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www.cadfem.net © CADFEM GmbH, 2014 Competence Center FEM Brake-Squeal Analysis with ANSYS Mechanical and optiSLang Simulation of Friction Induced Vibration Effects NVH problems consume significant resources in engineering. Brake- squeal noise of a car is an impor- tant issue that strongly impacts customers’ satisfaction. Task Fig. 1: TRW Automotive, CADFEM The task is to predict design problems leading to brake-squeal in advance. Your Contact Person: Dr. Marold Moosrainer P 08 092 - 70 05 - 45 [email protected] TRW

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www.cadfem.net © CADFEM GmbH, 2014

Competence Center FEM

Brake-Squeal Analysis with ANSYS Mechanical and optiSLang Simulation of Friction Induced Vibration Effects

NVH problems consume significant resources in engineering. Brake-squeal noise of a car is an impor- tant issue that strongly impacts customers’ satisfaction.

Task

Fig. 1: TRW Automotive, CADFEM

The task is to predict design problems leading to brake-squeal in advance.

Your Contact Person: Dr. Marold Moosrainer P 08 092 - 70 05 - 45 [email protected]

TRW

www.cadfem.net © CADFEM GmbH, 2014

Competence Center FEM

A prestressed complex modal analysis is applied to account for the friction effects leading to mode coupling instability. The modal solution is based on a nonlinear contact analysis. Features like friction as a function of velocity or pressure, squeal damping, gyroscopic effects and mode tracking allow accounting for different physical effects within a robust solver.

Solution This way designs that are prone to annoying brake squeal can be identified in the early development phase. Typically friction coefficients, brake pressure and geometrical CAD parameters have to be varied within the automated closed loop process shown below to identify the sensitive parameters with respect to instable modes. ANSYS robust CAD based meshing technology together with its parametric approach and optimization based on optiSLang play the key role to develop proper brake designs.

Benefit for the customer

Brake-Squeal Analysis with ANSYS Mechanical and optiSLang

Simulation of Friction Induced Vibration Effects

ANSYS is a registered trademark of ANSYS, Inc.. All other named products are the property of their respective owners. Figures by Courtesy of TRW Automotive

About CADFEM

Founded in 1985, CADFEM provides everything that is required for the success of the simulation from a single source: First-class software and complete, ready-to-use systems; comprehensive

services; the latest knowledge. CADFEM is the ANSYS Competence Center FEM in Central Europe.