, FLSmidth México

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Operation and Maintenance

Cone and Gyratory Crusher Operations and Maintenance

Seminar - AUSTRALIA ...............................................................8

Grinding Mills Operations and Maintenance

Seminar - USA ........................................................................10

Thickener Operations and Maintenance

Seminar - USA/ AUSTRALIA ....................................................12

Grinding Mills Operations and Maintenance

Seminar - AUSTRALIA .............................................................14

Flotation Cells Operations and Maintenance

Seminar - USA ........................................................................16

MaintenanceRotary Dryers Maintenance Seminar - USA .............................18

Rotary Kilns Maintenance Seminar - USA ...............................19

Wear Products Maintenance Seminar - AUSTRALIA ................20

E-learning

Basic Copper ..........................................................................23

Onsite Training

Basic Equipment Training ........................................................25

Customized Equipment Training .............................................26

Registration

General Information ...............................................................29

Minerals seminars and courses 2016

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Operation and Maintenance

8 Operation and Maintenance

Cone and Gyratory Crushers Operations and Maintenance

PINKENBA QLD, AUSTRALIA

General DescriptionThis seminar will integrate two separate discussion topics; Gyratory Crushers and Cone Crushers. Topics will be addressed at a medium level of complexity, aimed at applying knowledge and skill at a practical level.

ObjectiveTo enhance the knowledge and specific technical abilities of the participants in regards to Crushing Technology and Equipment. This seminar specifically aims to improve: - Knowledge of the purpose, function

and limitations of each machine type - Optimization of the equipment. - Implementation techniques of best

maintenance and reliability practices to increase productivity

Target GroupThis seminar is designed for Operational and Managerial personnel in mineral extraction plants whose careers are in the Process, Operations and/or Mainte-nance fields.

Course BenefitsThe participants from this seminar will increase knowledge and abilities, specifically learning how to: - Maintain stable operational param-

eters to optimize the interaction between processes.

- Improve knowledge on the main components of the equipment and the recommended inspections before, during and after operation.

- Understand replacement procedures of the main components of the equipment to maximize the life of the equipment.

- Recognise predictive and preventive maintenance concepts of the equipment and auxiliary equipment.

- Learn control theory in relation to operations.

Furthermore, the participants will be able to engage in panel discussions, exchange ideas, experiences and industry best practices with a remark-able network of industry professionals and FLSmidth experts.

Course ContentGyratory Crusher ModuleSafety and ProtectionMajor ComponentsOperations

- Operating principals - Operating procedures - Operating parameters and design

limitsPreventative Maintenance

- Time based maintenance activities - Condition based maintenance

Auxiliary Systems - Lubrication systems - Hydraulic systems - Hydraulic cooling systems

Major Maintenance - Wear product replacement - Eccentric and mantle replacement - Drive system replacement

Maintenance Troubleshooting

FormatThe seminar will consist of two discreet units dealing with the Gyratory and Cone crushers as separate sections for approxi-mately 1.5 days each. Similar topics for each machine will be discussed.

The objective is to encourage involvement and interaction with and between participants by using a blended learning approach incorporating facilitated delivery, classroom activities, discussion sessions and practical demonstrations. A range of media will be used including presentations, case studies, video footage and diagrams.

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Cone Crusher ModuleSafety and ProtectionMajor Components

- Operations - Operating principals - Operating procedures - Operating parameters and design

limitsPreventative Maintenance

- Time based maintenance activities - Condition based maintenance

Auxiliary Systems - Lubrication systems - Hydraulic systems

Major Maintenance - Identifying and ordering parts - Wear product replacement - Bowl assembly removal and

replacement - Head assembly & mantle

replacement - Drive system replacement

Maintenance Troubleshooting

DocumentationEach participant will receive a training manual with all the material from the seminar.

Training material is not official project documentation. The training material is never to supersede the technical documents & drawings delivered with the equipment.

ParticipantsThe maximum number of participants is 20

Duration3 days

Planned Course DateJune 7th to 9th, 2015

LocationFLSmidth67 Randle Rd.Pinkenba, QLD, Australia 4008

Registration Fee$1,800 AUD excludes GSTThe registration fee includes daily lunches, coffee breaks, training manual.Travelling and lodging expenses are not included.

Cancellation Policy0-30 days before= 100% of registration fee 31-60 days before = 50% of registration fee61 days before = 0% of registration fee

RegistrationPlease contact: Anthony Guadagnino +61 8 6258 [email protected]


Grinding Mills Operation and Maintenance Seminar

SALT LAKE CITY UT, USA

ObjectiveThe objective of this course is to enhance the knowledge and specific abilities of the participants in regards to the grinding circuit technology and equipment. This program specifically aims to improve: - Knowledge of the purpose, function

and limitations of each mill. - Ball Mills and SAG Mills equipment

optimization - Implementation techniques of best

maintenance and reliability practices to increase productivity

Target GroupThis seminar is designed for operators, engineers and maintenance personnel. The topics are designed for both entry- and advanced-level operation and maintenance personnel.

Course BenefitsThe participants from this course will increase knowledge and specific abilities, they will learn how to: - Maintain stable operational param-


- Improve knowledge on the equip-ments main components and the recommended inspections before operation, during operation and during shutdowns.

- Understand replacement procedures of the main components of the equipment to maximize its life.

- Main predictive and preventive maintenance concepts of the equipment and auxiliary equipment.


- Properly maintain the equipments instrumentation to minimize operational failures.

Furthermore, the participants will be able to engage in panel discussions, exchange ideas, experiences and industry best practices with a remarkable network of industry professionals and FLSmidth experts.

FormatThe seminar has been structured as a single unit delivered over a three (3) day period. The objective is to encourage involvement and interaction with the instructor and between participants by using a blended learning approach incorporating facilitated delivery, classroom activities, discussion sessions and practical demonstrations. A range of media will be used including presentations, case studies, video footage and diagrams.

Course ContentProcess and Operations - Theory of Comminution - Secondary Crushing effects and

impact in downstream processes - Design and Equipment Restrictions - Basic Principles of Operation - Process Parameters - Inspections Pre-Operation - Inspections during Plant Shutdowns - General aspects of process control - Process Audits Overview (Grindouts)

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ParticipantsThe maximum number of participants is 35.

Duration3 days

Planned Course DatesAugust 23rd to 25th, 2016

LocationFLSmidth Technology Center7158 FLSmidth Dr.Midvale, Utah 84047

Registration Fee$1,250 USD per participant. The registration fee includes daily lunches, coffee breaks, training manual, and one seminar dinner.

Travelling and lodging expenses are not included.


RegistrationPlease contact: Maria Correa Tel: +1 801-871-7768E-mail:[email protected]

- Determining Power - Energy consumption - Process Troubleshooting - Grinding Mills Maintenance

Maintenance - Equipment Components - Main Drive - Preventive Maintenance - Lubrication and Hydraulic System - Recommended Inspections - Predictive Maintenance - Vibration / Non Destructive Tests - Main Component Replacement - Assembly and Disassembly - Troubleshooting - Electrical Maintenance and Instru-

mentation - Operation and Maintenance of

Pumps - Operation and Maintenance of

Cyclones


Thickeners Operations and Maintenance Seminar


General DescriptionThis seminar will discuss the range of Conventional, High Rate, High Density and Deep Cone Thickeners from an operations, control and maintenance perspective. The discussion topics will be addressed at a medium level of complexity, aimed at applying knowledge and skill at a practical level.

ObjectiveTo enhance the knowledge and specific technical abilities of the participants in regards to Sedimentation Technology and Equipment. This course specifically aims to improve: - Thickeners and clarifiers optimization - Response to changes in process

variables to maintain operational effectiveness and output quality.

- Implementation techniques of best maintenance and reliability practices to increase productivity.

Target Group:This seminar is designed for Operational and Managerial personnel in mineral extraction plants whose careers are in the Process, Operations and/or Maintenance fields.

Course Benefits:The participants from this seminar will increase knowledge and specific abilities, specifically learning how to: - Maintain stable operational param-


- Improve knowledge on the main components of the equipment and the recommended inspections before, during and after operation.

- Understand replacement procedures of the main components of the equipment to maximize the life of the equipment.

- Recognise predictive and preventive

maintenance concepts of the equipment and auxiliary equipment.


- Identify and use instrumentation to minimize operational failures.


FormatThe seminar has been structured as a single unit delivered over a two (2) day period. The objective is to encourage involvement and interaction with and between participants by using a blended learning approach incorporating facilitated delivery, classroom activities,


Training material is not official project documentation. The training material is never to supersede the technical documents& drawings delivered with the equipment.

Duration2 days

PERTH WA, AUSTRALIA

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discussion sessions and practical demonstrations. A range of media will be used including presentations, case studies, video footage and diagrams.

Course ContentSafety and Protection Sedimentation

- Process Overview - Basic Principles of Sedimentation - Flocculation process - Operational parameters

Major Components - Tank - Discharge cone / tank and

connections - Feed arrangement - Overflow launder - HPU and drive assembly - Rake assembly

Process variables - Flocculent addition - Feed Dilution - Bed pressure - Bed level - Slurry density

- Overflow clarity

- Rake torque - Underflow Control

Operations - Control systems and interlocks - Preparation for start up - Start-up procedures - Recommended inspections during

operation - Shutdown procedures - Operational troubleshooting

Maintenance - Preventive Maintenance - Recommended Inspections - Thickener lubrication - Minor adjustments - Replacement of Main Components - Assembly and Disassembly - Wear measurement - Troubleshooting - Electrical Maintenance and Instru-

mentation

Planned Course DateApril 12th to 13th, 2016 Salt Lake City, UT, USAAugust 9th to 10th, 2016 Perth, WA, Australia

LocationFLSmidth Technology Center - USA7158 FLSmidth Dr.Midvale, Utah 84047

FLSmidth - Perth, Australia58 – 60 Dowd StreetWelshpool, Western Australia. 6106

Registration FeeUSA - $950 USDAustralia - $1,200 AUD excludes GSTThe registration fee includes daily lunches, coffee breaks, training manual. Travelling and lodging expenses are not included.


RegistrationPlease contact:

USA- Maria Correa+1 [email protected]

Australia- Anthony Guadagnino +61 8 6258 [email protected]


Mills Operation and Maintenance Seminar

PERTH WA, AUSTRALIA

ObjectiveThe purpose of the Mills seminar is to enhance knowledge surrounding FLSmidth grinding applications and technology whilst highlighting grinding fundamentals within mineral process.The learning objectives of this course are: - Describe the role of comminution

within the mineral flow process. - Illustrate the differences between

Primary & Secondary and Tertiary comminution circuits.

- Clarify the basic grinding fundamen-tals.

- Identify the range of sizes, types and models available in the equipment type.

- Discuss the design features of the equipment.

- Recognize the fundamental differ-ences between Mills and Scrubbers.

- Describe the operational principals of the equipment and the wear products.

- Identify process variables that influence effective operation.

- Review the design and equipment restrictions for each application.

Target GroupThis seminar is designed for operators, engineers and maintenance personnel. The topics are designed for both entry- and advanced-level operation and maintenance personnel.

Course BenefitsThe knowledge gained will assist participants in determining the application and the selection process /criteria needed for a mineral flowsheet whilst identifying the operating parameters and process variables for FLSmidth mills and grinding applications.

Furthermore, the participants will be able to engage in panel discussions, exchange ideas, experiences and industry best practices with a remarkable network of industry professionals and Identify the recommended FLSmidth specialist for grinding (Mills) throughout Australia /

South East Asia.

FormatThe seminar has been structured as a single unit, delivered over a three (3) day period. The objective is to encourage involvement and interaction with and between participants by using a blended learning approach. This will include incorporating facilitated delivery, classroom activities, practical demonstrations and discussion sessions.

Course Content - Role and theory of comminution

within a mineral flow sheet. - Use of different grinding media and

their intended applications. Define the role of a Scrubber within a mineral flow sheet.

- Reduction principles (Impact, Attrition & Abrasion) that occur within the Grinding process.

- Fundamental requirements needed when selecting a Mill based on lab data, grind size optimization and power consumption.

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DocumentationEach participant will receive a training manual with the material from the seminar.


Duration3 days

Planned Course DatesMarch 15th to 17th, 2016

LocationFLSmidth - Perth, Australia58 – 60 Dowd StreetWelshpool, Western Australia. 6106

Registration Fee$1,800 AUD excluding GST The registration fee includes daily lunches, coffee breaks, and training material.

Travelling and lodging expenses are not included.


RegistrationPlease contact: Anthony Guadagnino +61 8 6258 [email protected]

- Key developments on Mill compo-nents & circuit design to achieve optimum results.

- Manage wear products correctly


ObjectiveThe objective of this course is to enhance the knowledge and specific abilities of participants in regards to Flotation technology and equipment. This program aims for:Flotation equipment optimization.Implementation of maintenance and reliability best practices to increase productivity.Ensure the life of the main components of the equipment to increase equipment output.

Target Group:This course is designed for Operations and Managerial Staff in mineral extraction plants in the Process, Operations and Maintenance fields.

Course BenefitsThe participants from this course will learn how to:• Maintain stable operational

parameters to optimize the interaction between processes.

• Improve knowledge of the

equipments main components and the recommended inspections before operation, during operation and during shutdowns.

• Properly maintain the equipment instrumentation to minimize operational failures.

The participants will be able to engage in panel discussions, exchange ideas, experiences and industry best practices with a remarkable network of industry professionals and FLSmidth experts.

Couse ContentOperations - Process Overview - Basic Principles of Operations - Flotation Circuit Optimization and

Troubleshooting - Operations Parameters and Process

Variables - Equipment Design Parameters and

Restrictions in Operations - Recommended Inspections in

Operations - Reagent Selection and Control

Maintenance

- Equipment Components - Preventive Maintenance - Recommended Inspections - Major Maintenance - Troubleshooing - Electrical Maintenance and

Instrumentation

Flotation Cells Operation and Maintenance Seminar


FormatThe seminar has been structured as a single unit delivered over a two (2) day period. The objective is to encourage involvement and interaction with and between participants by using a blended learning approach incorporating facilitated delivery, classroom activities, discussion sessions and practical demonstrations.



Duration2 days

Planned Course DateMay 26th to 27th, 2016

LocationSalt Lake City, Utah

Registration Fee$950 USD per participant.The registration fee includes daily lunches,

coffee breaks, training manual.Travelling and lodging expenses are not included.


RegistrationPlease contact: Maria Correa Tel: +1 801-871-7768E-mail:[email protected]

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Maintenance

18 Maintenance

Mechanical Maintenance of Rotary Dryers (Hands-On)

SOUTH SIOUX CITY NE, USA

ObjectiveMore than 1,100 maintenance person-nel from more than 250 different companies have attended these workshops over the past 8 years. The workshops are designed to cover most areas of preventive maintenance practices, as well as alignment methods, and roller skew adjustment best practice.The learning objectives of this workshop are to: - Define dryer component names - Explain basic design concepts - Identify the most sensitive points for

visual inspection - Explain simple hands-on inspection

methods - Introduce analytical inspection tools

and methods - Explain various gear, pinion and roller

alignment concepts - Explain roller skew and skew

management - Elevate general mechanical knowl-

edge of rotary dryers

Target GroupMaintenance personnel from mechanics, planners to maintenance managers

Course BenefitsThe participants from this seminar will increase knowledge and abilities, specifically in regards to: - Gaining better understanding of

rotary dryer’s mechanical characteris-tics so that more efficient and effective maintenance programs both short term and long term can be planned.

- Undestanding support roller align-ment and setting skew will dispense commonly held myths and misunder-standings putting everyone “on the same page”.

- Provide contacts and resources for future reference.

FormatThe seminar comprises of classroom presentations and a day of hands-on work making roller adjustments at our training kiln.

Course ContentDryer, 2-pier, no refractory - Basic design fundamentals,

Inspection and Trouble Shooting Shell

- Tires, mounting styles and hardware

- Rollers, thrust Rollers and bases

- Gear, Pinion and other drives - Inlet and Outlet Seals

- Alignment –conventional 2 pier alignment.

- Roller Adjustment and Skew - Tire and Roller Reconditioning - Issues with Spherical Roller Bearings

used on trunnions - Thrust Monitor System and

Alignments explained - Lubrication - Roller adjustments and skew

(thrust) control concepts and procedures

DocumentationEach participant receives: - All the course material in full color

hardcover book. This 258-page book (approx.) contains all the pictures, graphics and text

- A memory stick containing all the course

materials, videos and animations


DurationFour days

Planned Course DateApril 4th to 7th, 2016September 19th to 22nd, 2016

LocationSouth Sioux City, Nebraska - USA

Registration Fee$1,150 per person ($100 per person discount applies if 4+ participants from same company attends)


RegistrationPlease contact: [email protected] notice: Registration required no later than three weeks prior to the published date. Participants need to bring their own PPE and in case of inclement weather, appropriate clothing

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Mechanical Maintenance of Rotary Kiln (Hands-On)

SOUTH SIOUX CITY NE, USA

DocumentationEach participant receives: - All the course material in full color

hardcover book. This 322-page book (approx.) contains all the pictures, graphics and text

- A memory stick containing all the course

materials, videos and animations


DurationFour days

Planned Course DateMay 2nd to 5th, 2016October 24th to 27th, 2016

LocationSouth Sioux City, Nebraska - USA

Registration Fee$1,150 per participant ($100 per participant discount applies if 4+ participants from the same company attends)


RegistrationPlease contact: [email protected] notice: Registration required no later than three weeks prior to the published date. Participants need to bring their own PPE and in case of inclement weather, appropriate clothing.

ObjectiveMore than 1,100 maintenance person-nel from more than 250 different companies have attended these workshops over the past 8 years. The workshops are designed to cover most areas of preventive maintenance practices, as well as alignment methods, shell ovality or flexing measurement, and roller adjustment and skew best practices. The learning objectives of this workshop are: - Define kiln equipment component

names - Explain basic design concepts - Identify the most sensitive points for

visual inspection - Explain simple hands-on inspection

methods - Introduce analytical inspection tools

and methods - Explain various gear, pinion and roller

alignment concepts - Explain roller skew and skew

management - Elevate general mechanical knowl-

edge of rotary kilns

Target GroupMaintenance personnel from mechanics, planners to maintenance managers

Course BenefitsThe participants from this seminar will iincrease knowledge and abilities, specifically in regards to: - Gaining better understanding of

rotary kiln’s mechanical characteristics so that more efficient and effective maintenance programs both short term and long term can be planned.

- Undestanding support roller align-ment and setting skew will dispense commonly held myths and misunder-standings putting everyone “on the same page”

- Provide contacts and resources for future reference

FormatThe seminar comprises of presentations and a day of hands-on work roller adjustments on site training kiln.

Course ContentDryer, 2-pier, no refractory - Basic design fundamentals,

Inspection and Trouble Shooting Shell

- Tires, mounting styles and hardware

- Rollers, thrust Rollers and bases

- Gear, Pinion and other drives - Inlet and Outlet Seals

- Alignment –conventional 2 pier alignment.

- Roller Adjustment and Skew - Tire and Roller Reconditioning - Issues with Spherical Roller Bearings

used on trunnions - Thrust Monitor System and

Alignments explained - Lubrication - Roller adjustments and skew

(thrust) control concepts and procedures

20 Maintenance

Wear Products Seminar

PERTH, AUSTRALIA

ObjectiveThe purpose of this seminar is to provide clients with a greater awareness of FLSmidth’s Wear products. This seminar will demonstrate the selection criteria of wear products and their properties and applications to extend asset life whilst reducing the operating costs.

The participation in the Wear Products seminar will improve participant’s knowledge when determining / selecting the correct FLSmidth wear product(s) for the appropriate asset, whilst identifying and assisting in the networking process of FLSmidth personnel. The ultimate result is for clients to achieve financial benefits with positive savings to both plant and assets based on the blended learning approach used within the seminar.

Target Group:The seminar is designed for personnel within the mineral processing plant whose careers surround design /

engineering / maintenance for applica-tions with high wear rates.

Course Benefits:The participants from this seminar will increase knowledge and specific abilities, specifically learning how to: - Identify FLSmidth specialists,

engineering, R& D and logistics support services within Australia / South East Asia for Wear products whilst classifying FLSmidth different Wear products.

- Review and illustrate the different assets / applications that can be adapted / improved by the addition of wear products.

- Define the specifications that go into the production of each wear product(s).

- Discuss the importance of selecting the appropriate wear product(s) based on the specific criteria surrounding the material, impact angle, drop height, Mohs scale and TPH capacity whilst debating the advantages and disadvantages of

each wearable application. - Identify causes of wear products /

failures modes. - Demonstrate and analyze features

and benefits and possible savings to both plant and asset.

- Summarize the installation of each wearable application.

- Recognize newly designed / upgrad-ed FLSmidth wearable components.

- Establish and examine the causes of accelerated wear.


FormatThe seminar has been structured as a single unit, delivered over a two (2) day period. The objective is to encourage involvement and interaction with and between participants by using a blended

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learning approach. This will include incorporating facilitated delivery, classroom activities, practical demonstrations and discussion sessions.

Course Content - FLSmidth specialists within the

Australia / South East Asia region for Wear products.

- Wear products produced by FLSmidth, and analyze their function(s) within the different mineral processes they are utilized in.

- Manufacturing parameters that go into producing each wear compo-nents whilst defining how they differ from our competitors.

- Description of the location / position / application by which the wear product(s) can be installed and utilized.

- Specifications / requirements surrounding the installation process whilst reviewing key parameters surrounding the selection process for FLSmidth Wear products.

- Effects / failure rates of wear

products when the selection process has not been adhered to.

- Draw / compare a relationship between the different wear materi-als.

- Design features of FLSmidth wear components.

DocumentationA Participant handbook will be given to each participant and is designed for self-directed learning as an alternative or to complement the facilitated delivery methodology.

Training material is not official project documentation. The training material is never to supersede the technical documents& drawings delivered with the equipment.


DurationTwo days

Planned Course DateNovember 8th to 9th, 2016

LocationFLSmidth67 Randle Rd.Pinkenba, QLD, Australia 4008

Registration Fee$1,200 AUD excluding GST The registration fee includes daily lunches, coffee breaks, training manual, and one seminar dinner. Travelling and lodging expenses are not included.


RegistrationFor immediate inquiries, please contact: Anthony Guadagnino +61 8 6258 [email protected]

22 E-learning

E-learning

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Purpose The purpose of Basic Copper is to give the participant detailed explanations of the principles behind the processes and of the different steps in the mineral processing of copper.

Target group

The primary target group are newcom-ers to the cement industry, mainly administrative- and other non-technical personnel. However, newly hired technical personnel will also benefit from the course.

Learning objectivesAfter the course the participant should be able to: - Describe the flow of copper oxide

processing - Recognize the machinery involved

in the copper sulphide processing - Recognize the machinery involved

in the copper oxide processing - Recognize the different sources and

types of copper - Know the origin of copper deposits - Know the achievements in the

industry regarding sustainability and environmental improvements

- Know the most common uses of copper

- Understand basic terminology

BenefitsA basic knowledge and a vocabulary on the processes and machinery involved in copper processing will help newcomers to the industry get an understanding of the equipment and the processes of making copper.

After having completed this course you will know about: - The flow of the copper sulphide

process - The flow of the copper oxide

process, which machinery is involved and the basic terminology

- How copper deposits are formed - Different sources and types of

copper - The most common uses of copper - And achievements in the industry

including sustainability and

environmental improvements

Course ContentsThe course contains chapters on the following: - From ore to metal - Deposits - Types of copper minerals - Sulphides - Oxides.

This course will activate the learner and let him reflect on basic knowledge.

Upon completion of the final assessment, the course will be registered as completed and an email documenting your participation will be forwarded to your email.

Basic Copper

ONLINE COURSE

FormThis is a narrated, online course with photos and animations. The course includes assessments to evaluate the learning effect.

Duration 30 minutes

Planned course daysThe course is open for 3 days after purchase.

Locationhttps://institute.flsmidth.com

Registration Fee€ 90.00 excl. VAT

Terms of Payment100 % Advance Payment

Registrationhttps://institute.flsmidth.com

24 Onsite Training

Onsite

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Basic Equipment Training

ON-SITE

ObjectiveFLSmidth Institute’s basic equipment training is a comprehensive program with pre-designed modules in‘process and operation’, ‘mechanical maintenance’, and ‘electrical and instrumentation’ for our main lines of equipment.This training is designed to equip participants with the basicskills and knowledge for safe and efficient operation ofFLSmidth equipment. These basic level courses are designedto meet learning objectives, and are delivered byexperienced trainers.

BenefitsDeveloping the knowledge and competencies of the people running your plant directly translates into: - Improved plant performance - Impact in production and availability - Onsite training reduces travel and

living expenses, eliminates time away from home

Target GroupSuitable for operators, maintenance technicians, lab personnel and their supervisors.

FormatThe objective is to encourage involve-ment and interaction with and betweenparticipants by using a blended learning approach incorporating facilitated delivery, classroom activities,discussion sessions and site exercises in parallel with group work. A range of media will be used including presenta-tions, case studies, video footage and diagrams.

Course ContentThese are some of the equipment we can train on: - Primary Crusher - Secondary Crusher - Screens - Sizers - SAG Mill - Ball Mill - Pumps and Hydrocyclones - Flotation Cells

- Thickeners - Vacuum Filtration - Pressure Filtration

Process and Operation Module - Operational safety - Introduction to the equipment and

basict heory - Equipment parts and - components - Principles of operation

Mechanical Maintenance Module - Hydraulic and lubrication system - Preventive Maintenance-

recommended daily, weekly, monthly inspections

- Major Maintenance - replacement of main components

- TroubleshootingElectrical and Instrumentation Module - Electrical safety - Electrical system overview - Electrical equipment components - Instrumentation and control

diagrams (PIDs)

DocumentationEach participant will receive a completeset of classroom training materials.

Participants20 participants recommended

DurationThe length of the training will depend on the equipment complexity, but 2-3 days of training is the average forbasic equipment training courses

Planned Course DateUpon request

LocationOnsite

Training QuoteTo request a customized training quote, please contact us by e-mail, fax or telephone. Contact information available on the back page.

RegistrationMaria Correa , Project ManagerFLSmidth InstituteTel: +1 801-871-7768E-mail:[email protected]

26 Onsite Training

Customized Training

ObjectiveOur customized training programs are flexible solutions designed to address the specific challenges of your site. We take into account the actual processes and machinery in use, pinpoint the areas of development and structure each program with topics relevant to your organization. We offer customized training onsite inall of our product groups and technologies including:

Crushing, Grinding, Flotation, Filtration, Sedimentation, etc.

We develop our training programs to help increase awareness and understanding of:- Process and operation parameters- Mechanical and electrical maintenance practices- Proper operating procedures- Maintenance and operational safety- Training need analysis by testing of

personnel.

Benefits - Designed to address the specific

challenges of your operation. - Highly collaborative course design

process involving you and our industry experts.

- Fast return on investment.

When FLSmidth prepares a customized training course, we ensure that all key aspects of the course are tailored to your individual needs. These aspects include:- Scope: You decide what topics and

issues are to be covered, as well as the duration of the course.

- Theory: We provide the exact amount and type of theoretical background needed to make the most of the practical training.

- Practical training: This is tailored precisely to your own plant and the scope of the training course.

- Materials: We provide expert developed training materials that

reinforce your learning.- Language: We can offer training in

your native language, either by our

instructors speaking the local language or with an interpreter. The training material can also be translated into the language requested.

- Working culture: We consider morethan just the equipment, tailoring ourtraining to the way you operate yourplant. This amounts to a training coursethat is truly customized, meeting your exact needs.

Value for moneyCustomized training is often the best solution for plants acquiring new equipment or facing specific challenges with existing lines.

Customer satisfactionFLSmidth conducts customer satisfaction evaluations. And we continue to refine our ability to measure the effect of our training through assessment tools that provide “before-and-after” evaluation. We aim for, and frequently exceed, a 30 per cent jump in knowledge in our participants. Customer satisfaction is very high – Many companies are so impressed with the benefit that they incorporate customized training as a regular part of their operations.

Training materialsCustomized training materials are based on the technical documentation specific to your site. These include flow sheets, FLSmidth instructions and sub-suppliers’ user manuals. In addition, FLSmidth’s own training material, group work and exercises, audio-visual aids and computer-based training will also be used when needed.

ParticipantsThe number of participants will be agreed upon with the customer.

DurationTo be agreed upon with the customer.

LocationTo be agreed upon with the customer.

Training QuoteTo request a customized training quote, please contact us by e-mail, fax or telephone. Contact information available on the back page.

ON-SITE

27

Registration

28 Registration

Institute Calendar 2016

JanuaryNo seminars scheduled

FebruaryNo seminars scheduled

March

03.15 - 03.17 Grinding Mills Operations and Maintenance

Seminar - AUSTRALIA

April

04.04 - 04.07 Rotary Dryer Maintenance Seminar - USA

04.12 - 04.13 Thickener Operations and Maintenance

Seminar - USAMay

05.02 - 05.05 Rotary Kiln Maintenance Seminar - USA

05.26 - 05.27 Flotation Cells Operations and Maintenance

Seminar - USA

June

06.07 - 06.09 Cone and Gyratory Crusher Operations and

Maintenance Seminar - AUSTRALIA

JulyNo seminars scheduled

August

08.09 - 08.10 Thickener Operations and Maintenance

Seminar - AUSTRALIA

08.23 - 08.25 Grinding Mills Operations and Maintenance

Seminar - USA

September

09.19 - 09.22 Rotary Dryer Maintenance Seminar - USA

October

10.24 - 10.27 Rotary Kiln Maintenance Seminar - USA

November

11.08 - 11.09 Wear Products Seminar - AUSTRALIA

Planned Individually E-learning

- Basic Copper

On-Site - Basic equipment training - Customized training

Operation and Maintenance Maintenance E-learning

On-site General Information

29

Registration Information

Application procedureThe application procedure varies depending on the seminar. For more information on how to apply, please contact us to:

FLSmidth USA Inc.7158 FLSmidth DrMidvale, UT 84047Attn: Ms. Maria CorreaTel: +1 801 871 7768E-mail: [email protected]

FLSmidth Pty Ltd. Australlia 58 – 60 Dowd StreetWelshpool, Western Australia. 6106Attn: Anthony Guadagnino Tel: +61 8 6258 [email protected]

Please do not make travel arrangements until your registration has been confirmed by a member of our team.

You can also find more information and register on-line on: www.flsmidth.com

LanguageAll seminars and training courses will be conducted in English except if otherwise stated under the descriptions.

AccommodationFor further information please refer to the individual seminar or training course description.

PaymentAn invoice will be forwarded to you as soon as we have received the registration to a seminar or training course.Registration is not considered final until payment is received.

Cancellation PolicyThere will be an administrative charge in case of absence or cancellation. The cancellation fees are as follows:0-30 days before seminar start =100% of fee31-60 days before seminar start = 50% of fee61 days before seminar start = 0% of fee

Absence or cancellation due to missing visa will not be the responsibility of FLSmidth and will be subject to normal cancellation rules of the international seminars and courses.

FLSmidth reserves the right to cancel seminars and training courses if there are not enough applicants to meet the

objectives of a given seminar or training course. In case of cancellation, notification will be sent directly to all applicants.

Seminars and courses are differentiated by the breadth and depth of their content, as well as by teaching materials and instruction format. For more information and advice about exactly which seminars and courses are best for your needs, please e-mail or

telephone FLSmidth.

For online registration go to:www.flsmidth.com

www.flsmidth.com

FLSmidth Denmark Tel: +45 36 18 10 00Fax: +45 36 18 28 04 E-mail: [email protected]

FLSmidth USATel: +1 866 895 8823 (Toll-free)Fax: +1 610 264 6480E-mail: [email protected]

FLSmidth IndiaTel: +91-44-47481000Fax: +91-44-27470301E-mail: [email protected]

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Copyright © 2016 FLSmidth. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.

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