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1 CO 2 Removal and Atmosphere Revitalization Systems for Next Generation Space Flight ARC Air Revitalization Group Bernadette Luna Lila Mulloth, Mini Varghese, John Hogan October 28, 2010

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Page 1: CO2 Removal and Atmosphere Revitalization Systems for

1

CO2 Removal and

Atmosphere Revitalization Systems for

Next Generation Space Flight�

ARC Air Revitalization Group

Bernadette Luna Lila Mulloth, Mini Varghese, John Hogan

October 28, 2010 �

Page 2: CO2 Removal and Atmosphere Revitalization Systems for

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Outline

•  Design Objectives of Atmosphere Revitalization

•  Reliability

•  Low Power

•  Loop Closure

•  ISS CO2 Removal

•  Low Power CO2 Removal System

•  Next Generation Atmosphere Revitalization

Page 3: CO2 Removal and Atmosphere Revitalization Systems for

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Sabatier separator 4BMS electrolyzer CO2 cabin

air

vent to space

0.5 kg CO2 / day

CH4, H2O

vent to space

0.18 kg CH4 / day

H2O

H2 O2

Increase Loop Closure

Future ISS

BASIS: one Human Equivalent Unit (1 kg CO2 generated / day)

4BMS cabin

air

vent to space

1.0 kg CO2 / day

excess H2 is vented also

(about 0.05 kg / day)

Current ISS

Page 4: CO2 Removal and Atmosphere Revitalization Systems for

Increased Loop Closure

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Sabatier separator 4BMS electrolyzer CO2 cabin

air

vent to space

CH4, H2O H2O

H2 O2

H2

CH4 reactor/sep

C2H2

CH4

Page 5: CO2 Removal and Atmosphere Revitalization Systems for

ISS CO2 Removal

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Page 6: CO2 Removal and Atmosphere Revitalization Systems for

Low Power CO2 Removal - LPCOR

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  Passive membrane drying technology for low power   Structured residual dryers for low power and reliability   Integrated CO2 capture and compression for loop closure and low power

Page 7: CO2 Removal and Atmosphere Revitalization Systems for

Specifications

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Page 8: CO2 Removal and Atmosphere Revitalization Systems for

Test Stand

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  Test platform for evaluation/characterization of AR components

 Air Flow range : 0-1275 slm  Air Temperature : 5°C-20°C  Air Dewpoint : 5°C-20°C  Air Relative Humidity :

35%-100%  Supplemental Air Flow Range:

0-1416 slm  Supplemental Air Flow

Dewpoint: -70°C

Page 9: CO2 Removal and Atmosphere Revitalization Systems for

Dryer Orientation

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  Tube flow - 850 slm, Shell flow - 722 slm (85% of tube flow), Inlet DP - 8°C   70% water-removal efficiency in horizontal orientation   81% water-removal efficiency in vertical orientation

Page 10: CO2 Removal and Atmosphere Revitalization Systems for

Efficient Heating – In-line vs. proximal

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Desiccant Air Pre-Heater

Page 11: CO2 Removal and Atmosphere Revitalization Systems for

In line

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Page 12: CO2 Removal and Atmosphere Revitalization Systems for

Proximal

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Page 13: CO2 Removal and Atmosphere Revitalization Systems for

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  60-minute adsorption/desorption cycles   Average power for desiccant regeneration – 250 W

Page 14: CO2 Removal and Atmosphere Revitalization Systems for

Low Power CO2 Removal - LPCOR

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  Passive membrane drying technology for low power   Structured residual dryers for low power and reliability   Integrated CO2 capture and compression for loop closure and low power

Page 15: CO2 Removal and Atmosphere Revitalization Systems for

2-Stage Compressor

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  Built-in inlet and outlet valves with integrated valve actuation assembly   Concentric design with stage 1 embedded inside of stage 2   Coiled heater assembly for uniform heating of each stage

Page 16: CO2 Removal and Atmosphere Revitalization Systems for

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Operating Principle of TSAC

Page 17: CO2 Removal and Atmosphere Revitalization Systems for

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Adsorption vs. Mechanical Compressor

•  No rapidly moving parts

•  No vibration

•  Proven reliability and sustainability

Page 18: CO2 Removal and Atmosphere Revitalization Systems for

ISS CO2 and TCCS - separate loops

Page 19: CO2 Removal and Atmosphere Revitalization Systems for

Next Generation   Combine CO2 and TC functions

✼  Structured sorbents for low pressure drop and longevity

Page 20: CO2 Removal and Atmosphere Revitalization Systems for

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Outline

•  Design Objectives of Atmosphere Revitalization

•  Reliability

•  Low Power

•  Loop Closure

•  ISS CO2 Removal

•  Low Power CO2 Removal System

•  Next Generation Atmosphere Revitalization

•  QUESTIONS