company presentation 2003 2003. history association with u.e.s.c. association with u.e.s.c. general...
TRANSCRIPT
Company Presentation Company Presentation
20032003
HistoryHistory
Association with U.E.S.C.Association with U.E.S.C.
General InformationGeneral Information
FacilitiesFacilities
InvestmentInvestment
InnovationInnovation
Pre
sen
tati
on
Form
at
Pre
sen
tati
on
Form
at
1850 - 1850 - Began TradingBegan Trading
1930 - 1930 - Began Roll ProductionBegan Roll Production
1970 - 1970 - Solely Roll ProductionSolely Roll Production
1999 - 1999 - Acquired by Union Electric Steel Acquired by Union Electric Steel CorporationCorporation
HIS
TO
RY
HIS
TO
RY
UNION ELECTRIC STEEL UNION ELECTRIC STEEL CORPORATIONCORPORATION
Forged Roll DivisionForged Roll Division
Worlds largest fully integrated Worlds largest fully integrated
manufacturer of forged rolls.manufacturer of forged rolls.
Supplier to both ferrous and Supplier to both ferrous and non-ferrous industries.non-ferrous industries.
• Leadership in roll technology Leadership in roll technology through extensive research and through extensive research and development programme.development programme.
Union Electric Union Electric SteelSteel
GEN
ER
AL I
NFO
RM
ATIO
NG
EN
ER
AL I
NFO
RM
ATIO
N
Headquarters in Carnegie, PA, USAHeadquarters in Carnegie, PA, USA
Manufacturing facilities:Manufacturing facilities:
Melting and Forging:Melting and Forging: BurgettstownBurgettstown
ESR:ESR: Burgettstown / Erie Burgettstown / Erie
Roll Finishing:Roll Finishing: Valparaiso / CarnegieValparaiso / Carnegie
Union Electric Union Electric SteelSteel
Locati
on
Locati
on
The Davy Roll The Davy Roll CompanyCompany
Cast Roll DivisionCast Roll Division
Gateshead, U.K.Gateshead, U.K.
300 miles 300 miles to to LondonLondon
100 miles100 miles to to EdinburghEdinburgh
• 50 miles Scottish 50 miles Scottish BorderBorderLocati
on
Locati
on
The Davy Roll The Davy Roll CompanyCompany
15,000 finished tonnes p.a.15,000 finished tonnes p.a.
£20 to 22 million turnover£20 to 22 million turnover
223333 employees employees
MarketsMarkets
22% UK 22% UK
78% exported 78% exported Worldwide Worldwide
The Davy Roll The Davy Roll CompanyCompany
GEN
ER
AL I
NFO
RM
ATIO
NG
EN
ER
AL I
NFO
RM
ATIO
N
The Davy Roll The Davy Roll CompanyCompany
Size Size Range Range
1-50 ton finished weight1-50 ton finished weight
MaterialsMaterials
AIC, High Chrome, HSS, Steel, AIC, High Chrome, HSS, Steel, Steelbase and Nodular IronSteelbase and Nodular Iron
RollRoll Types Types
Work Rolls & Back Ups (Hot/Cold Work Rolls & Back Ups (Hot/Cold Mills)Mills)
Plate Rolls, Edgers, Section Rolls Plate Rolls, Edgers, Section Rolls and and
SleevesSleeves
Pro
du
ct
Ran
ge
Pro
du
ct
Ran
ge
The Davy Roll The Davy Roll CompanyCompany
Roll T
yp
es M
an
ufa
ctu
red
Roll T
yp
es M
an
ufa
ctu
red
2003 Product Mix
65%
4% 2% 11%
18%
Work
Back Up
Structural
Sleeves
Plate
The Davy Roll The Davy Roll CompanyCompany
Mark
et
Bre
akd
ow
nM
ark
et
Bre
akd
ow
n
2003 Sales by Region
32%
16%
22%7%
7%
16%
UK
N. America
Europe
S.E. Asia
Africa
S. America
The Davy Roll The Davy Roll CompanyCompany
Fou
nd
ryFou
nd
ry
ROCAST up to ROCAST up to 830mm /830mm /
1320mm1320mm** diameter diameter
Static up to 1650mm Static up to 1650mm diameterdiameter
Advanced Computer Advanced Computer Monitoring and Monitoring and Control Systems for Control Systems for Melting and CastingMelting and Casting
* Future Development* Future Development
The Davy Roll The Davy Roll CompanyCompany
ROCAST Centrifugal Caster
The Davy Roll The Davy Roll CompanyCompany
Heat
Tre
atm
en
tH
eat
Tre
atm
en
t
SELAS Differential SELAS Differential Hardening FurnaceHardening Furnace
Air, Water and Mist Air, Water and Mist Quench FacilitiesQuench Facilities
17 Conventional Heat 17 Conventional Heat Treatment Furnaces Treatment Furnaces with advanced with advanced monitoring and monitoring and Control SystemsControl Systems
The Davy Roll The Davy Roll CompanyCompany
SELAS Furnace
The Davy Roll The Davy Roll CompanyCompany
11 11 Primary Turning Primary Turning Lathes Lathes
5 5 CNC Finishing CNC Finishing LathesLathes
33 GrindersGrinders
33 MillersMillers
2 2 BorersBorers
11 DrillerDriller
Mach
ine S
hop
Mach
ine S
hop
The Davy Roll The Davy Roll CompanyCompany
Comprehensive Comprehensive Testing and Testing and Inspection Inspection ProceduresProcedures
Chemical Chemical Analysis Analysis
Metallographic Metallographic UltrasonicUltrasonicDimensionalDimensional
Insp
ecti
on
Insp
ecti
on
The Davy Roll The Davy Roll CompanyCompany
Regular onRegular on--site site supportsupport and inspection and inspection visitsvisits
NDT and ultrasonic NDT and ultrasonic inspection traininginspection training
Machining and Machining and Tooling Tooling adviceadvice
CAD modeling and stress CAD modeling and stress calculationscalculations
Repair assessmentsRepair assessments
Tech
nic
al S
up
port
Tech
nic
al S
up
port
The Davy Roll The Davy Roll CompanyCompany
Qu
ality
Assu
ran
ce
Qu
ality
Assu
ran
ce
ISO 9001:2000 Approved ISO 9001:2000 Approved
(LRQA approval no (LRQA approval no 910549)910549)
First Roll makers in First Roll makers in WorldWorld to achieve to achieve standardstandard
October 2002 October 2002 – – CastCastingsings
December 2002 December 2002 - - ForgForgingsings
The Davy Roll The Davy Roll CompanyCompany
Recen
t R
ecen
t In
vestm
en
tIn
vestm
en
t Automated Pre-Automated Pre-Machining Unit.Machining Unit.
Fume Extraction. Fume Extraction.
Heat Treatment and Heat Treatment and Melt Facilities.Melt Facilities.
Spectrographic Spectrographic analysis.analysis.
= = Total in excess £4 Total in excess £4 million.million.
The Davy Roll The Davy Roll CompanyCompany
Fu
ture
Fu
ture
In
vestm
en
tIn
vestm
en
t
Re-engineer Rocast Re-engineer Rocast Control.Control.
Two Heat treatment Two Heat treatment furnaces.furnaces.
New CNC Finishing New CNC Finishing Lathe.Lathe.
CNC Grinder.CNC Grinder.
Drilling Machine.Drilling Machine.
CNC Milling MachineCNC Milling Machine
= = In excess £5 million planIn excess £5 million plan
The Davy Roll The Davy Roll CompanyCompany
Work
forc
eW
ork
forc
e F
lexib
ilit
y F
lexib
ilit
y Introduced four shifts on Introduced four shifts on 8 key machines8 key machines
Converted ancillaries to Converted ancillaries to direct workersdirect workers
One man two machinesOne man two machines
Flexible coverFlexible cover
Production/Technical Production/Technical IntegrationIntegration
= = Increased OutputIncreased Output The Davy Roll The Davy Roll CompanyCompany
Tra
inin
gTra
inin
g
Full Skills appraisal.Full Skills appraisal.
Re-trainRe-traininging aancillaries.ncillaries.
Extensive IT training.Extensive IT training.
Tooling surveyTooling surveyss..
Crane usage.Crane usage.
The Davy Roll The Davy Roll CompanyCompany
InInn
ovati
on
novati
on
Enhanced Enhanced Materials Materials for Work for Work RollsRolls
APEXAPEX STELLASTELLA High Speed High Speed
Steel Steel
The Davy Roll The Davy Roll CompanyCompany
InInn
ovati
on
novati
on
EnhancedEnhanced MaterialsMaterials for Back for Back up and Roughing up and Roughing Work RollsWork Rolls
V ChromeV Chrome Special Die Special Die
Steel Steel
(SDS II)(SDS II)
The Davy Roll The Davy Roll CompanyCompany
THE DAVY ROLL COMPANY THE DAVY ROLL COMPANY LIMITEDLIMITED
UNION ELECTRIC STEEL UNION ELECTRIC STEEL CORPORATIONCORPORATION
Further InformationFurther Information
www.davyroll.co.uk