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Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ Product Line Manager Houston, November 20 th 2008

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Page 1: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

Drilling Engineering Association - Forth Quarter

Coil Tubing Directional Drilling

Steve Carey INTEQ Product Line ManagerHouston, November 20th 2008

Page 2: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

Content

• Why Coil Tubing Directional Drilling?

• Re-entry

• Grass roots

• Questions

Page 3: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

Closed loop / Automated Drilling SystemsCoilTrak®

TruTrak®

Slim AutoTrak® RSS

Page 4: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

What is Coiled Tubing Drilling?

• CT & Motor to drill, sidetrack, or deepen a wellEfficiencies & economies compared with jt’d pipe

• Types of CTDNon-directional i.e. ~90% Canada shallow <$

Directional Advanced BHA controlling well path

Re-entry CTD accesses uneconomic reservesw/o tbg retrieval

Page 5: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

Why consider Coil Tubing Directional Drilling?

• Reservoir access • Production • Recovery factor• Life of Field• Existing infrastructure • Unit lifting costs • Hostile environments• Environmental impact

Page 6: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

Typical reentry CTD sidetrack

3 3/16“ liner2 7/8“ liner

4 1/2“ productiontubing

7“ liner

Top of 3 3/16“ in4 1/2” tailpipe

liner crossover

CTD “bighole“ completion

CTD Sidetrack

throughtubingwhipstock

4 1/8“ or 3 3/4” openhole

liner cement

Parent - 4 ½” production tubing- 7” liner

Pre rig• Set 4 ½” x 7” whipstock• Squeeze cement to abandon perfs

CTD• Mill window• Drill - 3 3/4” or 4 1/8” bicenter

- 45° DLS common- Xanthan drilling fluid

• Run 3 3/16” x 2 7/8” liner & cmt• Log CNL & Perforate

optional “slimhole“sidetrack fromexisting “bighole”sidetrack

2 3/8“ liner

whipstock set in 3 3/16“ liner

2.3/8” slimhole optionincreases candidates

Page 7: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

Electronic Disconnect & Circulation (EDC)

Page 8: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

Electro-Hydraulic Orienter (HOT)

Spiral Piston

Oil Chamber #1

Oil Chamber #2

Stroke length corresponds to 400° rotation

of spiral thread

Page 9: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

Oversized, quality?

Most tortuous

Least tortuous, longest reach

Page 10: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

A case for Rib Steering

Page 11: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

X-treme motor section

Near bit Inclination 12.2ft (3.73m) behind bit

Control Electronics

Bit RPM measurementHydraulic Power Unit

Steering Pads 1.3ft (0.4m) behind bit

3” CoilTrak RSM

• 4 Drilling Modes

- “ribs off”

- “steer” (direction steer force)

- “inclination hold” (target inclination + steer force)

- “backreaming” (steer mode with SF = 0%)

Page 12: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

RSM extends lateral and saves 6 days/$ - Alaska Well Data • North Slope• August 2008• 3 ¾” Re-entry• Sandstone

Objectives•Extended lateral •Decrease tortuosity and drag•Meet AFE $/time•Increase production

Results – Answers While Drilling•AFE –6 days •Additional sidetrack drilled•Minimize tortuosity + extend lateral•Improved weight-to-bit transfer•Improved bore-hole quality •Increased production

INTEQ Solution• 3” RSM and CoilTrak• 3 ¾” Hughes Christensen Bit (HCM 304Z)

7 inch

True

Ver

tical

Depth

(ft)

P1-24L 1-01

TD 14,017ft MD

TD 14,750ft MDP1-24L 1

0

500

1000

1500

2000

2500

3000

North (ft)

9500

9000

8500

8000

80007500

70006500

6000

East (ft)

C 2008 Copyright Baker Hughes Inc. All righ

Page 13: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

A case for Reservoir navigation

Shaley sand with poor markers. What if dip or faulting different than expected? Porpoise = lost pay and in some cases OH sdtk.

Page 14: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

Multiple Propagation Resistivity

• Frequencies 400kHz & 2MHz Pilot fleet

Page 15: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

TruTrak CTDD - DJ Basin

Page 16: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

TruTrak Automated Directional Drilling

• Unmatched X-trememotor power

+• Reliable VertiTrak hardware

+• Superior AutoTraksteering concept

Steering Head

X-tremePower Section

Control Sub

Pulser Sub

MWD System

Adapter Sub

Page 17: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

A Slide Only Experience

Commands:– Maintain Verticality – Kick-Off and Build to 30O

– Hold Inclination– Drop back to Vertical– Maintain Verticality

Downlink System

Page 18: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

TruTrak on Coil Tubing

Tool size 9-1/2“ 8“ 6-3/4“ 4-3/4“

Max. Inclination 30° 30° 30° 90°

Max Build up rate 2° / 100 ft 2° / 100 ft 3° / 100 ft 5° / 100 ft

Possible to run on coil no no Under certain

conditions yes

Commercial yes yes yes Pilot phase

Page 19: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

a) b) c)

TruTrak: New Well Profiles

Page 20: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

4.3/4 TruTrak on CT

Results• 21 wells ~ 118,000ft (14 with 3.1/2” CT)

• Exceptional HS&E

– fewer crew; less handling; automation

• Ave. 3 - 4 days drilling /well (8,000ft)

• 500 fph instantaneous / 200 fph average ROP

• Precise directional control “painting the line”

• Excellent bore-hole quality

• HD404z optimized bit / hydraulics

• Case histories awaiting approval

• Continue CTD with TruTrak 2nd rig

• Further optimize CTDD operation

Page 21: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

TruTrak advantages

• Precise well placement via automated control– High-quality, vertical section– Smooth build/drops with minimal doglegs– Efficient tangent drilling in auto-inclination hold mode

• Improved bore-hole quality– Minimal doglegs– Reduced tortuosity

• Lower torque and drag– In-gauge hole– No spiraling– Time saving

• Improve gross ROP vs. conventional motors– No correction runs– Simple casing run and reduced wear

Page 22: Coil Tubing Directional Drillingdea-global.org/wp-content/uploads/2009/11/DEA... · Drilling Engineering Association - Forth Quarter Coil Tubing Directional Drilling Steve Carey INTEQ

Questions?