clif bar & company – digital transformation journey€¦ · keys to success culture +...
TRANSCRIPT
Wonderware Software and the 5
Aspirations of Clif Bar – a values
based company.
CLIF Bar & Company –Digital
Transformation Journey
ABOUT CLIF BAR & COMPANY
A privately-held,
values-based company.
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ABOUT CLIF BAR & COMPANY
A privately-held,
values-based company.
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CLIF BAR & COMPANY
A Different Kind of Bottom Line. • Founded in 1992
• Berkley, CA
• Healthy Nutritious Snacks
• Privately Held
• Values Based
• Outsourced Manufacturing for 24 years
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ABOUT APEX MANUFACTURING
SOLUTIONS5
CORE VALUESSay what you do.
Do what you say.
Have FUN!
• Sustainability
• Expertise
• Relationships matter
• Growth Mindset
• Integrity
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INSIDE CLIF BARThe new factory was built
to meet the growing
demand for our organic
energy and nutrition bars.
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SELF MANUFACTURING TIMELINEFrom start of construction to operation of 2 factories in less than 2 years.
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Twin Falls, ID
Indianapolis, IN
METRICSMeasuring KPIs to support continuous improvement
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• 3 million bars per day
• 800+ million bars per year
• 70% of production is now internal
• All quality metrics have improved
• OEE increased from 60% to 70%
• Goal: 85%
• Advanced analytics: Quality, CI,
Planning, Finance, Sustainability
KEYS TO SUCCESSCulture + Technology
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DESIGN & PROJECT APPROACH
An understanding of corporate culture is required to ensure that an Automation Solution
will have a successful rollout.
Collaboration on design requirements.
• Best Practices
• Identification of gaps
• Interactive (agile) features rollout
• Training
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AUTOMATION
The Wonderware software was provided the framework and data collection Clif required to
achieve their production and quality goals.
Wonderware components
• Process Visualization
• Historization
• Performance
• Quality
• Operations
Functionality
• Work Order Management/ERP Integration
• Batch/Recipe Management & Reporting
• Packaging Validation
• Integration of OEM provided equipment
• Multi-site Reporting of standardized data
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“We’re setting this up for long term success.
We are building a bakery and a team.”
– Jeb Sloan, Engineering Team
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