collection waterjet · · 2014-08-23a waterjet cutting machine cuts any material that is softer...

COLLECTION WATERJET

4 COLLECTION WATERJET

Waterjet cuttingWaterjet cutting is a machining process. Hydraulic pressure intensifiers or mechanical high-pressure pumps bring the water

to a pressure of more than 5000 bar. This water jet does the cutting. Here, it can move several times faster than the speed of

sound. Bystronic offers two procedures: pure water cutting and cutting with abrasive.

Many applications in all industries

A waterjet cutting machine cuts any material that is softer

than the cutting medium – even bullet resistant glass and

marble. The procedure is also flexible with respect to mate-

rial thickness: it can cut 0.01 millimeter-thin plastic films and

20-centimeter-thick titanium plates. Thanks to this versatility,

users can make nearly anything, from the smallest precision

parts for fine mechanics to 16 meter-long components for steel

construction. Whether for aerospace or vehicle manufacturing,

machine construction, the food industry, glass processing or

medical engineering – parts cut with water are used in all of

these areas.

Bystronic: B

est choice.

5

1 1

2 2

33

4

4

5

6

5

7

8

COLLECTION WATERJET

Cutting with abrasive

A waterjet cutting machine also processes hard materials such

as metals, stone, glass, and ceramics. For this, the water jet

must be mixed with a cutting medium (abrasive) – for example,

garnet sand. With this procedure, the abrasive is the separating

tool. The water jet serves to speed up the abrasive particles.

Waterjet cutting with abrasive is comparable to microchipping.

Pure water cutting

With pure water cutting, the water is the separating tool. It is

especially easy to cut soft materials with this procedure, includ-

ing paper products, sealing materials, plastics, foams, textiles,

and food. Pure water cutting is extremely precise: the water jet

can be finer than 0.1 millimeter and it allows the cutting of fine

contours, sharp angles, and tight radii.

Pure-water waterjet cutting1 Water under pressure2 Water nozzle3 Pure-water waterjet4 Workpiece5 Cut width (kerf )

Waterjet cutting with an abrasive1 Water under pressure2 Water nozzle3 Water jet4 Abrasive feed (unpressurized)5 Mixing chamber

(vacuum chamber)6 Abrasive nozzle

(focusing tube)7 Water jet with abrasive8 Cut width (kerf )

Handle material gently and utilize it as well as possible

Waterjet cutting spares the material, for the workpiece is not subjected to any thermal and to

only slight mechanical loads. The material is thus utilized optimally. Therefore, this procedure

enables users to create prototypes and small series profitably and with high quality.

20-millimeter mild steel, cut with the water jet with abrasive. No heat is transferred to the material. The cut edges are nearly perfect.

High material loss with milling. With waterjet cutting, the parts can be nested, which reduces costs enormously. In addition, the time to the finished part with waterjet cutting is shorter than with milling.

Bystronic: B

est choice.

6

ByJet Pro ByJet Pro L

COLLECTION WATERJET

Unique benefits of the Bystronic ByJet models

■ Great cutting accuracy and the highest dynamics for cutting and positioning■ Automatic, CNC-controlled carriage distance adjustment for productive work■ Infinitely adjustable, CNC-controlled sand quantity dosing for precisely-cut parts and economical cutting■ Powerful and energy-efficient high-pressure pumps■ Quick and precise height sensing with integrated collision monitoring creates precisely-cut parts with

maximum process reliability

Requirements and solutions

Batch sizes

Expanded capabilities thanks to equipment variants

such as two or four cutting heads, shuttle table,

divided cutting area

Material thicknesses

Expanded capabilities thanks to selection of various

high-pressure pumps

Unique capabilities of all ByJet models even in the

entry-level models

Flexibility for parts production

Expanded capabilities thanks to equipment variants

such as CNC-controlled rotary axis, larger cutting

area

Bystronic: B

est choice.

7

ByJet Classic L ByJet SmartByJet Classic

COLLECTION WATERJET

Machine Number of cutting heads/Z-axes

High-pressure pumps Maximum cutting area

1 2 4ByPump Active

ByPump Ultra

ByPump Ultra+

18.5 kWHDP

37 kWHDP

Flat processing Tube processing

ByJet Pro ■ ● ● ■ ● ● 3068 x 1535 mm ø = 420 mm, L = 2950 mm

ByJet Pro L ■ ● ● ■ ● ● 3068 x 2048 mm to 3068 x 16 048 mm ø = 500 mm, L = 7700 mm

ByJet Classic ■ ● ■ ● ● 3068 x 1544 mm –

ByJet Classic L ■ ● ■ ● ● 3068 x 2084 mm to 3068 x 10 084 mm –

ByJet Smart ■ ● ■ ● 3068 x 1544 mm –

■ Basic model● Variants

Bystronic: B

est choice.


ByJet ProThe premium models for maximum profits

Customer benefits

■ Short throughput times with the use of up to four fully-automatic CNC-controlled and

monitored cutting heads■ Extremely economical order processing due to high positioning and cutting speeds paired

with the greatest axis dynamics■ No manual adjustment of the cutting heads thanks to the automatic adjustment of the cutting

head distance■ Quick and economical cutting of round and profile tubes with the CNC-controlled rotary axis■ Simultaneous loading and unloading of the machine with the patented shuttle table■ Ergonomic and safe operating concept thanks to encapsulation and safety gate as well as

clean and low-noise work environment

Bystronic: B

est choice.

9

1

43

2

6 75

COLLECTION WATERJET

1 Cutting bridge with up to four cutting heads

2 CNC-controlled rotary axis3 Scraper conveyor (automatic

scraper conveyor system)4 Shuttle table5 PositionPointer6 FixMaster7 PrecisionAligner

ByJet Pro 3015

Number of cutting heads 1, 2 or 4

Maximum positioning speed parallel to the x, y axis/simultaneously 60 m/min/84 m/min

Positioning accuracy Pa* ± 0.08 mm/axis

Repeatability Ps* ± 0.025 mm/axis

Maximum cutting range for flat processing 3068 x 1535 mm

Maximum workpiece weight on cutting grid (standard grid slats)** 1600 kg/m2

Maximum workpiece thickness 200 mm

* Machine precision according to VDI/DGQ 3441. The cutting precision depends on the type of material and its pre-treatment,

the material thickness, the sheet size and its warming.

** Statistical load of new grid slats

@ webcode 030102

Bystronic: B

est choice.


ByJet Pro LThe premium model for XXL formats

Customer benefits

■ Short throughput times thanks to the use of up to four fully automatic CNC-controlled and

monitored cutting heads■ Simultaneous loading and unloading of the machine with the divided cutting area■ Cutting without limits up to a part length of 16 meters for flat and 7.7 meters for round and

profile tubes■ No manual adjustment of the cutting heads thanks to the automatic adjustment of the cutting

head distance

Bystronic: B

est choice.

11

1

4

2

6

3

75

COLLECTION WATERJET

1 Cutting bridge with up to four cutting heads

2 CNC-controlled rotary axis3 Changeable cassettes: easy

loading and unloading4 Divided cutting area5 PositionPointer6 FixMaster7 PrecisionAligner

ByJet Pro L 2030 to 16030*

Number of cutting heads 1, 2 or 4


Positioning accuracy Pa** ± 0.05 mm/m

Repeatability Ps** ± 0.025 mm/axis

Maximum cutting range for flat processing 2048 x 3068 mm to 16 048 x 3068 mm

Maximum workpiece weight on cutting grid (standard grid slats)*** 1600 kg/m2


* ByJet Pro L 2030, 4030, 6030, 8030, 10030, 12030, 14030, 16030

** Machine precision according to VDI/DGQ 3441. The cutting precision depends on the type of material and its pre-treatment,


*** Statistical load of new grid slats

@ webcode 030103

Bystronic: B

est choice.


ByJet ClassicThe classic among the all-rounders

Customer benefits

■ Short throughput times thanks to the use of up to two fully-automatic CNC-controlled and

monitored cutting heads (ByJet Pro technology)■ High positioning and cutting speeds combined with great axis dynamics achieve the most

economical cutting results■ No manual adjustment of the cutting heads with the automatic adjustment of the cutting

head distance

Bystronic: B

est choice.

13

1 3

5 64

2

COLLECTION WATERJET

1 Cutting bridge with up to two cutting heads

2 High-pressure pump3 Control panel4 PositionPointer5 FixMaster6 PrecisionAligner

ByJet Classic 3015

Number of cutting heads 1 or 2









** Statistical load of new grid slats

@ webcode 030104

Bystronic: B

est choice.


ByJet Classic LThe all-rounder for XXL formats

Customer benefits

■ Short throughput times thanks to the use of up to two fully-automatic CNC-controlled and

monitored cutting heads■ Cutting without limits up to a part length of ten meters for flat parts■ Simultaneous loading and unloading of the machine with the divided cutting area■ High positioning and cutting speeds combined with great axis dynamics achieve the most

economical cutting results■ No manual adjustment of the cutting heads thanks to the automatic adjustment of the cutting

head distance

Bystronic: B

est choice.

15

1

54

2

6

3

COLLECTION WATERJET

1 Cutting bridge with up to two cutting heads

2 High-pressure pump3 Divided cutting area4 PositionPointer5 FixMaster6 PrecisionAligner

ByJet Classic L 2030 to 10030*



Positioning accuracy Pa** ± 0.05 mm/m

Repeatability Ps** ± 0.025 mm/axis

Maximum cutting range for flat processing 2084 x 3068 mm to 10 084 x 3068 mm

Maximum workpiece weight on cutting grid (standard grid slats)*** 1600 kg/m2


* ByJet Classic L 2030, 4030, 6030, 8030, 10030

** Machine precision according to VDI/DGQ 3441. The cutting precision depends on the type of material and its pre-treatment,


*** Statistical load for new grid slats

@ webcode 030105

Bystronic: B

est choice.


ByJet SmartThe economical one proves: Capacity and quality are not a question of money

Customer benefits

■ Up to two fully automatic CNC-controlled and monitored cutting heads

(ByJet Pro technology) ensure short throughput times■ Low purchase price thanks to focus on the essential■ High efficiency of the pump and long service intervals keep operating costs low■ High-end assemblies and materials for long-lasting high precision■ Minimal set-up space due to integrated components as well as good accessibility

from several sides

Bystronic: B

est choice.

17

1 3

2

54 6

COLLECTION WATERJET

1 Stable boom with two cutting heads and linear motor

2 Integrated high-pressure pump3 Integrated control panel4 PositionPointer5 FixMaster6 PrecisionAligner

ByJet Smart 3015










** Statistical load for new grid slats

@ webcode 030106

Bystronic: B

est choice.

18

1

3

2

COLLECTION WATERJET

Waterjet options

1 PositionPointer: Precise

positioning of the cutting

head and gentle handling

of the raw material. Fields of

application: Edge detection,

displacement of the null

point, and continuation on

the contouring.

2 FixMaster: Patented

automatic holding of parts

during the cutting process,

which makes micro joints

superfluous.

3 PrecisionAligner: Smart fine adjustment that allows you to

cut up to four times faster on a single part with several cutting

heads.

Bystronic: B

est choice.

19COLLECTION WATERJET

Bystronic high-pressure pumpsCut the perfect part with high pressure

ByPump Ultra and Ultra+

■ Processing of extremely thick materials■ ByPump Ultra+ for double the water flow

quantity as compared to ByPump Ultra

Technical data ByPump Ultra

Max. working pressure 5300 bar

Max. feed capacity 3.2 liters/min

Max. capacity 45 kW

Technical data 18.5 kW HD pump



Max. capacity 18.5 kW

Technical data ByPump Ultra+



Max. capacity 93 kW

Technical data 37 kW HD pump



Max. capacity 37 kW

Technical data ByPump Active



Max. capacity 45 kW

ByPump Active

■ Active Pressure Control technology allows

a controlled linear pressure signal without

high-pressure tanks subject to inspection

■ Precise implementation of the pressure

specification from the lowest to the highest

working pressure regardless of the flow

■ The clean pressure signal results in high

cutting quality with low loading of the

high-pressure components

ByJet Smart Pump

■ Low space requirement thanks to integration

into the machine chassis of the ByJet Smart■ Great energy efficiency■ Long service intervals■ Low operating costs

Bystronic: B

est choice.


BySoft 7Modular CAD/CAM software with 2D and 3D CAD as well as extensive functions for

scheduling and monitoring manufacturing processes

Customer benefits

■ Existing drawings and models can be input, edited, and processed easily■ Reduction in parts costs, because BySoft 7 automatically nests parts perfectly. Raw materials

are used in their entirety. This also applies to the processing of tubes and profiles■ Cutting plans and bending programs can be perfectly created with the push of a button. The

correct cutting technology is automatically set and the bending process is automatically simu-

lated and monitored

■ Offers comprehensive options for scheduling and monitoring manufacturing processes■ Provides maximum transparency because all machine and job data are always available■ Efficient connection to ERP/PPS systems

Modern sheet metal process-

ing without high-performance

software is unimaginable

these days. BySoft 7 offers

a comprehensive range of

functions and is still easy to

operate. With BySoft 7, the

user can quickly and easily

design tailored parts and cre-

ate cutting plans and bending

programs with the push

of a button. Furthermore,

manufacturing processes are

scheduled and monitored ef-

ficiently, thus maintaining an

overview and finishing jobs

quickly and economically.

Bystronic: B

est choice.

21COLLECTION WATERJET

ByVisionSimple, user-friendly, and fast control of laser and waterjet cutting systems as well as

pressbrakes (Hämmerle 3P, Xpert, and Xcite)

Customer benefits

■ Flexible high-performance controller for more productivity and profitability■ Intuitive operator guidance via touch screen■ An integrated maintenance schedule for the machines ensures their optimal availability■ Fast transfer rates■ Tools for troubleshooting■ Can be switched to many languages

ByVision is the high-performance controller developed by Bystronic for laser and waterjet cutting systems and pressbrakes.

It stands for the highest productivity and is optimally tailored to Bystronic machine systems. ByVision ensures, as no other

controller can, that the features of the machine system are used optimally.

Bystronic: B

est choice.

22

COLLECTION LASER

Best choice.

COLLECTION BENDING COLLECTION WATERJET COLLECTION SOFTWARE

DEU

Bystronic Tools

Laser | Bending | Waterjet bystronic.com

COLLECTION WATERJET

Not all products listed in this brochure are available in all countries.

This brochure may show parts that are not standard equipment, but are available as options. For the better visibility of machine details, some safety covers may have been opened or removed for these pictures. The right to make changes to dimensions, construction, and equipment is reserved. For technical data, see the separate data sheets.

ISO-9001-certified

PosterCOLLECTION WATERJET

Bystronic Collections

Image brochure Tool catalog

Bystronic: B

est choice.

bystronic.com

Colle

ctio

n W

ater

jet/

1209

eng/

Prin

ted

in S

witz

erla

nd ©

Cop

yrig

ht B

ystr

onic

201

2

COLLECTION WATERJET

collection waterjet · · 2014-08-23a waterjet cutting machine cuts any material that is softer...

Documents