coil storage systems lankhorst

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Your partner in safe coil storage COIL STORAGE SYSTEMS

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  • Yo u r p a r t n e r i n s a f e c o i l s t o r a g e

    COIL STORAGE SYSTEMS

  • World wide specialist in safe coil storageIt all started in 1981 when a local steel millwanted to improve safety in their coilwarehouse by replacing old and venerablewooden chocks. Back then Lankhorst wasalready a plastics producer and, after someengineering, the worlds first coil storagechock made from recycled plastics wasproduced. It proved to be an excellentproduct: an enormous load bearing capacitywas combined with ductile, yet unbreakablecharacteristics.

    Today, 30 years of experience later, LankhorstMouldings coil storage systems can be found allaround the globe. All major steel producers,steel processors and steel stockholders usethese storage systems with great success.Lankhorst Mouldings customers benefit from ourwide product range that always offers the sameimportant features: improved safety, optimal

    flexibility, extreme long lifetime and highlyexperienced on-site product support andadvice.

    Wide product rangeOver the past decades we have developed avast range of coil storage and transport systems.All these systems have been engineered in closecooperation with our customers they are theexperts in steel, we are the experts in plastics.Production takes place in our own productionfacility, which is based in the city of Sneek in theNetherlands.

    Whether you want to store hot rolled, cold rolled,galvanized, painted or tin-plate (slit) coils,whether you want to store them single level or upto two or three levels there is always aLankhorst Mouldings coil storage system that willfit your situation.

    COIL STORAGE SYSTEMS

  • Improved safetyOr perhaps we should better describe this asoptimal safety. Because at Lankhorst Mouldingssafety is most important and second to none. In thisrespect we find it very important that our engineersare fully involved in the whole process: designing(new) coil storage systems in our own Research andDevelopment Centre, recycling the right type ofplastics in our own recycling plant, producing coilstorage chocks in our own production facility andon-site advice by our highly experienced salesengineers. Needless to say that most of ourproducts have been evaluated and approved byTV Germany, as well Lankhorst Mouldings arecertified according to ISO 9001, ISO 14001 andOHSAS 18001 regulations.

    Less damageOur material is ductile. When subjected to loading,KLP material flexes slightly but will return to itsoriginal shape immediately afterwards. KLP

    material considerably reduces damage to yourprecious coils.

    Optimal flexibilityAt Lankhorst Mouldings we do not simply copy awooden chock. We develop new innovative coilstorage systems. We know that your coil dimensionsare not always the same, therefore our chocks arenot fixed to their position they can easily beadjusted for the coil dimensions that you havetoday. Flexibility for diameter, width and weight.

    Extreme long lifetimeAs mentioned before, at Lankhorst we recycleplastics ourselves, and we have done so for thepast 30 years. This allows a constant quality level atall times, very important when it comes to safety.Anyone can make a black plastic chock, but whohas the experience to make one that never breaksand lasts a lifetime?

    On-site product advice and supportSafe coil storage is always tailor-made. Althoughthere are many similarities in coil warehouses, all ofour customers have specific storage characteristicswith special requests. Thats why our salesengineers are always ready to visit you on-site. Andthere is another advantage of being in the steelbusiness for so long: Lankhorst has a vast networkof representatives all over the world in all majorsteel countries on all continents. No matter whereyou are located, there is always a Lankhorstrepresentative near you for instant advice orsupport.

    w w w. l a n k h o r s t - m o u l d i n g s . c o mTe l . + 3 1 ( 0 ) 5 1 5 - 4 8 7 6 9 0

  • It all started in 1981 when a local steel millwanted to improve safety in their coilwarehouse by replacing old and venerablewooden chocks. Back then Lankhorst wasalready a plastics producer and, after someengineering, the worlds first coil storagechock made from recycled plastics wasproduced. It proved to be an excellentproduct: an enormous load bearing capacitywas combined with ductile, yet unbreakablecharacteristics.

    Your partner in safe coi l storage

    Royal Lankhorst Euronete GroupLankhorst Mouldings BV is a subsidiary of theRoyal Lankhorst Euronete Group. Its originsdate back as far as the year 1803 on the exactsame spot where our offices and factories canbe found today.

    At the bicentennial festivities of Lankhorst in2003 Her Majesty the Queen of the Netherlandsgranted the Group the honour to use the wordRoyal in the companys name.

    The Royal Lankhorst Euronete group expandedfrom a regional family owned company into aworldwide operating company with leadingpositions in markets for a.o. ropes, industrialyarns, fish netting, reinforced composites andrecycled plastics. We exchange knowledgeand ideas and create synergies for jointdevelopments.

    Maritime Rope & Offshore

    Division

    FishingDivision

    EngineeredProductsDivision

    YachtingDivision

    YarnDivision

    PureDivision

    Recycling Products Mouldings Ekon

  • It all started in 1981 when a local steel millwanted to improve safety in their coilwarehouse by replacing old and venerablewooden chocks. Back then Lankhorst wasalready a plastics producer and, after someengineering, the worlds first coil storagechock made from recycled plastics wasproduced. It proved to be an excellentproduct: an enormous load bearing capacitywas combined with ductile, yet unbreakablecharacteristics.

    w w w. l a n k h o r s t - m o u l d i n g s . c o mTe l . + 3 1 ( 0 ) 5 1 5 - 4 8 7 6 9 0

    K L P R o l l S t o p S y s t e m

    K L P R o l l b l o c k s

    K L P R o l l C r a d l e S y s t e m

    K L P S t o r a g e b l o c k s

  • Turn-key

    In Holland we say what good is comes fast.This is certainly the case for our KLP

    RollStop System. Developed back in 2005,today already our most popular coil storagesystem chosen by all major steel companiesworld wide.

    It is a turn-key storage system offeringmaximum flexibility and maximum safety. Coilsmay be stored up to three levels. The systemconsists of four simple components: rail,connector, spacer and KLP RollStop thisallows a very simple installation on-site.

    The interlocking system consists of a reinforcedrail with notches on which the KLP RollStopscan be positioned. The distance between theKLP RollStops may vary depending on coildiameter. One size fits all! An extensiveinstallation manual will guide you through theinstallation of the system on-site.

    Why use KLP RollStops System in your warehouse?

    One stop shop one supplier for thecomplete system (turn-key)

    No steel profiles needed No special installation equipment needed Fast and easy installation two men can

    do the job Easy three level stacking Flexible for coil diameter and width Improved safety for personnel

    (TV-approved) Less damage to your precious coils Splinter proof Long lifetime Enormous load bearing capacity No oil absorption

    ROLLSTOP SYSTEM

    K L P R O L L S T O P S Y S T E M

  • solution for safe and flexible coil storage

    HR or Heat Resistant RollStops may be used for coilswith temperatures up to 110C. Our standard KLP

    RollStops can withstand temperatures up to 60C. WR or Weather Resistant RollStops have a specialcoating preventing them from corrosion.

    Our KLP RollStop System is fully patented.

    KLP RollStop System:the world standard since 2005

    We can supply two basic models of our KLP

    RollStops, depending on the weight of your coils. Eachmodel can be supplied for various coil storagesituations:

    Place all spacers andconnect them to the rail- your storage system isnow ready for use!

    Place KLP RollStops,depending on coildiameter.

    Use rails and steelconnectors to createthe desired row length.Use (end)spacers to setthe desired row width.

    1

    2

    3

    Tyyppee AApppplliiccaattiioonn DDiiaammeetteerr MMaaxxiimmuummccooiillss ((mmmm)) llooaadd ((ttoonnss))

    uussiinngg 44 RRoollllSSttooppss

    RS100 Standard 700-2500 100RS100 WR Outside storage 700-2500 100RS100 HR Heat Resistant 700-2500 100

    up to 110CRS40 Standard 564-2500 40RS40 WR Outside storage 564-2500 40RS40 HR Heat Resistant 564-2500 40

    up to 110C

  • ROLLBLOCKS

    For flexible

    Since 1986, Lankhorst Mouldings have beenmarketing KLP Rollblocks. From thatmoment, the Rollblock coil storage systemhas become a standard for many steelcompanies.

    Our KLP Rollblock System offers coil storagethat is both safe and flexible. Rollblocks have tobe placed into standard UNP-channels.Theblocks have no fixed position; they can be moveddepending on the diameter of the coil - ideal ifyou have a variety of small and large coils.

    KLP Rollblocks allow storage of coils withdiameters ranging from 500 to 2500 mm. The 28 chock angle offers maximum supportand allows coil stacking up to three levels.

    One system for all your coils!

    Why use KLP Rollblocks in your warehouse?

    Improved safety for personnel(TV approved)

    Easy three level stacking Less damage to your precious coils Splinter proof Long lifetime Enormous load bearing capacity Flexible and efficient No oil absorption

    KLP Rollblocks were developed in close co-operation with the European steel industry.Rollblocks comply with all industrialrequirements.

    K L P R O L L B L O C K S

  • storage of your coils

    KLP Rollblocks are used world-wide: Australia,Mexico, Canada, United States, Brazil, China, India,Indonesia, South Africa and in almost all Europeancountries.

    KLP Rollblocks are produced from plastics. Years ofexperience ensure the best choice of materials; theproduct becomes virtually indestructable and resilient.When subjected to loading KLP Rollblocks flexslightly, but will return to their original shapeimmediately afterwards. KLP Rollblocks considerablyreduce damage to coils.

    Our standard Rollblock (type 55/16-2) is a true heavyduty block: each Rollblock can bear about 25 tons.One coil is supported by four Rollblocks. Apart fromthis Rollblock we offer several other dimensions: forevery coil warehouse Lankhorst Mouldings can offerthe right storage system. Our sales people will behappy to assist you in finding the optimal solution.

    KLP Rollblocks are available in twoqualities: our black standardrange, which can be used for coilswith a temperature up to 60C anda range allowing storage of coilswith a temperature up to 110C.

    The English/American equivalent ofthe European UNP-180 channel is the C7 channel.

    Other sizes upon request.

    Standard (left) and Heat Resistant (right)

    KLP Rollblock

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    uussiinngg 44 RRoollllbblloocckkss

    RB 55/16-2 Standard 180 875 - 2500 100RB 55/16-2 HR Heat Resistant 180 875 - 2500 100

    (up to 110C)RB 55/12 M2 Standard 140 500 - 2500 30RB 55/12 M2 HR Heat Resistant 140 500 - 2500 30

    (up to 110C)RB 55/16-2 ZN Standard 180 500 - 2500 60RB 55/16-2 ZN HR Heat Resistant 180 500 - 2500 60

    (up to 110C)

  • World-wide special is tcoi l storage

    ROLLCRADLE SYSTEM

    Lankhorst Mouldings are specialists indeveloping and producing storage systemsfor coils. All products were developed inclose co-operation with the internationalsteel industry.

    Our KLP RollCradle System consists of areinforced plastic rail with notches and blocks(KLP RollCradles) which can be placed atdifferent distances from each other, dependingon the coil diameter.

    Why use KLP RollCradle System in your warehouse?

    One stop shop one supplier for thecomplete system (turn-key)

    No steel profiles needed No special installation equipment needed Fast installation Improved safety for personnel

    (TV approved) Easy two level stacking Less damage to your precious coils Splinter proof Long lifetime Enormous load bearing capacity Flexible and efficient No oil absorption

    K L P R O L L C R A D L E S Y S T E M

    F o r e a s y s t o r a g e

  • in

    Turn - key systemKLP RollCradle system is an improved version of thetraditional KLP RollCradles. It will be supplied as aturn-key coil storage system. The system offers goodvalue for those warehouses that do not have a largevariety in coil dimensions and that store coils up to 2levels.

    Lankhorst Mouldings have over 25 years of experiencein safe coil storage. Our selection of raw materialsguarantees an extreme long lifetime. When subject toloading, the KLP RollCradles flex slightly, yet willreturn to their original shape immediately afterwards.This will avoid damage to your precious coils.

    KLP RollCradles are also available for use inside(steel) UNP-channels. Please contact us for moredetails.

    o f y o u r c o i l s

    Type Application Maximum Maximum Diameter load (tons)

    using 2 RollCradles

    RC 40 Standard 1900 40RC 80 Standard 2100 80

    Our KLP RollCradle System is also available in'Weather Resistant' quality.

  • World-wide special iscoi l storage

    STORAGEBLOCKS

    For safe storage of

    Not all coils are stored in multiple levels.Sensitive material may not be stacked due tothe risk of damage. Sometimes regular coilsare stored temporarily awaiting furtherprocessing and slit coils are usually toonarrow for stacking.

    For these applications Lankhorst Mouldingshave developed a wide range of KLP

    Storageblocks and KLP Oiltrays. These are V-shaped floor pads that can easily be installed inany warehouse. Sometimes they are fixed to thefloor, but this is not always necessary.

    We offer our KLP Storageblocks in a variety ofdimensions (see table). Chock angles up to 15allow optimal support for (slit)coils. KLP

    Oiltrays usually have a groove in the centre ofthe product. This allows the drainage of oilwhich may drip from the coil.

    For storage of narrow strip we recommend theuse of a steel frame around our KLP

    Storageblocks or KLP Oiltrays. Moreinformation upon request.

    K L P S T O R A G E B L O C K S

  • t in

    your (slit)coils

    * available in three models.HR = Heat Resistant up to 110C.

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    Storageblock 100 x 60 x 7 1000 600 70 7 500 - 2500 50Storageblock 100 x 80 x 14,5 1000 800 145 15 500 - 2400 60Storageblock HR 100 x 80 x 14,5 1000 800 145 15 500 - 2400 60Oiltray 165 x 45 x 5 1655 455 55 5 500 - 2500 50Oiltray 150 x 80 x 14,5 1500 800 145 12 500 - 2400 50Oiltray* 150 x 45 x 5 1500 455 55 6 500 - 2500 50Oiltray HR* 150 x 45 x 5 1500 455 55 6 500 - 2500 50

  • World-wide special iscoi l storage

    Development and manufacturing of safe coilstorage systems is an on-going process thatneeds strong Research & Development andQuality Control departments. Our engineersuse 3D CAD systems and finite elementanalyses for new developments. During andafter manufacturing our quality engineersregularly perform high pressure tests toensure that all of our products comply withthe highest standards.

    KLP Coilstacker softwareMost of our storage systems allow two or threelevel stacking of coils. Safety certificates,issued by German health and safety authorityTV, ensure safety in the warehouse while usingour systems. However, our customers often ask

    us how their coils, usually with a variety indiameters, should be stored on our blocks. Assuch a question cannot always be answeredeasily we have developed our KLP Coilstackersoftware.

    KLP Coilstacker allows a simple yet effectivesimulation of your Lankhorst coil storage systemand your coils. You define the coils (diameter +weight) and the program will show you whetherthe stacking is safe or not. It will also tell youhow many coils may be stored per row, givingyou easy insight into your total warehousecapacity.

    KLP Coilstacker software is available free ofcharge for all of our customers!

    R E S E A R C H & D E V E L O P M E N TQ U A L I T Y C O N T R O LP R O D U C T S U P P O R T

  • t inInstant advice on safe coil storageIn this brochure you will find a variety of coil storagesolutions, each with its own characteristics. To choosethe best solution for your coil warehouse the followingdetails may be very important:

    Master coils or slit coils Single level coil storage or stacking up to two or

    three levels Average coil diameter Average coil weight Coil temperature Covered warehouse or outside storage

    To further assist you choosing the best solution for yoursituation you can find a questionnaire on our website -if you fill out this form online and send it to us we willget back to you instantly with our free advice. Ourengineers helpdesk is always available for instructionsand special storage configurations.

    w w w . l a n k h o r s t - m o u l d i n g s . c o m

  • World-wide special istin coi l storage

    Our coil storage systems can be found allover the globe. It is our goal to offer ourcustomers the best possible service, worldwide. Therefore we have a team of highlyqualified (sales) engineers in our office inSneek, the Netherlands.

    Besides the home office we have localrepresentatives and stockholders in manycountries like Austria, Spain, UK, Scandinavia,Italy, Turkey, Greece, Poland, USA, Canada,Mexico, Brazil, Egypt, South Africa, India,Russia, China, Japan, Korea, Malaysia andAustralia.

    L A N K H O R S T M O U L D I N G S A L L O V E R T H E W O R L D

    COIL STORAGE SYSTEMS